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DOI: 10.1002/cssc.

201801879 Minireviews

Hard Carbon as Sodium-Ion Battery Anodes: Progress and


Challenges
Biwei Xiao,[a] Tejfilo Rojo,*[b, c] and Xiaolin Li*[a]

Hard carbon (HC) is the state-of-the-art anode material for structure for high performance. This Minireview aims to pro-
sodium-ion batteries due to its excellent overall performance, vide an analysis and summary of the theoretical limitations of
wide availability, and relatively low cost. Recently, tremendous HC, discrepancies in the storage mechanism, and methods to
effort has been invested to elucidate the sodium storage improve the performance. Finally, future research on develop-
mechanism in HC, and to explore synthetic approaches that ing ideal structured HCs, advanced electrolytes, and optimized
can enhance the performance and lower the cost. However, electrolyte–electrode interphases are proposed on the basis of
disagreements remain in the field, particularly on the funda- recent progress.
mental questions of ion transfer and storage and the ideal HC

1. Introduction

Sodium-ion batteries (SIBs), with a similar mechanism to that Hard carbon (HC) is a state-of-the-art anode material for
of lithium-ion batteries (LIBs) and potentially lower cost, are SIBs. Ion transfer and storage in HC were reported at almost
emerging as the most close-to-market beyond-LIB technology the same time as that of intercalation into graphite and other
for grid-scale energy storage.[1, 2] The development of LIBs pro- kinds of carbon materials for LIBs.[9] HC was known to have a
vides rich experience for the development of SIBs. Many SIB higher capacity and better compatibility with ether electro-
cathode materials were developed by benefiting from the LIB lytes, relative to graphite, which was found to experience exfo-
counterparts. However, the intrinsic dissimilarities between lith- liation because of solvent intercalation.[10, 11] Competition be-
ium and sodium, such as ionic radius (0.71 a for Li + and 1.03 a tween HC and graphite continued until ethylene carbonate
for Na + ) and electrochemical potential (2.71 V vs. standard hy- (EC)-based electrolyte was introduced. The stable solid–electro-
drogen electrode (SHE) for Na/Na + and 3.04 V vs. SHE for Li/ lyte interphase (SEI) generated by EC enabled a wide voltage
Li + ), lead to some inconsistencies and sometimes even mis- window, high specific capacity, and long cycling stability of
guidance in research practices.[1, 3, 4] Efforts have been made to graphite without exfoliation concerns, and it finally became
overcome the discrepancies in the development of SIBs,[5] and the state-of-the-art anode for LIBs.[12] Recently, with knowledge
great progress has been achieved in recent years.[6] Long-life of the similarities and differences between sodium and lithium
SIBs with an energy density of over 100 Wh kg@1,[7] which is ions, scientists started to carefully reconsider the electrolyte
close to those of LiFePO4 and LiMn2O4 cells, have been demon- systems, the role of the SEI, and other properties required for
strated in large-format cells. Although there are numerous re- high-performance HC anodes for SIBs.[13–19] A fundamental un-
ports on SIB cathode materials with equivalent performance to derstanding of the HC structure, ion-transfer and storage
that of some of the LIB cathode materials, the anode material mechanisms, and interaction with different electrolytes is es-
has been detrimental to the performance of the full cell.[8] sential for improving the performance of HC and has attracted
unprecedented attention.[4, 13, 14, 20] Herein, we focus on recent
progress and future challenges in understanding three scientif-
[a] Dr. B. Xiao, Dr. X. Li ic problems related to HC as SIB anodes: 1) HC structure and
Energy & Environment Directorate the limit in capacity; 2) the ion-storage mechanism in HC; and
Pacific Northwest National Laboratory 3) the SEI and electrolyte system.
Richland, WA, 99352 (USA)
E-mail: xiaolin.li@pnnl.gov
[b] Dr. T. Rojo 2. HC Structure and Sodium-Ion-Storage
CIC energiGUNE, Parque Tecnoljgico de ]lava Mechanism
C/ Albert Einstein 48, 01510 MiÇano (Spain)
E-mail: teo.rojo@ehu.eus HC is non-graphitizable and the structure at the molecular
[c] Dr. T. Rojo level is much more complicated than that of the long-range
Departamento de Qu&mica Inorg#nica, Universidad del Pa&s Vasco
ordered layered structure of graphite. The unique structure in-
UPV/EHU, P.O. Box 664, 48080 Leioa (Spain)
trinsically determines that 1) HC has multiple types of storage
The ORCID identification number(s) for the author(s) of this article can
be found under: sites for the reversible accommodation of sodium ions, and
https://doi.org/10.1002/cssc.201801879. 2) the limit f capacity of HC, unlike graphite, remains elusive.

ChemSusChem 2019, 12, 133 – 144 133 T 2019 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim
Minireviews
Understanding these two fundamental questions is critical to sheets and expanded interlayer spacing, as well as micropores
guide the development of high-performance HC materials. formed between these microstructures (Figure 1).[21] Such a
structure requires the carbon precursor to be thermosetting
and contain highly branched and cross-linked structures.
2.1. Sodium-ion-storage sites in the “house of cards” struc- During pyrolysis at above 1000 8C, the branches prevent the
ture and estimation of the limit of capacity occurrence of long-range ordered graphitization. Even with a
higher pyrolysis temperature (above 3000 8C), the final product
Among the proposed structures of HC, the house of cards
is non-graphitizable glassy carbon with lots of closed pores.[22]
model currently is widely adopted as the model structure to
The intrinsic difference of the structure between graphite
study the ion-storage mechanism by battery material scien-
and HC results in different ion-storage sites for the two types
tists.[21] It is believed that HC differs from graphite in that it is
of carbon anodes. For graphite, the ions are stored mainly be-
not formed by the periodic stacking of graphene layers with
tween the graphitic layers. The theoretical capacity for the ion
well-defined spacing (3.3 a); instead, it consists of randomly
storage of graphite is largely based on the intercalation com-
distributed turbostratic domains with curved graphene nano-
pound of alkali-metal ions and graphite. By using lithium-ion
storage in graphite as an example, a theoretical capacity of
Biwei Xiao is currently a postdoctoral
372 mAh g@1 can be concluded by simply assuming that every
research associate at Pacific Northwest
six carbon atoms capture one lithium ion to form a stage I
National Laboratory. He received his
graphite intercalation compound (GIC): LiC6.[23]
Bachelor degree in materials science
There are several different ion-storage sites for HC materials,
and engineering from Sichuan Univer-
including 1) intercalation between graphene sheets in turbos-
sity, P.R. China, in 2011, and obtained
tratic graphitic structures; 2) storage in closed micropores; and
his Ph.D. degree from Prof. Xueliang
3) surface and defect absorption (there are many more defects
Sun’s group at the University of West-
in HC than those in graphite). Figure 1 shows a schematic de-
ern Ontario in 2017. His research focus-
scription of ion storage at different sites and the dictating pa-
es on cathode materials for both lithi-
rameters. Although complications of structure variations
um- and sodium-ion batteries, carbon
during synthesis of the materials make it almost impossible to
materials, and synchrotron radiation
get a specific value as the “theoretical capacity” for a certain
techniques.
ion-storage type in HC, it is very important to have an estab-
lished estimation of the capacity limit. Such an estimation will
Tejfilo Rojo received his Ph.D. in
provide guidance for the structural design of HCs for high-per-
chemistry from the University of the
formance anodes.
Basque Country in 1981. He became a
The capacity limits of sodium-ion storage at each kind of
full-time professor of inorganic chemis-
storage site in HC were considered individually. First, consider-
try at UPV/EHU in 1992. His research
ing sodium-ion intercalation between the graphene sheets of
has been focused on solid-state
the turbostratic graphitic structures, graphene/graphene oxide
chemistry and materials science. Since
sheets with a large interlayer spacing have been used as
2010, he has been Scientific Director of
model systems to estimate the maximum contribution from
the Electrochemical Energy Storage
sodium intercalation. Theoretical calculations showed that the
Area at CIC energiGUNE, leading re-
intercalation of Na ions into pristine graphite had a positive
search on batteries and supercapaci-
formation energy for NaC6 or NaC8 (Figure 2 a)[24] and negative
tors. Appointed in 2015 as an academ-
sodiation potential at low Na contents (Figure 2 b).[25] Both indi-
ic member of the Royal Spanish Academy of Exact, Physical, and
cate that Na intercalation into graphite is thermodynamically
Natural Sciences, in 2016 he was named a member of the Working
unstable compared with Na plating (0 V), and it cannot form
Party on Chemistry and Energy of EuCheMS (European Chemical
stage I structures of NaC6 or NaC8.[24, 26–28] The results are consis-
Science).
tent with the experimental low specific capacity of Na electro-
chemical/vapor intercalation into graphite, which is generally
Xiaolin Li is a senior scientist at Pacific
only able to form a NaC70 compound with a capacity of
Northwest National Laboratory. He re-
31 mAh g@1.[28] However, the sodiation potential has good cor-
ceived his B.S. and Ph.D. in chemistry
relation to the interlayer spacing and percentage of NaC8 for-
from Tsinghua University and conduct-
mation (Figure 2 b). It increases with the increasing percentage
ed his postdoctoral research in Prof.
of NaC8 and reaches a maximum of about 40 % NaC8 forma-
Hongjie Dai’s group at Stanford. His
tion, then oscillates at about 0 V, with a spread of about
current research interest is on the
: 0.1 V, and an interlayer spacing always > 4.2 a. Further calcu-
design of materials and fundamental
lations show that the sodiation potential increases with the ini-
electrochemistry for rechargeable bat-
tial interlayer distance between two graphene sheets and the
teries and fuel cells.
defects. Figure 2 c shows that the sodiation potential is > 0 V if
the interlayer distance is > 3.94 a, or with one point defect of

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Figure 1. Schematic illustration of the differences in ion storage between graphite and HC.

MV or DV in the 6 V 6 V 2 model and an interlayer distance of formation, which usually contributes to irreversible capacity
3.4 a.[25] Practical HC materials usually have an interlayer spac- and a low first cycle Coulombic efficiency. The closed and
ing of about 3.8 a and many defects in the disordered struc- open pores that fall below the limit of detect will not be ac-
ture. Hence, intercalation may form 100 % NaC8, which delivers counted for. The closed pore volume can be estimated from
a theoretical capacity of 279 mAh g@1 at close to 0 V.[29] Recent- true density measurements by means of liquid- (butanol etc.)
ly, expanded graphite with an interlayer spacing of 4.3 a was and gas-phase (He gas) displacement experiments.[31] Commer-
prepared experimentally, and realized a reversible capacity for cial HC usually has a true density of 1.52 g cm@3, a small surface
Na storage of about 284 mAh g@1, which corroborated results area, and open pore volume determined by means of N2 ab-
of the above theoretical calculations.[30] It is reasonable to sorption.[31] Assuming that the turbostratic graphitic domain in
assume that intercalation contributes a maximum capacity of HC has a similar density to that of graphite of about
about 279 mAh g@1 for sodium-ion storage in HC. 2.2 g cm@3, a rough volume of 0.22 cm3·g@1 can be estimated
Second, the capacity limit of absorption/clustering of for the closed pores, which would result in a capacity of about
sodium ions in pores is estimated from the pore-filling model, 248 mAh g@1 derived from pore-filling theory.
which is dependent on the amount and size of the closed The above capacity calculated for closed-pore filling also in-
pores. Based on the space-filling model, which assumes that cludes the contribution from vacancy defects that are not in
the sodium ions adsorb on the surface of the porosities and contact with the electrolyte. These vacancies are also tiny
fully fill them to form sodium metal, the specific capacity, Q, closed pores that contribute to the low true density of HC. The
would be given by Equation (1): effects of doped heteroatoms and defects on the surface are
not included.
Q ¼ 1FV=3:6A ð1Þ Third, surface absorption storage of sodium ions is associat-
ed with the surface directly in contact with the electrolyte, but
in which 1 is the density of sodium metal (0.97 g cm@3), F is the the surface area varies greatly between different HC products.
Faraday constant ( & 96 500 C mol@1), V (cm3 g@1) is the volume Practically, reducing the surface area is an important approach
of closed pores, and A is the molar mass of sodium for reducing decomposition of the electrolyte (Section 4.1) and
(23 g mol@1).[29] This empirical equation provides a rough esti- to improve the first cycle Coulombic efficiency. The capacitive
mation of the capacity derived from porosity. Because sodium storage will become marginal in this regard.
ions will only turn into a quasi-metal (see Section 2.2), do not Based on the sole combination of the contribution from in-
fill 100 % of the porosity, and the process is not completely re- tercalation and pore filling, HC could possibly deliver a capaci-
versible, the value calculated from Equation (1) slightly overes- ty of > 530 mAh g@1 if the structure were ideal enough to fulfill
timates the maximum capacity contribution from the pores, all of these extreme conditions. Admittedly, it is very difficult
but it will give us some information on the upper boundary. to reach the maximum capacity; the number is still well above
The estimation of the volume of closed pores also introdu- results published on HC (Table 1). Such a big gap indicates
ces inaccuracy because of the technical limitation in porosity that there is still plenty of room for achieving high capacity for
measurements. The pore volume from regular N2 absorption HC. Particularly, more attempts are expected beyond tuning
and the closed pore volume are not the same. Nitrogen gas the surface area, interlayer spacing, amount of defects, and
adsorption methods are only able to provide open porosity in- pore size to improve the capacity of HC.

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and storage sites; in other words, the sodiation or sodium-ion
storage/transfer pathways. This is the foundation for appropri-
ate tuning of the structure of HC.
The typical discharge curve of HC versus sodium metal is
composed of a slope region (region I) and a plateau region (re-
gion II). Recently, there has been a major debate on the assign-
ment of these two regions to different sodium-ion-storage
mechanisms.[22] Figure 3 a and b shows a schematic illustration
of the intercalation–pore filling mechanism and the adsorp-
tion–intercalation–pore filling mechanism, respectively. In the
early model proposed by Dahn and Stevens (Figure 3 a), re-
gion I was assigned to the intercalation of sodium ions into
the parallel graphitic layers, and region II was assigned to the
filling of nanoporosity between randomly stacked layers.[21] The
intercalation of sodium ions follows a sloping trend because
the potential for further insertion of sodium ions can be al-
tered if there are more sodium ions in the graphene layer. The
mechanism has been supported by many other studies.
Komaba et al. observed a negative shift by using ex situ XRD,
if HC was discharged to 0.1 V, which indicated that the interlay-
er spacing was expanded because of Na-ion insertion (Fig-
ure 3 c and d).[53] Small-angle X-ray scattering (SAXS) analysis
on the sample discharged below 0.2 V showed a reversible de-
crease in intensity, corresponding to nanopores with sizes of
about 14 a. These results indicated that, within this voltage
range, sodium ions inserted into the nanopores. Bai et al. also
believed that the low plateau was associated with the pore-fill-
ing mechanism because they found that the low-voltage pla-
teau disappeared after filling the HC micropores with sulfur.[54]
The debate originally began when highly porous HC was
studied for Na-ion storage. Ding et al. found that the low-volt-
age plateau capacity was not positively proportional to the po-
rosity of the HC material.[32] The d spacing of the graphene
layers expanded from 3.96 to 4.16 a, within the voltage
window of 0.1–0.2 V, which indicated that Na intercalation
took place. This leads to the speculation that low-voltage re-
gion II is not due to pore filling and the Dahn model may be
subject to amendments.
Many other studies are in agreement with amending the so-
diation mechanism. Figure 3 b shows a representative model of
the sodiation sequence of HC. Bommier et al. tuned the micro-
Figure 2. Simulation results of the intercalation of sodium ions into gra- structure of HC through the pyrolysis of sucrose at 1100, 1400,
phene layers. a) Calculated formation energies of alkali metal (M)–graphite
and 1600 8C, so that the resultant HCs displayed decreasing d
compounds (Reproduced with permission,[24] Copyright National Academy of
Sciences, 2016.) b) Simulation of the sodiation potential and interlayer spac- spacing between the graphene sheets and an increasing size
ing for NaC8 ordering. c) Sodiation potential at low sodium contents as a of turbostratic nanodomains with increasing temperature.[55] As
function of the initial interlayer distances, c0, for two pristine graphene shown in Figure 3 e and f, they observed a decreased capacity
layers and layers with monovacancies (MVs), divacancies (DVs), and Stone–
from the slope region, whereas an increased capacity from the
Wales (SW) defects. (Reproduced with permission,[25] Copyright Royal Society
of Chemistry, 2015.) plateau region was observed with an increase in the turbos-
tratic nanodomains; this is completely opposite to the trend
observed in the conventional intercalation pore filling model.
2.2. Debate on sodiation pathways: Intercalation–pore filling Because larger turbostratic nanodomains are unambiguously
versus adsorption–intercalation–pore filling more favorable for Na-ion intercalation, this indicates that the
plateau region, instead of the sloping region, is associated
An anode material not only needs to have a high specific ca- with Na-ion intercalation. Inspired by theoretical calculations
pacity, but also a relatively low voltage potential to enable a on the effect of defects on improving the sodiation potential,
high energy density in full cells. In this regard, it is essential to speculation was made that the slope region was more likely to
understand the correlation between the sodiation potential be linked with defects in the HC.[29] Following this work, experi-

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Table 1. A summary of representative publications on materials with a reversible capacity of over 280 mAh g@1.[a]

Electrochemical performance Electrolyte Pyrolysis method Structure Ref.


298 mAh g@1 at 50 mA g@1, 1 m NaClO4 EC + DEC peat moss, 1100 8C expanded interlayer spacing with open macropores [32]
203 mAh g@1 at 500 mA g@1
355 mAh g@1 at 50 mA g@1 1 m NaClO4 EC + DEC banana peel, 1100 8C expanded interlayer spacing [33]
335 mAh g@1 at 40 mA g@1, 1 m NaClO4 EC + PC sucrose, 1100 8C absence of pores detectable through N2 adsorption [34]
200 mAh g@1 at 300 mA g@1
288 mAh g@1 at 50 mA g@1, 1 m NaClO4 EC + PC pomelo peel, 700 8C H3PO4 activation creates a 3D-connected porous [35]
71 mAh g@1 at 5000 mA g@1 structure
315 mAh g@1 at 100 mA g@1, 1 m NaClO4 EC + DEC peanut shell, 1200 8C highly interdilated graphene layers [36]
107 mAh g@1 at 2500 mA g@1
360 mAh g@1 at 50 mA g@1 1 m NaClO4 EC + DEC gelatin, 700 8C mesoporous carbon assisted by magnesium citrate [37]
360 mAh g@1 at 20 mA g@1 1 m NaClO4 EC + DEC resorcinol–formaldehyde, 1600 8C enlargement of macropore size [20]
338 mA g@1 at 30 mA g@1, 1 m NaClO4 EC + DEC PANi, 700 8C disordered structure, interconnected porosity and [38]
111 mAh g@1 at 600 mA g@1 nitrogen doping
280 mAh g@1 at 20 mA g@1 1 m NaPF6 EC + DEC sucrose/GO, 1100 8C graphite oxide reduces the surface area to only [39]
5.4 m2 g@1
303 mAh g@1 at 500 mA g@1 1 m NaClO4 EC + PC PEDOT/Ppy, 700 8C sulfur doping expanded the interlayer spacing [40]
430.5 mAh g@1 at 30 mA g@1 1 m NaClO4 EC + DEC shaddock peel, 700 8C honeycomb-like structure with large interlayer spacing [41]
360 mAh g@1 at 10 mA g@1 1 m NaClO4 EC + DEC dry oak leaves, 1000 8C freestanding carbon membranes [42]
315 mAh g@1 at 30 mA g@1 1 m NaPF6 EC + DMC cotton, 1300 8C uniform microtubular structure [43]
359 mAh g@1 at 20 mA g@1 1 m NaPF6 EC + DEC sucrose/GO/H3PO4, 1100 8C POx doping increases the spacing and causes a more [44]
defective structure
438 mAh g@1 at 0.05 mA 1 m NaPF6 EC + DEC a-cellulose, 2400 8C 52.5 % closed pore [45]
per unit area
333 mAh g@1 at 25 mA g@1 1 m NaPF6 EC + DEC argan shell, 1200 8C large micropores and a large number of active sites [46]
with HCl pretreatment
328 mAh g@1 at 100 mA g@1 1 m NaPF6 PC + FEC carbon dot, 1200 8C ultrathin sheets with a large area, expanded layers, [47]
and P doping
350 mAh g@1 at 50 mA g@1 1 m NaClO4 EC + PC urea, sol–gel, 650 8C expanded layer spacing and enlarged surface area [48]
394 mAh g@1 at 20 mA g@1 1 m NaClO4 PC + FEC PVP, 1000 8C “honeycomb briquette” shaped microstructure with [49]
macropores with P doping
361 mAh g@1 at 20 mA g@1 1 m NaClO4 EC + DEC sucrose, hydrothermal, 1300 8C few in-plane defects and undetectable porosity [50]
308 mAh g@1 at 20 mA g@1 1 m NaPF6 EC + DEC paper, 650 8C, microwave highly defective structure induced by microwave treatment [51]
297 mAh g@1 at 20 mA g@1 1 m NaClO4 EC + PC apple pomace, 1100 8C undetectable closed pores [52]

[a] DEC = diethylene carbonate, PC = propylene carbonate, DMC = dimethyl carbonate, FEC = fluoroethylene carbonate, GO = graphite oxide, PEDOT =
poly(3,4-ethylenedioxythiophene), Ppy = polypyridine, PVP = polyvinylpyrrolidone.

mental studies on the effects of defects on HC performance with greater accuracy, such as Kr adsorption, which provides
have been conducted, including introducing defects into the details of ultra-micropores (< 0.7 nm) and small surface area
HC structure through heteroatom doping. Li et al. used both that are generally not taken into consideration, should be
boron and phosphorus to dope HC and found that the inter- adopted to avoid discrepancies caused by the limits of detec-
layer spacing was expanded after doping, which in turn con- tion of N2 or CO2.[57]
tributed to higher capacity of the plateau region.[56] By increas- Another debate lies in sodium clustering in the nanopores
ing the doping level of boron and phosphorus, the slope at the end of discharging. Stratford et al. used operando 23Na
region capacity was also increased accordingly. The wide range ss-NMR spectroscopy to examine the behavior of Na during
of binding energy explains why adsorption proceeds in the discharging and charging.[58] As shown in Figure 3 g, the col-
slope region. The study revealed that the slope region was re- ored peak shows a shift to higher frequency close to Na metal
lated to binding of Na ions to defects and the plateau region at the end of discharging, which reveals that these Na ions are
was due to Na intercalation. quasi-metallic clusters. The process is highly reversible, corre-
All studies provided comprehensive characterization of the sponding to region III in Figure 3 b. However, in a study by Qiu
sodiation of HC and caution has been taken in forming conclu- et al., who used ex situ NMR and EPR spectroscopy, as shown
sions. However, measurements of surface area, pore volume, in Figure 3 h and i, no such evidence was observed at the end
and pore size distribution were mainly achieved by determin- of discharging to 0 V. Instead, only a sharp peak corresponding
ing N2 gas adsorption on surface/open pores; the closed pores to Na metal was observed if the HC was discharged to
or pores that fall outside the limit of detection may not be ac- @0.03 V.[29] Such a discrepancy has been explained by Stratford
counted for. Hence, the change in the closed pores with exper- et al. by assuming that the Na cluster formed at the end of dis-
imental conditions and the effect on the capacity contribution charging was metastable, and ex situ studies tend to show
have not yet been fully assured. It is essential to adopt meth- misleading results because the Na metal could have disap-
ods such as SAXS to fully unveil possible contributions from peared before the HC electrode was collected for characteriza-
closed pores.[22] Also, in gas absorption measurements, gasses tion.[58]

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Figure 3. Differences in the HC sodiation mechanism. a) Schematic illustration of HC with an intercalation–adsorption mechanism. b) Schematic illustration of
HC with an adsorption–intercalation–pore filling mechanism. c) Ex situ XRD patterns for HC corresponding to the pristine sample (A), and those discharged to
0.4 (B), 0.2 (C), 0.1 (D), and 0 V (E), and charged to 2 V (F). d) Dependence of the interlayer spacing estimated from the XRD results versus the discharge ca-
pacity in a SIB and LIB. (Reproduced with permission,[53] Copyright Wiley, 2011.) e) Sodiation potentiograms for different types of carbon. f) A plot of the slop-
ing capacity versus the ratio of the intensity of the D and G bands (ID/IG) obtained from Raman spectra. (Reproduced with permission,[55] Copyright American
Chemical Society, 2015.) g) Operando 23Na solid-state (ss) NMR spectra for an electrochemical cell with Na metal and HC electrodes. (Reproduced with permis-
sion,[58] Copyright Royal Society of Chemistry, 2016.) h) 23Na magic angle spinning (MAS) NMR spectra of HC at various discharge points. i) EPR spectra of HC
at various discharge points. (Reproduced with permission,[29] Copyright Wiley, 2018.)

3. SEI and Electrolyte Systems for SIB HC


ing dimethyl carbonate (DMC), diethylene carbonate (DEC),
Anodes
ethyl methyl carbonate (EMC); and ethers have been thor-
The performance of HC as SIB anodes does not solely depend oughly investigated in LIBs.[59] The electrolyte decomposes on
on the structure of HC, but is also highly affected by the SEI carbon anodes at low voltage and the decomposition product
and electrolyte. Because of the special structure of HC and forms a layer termed the SEI, which is a critical prerequisite for
unique properties of Na ions, many electrolytes have proven high performance in LIBs. On one hand, it prevents continuous
to be impractical with graphite for LIBs to be seriously recon- decomposition of the electrolyte;[11] on the other hand, it is
sidered. An ideal electrolyte for SIBs should be stable enough critical for stabilizing the structure of graphite, which is gener-
over the voltage range used and not hamper the Na-ion-trans- ally associated with the cointercalation mechanism.[60]
fer kinetics. It should also not deteriorate the structure of the As shown in Figure 4 a, the intercalation of alkali-metal ions
anode material. into graphite may undergo three separate scenarios. First, if
the alkali ion is very large and has a weak solvation effect, no
intercalation will take place. Second, if the alkali ion solvates
3.1. Role of the SEI: Ternary intercalation in graphite versus
strongly, it may induce a cointercalation mechanism by form-
binary intercalation in HC
ing a ternary-graphite intercalation compound (t-GIC). This pro-
Electrolyte with cyclic carbonate, including propylene carbon- cess expands the graphite layers and leads to two consequen-
ate (PC) and ethylene carbonate (EC); linear carbonate, includ- ces. If the t-GIC is stable against oxidation, cointercalation be-

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Figure 4. Ternary intercalation in graphite and binary intercalation in HC. a) Schematic illustrations of different cointercalation and exfoliation scenarios of
alkali-metal-ion intercalation into graphite (Reproduced with permission,[66] Copyright Wiley, 2017.) b) Charge/discharge curves of graphite in diethylene
glycol dimethyl ether (DEGDME) with different electrolyte salts. (Reproduced with permission,[63 Copyright Wiley, 2015.) c) Typical charge/discharge curves of
HC in tetraethylene glycol dimethyl ether (TEGDME) and carbonate. (Reproduced with permission,[17] Copyright Wiley, 2018.)

comes reversible and contributes to the capacity; however, if which should be controlled to a certain degree to prohibit
the t-GIC is unstable against oxidation, it may decompose and electrolyte decomposition, but not affect the cation or t-GIC
exfoliate the graphite structure, which is detrimental to the transport.[64, 65]
performance. The original application of graphite in LIBs was Along the same lines, it is natural to understand that HC,
strongly impeded by exfoliation problems with PC or ether with the structure of highly disordered graphitic domains ran-
electrolyte, making it impractical until EC was introduced. The domly stacked together, is unfavorable for ternary cointercala-
decomposition product from EC is able to form a very stable tion. Indeed, Li et al. compared the voltage profiles of HC
SEI and prevents cointercalation and exfoliation effectively.[11] cycled in carbonate and ether electrolytes.[17] As shown in Fig-
With regard to these factors, the SEI is generally required to be ure 4 c, similar charge–discharge curves were obtained and no
ionically conductive and stable. cointercalation plateau was observed in HC. This is consistent
In SIBs, however, different behavior was observed with with the simulation results that ether intercalation only occurs
graphite and HC as the anode materials. As mentioned in Sec- at the edge of the graphene layers.[17] It is a binary interaction
tion 2.1, the intercalation of Na ions into graphite is thermody- in HC, regardless of whether carbonate or ether electrolytes
namically unfavorable because extra energy is needed to over- are used.
come the van der Waals interactions between adjacent gra-
phene layers. However, with an ether-based electrolyte, highly
3.2. Ether versus carbonate: SEI formation and ion-transfer
reversible and fast intercalation/deintercalation was ob-
kinetics
served.[61, 62] The process results in a reversible capacity of
about 150 mAh g@1, regardless of the types of electrolyte salts Recent research has revealed that HC performs much better in
used, and a voltage plateau emerged at around 1 V (Fig- ether-based electrolytes than that in carbonate electrolytes.
ure 4 b). Furthermore, the reversible cointercalation of the t- Figure 5 a and b shows that the performance of HC in both
GIC has long-term stability in SIBs, but fast fading in LIBs due electrolytes is similar at a low current density (50 mA g@1), but
to structural differences of the t-GIC.[63] Because t-GIC can HC in TEGDME showed a dramatically better performance than
transport across the HC surface at a fast rate, concerns were that in carbonate if the rate was elevated to 500 and
raised about the actual role of the SEI for HC, the thickness of 1000 mA g@1.[67] This is consistent with the results reported by

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Figure 5. Comparison of the electrochemical performance of HC in carbonate and ether electrolytes. a) Long-term cycling performance of HC in carbonate.
b) Long-term cycling performance in TEGDME. c) In situ electrochemical impedance spectroscopy (EIS) measurements of HC cycled in carbonate. d) In situ EIS
measurements of HC cycled in TEGDME. (Reproduced with permission,[17] Copyright Wiley, 2018.)

Yang et al.[68] X-ray photoelectron spectroscopy (XPS) analysis 4. From a Fundamental Understanding to
of the cycled HC electrolyte surface showed that the SEI Practical Design of Materials
formed in TEGDME was much thinner than that in carbonate.
A similar conclusion was also drawn by Zhang et al., who used For HC to be practically used for SIB full cells, both a high re-
DEGDME as the electrolyte.[67] versible capacity and high initial Coulombic efficiency (ICE) are
Sodium-ion-transfer kinetic differences in the two systems desired from the performance perspective. This is dictated by
have been investigated by means of in situ three-electrode EIS the HC structure and efficiency of the electrolyte; hence modi-
measurements (Figure 5 c and d). The impedance of the HC fications to both sides can elevate the capacity and ICE.
electrode versus a reference electrode did not drop significant-
ly until reaching the plateau region in carbonate electrolyte.
4.1. Structural modification
However, upon sodiation in TEGDME, the impedance dropped
in the slope region and the overall value was consistently Enlarging the interlayer spacing and controlling defects and
lower than that in carbonate, which indicated that Na-ion porosity have been well documented to improve the HC per-
transfer through the SEI in carbonate was much more sluggish formance as SIB anodes. Enlarging the interlayer spacing is an
than that in TEGDME. In addition to the poor ionic conductivity unambiguous approach to improve the capacity in all studies,
of the SEI formed in carbonate, it was also found to be unsta- as discussed in previous sections. A good example is the use
ble and tended to dissolve into the electrolyte because there of expanded graphite, which delivers a capacity of
was a lack of cross-linked organic species.[68] 283 mAh g@1 at 20 mA g@1; this is close to the theoretical inter-
The outstanding performance of HC in ether-based electro- calation capacity.[30]
lyte, together with ternary intercalation with graphite, chal- There are various approaches for defect engineering. Usually,
lenges the universality of creating a “good” SEI layer. At least, it is through controlling the annealing temperature or elemen-
the question has been raised of what is a good SEI. Unlike Li tal doping. The heteroatoms doped into the graphitic planes
intercalation into graphite, Na intercalation into HC does not are reactive sites at which Na ions adsorb, and hence, can im-
cause many exfoliation problems. The SEI is not a significant prove the capacity. In the meantime, these dopants are able to
component from this regard. The inherently higher voltage of expand the graphene layers to enable more Na intercalation.[48]
Na versus Li promises increased the electrochemical potential Zhang et al. reported a method for preparing N/S codoped
(vs. SHE) for electrolyte decomposition and different SEI prop- HCs by using cellulose/polyaniline microspheres as the precur-
erties in SIBs;[53] hence, the requirement for a SEI for stable per- sors. The final product achieved a high capacity of
formance is much lower than that of LIBs. 280 mAh g@1 at 30 mA g@1, along with a superior rate capability

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(130 mAh g@1 at 10 Ah g@1). The outstanding performance was charge capacity of 438 m2 g@1 was obtained by creating a
ascribed to easy adsorption due to expanded interlayers and closed pore ratio of 52.5 %; the HC was synthesized through
doping-induced defects. The defects enable a decreased diffu- the pyrolysis of a-cellulose at 2400 8C at a heat ramp of
sion barrier and enhanced electronic conductivity.[69] However, 10 8C min@1.[45]
discrepancies exist in the role of the defects. Recently, Xiao It should to be noted that a large surface area allows for
et al. were able to obtain an outstanding performance of a ca- more abundant Na-ion intercalation pathways, but accelerates
pacity of 361 mAh g@1 and 86.1 % ICE with a HC containing low parasitic reactions between HC and the electrolyte, which are
in-plane defects (Figure 6 a).[50] The simulation results revealed the major source of first cycle irreversible capacity. It is not
suitable for application in practical full cells. For example, it
was reported that, if HC was synthesized through the pyrolysis
of pomelo peel activated by H3PO4, the surface area was mea-
sured to be over 1272 m2 g@1, which resulted in only 21 %
ICE.[35] A good approach is to improve the performance of HC
by using a low surface area. Luo et al. added GO to sucrose
before pyrolysis to prevent foaming during caramelization or
dehydration. The resultant HC showed a surface area of only
5.4 m2 g@1, which improved the ICE from 74 to 83 % (Fig-
ure 6 b–d).[39]

4.2. Pretreatment of HC anodes


Although the higher voltage potential of Na/Na + than that of
Li/Li + leads to an increased electrochemical potential for the
electrochemical reduction of the electrolyte in SIBs than that in
LIBs, there is still a large amount of capacity lost during the
first cycle. As shown in Figure 4 c, although TEGDME was
found to form very little SEI, it was still only able to achieve an
Figure 6. HC structure engineering to improve the ICE. a) ICEs of HC at dif- ICE of 72 %. Irreversible defect binding, pore filling, and so
ferent ramping rates; a lower ramping rate resulted in a lower amount of forth are responsible for this loss, and hence, a method of
defects and porosity. (Reproduced with permission,[50] Copyright American
Chemical Society, 2016.) b) Photographs of the HC produced from sucrose compensation it is essential for full-cell tests.[13, 59] Precycling of
and sucrose mixed with GO. c) Initial charge/discharge curves of the pristine the HC electrode for several cycles prior to full-cell assembly is
HC from the pyrolysis of sucrose. d) Initial charge/discharge curves of HC proven to boost the full-cell performance.[70] The irreversible
from the pyrolysis of sucrose mixed with GO. (Reproduced with permis- consumption of Na ions due to SEI formation and ion trapping
sion,[39] Copyright American Chemical Society, 2015.)
can be effectively compensated for through the precycling
process. Li et al. found that the HC–Na0.44MnO2 full cell was
that the Na distribution was highly uniform within defect-free only able to deliver a capacity of less than 30 mAh g@1, with
carbon layers, whereas the Na distribution became sparse if less than 20 % ICE, and it faded to almost 0 mAh g@1 after 100
there were defects in the carbon structure. It was proposed cycles.[70] However, after precycling the HC against Na metal
that Na ions became trapped at the defect sites due to strong several times, the full cell showed over 60 % ICE and a capacity
adsorption energy, which was excluded from the total ion flux. of over 60 mAh g@1 after 500 cycles (Figure 6 a and b). This
A repulsive electric field is generated with these fixed Na ions method involves the collection of HC after precycling by disas-
and it prevents other ions from approaching, leading to re- sembly the HC/Na metal cell; hence it is not convenient for
stricted performance. The discrepancy between these studies practical purposes. In regard of this, pretreatment with stabi-
implies that it is essential to classify the particular defect types lized Li metal powder (SLMP) was employed recently. The ap-
and amounts, which may affect the degree of contribution to proach is based on a “local short-circuit” mechanism, through
the capacity. which the local potential was brought down by the SLMP and
Increasing the porosity is also believed to be beneficial for SEI formation and preintercalation occurred after immersing
the HC performance. A high capacity was achieved based on the electrode in the electrolyte.[71] For HC tested in SIBs, Na
macro-/meso-/micropores or open 3D structures that allowed metal powder is commercially unavailable and unstable in air;
for efficient electrolyte utilization and Na-ion diffusion rates.[38] hence SLMP has been explored as a pretreatment agent.[17] Fig-
However, the groups of Bommier[34] and Xiao[50] reported that ure 7 c and d shows the performance of the pretreated HC in
the reversible capacity was inversely proportional to the both TEGDME and carbonate electrolyte (1 m NaClO4 in EC +
amount of measurable porosity (+ 0.4 nm), that is, low measur- DMC); in both cases, the ICE was increased to above 92 % (the
able porosity resulted in high reversible capacity. These stud- ICEs of untreated HC were about 70 % in both electrolytes).
ies, however, cannot rule out the importance of closed pores The pretreated HC delivers stable cycling and a high capacity
because most of the pore-filling capacity is contributed to by in TEGDME. Upon testing in a full cell against Na3V2(PO4)3, the
closed pores.[22] In the patent of Kano et al., a high initial dis- pretreated HC was able to achieve over 80 % ICE with a much

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Figure 7. Pretreatment to improve the performance of HC. a) Full-cell performance of HC versus Na0.44MnO2 without any precycling. b) Full-cell performance
of HC versus Na0.44MnO2 with precycled HC. (Reproduced with permission,[70] Copyright Elsevier, 2016.) c) Pretreated HC cycled in TEGDME versus Na metal.
d) Pretreated HC cycled in carbonate versus Na metal. (Reproduced with permission,[17] Copyright Wiley, 2018.)

higher capacity and stability in TEGDME. The study revealed Recent progress in the fundamental understanding has
that, although SLMP is a good pretreatment agent for HC in paved the way to propose directions for designing an ideal HC
SIBs, it is not compatible with carbonate electrolyte because structure for high performance. If it is used as an anode mate-
the Li-containing SEI formed in carbonate electrolyte is detri- rial in a full cell, the capacity of HC is expected to be derived
mental for the transport of Na ions.[17, 19] from relatively low voltage ranges. In this regard, one should
consider improving the plateau capacity and rate performance
as a priority when designing the structure. Several methods
5. Summary and Outlook
can be considered to achieve this goal, together with a high
SIBs have attracted tremendous attention and the technology ICE. First, the surface and open porosity of HC needs to be low
will soon be ready for deployment in grid-scale energy storage to avoid harsh parasitic reactions with the electrolyte and sur-
or low-speed electrical vehicles. With the broad adoption of face capacitive storage, which occurs in the slope region. The
LIBs in various applications and limited Li resources, the preva- closed pores should be appropriate for a high capacity and
lence of SIBs can be foreseen. It is essential to develop high- balanced energy density. Second, the turbostratic domains
performance HC anode materials for SIBs and this relies on a should be dilated enough to allow for easier Na intercalation/
thorough understanding of the structure, ion transfer, and stor- deintercalation and a high capacity, but not too large to
age mechanisms. Herein, we have reviewed fundamental un- enable exfoliation. Third, defects require appropriate engineer-
derstandings of the ion-storage mechanisms and progress in ing because they account for the increase in the potential for
tuning the structure of the material and electrolyte for better sodiation, expand the interlayer spacing, and trap ion flows in
performance. The theoretical capacity of HC has been roughly a flux to generate a repulsive electric field; thus their effect on
estimated and supplemented by reported experimental results. the capacity is detrimental. Finally, it should be noted that the
There is still much room to improve the HC performance. Sev- porosity, of all parameters of the HC material, may require reas-
eral discrepancies between different studies in the community sessment. In most research, porosity has been measured based
have been discussed and potential solutions provided. In on N2 adsorption/desorption, which has a low detection limit
terms of sodium storage mechanisms, debates remain in the for the pore volume and poor characterization of closed pores.
assignment of the sodium storage behavior of the slope and The development of an advanced electrolyte and optimized
plateau regions during discharge. The discrepancy lies in the SEI are also important for a high performance of the HC as SIB
complicated nature of HC and limitations of the characteriza- anodes. The development of LIBs has provided tremendous
tion techniques. Defects and porosity were considered to be knowledge for research into SIBs, although the dissimilarity of
important to further improve the capacity and ICE of HC by Na and Li also indicate that SIBs may, in the end, require their
some researchers, but others believed that they were not as own unique, optimized electrolyte. The electrolyte not only
profound. Although these debates continue, a consensus has needs to interact well at the HC anode side, but also the cath-
been reached that expanding the interlayer spacing of HC is ode side, which has a greater requirement for high-voltage sta-
an unequivocal approach to fully exploit the Na storage capa- bility than that in LIBs. In this regard, it is crucial to develop
bility. high-performance electrolytes with high-voltage stability.

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Accepted manuscript online: October 22, 2018
Version of record online: November 21, 2018

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