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ORIGINAL PAPER
Abstract
Geopolymer concrete(GPC) is a perfect alternative to conventional cement concrete. This experimental investigation examines
the physical properties, chemical properties, mechanical properties, non-destructive test, and microstructural analysis of the
various geopolymer concrete samples, varying the liquid-to-binder(LBR) ratio from 0.40 to 0.70, and curing temperature from
60 °C to 120 °C. After the experimental investigation, the workability increases with the increment of the liquid-to-binder ratio in
the design mix, but the mix specimen density decreases with the same. In the mechanical properties, the compressive strength
optimum at the ratio of 0.60 of liquid-to-binder ratio, and the poisson’s ratio increases with the increment of liquid to binder ratio
from .14 to .18 consecutively. All the mixes mechanical properties got the optimum point at the ratio of 0.60 of LBR in both
ambient and oven curing conditions. The curing temperature directly increases the gain strength rate at early ages, but it reduces
beyond the 100 °C temperature. The drying shrinkage increases with the increment of curing temperature, similarly the modulus
of elasticity increase with the increment of curing temperature, but it reduces beyond the 100 °C curing temperature. The thermal
stability of the GPC specimens is higher and shows the weight remained up to 92% of the original at the 850 °C temperature.
Keywords Geopolymer concrete . Liquid-to-binder ratio . Curing condition . Compressive strength . Modulus of elasticity .
Curing temperature
1 Introduction GPC mix design with the class-f fly ash has an excellent ca-
pability to replace OPC in construction industries [4]. The fly
GPC is a sustainable concrete because it uses industrial solid ash-based GPC has a higher solid-to-liquid ratio than the
wastes like fly ash and slag as a binding material in the mix metakaolin GPC due to its porous spherical structure with a
designs. It indirectly reduced the carbon footprints by reduc- higher fineness [5]. Sodium hydroxide and sodium silicate
ing cement in concrete and became the alternative to conven- solution are used as the alkaline liquid in the GPC mixes,
tional concrete [1, 2]. Geopolymer is an inorganic chemical and it activates the industrial solid wastes (fly ash, GGBFS)
bond between the alumina and silica and is formed after the to work as a binding material in the GPC mix designs [6, 7].
geopolymerisation reaction. The geopolymerisation reactions The increment of alkaline solution concentration in the fresh
occur in the highly alkaline condition, and the pozzolanic mix decreases the workability, and the mix’s workability in-
materials are activated through the reaction’s alkaline condi- creases with the addition of water or superplasticiser [8, 9].
tion. The pozzolanic materials are rich in silica, and alumina The SNF-based superplasticiser got the optimum point at 1%
content would be used in the GPC as binding material [3]. The of dosage in the GPC without affecting their strength [10] The
addition of the GGBFS in the flyash-based GPC increases the
strength of the mix specimens and strengthens the GPC spec-
* Manvendra Verma imens in the ambient temperature in the laboratory and field
mv075415@gmail.com [11–14]. The geopolymer mortar shows higher drying
shrinkage than the OPC mortar due to the higher
Nirendra Dev mesopore volume [15]. The water absorption of the
nirendradev@dce.ac.in
geopolymer mortar is lower compared to the OPC mor-
1
Department of Civil Engineering, Delhi Technological University, tar. The higher flyash amount in the geopolymer mix
Delhi, India reduces the drying shrinkage compared to the slag
Silicon
content [14]. The flow of mortar decreases with the fine The NaOH higher concentration in the mix increases concrete
aggregate-to-binder ratio increment in the mix [16]. strength, but it reduces the fresh mix’s workability [19–25].
The NaOH is the only activator in the GPC that provides The GGBFS content in the GPC mix forms the CSH bond if
excellent mechanical properties compared to the OPC con- the NaOH concentration is low or less alkalinity [26, 27]. The
crete [17]. The Na2SiO3 addition in the mix enhanced the PCE-based superplasticiser is used for the production of self-
early strength(7–28 days) of the geopolymer system [18]. compacting concrete rather than SNF-based superplasticiser
Fig. 6 Picture of stone-dust or m-sand Fig. 5 Gradation curve of stone-dust and coarse aggregate
Silicon
of the GPC cast in the cubes, cylinders, and prism shape below conical buckets. These are the physical properties tests
molds. The sample molds open after 3 days and cured in of geopolymer concrete mix [56, 57].
the two conditions: 1) keep in the oven for 24 h at 60 °C,
and 2) keep in the ambient area. The alkaline solution of
NaOH and Na2SiO3 was made 24 h before the mixing of 2.3.2 Chemical Properties
the GPC. The GPC mix designs vary the liquid-to-binder
ratio in the mix from 0.40 to 0.70 and check the concrete’s The chemical properties of the GPC mix samples are tested by
mechanical properties. Table 2 describes the different mix the density and drying shrinkage. The weight of cubes sam-
design content present in the GPC mixes, and around 750 ples tests the density of the mix design before the 28 days
samples cast in the laboratory to experimental analysis. destructive test [58], and the length change of the specimens
calculates the drying shrinkage after harden in the length com-
parator instrument [59].
2.3 Tests Setup
2.3.3 Mechanical Properties
2.3.1 Physical Properties
The mix design’s mechanical properties included the compres-
Slump test and compaction factor used for the workability of sive strength, splitting tensile, flexural strength, poisson’s ratio,
the fresh geopolymer concrete mix in which the slump appa- and modulus of elasticity. The GPC mix designs cube samples
ratus is conical in shape or size of top diameter, bottom diam- of size 150 mm*150 mm*150 mm are used to examine the
eter, and height are 100 mm, 200 mm, and 300 mm respec- specimens compressive strength. The samples tests under axial
tively. In contrast, the compaction factor apparatus contains loading in Universal Testing Machine at 5.2kN/s rate of loading
two conical buckets in a vertical alignment and puts a cylinder [60]. The cylindrical samples of the size diameter and height are
150 mm, and 300 mm, respectively are tested to splitting tensile
strength. Transverse loads are applying the cylinder to examine
the splitting tensile strength of the GPC cylinder specimen in
the Universal testing machine [61]. The beam sample’s size
width, height, and length are 100 mm, 100 mm, and 500 mm,
respectively, for testing the GPC mix design’s flexural strength.
The two-point load or flexural tensile test was applied to the
beam specimen to examine the GPC mix specimen’s flexural
strength at the flexural testing machine [62]. The cylindrical
samples are of size diameter of 150 mm and length of
300 mm to test the modulus of elasticity and poisons ratio of
the GPC mix design. The axial load is applying to the cylinder
to examine the vertical and horizontal strain of the GPC cylin-
der specimen in the universal testing machine for calculating
Fig. 9 Sodium silicate sample picture used in experimental work the modulus of elasticity and poisons ratio [63].
Silicon
The non-destructive tests check the strength or quality of The XRD analysis and thermogravimetric analysis do the mi-
the specimens without destruction. It includes the re- crostructural analysis of the GPC samples. The XRD analysis
bound test and UPV test. The rebound test is based on shows the mineral oxides intensity presents in the sample of the
the check of surface hardness by the apparatus, and these GPC [68]. The TGA analysis shows the thermal stability of the
tests are conducted on the cube samples at 7 days, sample material up to the 850 °C temperature. It works to
14 days, 28 days, 42 days, and 56 days after the casting. weight the sample at the various temperature stages consecu-
It was conducted on both types of sample cube and cyl- tively, whereas the temperature increases with 10 °C/min [69].
inder to test the mix sample’s strength [64, 65]. The
UPV test is based on the ultrasonic pulse wave velocity
passes through the sample. The UPV is higher shows the 3 Results and Discussion
better strength and quality of the GPC specimen. The test
apparatus has two transducers, an electrical pulse gener- 3.1 Effect of Liquid-to-Binder Ratio
ator, an amplifier, and an electronic timing device. The
ultrasonic pulse wave transmitting through the sample by 3.1.1 Slump and Compaction Factor
the transducers and electronic timing machine shows the
time passage [66, 67]. In the experimental investigation, workability examines by the
slump test and compaction factor in the laboratory. The slump
Fig. 12 Graph between density and Liquid-to-binder ratio Fig. 13 Graph between drying shrinkage and liquid-to-binder ratio
Silicon
value increases with the increment of water content in the mix drying shrinkage of the GPC mix design. The density of
design, so the slump value increases consecutively with the ambient-cured GPC mix design specimens is higher com-
increase of liquid-to-binder ratio in mixes of GPC. Similarly, pared to oven-cured specimens of the same mix designs.
the compaction factor value also increases with the increment The density of GPC mix specimens decreases with the
of the liquid-to-binder ratio. Figure 11 describes the effect of increment of the liquid-to-binder ratio. Figure 12 de-
the liquid-to-binder ratio on both slump value and compaction scribes the variation of density with the variation of the
factor on the fresh mix of GPC. The workability of GPC liquid-to-binder ratio of both curing conditions. The dry-
increases with the increment of the alkaline solution/flyash ing shrinkage is created after the concrete’s hardening
ratio [70]. due to the water’s evaporation from the matrix. The dry-
ing shrinkage increases with the increment of the liquid-
3.1.2 Density and Drying Shrinkage to-binder ratio in the GPC mix designs. The oven-cured
GPC specimens show higher drying shrinkages than the
The density and drying shrinkage of the concrete mix ambient-cured specimens of the same mix designs.
design shows the chemical properties of the GPC. The Figure 13 describes the behavior of drying shrinkage
chemical reaction decides the density or unit weight and with the liquid-to-binder ratio in the design mix of GPC.
length and diameter are 300 mm and 150 mm, respectively. includes the rebound hammer test and UPV test. The
The static load applies to the specimens along the vertical rebound strength shows the similar compressive strength
direction and measures the horizontal and vertical deformation of the concrete specimens with a precision of 20% as
for Poisson’s ratio calculation. The modulus of elasticity of per the IS code. It is based on the specimen’s surface
the mix design is calculated by the repetition load applying the hardness gives the specimen strength, whereas the UPV
cylindrical specimen of one-third crushing load statically and test is used to find the strength or quality by measuring
measures the elastic modulus by the secant modulus method. the time passage of the ultrasonic pulse wave. The time
Figure 17 describes the graph of modulus of elasticity of both would be increasing with the reduction of quality or
curing conditions at the different liquid-to-binder ratios in the strength of the specimens. The crack develops inside
mix designs. the specimen also checked by the UPV test. Figure 18
describes the graph of rebound strength of different
3.1.6 Non-Destructive Test (Rebound Test and UPV Test) mixes of both cured samples, whereas a) shows the
ambient-cured specimens rebound strength, and b)
The non-destructive test is used to check the strength or shows the oven-cured specimens rebound strength of
quality of the concrete specimen without destruction. It the GPC. Figure 19 describes the UPV of the different
mixes in both cured samples, whereas a) shows the 3.2.1 Density and Drying Shrinkage
ambient-cured specimens, and b) shows the oven-cured
specimens of the GPC. The graph shows a similar pat- The density of the GPC mix specimens decreases with
tern of the UPV to the rebound strength in both cured the increment of curing temperature. The drying shrink-
conditions. The optimum point of non-destructive age increases with the increment of curing temperature
strength got at the 0.60 liquid-to-binder ratios in the continuously from 60 °C to 120 °C. Figure 20 shows
GPC mix design. the graph of density and drying shrinkage variation with
the curing temperature. The maximum drying shrinkage
of GPC is 603 micro-strains at the 120 °C curing
3.2 Effect of Curing Temperature temperature.
got the maximum strength among all other curing tempera- 3.2.4 Flexural Strength
tures. The maximum strength is 38.2 MPa at 28 days test,
which is cured at 100 °C. The flexural strength of the concrete shows the bending tensile
strength of the specimens. The flexural strength shows a sim-
ilar pattern to the compressive strength, and it got 15%–20%
3.2.3 Splitting Tensile of the compressive of the GPC mix design. The GPC speci-
mens got the optimum point of strength at 100 °C curing
The splitting tensile strength shows the concrete’s indi- temperature. Figure 23 shows the graph of flexural strength
rect tensile, which is tested on the cylindrical specimens. of GPC mix at the different curing temperatures. The maxi-
The splitting tensile shows a similar pattern of strength mum flexural strength is 5.8 MPa at 28 days which is cured at
compared to the compressive strength. The GPC speci- 100 °C temperature.
mens cured at 100 °C got the maximum strength among
all other curing temperatures. The GPC specimens got 3.2.5 Modulus of Elasticity
the optimum point at 100 °C curing temperature, and
the maximum splitting tensile is 5.3 MPa at 28 days test. The modulus of elasticity of the concrete is an essential me-
Figure 22 shows the graph of splitting tensile of different chanical property of the mix design. It is calculated and tested
temperature cured GPC specimens. The splitting tensile on the cylindrical specimens as per the IS code. The modulus
increases with the increment of temperature, but it re- of elasticity directly depends on the compressive strength of
duces beyond the 100 °C curing temperature. the concrete. Figure 24 shows the variation of modulus of
Fig. 24 Modulus of elasticity variations with the curing temperature Fig. 26 UPV variation with the curing temperature of GPC
Silicon
Mix Liquid/Binder Fly ash (kg/ GGBFS Coarse Aggregate Fine Aggregate NaOH Solution Sodium Silicate Extra water
Design Ratio m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3) (kg/m3)
3.3.2 Thermo Gravimetric Analysis which the rebound test shows the 5–10% higher strength
to the compressive strength.
Thermogravimetric analysis is used for the thermal sta- & The GPC design mix’s mechanical strength increases with
bility of the material. The temperature increases with the curing temperature increment, but it reduces beyond
10 °C/min in the machine and checks the material’s the 100 °C curing temperature. The higher curing temper-
weight with the various temperatures. Figure 28 shows ature increases the rate of gain strength of the GPC
the TGA and DTG graph of the GPC sample cured at samples.
100 °C in the oven. It shows that the GPC sample & The GPC specimen density decreases continuously
retained up to 92% weight after the 850 °C. Initially, with the increment curing temperature, whereas the
the weight loses around 4% up to the 200 °C and loses drying shrinkage increases with curing temperature
the weight of another 4% up to the 850 °C. Initially, increment. The non-destructive test shows similar re-
the sample loses water hygroscopic water from the sam- sults to the compressive strength of the GPC
ple, and after, it loses the capillary water with the tem- specimens.
perature. The DTG graph shows that the rate of water & The thermal stability of the GPC sample is higher
loss with temperature increment. The rate of derivative up to the 850 °C temperature. It retained the weight
weight is initially high up to the 100 °C temperature. of around 92% of the original at the 850 °C tem-
perature. The XRD analysis shows the mineral ox-
ide’s clear intensity in the GPC sample, which is
4 Conclusion cured at the 100 °C temperature.
The result concludes as per the experimental analysis of the Acknowledgments This work is supported by the Civil Engineering
Department, Delhi Technological University. Moreover, Sandeep
GPC samples in various phases. It includes the physical prop- Mishra’s help for XRD analysis and Ankesh Kumar and Jawed Alam
erties test, chemical properties test; mechanical properties test, for another work related to the central instrumentation facility of the
non-destructive test, and microstructural analysis are as Delhi Technological University.
follows:
Funding Statement This study was funded by the Delhi Technological
University, Delhi, India.
& The compressive strength, splitting tensile and flexural
strength got the optimum point at the 0.60 liquid-to- Author Contribution All authors have participated in (a) conception and
binder ratios in the GPC mix design. The strength in- design, or analysis and interpretation of the data; (b) drafting the article or
creases with the increment of the liquid-to-binder ratio, revising it critically for valuable intellectual content; and (c) approval of
the final version.
but it reduces randomly beyond the 0.60 ratios. The work-
ability of the GPC fresh mixes increases with the incre- Data Availability The available data had been used and discussed in the
ment of liquid-to-binder ratio, whereas the density de- manuscript.
creases consecutively with the increment of ratio.
& The drying shrinkage of the GPC mix specimens increases Declarations This manuscript has not been submitted to, nor is un-
with the increment of liquid-to binder ratio, whereas the der review at, another journal or other publishing venue.
modulus of elasticity increases with the increment of ratio,
but it reduces beyond the 0.60 ratios. The non-destructive Consent to Participate As a corresponding author or on behalf of all
authors of the research paper, I consent to participate.
test result shows similar results to the destructive test in
Silicon
Consent to Publication All author of the research paper is consent to the 15. Lee NK, Jang JG, Lee HK (2014) Cement & Concrete Composites
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