Concept of Jidoka: Your Company Name

Concept of
Jidoka
Your Company Name
Jidoka Outline
Jidoka Introduction Principles of Jidoka
Jidoka Step by Step Process Jidoka Line Stop
Two Pillars of Lean Manufacturing Jidoka Problem Solving
Jidoka Process Benefits of Jidoka
2
Introduction
Jidoka
Jidoka is the forgotten pillar of

Jidoka is about quality at source,
the Toyota Production system
or built in quality.
and lean manufacturing
No company can survive without

Yet it is one of the most important
excellent quality of product and
principles of lean that can help in
service and jidoka is the route
achieving true excellence
through which this is achieved.
3
Jidoka Step by Step Process
Set Goals & Expectations
Make Changes
Plan Logistics & Timing
Measure Results Document Reality
Verify Change/Modify Identify Waste
Standardize Process Plan Counter-measures
Celebrate Success Check Reality
Do it Again
4
Two Pillars of Lean Manufacturing
Customer Satisfaction
Business Success
JIT Jidoka
Respect for People
• Pull Team Building • Andon

• Takt Time Supplier Relationships • Autonomation
• SMED • Line Stops
• Cell Design Cross Training • Poka-yoke
• Heijunka Empowerment Hoshin • 5 Whys
• Flow • Built in Quality
• 5S • Standard Operations
Stability & Standardization
• TPM • Kaizen
5
Jidoka Process
Stop Review Change Process Proceed
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Principles of Jidoka
This principle is not just confined to use within machines through autonomation; Jidoka is visible in almost every aspect of
lean manufacturing when you start to examine it.
Discover an Stop Fix the Investigate & correct

abnormality immediate problem root cause
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Jidoka Line Stop
Every company discover an It don’t just stop the process, If an operator detects a
abnormality in their it highlights the problem, problem they pull a cord or
automation process, this is correct it and then tackle root push a button to stop the
the way that defects and cause to prevent the problem production line at the end of
problems are highlighted ever happening again. that production cycle.
and actions are taken.
8
Jidoka Problem
Solving
Even if quality control and error If the worker's primary focus is on It is difficult for workers to detect
detection are rewarded, the meeting a production quota, there all defects, even when alert.
simple act of working to will be little incentive to detect Some of this depends on the
produce something will take defects and correct the problems. machine cycle times, and on the
some of the worker's attention type of testing required.
away from error detection.
9
Benefits of Jidoka
Defects are not passed on Equipment Breakdown is Even if quality control and error
to the next process. Prevented Because Problems detection are rewarded, the
and Their Causes Become simple act of working to produce
Immediately Apparent. something will take some of the
worker's attention away from
error detection.
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Concept of Jidoka Icons Slide
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Additional Slides
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Clustered Column - Line
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Clustered Bar
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Vision
Our Mission
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Mission
Goal
15
Meet Our Team
Anne Davis Jeff Williams Jane Brown

Manager CEO Web Designer
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About Us
Target Audiences Premium Services Values Client

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Post It Notes
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Puzzle
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Venn
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Thank You
Address Contact Numbers Email Address

# street number, city, state 0123456789 emailaddress123@gmail.com
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Concept of

Jidoka Step by Step Process Jidoka Line Stop

Two Pillars of Lean Manufacturing Jidoka Problem Solving

Jidoka Process Benefits of Jidoka

Jidoka is the forgotten pillar of

No company can survive without

Set Goals & Expectations

Measure Results Document Reality

Verify Change/Modify Identify Waste

Standardize Process Plan Counter-measures

Celebrate Success Check Reality

• Pull Team Building • Andon

Stop Review Change Process Proceed

Discover an Stop Fix the Investigate & correct

This graph/chart is linked to excel, and

Anne Davis Jeff Williams Jane Brown

Target Audiences Premium Services Values Client

Address Contact Numbers Email Address

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