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SAVELITE ENGINEERING SDN BHD

KUALA LUMPUR WELLNESS CITY

METHOD STATEMENT
INSTALLATION OF PIPE SLEEVE AT WALL

Reference No. : KLWC-SESB-MST-0002


Revision : 00

Date Issued : 5-10-2023

Prepared by Approved by

Name: Muhd Zuraimyzanizam Bin Zamhuri Name:

Position: Asst. Project Manager Position:

AMENDMENT HISTORY

SAVELITE ENGINEERING SDN BHD


KLWC-SESB-MST-0002
INSTALLATION OF HDPE PN10 PIPE SLEEVE
Revision:
W00

REVISION NO. ISSUE DATE DETAILS OF AMENDMENT

00 5/10/2023 First Issue

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KLWC-SESB-MST-0002
INSTALLATION OF HDPE PN10 PIPE SLEEVE
Revision:
W00

TABLE OF CONTENTS PAGE

1.0 SCOPE OF WORK 4


1.1 General Description 4
1.2 Reference 4
1.3 Materials 4
1.4 Plant and Equipment 4
1.5 Manpower 4
1.6 Construction Procedures 5

2.0 SAFETY AND HEALTH 6


2.1 Job Safety And Health Analysis (JSA) 6
2.2 Information to Personnel 6

3.0 QUALITY ASSURANCE & QUALITY CONTROL 7


3.1 Inspection & Testing 7

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KLWC-SESB-MST-0002
INSTALLATION OF HDPE PN10 PIPE SLEEVE
Revision:
W00

1.0 SCOPE OF WORK

1.1 General Description


This work method statement describes the methodology and sequences that will be
carried out for the installation of pipe sleeve at wall which using HDPE PN10 pipe for
incoming TNB cables.

1.2 Reference
This method statement for pipe sleeve installation used several related documents as
references:

No. Description Doc. Ref. No.


Electrical Construction Drawing LIZ/KLWC/ELEC/CN/ELE/0008A
1

1.3 Materials
No Item MSA No.
1 160mm dia. HDPE duct PN10 KLWC-SESB-MSA-0001
2 Socket KLWC-SESB-MSA-0001

1.4 Tool and Equipment


N Item Purpose Unit
o
5 Ladder Access to Install pipe 1
6 Cutter To cut PN10 Pipe 1
12 Water Pump For pumping water out from trench 1

1.5 Manpower

No Position Scope of work


Nos.
.
Responsible for overall commercial, contractual and
1 Project Manager technical performances associated with specific 1
projects
Planning, Coordinating, scheduling and monitoring
2 Site Supervisor 1
of site activities
3 General worker Conduct general works at site 4

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KLWC-SESB-MST-0002
INSTALLATION OF HDPE PN10 PIPE SLEEVE
Revision:
W00

1.6 Installation procedure

1.6.1 Delivery Plan

a) Data from the site measurement will be referred for material


delivery in accordance with the need and availability.
b) A number of materials will be unloaded at a store yard for
reasonable intervals along the proposed locations installation by
obtaining the approval from local authority.
c) The location where materials will be unloaded must be carefully
selected to avoid any risk for any personnel around that area
d) All the materials shall be approved by SC and PDP prior to delivery
at storage area.
e) All the materials placed at the work areas shall not block any
access.

1.6.2 Preliminary & Site Inspection

a) HDPE PN10 pipe must get approval from consultant before any
installation can start.
b) All materials must be inspected by representative from consultant
to ensure all materials are in accordance to required specifications
and approved Material Submission. RFI to be raised for material
inspection.
c) All works are to be carried out according to the approved Method
Statement

1.6.3 Installation

Diagram 1 – Typical spacing between concrete and ducts for encasement

a) The numbers of pipe sleeve install is 12nos in two layer which is 6nos
per layer based on M&E construction drawing

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KLWC-SESB-MST-0002
INSTALLATION OF HDPE PN10 PIPE SLEEVE
Revision:
W00

b) A 1st layer of pipe sleeve must be installed 25mm below of beam


(measured form bottom of beam to top of pipe sleeve. Approximately c)
25mm spacing between above and bottom layer of ducts shall be
provided. Repeat the above process for the subsequent layer of ducts.
c) The clearance height from finish level to bottom of pipe sleeve must
exceed of 2200mm.

d) The length of pipe sleeve install shall be the same as to the thickness of
finish concrete wall.
e) HDPE PN10 socket must install at one side of pipe sleeve (facing outside
of building) for future connection HDPE PN10 ducting to TNB manhole.

f) Before install the HDPE PN10 pipe sleeve, person in charge must co-
ordinate with main contractor and their BRC installer to bend and clear
the precise location for putting pipe sleeve.

g) Installer must position the pipe sleeve in the steel bar region after the
location is clear. After that check the alignment once the pipe sleeve of
the right position and high level.

h) To prevent any misalignment while pouring concrete, tie the sleeves


with the appropriate steel wire. Sealed or cover the pipe sleeve holes
with plastic or paper as temporary sealant against cement/concrete
during concreting works.

2 SAFETY AND HEALTH

2.1Job Safety & Health Analysis

The pre-task briefing shall be conducted to site personnel involved in the activity
prior start work. No work may commence until all of the specified control
measures are in place and pre-task briefing was carried out at site.

2.2 Information to Personnel

2.2.1 All site personnel must have valid CIDB Green Card start work at site. Only the
managers, supervisors and workers who have CIDB Green Card will be allowed
working on site.

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KLWC-SESB-MST-0002
INSTALLATION OF HDPE PN10 PIPE SLEEVE
Revision:
W00

2.2.3 All new workers and staff to attend the Safety Induction before commencing
works at site and attendances shall be recorded in an induction record.

2.2.4 All site personnel shall wear approved Personnel Protective Equipment (PPE) as
below:

Type of PPE Color Coding Personnel


Manager &
Helmet White
Supervisor
High Visibility Vests Green All Site Personnel
Safety Shoe/ Boot Any All Site Personnel

Full Body Harness Working at Height


Any
Personnel

3 QUALITY ASSURANCE & QUALITY CONTROL

3.1 Inspection & Testing

All inspection involved shall be in accordance to the Inspection and Test Plan.

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KLWC-SESB-MST-0002

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