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MIMAKI ENGINEERING CO., LTD.


URL: http://eng.mimaki.co.jp/
D202743-12
Original instructions
TABLE OF CONTENTS
CAUTION ........................................................................................ v
DISCLAIMER OF WARRANTY ............................................................ v
Requests .............................................................................................. v
FCC Statement (USA) .......................................................................... v
Interference to televisions and radios ................................................... v
Foreword ......................................................................................... v
About usable ink ................................................................................... v
On This Operation manual ................................................................... v
Safety Precautions ..........................................................................vi
Symbols ............................................................................................... vi
Safety interlock ...................................................................................viii
Warning labels ................................................................................ix
EC DECLARATION OF CONFORMITY .............................................. xi

Chapter 1 Before Use


Moving This Machine ................................................................... 1-2
Where to Install This Machine ........................................................... 1-2
Working Environmental Temperature................................................ 1-2
Moving This Machine ........................................................................ 1-2
Names of Parts and Functions .................................................... 1-3
Front Side of the Machine ................................................................. 1-3
Rear Side and Right Side of the Machine ......................................... 1-4
Operation Panel ................................................................................ 1-5
Media sensor..................................................................................... 1-7
Carriage............................................................................................. 1-7
Cutter blade and slot for cutting ........................................................ 1-7
Capping station ................................................................................. 1-7
Pinch rollers and Feed rollers............................................................ 1-7
Connecting Cables ...................................................................... 1-8
Connecting USB2.0 Interface Cable ................................................. 1-8
Connecting the power cable.............................................................. 1-8
Inserting ink cartridges ................................................................. 1-9
Caution in handling of ink cartridges ............................................... 1-10
Media ......................................................................................... 1-10
Usable sizes of media ..................................................................... 1-10
Caution in handling of medias ......................................................... 1-10
Menu mode ................................................................................ 1-11

Chapter 2 Basic Operations


Workflow ...................................................................................... 2-2
Turning the Power ON/OFF ......................................................... 2-3
Turning the Power ON....................................................................... 2-3
Turning the Power OFF..................................................................... 2-3
Setting a Media ............................................................................ 2-4
Adjusting the Head Height................................................................. 2-4
Setting a roll media............................................................................ 2-5
Take-up device.................................................................................. 2-8
Setting leaf media.............................................................................. 2-8
Changing the printing origin .............................................................. 2-9

i
Preparing for the Heaters ............................................................2-10
Changing the Temperature Settings for the Heaters....................... 2-10
Test Printing ...............................................................................2-10
Test Printing .................................................................................... 2-11
Perform test printing with the normal test pattern............................ 2-11
Perform test printing with the test pattern for checking white ink .... 2-11
Head Cleaning ...........................................................................2-12
About head cleaning........................................................................ 2-12
Perform head cleaning depending on the test printing result .......... 2-12
Setting of Media Correction ........................................................2-13
Setting of Media Correction ............................................................ 2-13
If the Positions of Dots Shift... ....................................................2-13
Printing Data ..............................................................................2-14
Starting a Printing Operation ........................................................... 2-14
Stopping a Printing Operation ......................................................... 2-14
Deleting Received Data (Data Clear) .............................................. 2-14
Cutting a media ............................................................................... 2-14

Chapter 3 Setup
About SETUP MENU ...................................................................3-2
SETUP MENU table .......................................................................... 3-3
Register the optimal print conditions to match the use...................... 3-4
Setting of Media Correction ............................................................... 3-5
If the Positions of Dots Shift... ........................................................... 3-6
Setting the HEATER.......................................................................... 3-6
Setting of Logical Seek...................................................................... 3-7
Setting of Drying Time ....................................................................... 3-7
Setting of Left and Right Margins ..................................................... 3-8
Setting of VacuumFan ....................................................................... 3-8
Setting of Feed Speed....................................................................... 3-8
Setting Auto Cleaning........................................................................ 3-9
Setting Interval wiping ....................................................................... 3-9
About MACHINE SETUP MENU ................................................3-10
MACHINE SETUP MENU table ...................................................... 3-11
Setting a AUTO Power-off ............................................................... 3-12
Setting Take-up unit ........................................................................ 3-12
Setting the Display of Media Residual............................................. 3-13
When using 600 cc cartridge ........................................................... 3-13
Setting a LANGUAGE ..................................................................... 3-16
Setting Time .................................................................................... 3-16
Setting Unit (Temperature/ Length) ................................................. 3-16
Setting a KEY BUZZER................................................................... 3-16
Setting the CONFIRM. FEED .......................................................... 3-17
Setting the SPACE FEED MODE.................................................... 3-17
Set the network ............................................................................... 3-17
Setting event mail function .............................................................. 3-18
Initializing the Settings..................................................................... 3-22

ii
About NOZZLE CHECK MENU ................................................. 3-23
INFORMATION MENU table........................................................... 3-23
Printing Check Flow ........................................................................ 3-24
Printing Operations at “Nozzle Missing” Judgment and Error
Occurrence...................................................................................... 3-24
Setting the Printing Check............................................................... 3-25
Setting the NOZZLE RECOVERY................................................... 3-25
Setting the Judgement Condition .................................................... 3-25
About INFORMATION MENU .................................................... 3-26
INFORMATION MENU table........................................................... 3-27
Displaying the Information............................................................... 3-27

Chapter 4 Maintenance
Maintenance ................................................................................ 4-2
Precautions for Maintenance............................................................. 4-2
About Cleaning Solution ....................................................................4-2
Cleaning the Exterior Surfaces.......................................................... 4-2
Cleaning the Platen ........................................................................... 4-2
Cleaning the Media Sensor ............................................................... 4-3
Cleaning the Media Press ................................................................. 4-3
About MAINTENANCE MENU ..................................................... 4-4
MAINTENANCE MENUs at-a-glance................................................ 4-5
Maintaining the Capping Station .................................................. 4-6
Cleaning the Wiper and Cap ............................................................. 4-6
Washing the Head Nozzle................................................................. 4-7
Washing the Ink Discharge Passage ................................................ 4-8
When the Machine Is Not Used for a Long Time .............................. 4-9
Cleaning the Ink Head and the Area around It .......................... 4-11
Nozzle Recovery Function ..................................................................... 4-12
Reset the set value.......................................................................... 4-13
Automatic Maintenance Function .............................................. 4-13
Setting the Refreshing Intervals ...................................................... 4-13
Setting the Tube Wash Intervals ..................................................... 4-13
Setting the Cleaning Intervals and Type ......................................... 4-14
Fill up Ink ................................................................................... 4-14
Replacing consumables ............................................................. 4-15
Replacing the wiper......................................................................... 4-15
If a Waste Ink Tank Confirmation Message Appears ...................... 4-15
Replacing the waste ink tank before the waste ink tank
confirmation message is displayed ................................................. 4-17
Replacing the Cutter Blade ............................................................. 4-17

iii
Chapter 5 Troubleshooting
Troubleshooting ...........................................................................5-2
Power does not turn on ..................................................................... 5-2
The machine does not start printing .................................................. 5-2
Media get jammed / media is soiled .................................................. 5-2
The heater’s temperature will not rise to the set level ....................... 5-3
Image quality is poor ......................................................................... 5-3
Nozzle is clogged .............................................................................. 5-3
Ink cartridge warning appears ........................................................... 5-4
Warning / Error Messages ...........................................................5-5
Warning messages............................................................................ 5-5
Error messages ................................................................................. 5-8

Chapter 6 Appendix
Specifications ...............................................................................6-2
Machine specifications ...................................................................... 6-2
Ink specifications ............................................................................... 6-3
Setting orders of ink cartridges ....................................................6-4
Sheet for inquiry ...........................................................................6-5

iv
CAUTION

CAUTION Foreword
Congratulations on your purchase of MIMAKI color ink jet
DISCLAIMER OF WARRANTY printer "" .
“JV150-130/160BS INK MODEL” is a color inkjet printer
THIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE that can print on 1.3m or 1.6m-width media with BS
AND EXCLUSIVE WARRANTY AND IS IN LIEU OF ALL ink(BS3/ BS4) realizing high image quality.
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,
BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS, AND MIMAKI NEITHER
ASSUMES NOR AUTHORIZES DEALER TO ASSUME FOR IT About usable ink
ANY OTHER OBLIGATION OR LIABILITY OR MAKE ANY
OTHER WARRANTY OR MAKE ANY OTHER WARRANTY IN You can use aqueous for this machine.
CONNECTION WITH ANY PRODUCT WITHOUT MIMAKI’S
PRIOR WRITTEN CONSENT.
IN NO EVENT SHALL MIMAKI BE LIABLE FOR SPECIAL,
INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR
LOSS OF PROFITS OF DEALER OR CUSTOMERS OF ANY On This Operation manual
PRODUCT.
• This Operation manual is describing the operations
and maintenance of "Color inkjet printer " (called as
Requests this machine hereafter)
• Read this Operation manual carefully and understand
• This Operation manual has been carefully prepared for them thoroughly to use.
your easy understanding. • It is also necessary to keep this Operation manual on
However, please do not hesitate to contact a distributor hand.
in your district or our office if you have any inquiry. • This Operation manual has been carefully prepared for
• Description contained in this Operation manual are your easy understanding, however, please do not
subject to change without notice for improvement. hesitate to contact a distributor in your district or our
office if you have any inquiry.
• Descriptions contained in this Operation manual are
FCC Statement (USA) subject to change without any notice for improvement.
This equipment has been tested and found to comply with the • In the case when this Operation manual should be
limits for a Class A digital device, pursuant to Part 15 of the FCC illegible due to destruction or lost by fire or breakage,
Rules. These limits are designed to provide reasonable purchase another copy of the Operation manual from
protection against harmful interference when the equipment is our office.
operated in a commercial environment. This equipment • You can also download the latest manual from our
generates, uses and can radiate radio frequency energy and, if website.
not installed and used in accordance with the Operation manual,
may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be
required to correct the interference at his own expense.
In the case where MIMAKI-recommended cable is not used for
connection of this device, limits provided by FCC rules can be
exceeded.
To prevent this, use of MIMAKI-recommended cable is essential
for the connection of this printer.

Interference to televisions and radios


The product described in this manual generates high frequency
when operating.
The product can interfere with radios and televisions if set up or
commissioned under improper conditions.
The product is not guaranteed against any damage to specific-
purpose radio and televisions.
The product’s interference with your radio or television will be
checked by turning on/off the power switch of the product.
In the event that the product is the cause of interference, try to
eliminate it by taking one of the following corrective measures or
taking some of them in combination.
• Change the orientation of the antenna of the television set or
radio to find a position without reception difficulty.
• Separate the television set or radio from this product. Reproduction of this manual is strictly prohibited.
• Plug the power cord of this product into an outlet which is All Rights Reserved.Copyright
isolated from power circuits connected to the television set or © 2016 MIMAKI ENGINEERING Co., Ltd.
radio.

v
Safety Precautions

Safety Precautions WARNING


• Take care not to damage, break or work upon the
Symbols power cable. If a heavy material is placed on the
power cable, or if it is heated or pulled, the power
Symbols are used in this Operation Manual for safe cable can break, thus resulting in fire or electric
operation and for prevention of damage to the machine. shocks.
The indicated sign is different depending on the content of
• Do not use this machine in an environment where
caution.
humidity is high or the machine may get wet. Using
Symbols and their meanings are given below. Please
the machine under such environment may result in
follow these instructions as you read this manual.
fire or electric shock, or cause malfunction.
• Use of the machine under an abnormal condition
Examples of symbols where it produces smoke or strange smell can
result in fire or electric shocks. If such an
Meaning abnormality is found, be sure to turn off the power
switch immediately and unplug the cable from the
Failure to observe the instructions given with this wall outlet. Check first that the machine no longer
symbol can result in death or serious injuries to produces smoke, and then contact your distributor

1
personnel. Be sure to read it carefully and use it or a sales office of MIMAKI for repair.
properly.
• Never repair your machine by yourself since it is
Failure to observe the instructions given with this very dangerous for you to do so.
symbol can result in injuries to personnel or • Never disassemble or remodel the main unit of the
damage to property. machine or the ink cartridge. Disassembly or
Important notes in use of this machine are given remodeling can result in an electric shock or
with this symbol. Understand the notes thoroughly breakdown of the machine.
to operate the machine properly. • Take care that no dust or dirt sticks to Media
Transfer Surface heaters. Dust and dirt sticking

2
Useful information is given with this symbol. Refer
to the information to operate the machine heaters can cause fire.
properly. • Do not use extension cords. Doing so may result in
fire or electric shocks.
Indicates the reference page for related contents. • Keep the power plug prong clear of any foreign
object such as a piece of metal. Failure to do so
may result in a fire or electric shocks.
The symbol " " indicates that the instructions • Do not plug too may leads into a single socket.
must be observed as strictly as the CAUTION Doing so may result in fire or electric shocks.

3
instructions (including DANGER and WARNING • Do not use the machine if the power cord or plug is
instructions). A sign representing a precaution damaged. Using the machine with damaged power
(the sign shown at left warns of hazardous cord may result in fire or electric shocks. Contact
voltage) is shown in the triangle. your service representative for replacement cord.
The symbol " " indicates that the action • Do not handle the power plug with wet hands.
shown is prohibited. A sign representing a Doing so may result in electric shocks.
prohibited action (the sign shown at left prohibits • Grasp by holding the plug itself when removing the
disassembly) is shown in or around the circle. power plug from wall outlet, and never hold by the
cord. Holding and pulling the cord may damage the

4
The symbol " " indicates that the action cord, leading to fire or electric shocks.
shown must be taken without fail or the Hazardous Moving Parts
instructions must be observed without fail. A sign • Keep Fingers and Other Body Parts Away
representing a particular instruction (the sign If a foreign object such as a small piece of metal or a
shown at left instructs to unplug the cable from the liquid such as water gets inside the machine, turn
wall outlet) is shown in the circle. off the machine and unplug the power cord
immediately, then consult your service
representative. Continuing to use the machine
Warning for Use without proper maintenance or repair may result in

5
fire or electric shocks.
• Do not use a flammable spray or solvent inside or
WARNING around the machine. Doing so may result in fire or
electric shocks.
• The set of power cables provided with this machine
is for use with this machine only, and cannot be • Do not place a vase, flower pot, water glass,
used with other electrical devices. Do not use any container with liquid such as water or chemicals
power cables other than the ones provided with the inside, or small metallic object near or on top of this
machine. Failure to observe those instructions may machine. Liquid or foreign object may get inside the
result in fire or electric shocks. machine, leading to fire or electric shocks.

6
vi
Safety Precautions

Precautions in Use
CAUTION
• To replace a printing medium, be careful not to pinch
CAUTION your fingers or get injured.
Handling of ink • Consult with the service shop about cleaning inside the
• If you get ink in your eyes, immediately wash your equipment.
eyes with a lot of clean water for at least 15 minutes. In Leaving the equipment with dust inside without
doing so, also wash eyes to rinse ink away completely. cleaning for a long time may cause a fire or device
Then, consult a doctor as soon as possible. failure. Consult with the distributor or service shop for
the cost of cleaning inside the equipment.
• If anyone drinks ink by mistake, keep him or her quiet
and see a doctor immediately. Do not allow him or her • To move the equipment, contact the nearest service
to swallow the vomit. shop.
Then contact the emergency number written in MSDS. Note on maintenance
• If you inhale a lot of vapor and feel bad, immediately • When cleaning the ink-station or the heads, make sure
move to a location of fresh air and then keep yourself to wear the attached goggles and gloves.
warm and quiet. Then, consult a doctor as soon as • The gloves supplied with the machine are disposable.
possible. When all the gloves are expended, purchase an
• Store ink cartridges in a place that is out of the reach of equivalent product on the market.
children. • Do not to touch the sharp edge of the blade when
• If the ink adheres to your skin, use a large amount of replacing the cutter. Touching the sharp edge may
water and soap or special detergent for skin to remove result in injury.
the ink. • Turn off the machine and unplug the power cord from
Handling of the power cable the wall outlet for safety when moving the machine.
• Connect to a socket-outlet with determinate polarity.
• For Inlet, be sure to supply power from the outlet of the CAUTIONS and NOTES
same voltage.
• For PLUGGABLE EQUIPMENT, the socket-outlet shall
be installed near the equipment and shall be easily Warning
accessible.
Front cover and lever
• Unplug the cord from the wall outlet and remove dust • Never open the front cover or raise the lever during printing.
from the power plug periodically, at least once a year. Opening the cover or raising the lever will abort printing.
Failure to do so may result in fire or electric shocks. Protection of media from dust
• Do not use the machine unless it is connected to a • Store media in a bag. Wiping off dust accumulated on media
power supply that satisfies the displayed voltage will adversely affect the media due to static electricity.
condition. • When leaving the workshop after the working hours, do not
• Check the voltage of the wall outlet and the capacity of leave any media on the roll hanger. If any media is left on the
the circuit breaker before you plug the power cords. roll hanger, it can get dusty.
Plug each power cord to different outlet that has Periodic replacement parts
independent circuit breaker. If you plug more than one • Some parts of this machine must be replaced with a new
power cord to wall outlets that share the same circuit one periodically by service personnel. Be sure to make a
breaker, the power may be cut off by the breaker. contract with your distributor or dealer for After sale service
Power supply to ensure a long life of your machine.
• Leave the breaker turned ON. Disposition of this machine
• Do not turn off the main power switch on the right side • Consult your sales or service representative for proper disposal
of this machine. of this machine. Otherwise, commission an industrial waste
Notes When Handling the Main Unit disposal company.
• Use the equipment in a well-ventilated or not-airtight Handling of ink cartridges
room. • The safety evaluation of this machine assumes that the ink
• Use the equipment in a well-ventilated or not-airtight recommended by this company is used. For safe usage of this
room. machine, use the ink recommend by this company
• Ventilate the room sufficiently before using the • Never refill the ink pack and white ink cartridge with ink. Refilled
equipment. ink cartridge can cause a trouble. Remember that MIMAKI
assumes no responsibility for any damage caused by the use of
• Do not place the equipment in a humid or dusty place.
the ink cartridge replenished with ink.
Otherwise, there is a risk of fire or electrical shock.
• If the ink cartridge is moved from a cold place to a warm place,
• Do not place the equipment in an unstable place such
leave it in the room temperature for three hours or more before
as on a shaky table and on a tilted surface. The
using it.
equipment may fall over or drop and cause injury.
• Open the ink cartridge just before installing it in the machine. If it
• The equipment is provided with a built-in media cutter. is opened and left for an extended period of time, normal
To replace or feed a printing medium, or to remove a printing performance of the machine may not be ensured.
jammed printing medium, do not touch any area other
• Make sure to store ink cartridges in a cool and dark place.
than those specified in this document. Otherwise,
• Store ink cartridges and waste ink bottle in a place that is out of
there is a risk of injury.
the reach of children.

vii
Safety Precautions

Cautions on Installation
Warning
• Be sure to thoroughly consume the ink in the ink cartridge, once
it is opened, within three months. If an extended period of time CAUTION
has passed away after opening the cartridge tank, printing
quality would be poor. A place exposed to direct
On an inclined surface
• Neither pound the cartridge nor shake it violently, as doing so sunlight
can cause leakage of ink.
• Do not touch or stain the contacts of the ink cartridge, as doing
so may cause damage to the print circuit board.
• Consult your sales or service representative for proper disposal
of ink cartridge, ink pack, and waste ink.
When you dispose them by yourself, follow the regulations
stipulated by the industrial waste disposer or the country or
region you live in
Handling of media A place exposed to direct air
A place that vibrates flow from an air conditioner
• Use media recommended by MIMAKI to ensure reliable, high-
or the like.
quality printing.
• Set the heater temperature to meet the characteristics of the
media. (Model with a built-in heater)
Set the temperature of the Pre-heater, Print heater and Post-
1
heater according to the type and characteristics of the media
used. Automatic temperature setting can be made on the
operation panel by setting the profile on the dedicated RIP. For
setting on the RIP, refer to the instruction manual for your RIP.
• Pay attention to the expansion and contraction of the media. A place where temperature or Around a place where fire
Do not use media immediately after unpacking. The media can humidity varies significantly is used

2
be affected by the room temperature and humidity, and thus it
may expand and contract.The media have to be left in the
atmosphere in which they are to be used for 30 minutes or more
after unpacked. • Use the machine under the
• Do not use curled media. following environmental
The use of curled media can not only cause a media jam but conditions:
also affect print quality. • Operating environment:
Straighten the sheet of media, if significantly curled, before 20 to 30 °C
using it for printing. If a regular-sized coated sheet of media is (68 to 86 °F)
35 to 65 % (Rh)

3
rolled and stored, the coated side has to face outside.
• Do not leave the media with the heater ON for a long time.
Notes on maintenance
• It is strongly recommended to use the machine in a room that is
Safety interlock
not dusty. This machine is equipped with interlocks to terminate the
• Keep the front cover closed even when the machine is not operation for your safety when the cover opens during
printing. If not, dust can accumulate on the nozzles in the heads. printing etc. (red circle parts in the figure below).
• Dust in the heads can also cause drops of ink to fall suddenly
down on the media during printing. In such a case, be sure to

4
clean up the heads. ( P.4-11)
• When cleaning the ink-station or the heads, make sure to wear
the attached gloves. Further, when the solvent ink is used, it is
necessary to wear the attached goggles.
• Perform wiping (removal of dust and paper powder) of the
capping station and wiper frequently.

6
viii
Warning labels

Warning labels
Warning labels are stuck on the machine. Be sure to fully understand the warning given on the labels.
If a warning label is illegible due to stains or has come off, purchase a new one from a distributor or our sales office.

When the front cover is open

When the maintenance cover is open

ix
Warning labels

No. Reorder Label

1 M910931

2 M907833

M903239
1
3

4 M903330

2
5 M903405

6 M906144 3

7 M907935

4
8 M905811

6
x
Warning labels

EC DECLARATION OF CONFORMITY
We hereby declare that the following our product conforms with the essential health and safety requirements of EC
Directives.

Product Inkjet Printer


Model No. JV150-160 BS INK MODEL
JV150-130 BS INK MODEL

Manufacturer MIMAKI ENGINEERING CO.,LTD.


2182-3, Shigeno-otsu, Tomi, Nagano,
389-0512, JAPAN
Authorised Compiler in the Community
MIMAKI EUROPE B.V.
Stammerdijk 7E 1112 AA Diemen,
The Netherlands
Directives Machinery Directive2006/42/EC
Low Voltage Directive2014/35/EU
EMC Directive2014/30/EU
RoHS Directive2011/65/EU

The above product has been evaluated for conformity with above directives using the following European standards. The
technical construction file (TCF) for this product is retained at the above Manufacturer’s location.

Machinery Directive / Low Voltage Directive


ENISO12100:2010, EN60204-1:
2006+A1,EN60950-1:
2006+A11+A1+A12
EMC Directive EN55022:2010, EN61000-3-2:
2006+A1+A2, EN61000-3-3:2008, EN55024:2010
RoHS Directive EN50581:2012

xi
Chapter 1
Before Use

This chapter
describes the items required to understand before use, such as the name of each part of
the machine or the installation procedures.

Moving This Machine .................................... 1-2 Connecting Cables........................................ 1-8


Where to Install This Machine ..................... 1-2 Connecting USB2.0 Interface Cable ............1-8
Working Environmental Temperature ......... 1-2 Connecting the power cable ........................1-8
Moving This Machine .................................. 1-2 Inserting ink cartridges .................................. 1-9
Names of Parts and Functions...................... 1-3 Caution in handling of ink cartridges ..........1-10
Front Side of the Machine ........................... 1-3 Media .......................................................... 1-10
Rear Side and Right Side of the Machine ... 1-4 Usable sizes of media ................................1-10
Operation Panel .......................................... 1-5 Caution in handling of medias ...................1-10
Media sensor ............................................... 1-7 Menu mode ................................................. 1-11
Carriage ...................................................... 1-7
Cutter blade and slot for cutting .................. 1-7
Capping station ........................................... 1-7
Pinch rollers and Feed rollers ..................... 1-7
Chapter 1 Before Use

Moving This Machine Moving This Machine


Move this machine according to the following steps when
Where to Install This Machine this machine needs to be moved on the same step-free
floor.
Secure a suitable installation space before assembling
this machine. • When the machine is moved to any place other
The place of installation must have enough space for not than on the same step-free floor, contact your
only this machine itself, but also for the printing operation. distributor or our service office.
If you move it by yourself, failure or damage may
Gross occur. Be sure to request your distributor or our
Model Width Depth Height service office to move this machine.
weight
JV150-130BS • When moving this machine, take care that it does
2525mm 700mm 1392mm 160kg not receive a significant impact.
INK MODEL
• Be sure to lock the casters after moving of this
JV150-160BS
2775mm 700mm 1392mm 185kg machine.
INK MODEL

1
Remove the caster blocks.

500 mm or more

ore
or m
35 00 mm
10
377 25 mm
5 m or re ore
m o mo r mo or m
r m re (1
ore 30 mmo m
0 0m
(13 mo 100
0 m del) 270
ode

2
l) Move this machine as shown in the figure.
500 mm or more
• For safety, be sure to operate it with 4 people or
more.
• Do not push the cover to move this machine since
the cover may be broken.

Working Environmental Temperature


Use this machine in an environment of 20 to 30°C to
ensure reliable printing.

3
Reinstall the caster blocks.

1-2
Chapter 1 Before Use

Names of Parts and Functions


Front Side of the Machine
Maintenance cover (upper) Front cover

Open the cover in maintenance. Open the cover in setting of medias, taking of
Even when the power switch is off, keep all covers measures against jamming of medias or in
closed. maintenance inside the station.
Even when the power switch is off, keep this cover
and the other covers closed.

Ink cartridges Clamp lever (front)


Each cartridge contains an ink of a particular
color. Moves the pinch rollers up and down to hold or
release the media.
Cartridge protection cover

1
This prevents an injury or breakage of the
machine due to a protrusion of the ink Carriage
cartridge. (It is located under the ink cartridge.)
Move the print head unit from side to side.

Operation panel

This panel has the operation keys


required for operating the machine and

2
the LCDs for displaying setting items,
etc.
CleaningSolutionCartridge slot

Insert the cleaning solution cartridge.

Waste ink tank


2
Waste ink gathers in this tank.
Platen
The printed media is sent out, sliding on the
platen. Stand

2
Supports the main body of the machine. It is
provided with casters that are used to move
this machine.

Maintenance cover (lower)


Open the cover in maintenance.
Take-up device
Even when the power switch is off, keep all covers
closed. Automatically winds up the roll media printed.

6
1-3
Chapter 1 Before Use

Rear Side and Right Side of the Machine

Clamp lever (rear)

Interlocks with the clamp lever in


the font of this machine.

Vent filter box

Vents the ink mist that


occurs during printing.

Roll holders

Putting this into the paper core


(right and left) of a roll media, hold
the media. It supports the paper
core of 2 inch and 3 inch.

Roll rests

Rests for placing the roll on when installing roll media.

USB 2.0 connector

This is USB2.0 interface connector.


LAN connector

Please use this connector when you use netwark


function.

Main power switch

Turns on/off the main power for this machine. Leave


the main power turned on to prevent ink clogging.

AC inlet

Connect the power cable to the AC inlet.

1-4
Chapter 1 Before Use

Operation Panel
Use the operation panel to make settings for printing or operate this machine.

Display
key
Changes over the functions of the Displays the following items:
function keys ([FUNC1]–[FUNC3]). • Printer status
• Set media width
/ / key • Heater temperature (current tem-
Press this to set various functions or perature/set temperature)
to do test printing. The function • Ink status *1
keys’ functions are changed each • Functions assigned to [FUNC1]
time [SEL] key is pressed. to [FUNC3] *2

1
JOG key Status indicator lamp
Use these keys to shift the carriage or Indicates the machine’s status (printing, error occurred, etc).
the media in [LOCAL]. Also use them to

2
select an item of printing conditions. Condition of Lamp Condition of machine

key Machine is in LOCAL mode, no print data has been


OFF
received, and no errors have occurred.
Cancels the last input value or returns
the setting menu to the immediate Lit steady Light blue Switched to REMOTE mode.
higher level of the hierarchy. Also, press Currently printing.
this to turn the power on or off. (Give it a Flashing Light blue In test printing: printing a pattern stored inside the
long press to turn the power off.) machine.
Lit steady blue Print data still remains in the machine.
key
Registers the last input value as the
setting value or goes to the immediate
lower level of the hierarchy.
Flashing red
Lit steady red
Error has occurred.
Error (SYSTEM HALT) has occurred. 2
• The power switch under the operation panel lights in blue when the power is turned on, and off when the power switch
is turned off. The ink clogging prevention function is periodically operated even when the power switch is OFF if the
main power switch keeps being ON. (Auto maintenance function) P.1-4

*1 : Ink Status
Status of the ink cartridge (remaining ink/error, etc.) is displayed using icons. Each icon is described below.
2
Icon Contents
The remaining amount of ink is displayed in 9 stages. The remaining amount decreases moving to the right.

5
ink full Approximately Approximately Approximately Approximately Approximately Approximately Approximately near end
1/8 consumed 1/4 consumed. 3/8 consumed. 1/2 consumed. 5/8 consumed. 3/4 consumed. 7/8 consumed.

Displayed at ink end (only when the 4-color ink set is used) and ink near end.

Indicates that the cartridge cannot be used due to ink end or ink error (remaining ink 0, cartridge not attached, etc.).

Indicates that ink has expired or that one month has passed after the expiration date. Please use quickly. Ink can no

6
longer be used if two months have passed after the expiration date.

1-5
Chapter 1 Before Use

*2 : Functions assigned to [FUNC1] to [FUNC3]


Contents of functions assigned to [FUNC1] to [FUNC3] are described below.

Icon Contents

Displays “MENU” for setting functions.

Displays maintenance functions such as test print, cleaning, etc.

Shifts to REMOTE from LOCAL and starts printing.

Displays adjustment functions such as FEED COMP, DROP.POScorrect, etc.

Executes data clear.

Suspends printing in REMOTE and shifts to LOCAL.

Executes media cut.

When there are multiple items on the MENU screen or other screens, it moves to the previous page.

When there are multiple items on the MENU screen or other screens, it moves to the next page.

Used for completing confirmation when warning message has been displayed and so on.

Used for turning functions OFF or cancelling them, for example, when turning heater settings OFF and so on.

Some kind of setting or function is assigned. Operate according to the description of each function.

Switches between enable/disable when selecting multiple items, for example, when selecting target head for
cleaning and so on.

• The color of icons changes according to the state of the printer.


When the icon is green : The printer is in REMOTE mode.
When the icon is dark blue : The printer is in LOCAL mode.
When the icon is yellow : A warning has been issued.
When the icon is red : An erroe has been issued.

1-6
Chapter 1 Before Use

Media sensor Capping station


The media sensor detects the presence of the media and the The capping station consists of the ink caps, the wiper for
media length. cleaning the heads, etc.
This machine has one media sensor on the platen (in the rear). The ink caps prevent the nozzles in the ink heads from
drying up.
The wiper cleans the nozzles in the heads.
The wiper is consumable.If the wiper is deformed or the
media is stained, replace the wiper with a new one.

• Be sure to wear the attached goggles in cleaning


within the capping station to protect your eyes
against ink. Otherwise, you may get ink in your
eyes.

Media sensor

• When setting a media, be sure to cover the media


sensors located on the rear of the platen. The
media cannot be detected unless it is placed over
the sensor.
1
Carriage
The carriage is provided with the ink heads for printing,
the cutter unit for cutting off the sheet of media, etc. Pinch rollers and Feed rollers
2
A lever is also provided to adjust the height of Head in 3
stages according to the thickness of media. ( P.2-4) This machine retains the media with the pinch rollers and
feed rollers. During printing operation, the feed rollers
feed the media forward.

• Keep the pinch rollers lifted up when this machine


is not in use. If the pinch rollers are left lowered
for an extended period of time, they can be
deformed and fail to securely retain the media.

Cutter blade and slot for cutting


The carriage is provided with a cutter unit for cutting off
the media that has been printed on.
2
The cutter cuts off the sheet of media along the slot for
cutting on the platen.

Pinch roller Feed roller


5

6
slot for cutting Cutter unit

1-7
Chapter 1 Before Use

 Removing USB memory


Connecting Cables If a USB memory module is inserted in the personal
computer to which a JV150 BS INK MODEL machine
is connected, click "Stop" in the "Safely Remove
Connecting USB2.0 Interface Cable Hardware" window by following the instructions given
there first and then remove the module.
Leaving a USB memory module inserted can cause
[ERROR 10 COMMAND ERROR].
USB cable
Copy the data onto the hard disk before outputting it
for printing.

Connect the PC and this machine with the USB2.0


interface cable.

• Your RIP must be compatible with USB 2.0.


• Contact a RIP maker near your location or our
office when the USB2.0 interface is not attached
to the PC.

Notes on USB 2.0 Interface Connecting the power cable

1
Insert the power cable into an inlet of the
• Your RIP must be compatible with USB 2.0. machine.
Inlet
 When two or more JV150 BS INK MODEL
machines are connected to one personal computer
When two or more JV150 INK MODEL machines are
connected to one personal computer, the personal
computer may not recognize all the JV150 INK
MODEL machines normally.
Reconnect the unrecognized JV150 BS INK MODEL
machine to another USB port, if available, and check
to see if it is recognized.If the JV150 BS INK MODEL
Power cable
machine is not recognized by the newly connected
USB port, use USB 2.0 repeater cables available on Cable band
the market.

2
Secure a cable band.
• Secure the cable with the cable band attached to
 Notes on peripheral devices in USB high speed
this machine.
mode
When a peripheral device (USB memory or USB HDD)
3
Insert the power plug into a plug socket.
to be operated in USB high speed mode is connected
to the same personal computer that a JV150 BS INK Power plug
MODEL machine is connected to, the USB device
may not be recognized.
When JV150 BS INK MODEL is connected to the
personal computer to which an external HDD is
connected via USB, the speed of data output to JV150
BS INK MODEL may drop.That can cause the head
unit to stop temporarily at the right or left end during
printing. Socket

• Do not use any power cables other than the


attached power cable.

• Be sure to connect the power cable to the outlet


near this machine, and make sure that the power
cable can be easily removed.
• Connect the power cable to the grounded
outlet.Otherwise, it may result in fire or an electric
shock.

1-8
Chapter 1 Before Use

Inserting ink car- For Ink cartridge lamps

tridges The condition of the ink cartridges set in the machine is


confirmable with lamps located over the ink cartridges.

Insert an ink cartridges. Ink cartridge lamps

1
Shake the ink cartridge as shown on the
right.

Condition of

1
Description
Lamp
2
Insert the ink cartridge.
Lit to green No error (ink is being supplied)
OFF No error
One of the following errors occurs.
• Ink near-end
Lit or blinks
• Ink end
to yellow
• Expiration of a term of ink validity (one
month)

2
Expiration of a term of ink validity
Blinks to red
(two months)
One of the following errors occurs.
• No ink left
Lit to red
• No ink cartridge inserted
• Other ink errors ( P.5-7)
• Insert the ink cartridge lengthwise with the surface
having IC chips pointing to the left side.
• Colors are displayed on the display as follows.
About ink expiration date
Black: K, Cyan: C, Magenta: M, Yellow: Y

Changing an ink cartridge


The ink cartridge has its expiration date.
When this expiration date is exceeded, a message is
displayed in LOCAL and for the guidance message.
2
( P.5-5, P.5-7)
Perform as follows when [INK END] or [INK NEAR END] You can use the cartridge in two months after the
is displayed on the display. expiration date indicated on it, however, you cannot use it
 When [INK END] is displayed when three months have passed from the expiration date.
As LED will blink quickly to inform you of it, replace the
(1) Pull out an ink cartridge to be replaced.
cartridge

2
(2) Insert a new ink cartridge, paying attention to the
direction of IC chip.
Ex.) When the expiration date is April 2016
May : Usable
 When [INK NEAR END] is displayed June : Usable (LED kits to red)
July : Unusable (LED blinks to red)
There is a little of ink left. It is recommended to replace
the ink cartridge soon since ink may become empty in
printing while printing is continuously enabled.

• During [INK NEAR END] is displayed, Auto


cleaning does not operate.( P.3-9)
5

6
1-9
Chapter 1 Before Use

Caution in handling of ink cartridges Media


• Use genuine ink cartridges for this machine. This Usable media sizes and notes for handling are described.
machine functions by recognizing the genuine ink
cartridges. In case of troubles caused by modified
ink cartridges or the like, it shall be out of the Usable sizes of media
warranty even within the warranty period.
• If the ink cartridge is moved from a cold place to a
JV150-130BS INK JV150-160BS INK
warm place, leave it in the room temperature for Model
three hours or more before using it.
MODEL MODEL
• Be sure to thoroughly consume the ink in the ink Type of
Tarpaulin/ FF(Flexible Face)/ Weatherproof
cartridge, once it is opened, within three months. Recommended
PVC
If an extended period of time has passed away media
after opening the cartridge tank, printing quality
Maximum width 1371mm 1620mm
would be poor.
• Make sure to store ink cartridges in a cool and Minimum width 210mm 210mm
dark place.
Maximum printing
• Store ink cartridges and waste ink tank in a place 1361mm 1610mm *1
width
that is out of the reach of children.
• Request an industrial waste processor for Thickness 1.0mm or less
processing of empty ink cartridges.
Roll outside Φ250mm or less (paper media)
• Do not shake ink cartridges violently. This may diameter Φ210mm or less (others)
result in ink leakage from the ink cartridges.
• Never refill the ink cartridges with ink. This may Roll weight 40kg or less

Roll media
result in troubles. Roll inside
MIMAKI will not bear any responsibility for any 3 or 2 inches
diameter
damage caused by the use of the ink cartridges
refilled with ink. Side printed Side facing outward
• Do not touch or stain the contacts of the ink
The roll end is gently fixed to the core with
cartridge. This may cause damages on printed Roll end
weak-adhesive tape or weak glue for easy
circuit boards. treatment
removal.
• Do not disassemble the ink cartridges.
*1. When "MARGIN(RIGHT/LEFT)" in the Setup menu has been set to
the minimum (-10 mm).

Caution in handling of medias


Pay attention to the followings for handling of medias.

• Use media recommended by MIMAKI to


ensure reliable, high-quality printing.
Set the heater temperature to meet the
characteristics of the media.
• Pay attention to the expansion and
contraction of the media.
Do not use media immediately after unpacking.
The media can be affected by the room
temperature and humidity, and thus it may
expand and contract.
The media have to be left in the atmosphere in
which they are to be used for 30 minutes or more
after unpacked.
• Do not use curled media.
This may result in paper jamming.
If a regular-sized coated sheet of media is rolled
and stored, the coated side has to face outside.
• Be careful to dusts on the edge face of the
media.
Some rolls have dusts contained in the package
gathered on the edge surface of the roll. If you
use as it is, the drawing quality may be degraded
due to nozzle missing or ink drops. Be sure to set
the roll after removing dusts adhering on the edge
face of the roll.

1-10
Chapter 1 Before Use

Menu mode
This machine has 4 modes. Each menu mode is described below.

NOT-READY mode

This is the mode in which the media has not been detected yet.

LOCAL mode

Local mode is the mode for the drawing preparation state.


All the keys are effective.
The machine can receive data from the computer.However, it does not perform printing.

1
Screen display in Local mode

Displays the current heater


temperature.
The color of the icon above the
temperature display changes Displays the detected media
with the current heater status. width.
Orange : Temperature rising
Green : Set temperature
reached

2
Glay : Heater off Displays detected ink levels
(approximate)
Displays the functions that
have been set for the function
keys [FUNC1] – [FUNC3].

2
[SEL] key Function key [FUNC1] ~ [FUNC3]
Press the [SEL] key to change the functions.

This mode permits the following operations:

• Pressing the JOG keys to set up a drawing origin and drawing area.
• Pressing the [ENTER] key to check the remaining amount of ink, the description of the cartridge error, the
model name, the firmware version, and so on.

2
MENU mode

To set MENU mode, press the [FUNC1] key when this machine is in LOCAL mode.
In this mode, each function can be set.

REMOTE mode
5
This machine prints the data it receives.

6
1-11
Chapter 1 Before Use

1-12
Chapter 2
Basic Operations

This chapter
describes procedures and setting methods for ink and media preparation, and printing.

Workflow ....................................................... 2-2 Head Cleaning ............................................2-12


Turning the Power ON/OFF .......................... 2-3 About head cleaning ..................................2-12
Turning the Power ON ................................ 2-3 Perform head cleaning depending on the
Turning the Power OFF ............................... 2-3 test printing result ......................................2-12
Setting a Media ............................................. 2-4 Setting of Media Correction .........................2-13
Adjusting the Head Height .......................... 2-4 Setting of Media Correction ......................2-13
Setting a roll media ..................................... 2-5 If the Positions of Dots Shift... .....................2-13
Take-up device ............................................ 2-8 Printing Data ...............................................2-14
Setting leaf media ....................................... 2-8 Starting a Printing Operation .....................2-14
Changing the printing origin ........................ 2-9 Stopping a Printing Operation ....................2-14
Preparing for the Heaters ............................ 2-10 Deleting Received Data (Data Clear) ........2-14
Changing the Temperature Settings for Cutting a media ..........................................2-14
the Heaters ................................................ 2-10
Test Printing ................................................ 2-10
Test Printing .............................................. 2-11
Perform test printing with the normal test
pattern ....................................................... 2-11
Perform test printing with the test pattern
for checking white ink ................................ 2-11
Chapter 2 Basic Operation

Workflow

1 Turning the Power ON/OFF Referring to “Turning the Power ON/OFF”


( P.2-3).

2 Setting a Media Referring to “Setting a Media” ( P.2-4).

3 Test Printing Referring to “Test Printing” ( P.2-10).

4 Head Cleaning Referring to “Head Cleaning” ( P.2-12).

5 Printing Data Referring to “Printing Data” ( P.2-14).

2-2
Chapter 2 Basic Operation

Turning the Power ON/OFF 2


Turn the power off, by giving the
key a long press.
• Do not turn OFF the main power switch located
Turning the Power ON on the side of the machine.
• To use this machine again, press the [END/
POWER] key .
This machine is provided with the following two power
switches:
Main power switch :
It is located on the side of this machine.Keep this switch
ON all the time.
[END/POWER] key :
Normally, use this key to turn the power ON/OFF.
The nozzle clogging prevention function periodically
operates even with the [END/POWER] key turned OFF
when the main power switch is turned ON. [END/POWER]
key

1
Turn the main power switch ON.
• Set the main power switch located on the side of
this machine to the “I” side.

Cautions about Turning the Power OFF


Main power
switch
 Do not turn the main power switch OFF.
When the main power switch is ON, the power

2
periodically turns ON and the nozzle clogging
[END/POWER]
prevention function (flushing function) operates.
key
When the main power switch has been turned OFF,
the auto maintenance functions, such as flushing, do
not operate, and this may cause nozzle clogging.
• The firmware version is displayed when the power
is turned ON, and then the machine performs its  Keep the front cover and the maintenance
initial operation. cover closed.
If the cover is opened, the auto maintenance function

2
such as the flushing function does not work.
2
Turn the power on, by pressing the
key.  Turn the power OFF after having checked the
• The machine enters LOCAL. position of the head.
If the power is turned OFF in a state where the head

3
Turn ON the power of the connected PC. has not returned to the capping station, the ink head
dries, which may cause nozzle clogging.
• Turn the power ON after the front cover and
In this case, turn the power ON again and check that
maintenance cover are closed. the head has returned to the capping station, and then
• The head nozzle may result in nozzle clogging if turn the power OFF.
the main power switch is left OFF for a long time.  Do not turn the power OFF during printing.
The head may not return to the capping station.
2
 After having turned the power switch OFF by
pressing [END/POWER] key, turn the main
Turning the Power OFF
power switch OFF.
When having ended the operation of the machine, turn the When turning the main power switch off for moving the
power OFF by pressing the power switch located on the machine or for solving the error or the like, press the
front side.

5
[END/POWER] key a long time on the front of the
Check the following items when turning the power OFF. machine, check the display is turned off on the
• If the machine is receiving data from the PC or if there operation panel, and then turn the main power switch
is any data that has not been output yet off.
• If the head has returned to the capping station
• If any error has occurred
( P.5-8 “Error messages”)

1
Turn OFF the power of the connected PC.

6
2-3
Chapter 2 Basic Operation

Setting a Media 3
Adjust the height-adjusting lever
according to the media.
This machine can be used with a roll media and leaf • Adjust the position of the lever, referring to P.2-4
media. “For the Adjusting Lever and the Range”.
For usable medias, refer to P.1-10 “Usable sizes of • Set the height-adjusting lever to the highest stage
media”. or the lowest stage.Setting it to the intermediate
height, a printing fault can result.
• Take care not to drop the media on your foot when
setting the media.It may cause an injury due to the Height-adjusting lever
media.
• When setting a roll media, work by two or more
people. Otherwise, you may hurt your back by the
weight of the roll media.
• Adjust the head height prior to setting the media.If
the head height is adjusted after the media is set,
this may cause a media jamming, deterioration of
the print quality or head damage.
• The range of the initial head height is adjustable
by 2 levels according to the purpose of use.
• The range of the printing height of this machine is

4
Fix the carriage.
from L range (2 mm/3 mm) to H range (3 mm/4
mm). (Set to L range 2 mm at shipping) • Fasten the screw securely.

• Please do not press, and do not push up Height-


adjusting lever up below when you tighten the
screw when Height-adjusting lever is set to L
range or H range.
Adjusting the Head Height
Adjust the head height according to the thickness of the
media you use.

1
Move the carriage to the platen.
• When the device is turned ON
:Execute [ST.MAINTENANCE - CARRIAGE OUT]
of the Maintenance functions.( P.4-6 Step1,2)
• When the device is turned off :
Open the front cover, then move the carriage by
hand.

5
Return the carriage to the station position.

Carriage

2
Loosen the screw in front. For the Adjusting Lever and the Range
• Loosen the screws, rotating each by one turn of a
standard screwdriver.
Range Head height Note
2mm
L range You can raise the base of the
(The set position at shipping) head height 1 to 2 mm higher.
M range 2.5mm To do this, contact one of our
H range 3mm sales representatives.

• Set the lever to "H range" when the media is prone


to gather dust in the head or is often stained with
ink traces.

• When the ink is changed from dye ink to other


aqueous ink, or on the contrary, after the machine
is installed, the adjustment is required for the head
initial height (H/L range). Consult with our sales
office about it.

2-4
Chapter 2 Basic Operation

4
Setting a roll media Tighten the roll holder fixing screw.
• Check the Step 2 to 3 again.
Set a roll media to the roll media hanger located on the
back of this machine.
5
Set the left end of the core of the roll media
on the left roll holder.

1
Move the roll holder located in the back of
• Push the roll media onto the roll holder until the
the device to the direction of the middle of
roll core is all the way seated.
the device.
• Loosen the roll holder fixing screw and then move
it.
Roll holder

6
Loosen the screw of the right side roll
holder then insert the holder into the core
of the roll media.

Lock screw

2
Check the clamp lever is lowered.

2
7
Raise the clamp lever in the rear of this
machine.

3
Move the roll holder to the roll setting
position.
• Check the roll stopper is not caught between the

2
roll stopper arm and this machine.

Set the base position of roll holder


within this range.

• There are two types of the internal diameter of the


roll media paper tube: 2 inch and 3 inch.

2
Roll holder

Base

Setting position
of 3inch tube
5
Setting position
of 2inch tube

Roll Holder Side (The back of this machine)

6
2-5
Chapter 2 Basic Operation

8 10
Insert the roll media in this machine. Make the roll media even then lower the
clamp lever.
• Pulling several positions of the media lightly,
Lower the clamp lever after confirming that the
amount of the roll media pulled out is almost
even.

11
Hold the media with the media press
gently.
• Set the media so that no media sticks out from the
right end pinch roller to the right side.
• When using a thick media, remove the media
press from the media before printing.

• The roll media can be smoothly inserted by


slanting the media.

(1) Pull the media out of the roll to the head of


the platen. Media press
(2) Insert the media between the platen and the
pinch roller.
• Pull the media out of the roll so that the
media can be grasped from the front of the
machine.
(3) Push down the clamp lever from the back of
this machine. • When installing the media, align the media’s right
• The media is held. edge with the groove in the platen. Placing the
media rightward of the groove will make it rise up if
it moves obliquely, and this could cause damage

9
Pull out the roll media out.
to the head.
(1) Open the front cover. • If a media is misaligned to the right/left more than
(2) Raise the clamp lever from the front of this fixed position, a error message “MEDIA SET
machine. POSITION R” is displayed. Set the media again.
(3) Pull out the roll media gently and then stop
pulling when locked lightly.
Groove

Media

Media
Press

2-6
Chapter 2 Basic Operation

Entering the media remaining amount


12
Set an empty core of the roll media on the
take-up device.
When [MEDIA RESIDUAL] of the maintenance function is
“ON” ( P.3-13), the screen for entering media
remaining amount is displayed after detecting the media
width.

1
Display the screen for entering media
remaining amount.
Take-up
device
Core

13
Close the front cover.

Front cover

2
Press to enter the media
remaining amount.

3
Press the key.

About the media residual print


14 2
Press the key to select “ROLL” .
• Detects the media width. When [MEDIA RESIDUAL] of the maintenance function is
• When [MEDIA RESIDUAL] of the maintenance “ON” ( P.3-13), You can print a list of print the current
function is “ON” ( P.3-13), the screen for date and media remaining.
entering media remaining amount is displayed
after detecting the media width.( P.2-7)

1
In Local, Press .
• It enters into the origin setting mode.
15
Secure the media on the take-up device.
( P.2-8)
2
Press the key.

2
(1) Feed the media up to the core of the roll
• Appear the confirmation screen of media
media of the take-up device by pressing the remaining print.
[] key.
(2) Fix the middle of the media with adhesive
3
Press the key.
tape.
• Media residual print starts.
(3) In the same manner, fix the left side and right
side of the media.
• Make sure that the there is no slack or
wrinkle on the media in such condition that
the roll media is pulled to right and left evenly,
and then stick the tape.
2

6
2-7
Chapter 2 Basic Operation

Take-up device Setting leaf media


With the switch of the narrow take-up device, select the Unlike roll media, leaf media does not need to be retained
take-up direction of the media or others. with the roll holders.

1
Open the front cover, and raise the clamp
lever.
Front cover

Direction selector ON/ OFF button


switch

Setting the torque limiter


The take-up device is provided with a torque limiter.
The take-up torque can be adjusted with the torque limiter.
(The torque limiter is set to "Medium" at delivery.) Clamp lever
If the tension is too strong to use a thin sheet of media,
lower the take-up torque with the torque limiter.

2
Insert the leaf media between the platen
Clockwise turn : and the pinch rollers.
Increases torque (a heavy and thicker media such as
tarpaulin or the like) • Set the media so that no media sticks out from the
right end pinch roller to the right side.
Counterclockwise turn :
Decreases torque (For light media)

Adjustment nut

Pinch roller

Scale of the torque

3
Hold the media with the media press
gently.
• Set the media so that no media sticks out from the
right end pinch roller to the right side.
• When using a thick media, remove the media
50% of the maximum 100% of the maximum press from the media before printing.

• When the torque limiter is adjusted too weak ;


The media can not be taken up firmly.
• When the torque limiter is adjusted too strong ;
The slack may occur depending on the media and
cause influence on the image quality.
Media press

2-8
Chapter 2 Basic Operation

4
Push down the clamp lever and close the Changing the printing origin
front cover.
• Set the media straight. The position of the printing origin can be changed.
Moving the LED pointer to the changing position and
deciding the position.

1
In Local, Press .
• It enters into the origin setting mode.

• Set the media on the black part of the platen so


that it comes out approximately 40mm. If it is

2
shorter than that, it may not be able to perform the Set a light point of the LED pointer to the
media detection. changing position by pressing
.
• Select the carriage and media, moving the point
with [][][][].
Approximately
40mm

3
After determining the origin, press the
key.
• The printing origin is changed.

2
Media

5
Press the key. Typical setting position of printing
origin

6
Press the key to select "LEAF" .
The printing origin in the depth direction (X') is positioned
at about 75 mm rearward from the slot for cutting on the
platen. The printing origin in the scanning direction (Y') is
7
The media detection is started.

2
positioned at 15 mm from the right end of the media. The
(1) The media width is detected. value in the scanning direction (Y') can be changed using
(2) The media is fed then the rear end of media [MARGIN] in FUNCTION mode. ( P.3-8)
is detected. This can be changed by using the Jog key.
(3) It returns to the Local when the detection is
completed.

Notes when using media press


15 mm

2
(Y’)
• When installing the media, align the media’s right slot for cutting
edge with the groove in the platen. Placing the approx. 75 mm(X’)
media rightward of the groove will make it rise up if
it moves obliquely, and this could cause damage
to the head.
• If a media is misaligned to the right/left more than
fixed position, a error message “MEDIA SET
POSITION R” or is displayed. Set the media
again.

Groove 5
Media

Media
Press

6
2-9
Chapter 2 Basic Operation

Preparing for the Heaters Test Printing


Print a test pattern to check that there are no discharging
Changing the Temperature Settings defects such as nozzle clogging (slight touching of ink or
for the Heaters nozzle missing).

You can change/save the temperature settings for the


heaters with “Heater” of the setting mode. ( P.3-6) Relationship between head row and
Here, changing method of the temperature set in the test pattern
setting mode is explained.
Set the heater temperature according to the The relations between head row and test pattern print
characteristics of the media you use. position are as follow.
The temperature of the heaters has been set to "OFF" as
default. Head 1
Appropriate temperature adjustment can be made
because the temperature can be adjusted even during

Media advance direction


printing.
It may take several minutes to tens of minutes for the set
temperature to be reached, depending on the ambient
temperature.

1
Press the key,and press the
(Heater) in LOCAL.
Test pattern
• The heater temperature adjustment screen will be
displayed.

About test patterns


2
Press to set the
temperature of each heater.
This machine provides you two test patterns.
Heater selecting : Select with [][]
Temperature setting : Set with [][]  Normal test pattern
(when using ink other than white ink)
• The heater starts to get hot.
When you use ink that you can check by printing a test
pattern on a white media, print this test pattern.

3
The heating of the heater stops.
• When the heater temperature reaches the set
temperature, the heater icon lights in green.

4
Press the key to stop heating.
 Test pattern for checking white ink
• The screen returns to LOCAL.

• Use this machine under 20 to 30°C. The


temperature may not reach the set value due to
the environmental temperature condition.

• Press [FUNC3] (OFF) in Step 2 to turn all heaters


OFF. Note on test printing
Or, press [FUNC1] to raise all heaters by 10°C.

• When using leaf media, set a media of more than


A3 size put horizontally. If a media with narrow
width is set, printing will only be conducted to
midway.
• When using a roll media, rewind the media by
hand before printing so that it is not loose. When
the roll media has not been rewound tightly, it may
cause image quality to deteriorate.

2-10
Chapter 2 Basic Operation

Test Printing Normal pattern

Print a test pattern to check that there are no discharging


defects such as nozzle clogging (slight touching of ink or
nozzle missing).
In addition, you can select the orientation of the test
pattern to print from two types in order to perform test
printing repeatedly. Select one depending on your use.
Abnormal pattern
Nozzles are dirty Clogged with ink

Media-feeding direction

: When the set value is "FEED DIR."


: When the set value is "SCAN DIR."
Perform test printing with the test
Check before test printing. pattern for checking white ink
• If a media has been set P.2-4
It makes easier to check if print the background to the
• If the origin position has been set white ink locations in the pattern.
• If the head gap has been adjusted P.2-4

1
Press the (TEST PRINT/CLEANING),

2
Perform test printing with the normal and press the key in LOCAL.
test pattern • TEST PRINT MENU will be displayed.

1 2
Press the (TEST PRINT/CLEANING), Press to select “SpotColor
and press the key in LOCAL. Check”.
• TEST PRINT MENU will be displayed.

3
• Press [][] to change the test pattern Press the key.
orientation.The orientation selected here will be • Print a test pattern in the following orders.
reflected on when you will print next time.
• When performing test printing after having
changed the orientation from "SCAN DIR." to
"FEED DIR.", the line is fed to the position of the
(1) Print the pattern daubed with black.
(2) Dry the pattern for thirty seconds.
• When press the [ENTER] key, cancel waiting
2
first test printing. time and shift to step (3).
(3) Return the media automatically and print the

2
Press the key. test pattern.
• Test printing starts.

4
• When the printing has been completed, the Check the printed test pattern.
screen returns to LOCAL. • When the result is normal, end the operation.

2
• When the result is abnormal, perform head

3
Check the printed test pattern.
cleaning.( P.2-12)
• When the result is normal, end the operation.
• When the result is abnormal, perform head Normal pattern
cleaning.( P.2-12)

Nozzles are dirty


Abnormal pattern
Clogged with ink
5

6
2-11
Chapter 2 Basic Operation

Head Cleaning When 600cc cartridge is used

 Even when [Ink Level] is displayed, enough ink for


About head cleaning head cleaning may remain in the ink pack.
When [Ink Level] appears, see P.3-15 “When [Ink
Check the printed test pattern result and perform cleaning
Level low] is displayed” and enter the current weight of
depending on the status.
the 600cc cartridge.
Select one from the four types below:
 When the remaining ink is not enough for head
NORMAL : When any line is missing cleaning
SOFT : When only head wiping is needed (when When the remaining ink is not enough for head
lines are bent) cleaning, an error message “ Error” shown on the step
HARD : When poor image quality cannot be 3. Replace with a new ink pack, and then perform
improved even by NORMAL or SOFT head cleaning again.
cleaning
ULTRA : When poor image quality cannot be
improved even by HARD cleaning

Perform head cleaning depending on


the test printing result
There are four types of head cleaning. Use one by
checking the test pattern.

1
Press the (TEST PRINT/CLEANING)
key in LOCAL.
• CLEANING MENU will be displayed.

2
Press to select the cleaning
type.
• NORMAL : Select this if any line is missing.
• SOFT : When only head wiping is desirable.
(in case of bent lines)
• HARD : Select this if inferior printing cannot
be improved even by [NORMAL] or
[SOFT] cleaning.
• ULTRA : Select this if inferior printing cannot
be improved even by [HARD]
cleaning.

3
Press the key.

4
Perform test printing again, and check the
result.
• Repeat the cleaning and the test printing until the
printing result becomes in normal.
When the image quality is not improved after the
head cleaning.
• Clean the wiper and ink cap. ( P.4-6)
• Wash the head nozzle. ( P.4-7)

2-12
Chapter 2 Basic Operation

Setting of Media Correction If the Positions of Dots


Correct the media feed amount to match the type of
media you are using.
Shift...
If the correction value is not appropriate, stripes may When the condition for printing (media thickness/ink type/
appear on the printed image, thus resulting in a poor etc.) has been changed, perform the following operation
printing. to correct the ink drop position for bidirectional (Bi)
printing and obtain the proper printing result.
• On completion of [MEDIA COMP.] during use of a
roll media, the media returns to the printing origin.
• When using leaf media, set a media of more than
Then the roll media in the rear of this machine will
A3 size put horizontally. If a media with narrow
slacken.
width is set, printing will only be conducted to
Before printing, take up the slack in the roll media
midway.
by hand; a loose roll media can result in an inferior
image quality.
• When printing with a take-up device, set the media Example of a Printed Pattern
first and then perform media correction.

Output
Setting of Media Correction direction

A pattern for media correction is printed and a media-


feeding rate is corrected.

• Two bands are printed in the correction pattern.


• Make adjustment so that an even color density is
obtained in the boundary between the two bands.
The dots at the fourth position counted
from the zero position in the positive

2
Second band direction form a straight line.
Media advance direction

In this case, the dot position correction


value is 4.0.

1
Press the key, and press the
(ADJUST) in LOCAL.
• ADJUST MENU will be displayed.
First band

2
Press , and press the key.

2
• “DROP.POScorrect” will be selected.

1
Set a media. ( P.2-4)

3
Press the key.
• Printing of the Drop position correct printed
2
Press the key, and press the
pattern will start.
(ADJUST) in LOCAL.
• Multiple test patterns are printed. (The printed
• ADJUST MENU will be displayed. patterns are called Pattern 1, Pattern 2, Pattern
3... in the order of printing.)

3
Press the key twice to print the

4 2
correction pattern Press to enter a correction
value of Pattern 1, and press the
key.
4
Check the correction pattern and enter a
correction value. • Corrected feeding rate: -40 to 40
• A screen for entering the correction value will be • Check the test patterns. The position where an
displayed. outward feeding line and a return feeding line
• Enter a correction value in "+": become one straight line is the correction value.
The boundary between the two bands is widened. • When the correction value in not between -40 and
• Enter a correction value in "-": 40, adjust the height of the printing heads and

5
The boundary between the two bands is then perform the operations in Step 2 and later.
narrowed.

5
• When you change the correction value by "30", In the same way as in Step 4, enter a
the width of the boundary changes by about 0.1 correction value of Pattern 2 and later, and
mm. press the key.

6
Press the key several times
to end the setting.

6
2-13
Chapter 2 Basic Operation

Printing Data Stopping a Printing Operation


Perform the following operation when stopping a printing
Starting a Printing Operation operation halfway.

1
• When using a roll media, rewind the media by Press the (LOCAL) during printing.
hand before printing so that it is not loose.When • The printing operation stops.
the roll media has not been rewound tightly, it may • Interrupt data sending at the PC side during the
cause the image quality to deteriorate. data is sent from the PC.
• Printing restarts from the interrupted data by
repressing the [REMOTE] key.
1
Setting a Media ( P.2-4)

Deleting Received Data (Data Clear)


When you want to stop printing, delete the already
received data.

1
Press the key, and press the
(DATA CLEAR) in LOCAL.

2
Press the key.
• The received data is erased then it returns to the
Local.

Cutting a media

2
Press the (REMOTE) key in LOCAL.
By using the keys on the operation panel, you can cut the
• The screen changes to REMOTE, and data can media at any position.
be received from the PC.

1
In Local, Press .
3
Transmit data to be printed from the PC.
• The ACTIVE lamp blinks and the printing • It enters into the origin setting mode.
conditions are displayed. • By pressing [] , feed the media to the cutting
• For the method of data transmission, see the position.
instruction manual for the output software.

Resolution
360 /540 /720 /1440 DPI
Number of passes
Scan direction
Uni : Unidirectional
Bi : Bidirectional

2
Scanning speed Press the key.
Std : Standard speed
Hi : Double speed • The media is cut.
• When the cutting has been completed, the current
mode returns to LOCAL.
Data type
Vd : Variable data
Nd : Normal data

The length of media printed

4
Start printing.
• The printing speed may change, depending on
the width of the set media or the position of the
print origin even when the same data is printed.
This is because of a difference in resolution.

2-14
Chapter 3
Setup

This chapter
describes the various setting of this machine.

About SETUP MENU .................................... 3-2 Setting Time............................................... 3-16


SETUP MENU table.................................... 3-3 Setting Unit (Temperature/ Length) ........... 3-16
Register the optimal print conditions to Setting a KEY BUZZER ............................. 3-16
match the use.............................................. 3-4 Setting the CONFIRM. FEED .................... 3-17
Setting of Media Correction......................... 3-5 Setting the SPACE FEED MODE .............. 3-17
If the Positions of Dots Shift... ..................... 3-6 Set the network.......................................... 3-17
Setting the HEATER ................................... 3-6 Setting event mail function......................... 3-18
Setting of Logical Seek ............................... 3-7 Initializing the Settings ............................... 3-22
Setting of Drying Time................................. 3-7 About NOZZLE CHECK MENU ..................3-23
Setting of Left and Right Margins............... 3-8 INFORMATION MENU table ..................... 3-23
Setting of VacuumFan................................. 3-8 Printing Check Flow................................... 3-24
Setting of Feed Speed ................................ 3-8 Printing Operations at “Nozzle Missing”
Setting Auto Cleaning ................................. 3-9 Judgment and Error Occurrence ............... 3-24
Setting Interval wiping ................................. 3-9 Setting the Printing Check ......................... 3-25
About MACHINE SETUP MENU ................ 3-10 Setting the NOZZLE RECOVERY ............. 3-25
MACHINE SETUP MENU table ................ 3-11 Setting the Judgement Condition............... 3-25
Setting a AUTO Power-off......................... 3-12 About INFORMATION MENU .....................3-26
Setting Take-up unit .................................. 3-12 INFORMATION MENU table ..................... 3-27
Setting the Display of Media Residual ...... 3-13 Displaying the Information ......................... 3-27
When using 600 cc cartridge..................... 3-13
Setting a LANGUAGE ............................... 3-16
Chapter 3 Setup

About SETUP MENU


On SETUP MENU, you can set the print conditions to match the media you usually use.

: Press this to select SETUP MENU, or to switch to the


previous screen.
: Press this to switch to the next screen.
: Use these to select a setting item.
: Press this to confirm a setting, etc..

 SETUP MENUs at-a-glance

3-2
Chapter 3 Setup

SETUP MENU table


• For each setting item below, you can set it so that the machine may operate according to the value specified when you
printed from your RIP software in the connected host PC.
• Set Item : DRYING TIME/ MARGIN (LEFT and RIGHT)/ VACUUM FAN/ FEED SPEED
• When you operate the machine according to the contents specified with the RIP software, set each
• item to “Host” when registering this machine type. When you set it other than “Host”, the machine operates according to
the machine setting.
• For the specifying method with the RIP software, refer to the operation manual of the RIP software.

When no instruc-
Function name Set value tion from RIP Outline
exists *1
Used to print a pattern for correcting a media-
FEED COMP. ( P.3-5) -9999 to 0 to 9999
feeding rate and correct it.
Used to adjust the dot position in go and return
DROP.POScorrect ( P.3-6) -40.0 to 0 to 40.0
printing.
PRE
OFF/ 20 to 50 °C

1
PRINT Sets each heater's conditions.
HEATER (OFF/ 68 to 122°F)
( P.3-6) POST
Set the time from the print completion until the
OFF TIME NONE/ 0 to 90 min
heater to be OFF.
LOGICAL SEEK ( P.3-7) HOST/ON / OFF OFF Sets the scan movable area during printing.
DRYING TIME SCAN HOST/0.0 to 9.9 sec 0 sec
Sets the time to wait for ink drying.
( P.3-7) PRINT END HOST/0 to 120 min 0 min
MARGIN/LEFT ( P.3-8) 0 mm Sets a non-printing area along the right and left
-10 to 85mm
MARGIN/RIGHT ( P.3-8) 0 mm edges of the media.

VACUUM FAN (

FEED SPEED *2 (
P.3-8)

P.3-8)
HOST/ WEAK/ STANDARD/
STRONG
10 to 100 to 200 %
STRONG

100 %
Sets the absorbability of the media.

Changes the media feeding speed in printing.


2
OFF, FILE, LENGTH,
TIME
FILE INTERVAL 1 to 1000
TYPE NORMAL/ SOFT/ HARD Sets the automatic cleaning operation for the head
AUTO LENGTH INTERVAL 0.1 to100.0m performed before printing or during printing.
CLEANING

3
( P.3-9) TYPE NORMAL/ SOFT/ HARD
TIME INTERVAL 10 to 120 min
TYPE NORMAL/ SOFT/ HARD
Set to run or not a nozzle check after auto
Cleaning Check ON/ OFF
cleaning.
Sets the wiping operation performed after printing
INTERVAL WIPING ( P.3-9) 3 to 255 min, OFF
is completed.
Set to "ON" when use the external heater for
drying the media. For more information, please
EXTERNAL HEATER ON/OFF

4
refer to the separate manual, "Compact Relay
BOX Operation Manual".
RESET SETTING ( P.3-5) The configulation in the settings 1-4 can be reset ondividually.
*1. This is the setting value to be used for printing when setting value is not specified at the RIP software (host) side, or, you give priority to the setting value at
the machine side.
*2. When you set this to “100%” or more, required time for completion of printing will be shortened. However, enough drying time cannot be ensured and it may
affect the image quality.

6
3-3
Chapter 3 Setup

 Copy the contents of SETUP 1 to 4 to


Register the optimal print conditions [Temporary]
to match the use You can use it with changing the part of registration
contents of SETUP 1 to 4.
In this machine, you will be able to register print
Select “copy” from the registration screen of
conditions, SETUP 1 to 4 individually to match the media
[Temporary], and then specify the copy source
in advance.
(SETUP 1 to 4).
For example, after print on different types of media, return
to the media always use. In such case you can set the
1
Press the (MENU) key in
optimum printing conditions by simply selecting the
registered SETUP 1 to 4.
LOCAL.

2
• Print conditions that can be pre-registered with the Press to select “Temporary”,
machine are the four types, “SETUP 1” to “SETUP and press the key.
4”.
• If you print with the print condition which do not • SETUP MENU will be displayed.
often use, you will be able to set the print

3
conditions by selecting "Temporary". Press the (<<).
If turn on the power again, settings in "Temporary"
will return to the original state when it was

4
purchased. Press to select “COPY”, and
Also if turn on the power again in “Temporary” press the key.
state, it will be the state in selecting “SETUP 1”.
• Selection screen of the copy source will be
displayed.

Register the print conditions to SETUP 1 to 4


5
Press to SELECT the copy
source (SETUP 1 to 4) and press the

1
Press the (MENU) key in key.
LOCAL. • Confirmation screen of the copy will be displayed.

6
Press the key.
2
Press to select SETUP 1 to 4,
and press the key. • Settings selected in step 5 is copied to Temporary.
• The item selected indicates ● and others show
7
Press to select the setting item
○.
• SETUP MENU will be displayed. to be changed, and press the key.
• Please see the reference page in the setup menu

3
Press to select and set each list for detailed configuration procedure.
item in the setup menu list.
• Please see the reference page in the setup menu
list for detailed configuration procedure.  Reflect The Content Set In [Temporary] To
Setup 1 To 4

How to use [Temporary]


1
Press the (MENU) key in
[Temporary] is not only to set the print condition to be LOCAL.
used only once, but also can be used for partial change of

2
the registered SETUP "1 to 4", or for reflecting the print Press to select “Temporary”,
conditions set by the [Temporary] to SETUP 1 to 4. and press the key.
• SETUP MENU will be displayed.
 Register the print conditions in [Temporary]

3
Registration of the print conditions to [Temporary] can Press to select and set each
be done as the same method as to SETUP 1 to 4. item in the setup menu list.
• Please see the reference page in the setup menu

1
Press the (MENU) key in list for detailed configuration procedure.
LOCAL.

4
Display the last page of Temporary and
select “SAVE SETTING”, and press the
2
Press to select “Temporary”,
and press the key. key.
• SETUP MENU will be displayed. • Selection screen of the save location will be
displayed.

3
Press to select and set each
5
Press to select the location
item in the setup menu list.
selected (SETUP 1 to 4), and press the
• Please see the reference page in the setup menu
key.
list for detailed configuration procedure.
• Save confirmation screen will be displayed.

3-4
Chapter 3 Setup

6 1
Press the key. Set a media. ( P.2-4)
• Settings of Temporary will be saved to the location
selected in step 5.

2
Press the (MENU) key in

7
Press the key several times LOCAL.
to end the setting.

3
Press to select SETUP 1 to 4,
and press the key.
Reset the registered contents • SETUP MENU will be displayed.

4
Reset the contents registered to SETUP 1 to 4. Press to select “FEED COMP”,
and press the key.

1
Press the (MENU) key in
5
Press the key twice to print a
LOCAL.
correction pattern.

2
Press to select SETUP 1 to 4 to

6
Check the correction pattern and enter a
be reset and press the key.

1
correction value.
• SETUP MENU will be displayed.
• A screen for entering the correction value will be
displayed.
3
Press the (<<).
• Enter a correction value in "+":
The boundary between the two bands is widened.
• Enter a correction value in "-":
4
Press to select “RESET
The boundary between the two bands is
SETTING”, and press the key.
narrowed.
• Confirmation screen of reset settings will be • When you change the correction value by "30", the
displayed. width of the boundary changes by about 0.1 mm.

5
Press the
to end the setting.
key several times
7
Press the key.
• Print a correction pattern again and check it.
2
• When media correction is needed, perform the
operation in Step 6 to make correction.

8
Press the key several times
Setting of Media Correction to end the setting.
Correct the media feed amount to match the type of
media you are using.
If the correction value is not appropriate, stripes may
appear on the printed image, thus resulting in a poor
3
printing. Correcting Media-feeding during Printing
• On completion of [MEDIA COMP.] during use of a roll A media-feeding rate can be corrected even in the remote
media, the media returns to the printing origin. Then the mode or when image data is printed.
roll media in the rear of this machine will slacken.
Before printing, take up the slack in the roll media by

1
Press the (ADJUST) key

4
hand; a loose roll media can result in an inferior image
quality. in the Remote.
• When printing with a take-up device, set the media first

2
and then perform media correction. Press to enter a corrected
A pattern for media correction is printed and a media- feeding rate.
feeding rate is corrected. • Corrected feeding rate: -9999 to 9999
• The value entered here is reflected in the
• Two bands are printed in the correction pattern. corrected feeding rate soon.
• Make adjustment so that an even color density is
obtained in the boundary between the two bands.
3
Press the twice key.

Second band
• key. The changed value is registered.
• When you press the [ENTER] key instead of the 5
Media advance direction

[END] key, the value entered here will be valid


temporarily.(When you perform media detection
again or turn the power OFF, the correction value
is cleared.)

First band

6
3-5
Chapter 3 Setup

If the Positions of Dots Shift... Setting the HEATER


When the condition for printing (media thickness/ink type/ Pre-heater /Print heater / Post-heater are equipped on the
etc.) has been changed, perform the following operation platen.
to correct the ink drop position for bidirectional (Bi)
printing and obtain the proper printing result. Type of HEATER Function
Used for pre-heating of the media prior to
Pre-heater
Example of a Printed Pattern printing to prevent rapid temperature changing.
Print-heater Improves the image quality in printing.
Output Post-heater Dries ink after printing.
direction
Here, in addition to the temperature setting of each
heater, the time from the print completion until the heater
to be OFF can be set up.

1
Press the (MENU) key
in LOCAL.
The dots at the fourth position counted

2
from the zero position in the positive Press to select SETUP 1 to 4,
direction form a straight line. and press the key.
In this case, the dot position correction
• SETUP MENU will be displayed.
value is 4.0.

3
Press to select “HEATER”, and

1
Set a media on the machine. ( P.2-4) press the key.
• In order to print a pattern, a media that is 500 mm

4
wide at least is necessary. Set each heater temperature by pressing
.
2
Press the (MENU) key in
LOCAL. • Heater selecting : by the [][] keys
• Temperature setting : by the [][] keys

5
Press to serect “OFFTIME” , and
3
Press to select SETUP 1 to 4,
and press the key. press the key.
• In order to print a pattern, a media that is 500 mm

6
wide at least is necessary. Press , set the time until the
heater to be OFF after printing, and press
• SETUP MENU will be displayed.
the key.

4
Press to select “DROP.POS

7
correct”, and press the key. Press the key several times
to end the setting.

5
Press the key.
• Start the pattern printing.
• press [FUNC3] (off) in Step 3 to turn all heaters
• Multiple test patterns are printed. (The printed OFF.
patterns are called Pattern 1, Pattern 2, Pattern or, press [FUNC1] to raise all heaters by 10°C.
3... in the order of printing.) • If press keys or receive data during OFF is set in
step 6, automatically returns to the set

6
Press to enter a correction temperature.
value of Pattern 1, and press the
key.
• Corrected feeding rate: -40 to 40
• Check the test patterns. The position where an
outward feeding line and a return feeding line
become one straight line is the correction value.
• When the correction value in not between -40 and
40, adjust the height of the printing heads and
then perform the operations in Step 2 and later.

7
In the same way as in Step 4, enter a
correction value of Pattern 2 and later, and
press the key.

8
Press the key several times
to end the setting.

3-6
Chapter 3 Setup

Setting of Logical Seek Setting of Drying Time


The head’s operation varies depending on the LOGICAL In the drying time setting, the following items for ink drying
SEEK settings, as shown in the figure below. time are set.
• SCAN : Ink drying time for each scanning is set. (During
Movement of heads when LOGICAL seek is OFF
bidirectional printing, the machine stops for a
UNI-DIRECTIONAL BI-DIRECTIONAL certain period of time specified for each of the
outward and return scanning.)
Media Media • PRINT END : Ink drying time after printing has been complete
is set.

• When you give priority to the setting at the


RasterLink side, make the setting value “Host”.
• “SCAN” set in this machine is displayed as “Pause
Time per Scan” in the RasterLink.
• You cannot specify the print end at the RasterLink
Print erea side. When you set this machine to “Host”, printing
Red arrow : will be performed in “PRINT END= 0 min.” status.
Movement of head

Movement of heads when LOGICAL seek is ON

UNI-DIRECTIONAL BI-DIRECTIONAL 1
Press the
LOCAL.
(MENU) key in
1
Media Media

2
Press to select SETUP 1 to 4,
and press the key.
• SETUP MENU will be displayed.

3
Press to select “DRYING TIME”,

2
and press the key.
Print erea

4
Press the key.
Red arrow :
Movement of head

5
Press to set drying

1
Press the (MENU) key in time, and press the key.
LOCAL. • Set the drying time for canning and after printing
is completed. To enable the drying time specified

2 3
Press to select SETUP 1 to 4, in your RIP, select “Host”.
and press the key. • Scanning setting value :
• SETUP MENU will be displayed. Host or 0.0 sec. to 9.9 sec.
• Print end setting value:

3
Press to select “LOGICAL Host or 0 sec. to 120 min.
SEEK”, and press the key. • Item selecting : by the [][] keys
• Time setting : by the [][] keys

4
Press to select a set value, and
6
Press the key several times
press the key. to end the setting.
• Set value : HOST / ON / OFF
4
5
Press the key several times
to end the setting.

6
3-7
Chapter 3 Setup

Setting of Left and Right Margins Setting of VacuumFan


Set a non-printing area along the left and right edges of Sets the absorbability of the media.
the media. By setting the absorption power to match the media, you
The offset value against the standard margin 15mm is set can prevent print errors due to media rise-up.
hereupon.

1
• When you give priority to the setting at the RIP Press the (MENU) key in
software side, make the setting value “Host”. LOCAL.
• You cannot specify the margins at the attached
RIP software (RasterLink). When you use the
2
Press to select SETUP 1 to 4,
RasterLink, if you set this machine to “Host”,
and press the key.
printing will be performed in “Margins for right and
left off set value= 0 mm” status. • SETUP MENU will be displayed.
• The margin setting is reflected when the media

3
width is detected. Press the (>>) .

1
Press the (MENU) key in

4
LOCAL. Press to select “VACUUM FAN”,
and press the key.

2
Press to select SETUP 1 to 4,

5
and press the key. Press the key.
• SETUP MENU will be displayed.

6
Press to select a set value, and
3
Press the (>>).
press the key.
• Set value : HOST/WEAK /STANDARD/ STRONG

4
Press to select “Margin/L” or

7
“Margin/R”, and press the key. Press the key several times
to end the setting.

5
Press to select a set value, and
press the key.
• Set value : HOST / -10 to 85 mm
Setting of Feed Speed

6
Press the key several times Changes the media feeding speed in printing.
to end the setting.

1
Press the (MENU) key in
LOCAL.
• Pay attention to that printing may start on the
media press if a right and left margin is set to 5

2
mm or less when the media press is used in Press to select SETUP 1 to 4,
printing. and press the key.
• SETUP MENU will be displayed.

3
Press the (>>) .

4
Press to select ““FEED
SPEED”, and press the key.

5
Press the key.

6
Press to select a set value, and
press the key.
• Set value : HOST / 10 to 200%

7
Press the key several times
to end the setting.

3-8
Chapter 3 Setup

9
Setting Auto Cleaning Press key, and press
to select set value.
You can set the machine so that it counts the number of
• Set Value : ON/ OFF
printed files or the length or time after printing has been
completed, and performs cleaning automatically if required.
10
Press the key.
You can select the auto cleaning setting from three types
below:
• PAGE : Set the cleaning intervals by the number of
11
Press the key several times
printed files. to end the setting.
• LENGTH : Set the cleaning intervals by the printed
length. • Depending on the state of the heads, etc., the
• TIME : Set the cleaning intervals by the printed image quality deterioration may not be improved
time. even with this function performed.In this case,
Besides, automatic nozzle check after auto cleaning can contact our service office or the distributor in your
be set. (Cleaning Check function) region.
The machine can perform a stable printing operation with
its heads always kept clean.

Setting Interval wiping


1
Press the
LOCAL.
(MENU) key in
When the set time has passed, nozzle face of the head is
cleaned automatically to remove ink droplets on the
1
nozzle face.
2
Press to select SETUP 1 to 4,
and press the key. In case that deflection, nozzle missing, or symptom which
ink droplets fall down occurred, set the interval between
• SETUP MENU will be displayed. each operation shorter.

3
Press the (>>) .
1
Press the (MENU) key in

2
LOCAL.

4
Press to select “AUTO

2
CLEANING”, and press the key. Press to select SETUP 1 to 4,
and press the key.

5
Press key, and press to • SETUP MENU will be displayed.
select the type of auto cleaning.
3
Press the (<<).
• There are “PAGE”, “LENGTH” and “TIME” for
auto cleaning.
FILE: When the set number of prints has been
4 3
Press to select “INTERVAL
completed, the machine performs
WIPING”, and press the key.
head cleaning automatically.
LENGTH:When the set length has passed, the

5
machine performs head cleaning Press to set intervals.
automatically. • Set Value : 3 to 255 Minutes, OFF
TIME: When the set time has passed, the • When [OFF] is set, periodical wiping is not
machine performs head cleaning executed.
automatically.

6
• If you do not set auto cleaning, first select “OFF” Press the key.

4
and then proceed to the Step 7.

6
Press key, and press
7
Press the key several times
to select the cleaning interval.
to end the setting.
• Depending on the auto cleaning type selected in
the Step 3, the setting value differs.
For FILE : 1 to 1000 file
For LENGTH : 0.1 to 100.0m (in 0.1m increment)
For TIME : 10 to 120min (in 10min increment)

7 5
Press key, and press
to select the cleaning type.
• Set Value : NORMAL/ SOFT/HARD

8
Press key, and press
to select “Cleaning Check”.

6
3-9
Chapter 3 Mchine setting

About MACHINE SETUP MENU


Common settings are functions for using this machine easily.
The following items can be set in Machine settings.

: Press this to select MACHINE SETUP MENU, or to switch


to the previous screen.
: Press this to switch to the next screen.
: Use these to select a setting item.
: Press this to confirm a setting, etc..

 MACHINE SETUP MENUs at-a-glance

3-10
Chapter 3 Mchine setting

MACHINE SETUP MENU table

Function name Set value Default Meaning


When no operation has been performed for the
NONE/
AUTO Power-off ( P.3-12) 30min set time, the power supply is automatically
10 ~ 600min
turned “OFF”.
For setting whether the take-up unit is used or
TAKE-UP UNIT ON/ OFF ON
not used.
TAKE-UP UNIT For setting whether the optional tension bar is
TENSION BAR ON/ OFF OFF
( P.3-12) used or not used.
Continua Set the operation method when press the ON /
TAKE-UP SW Continuance/ Temporary
nce OFF button on the take-up unit.
Set when use the optional Drying / exhaust fan. For more information, please refer to the
Drying/Exhaust FAN
instruction manual that came with the Drying/exhaust fan.
MEDIA REMAIN ( P.3-13) ON/ OFF OFF You can control the remaining amount of media.
600cc cartridge *1 case weight Setting the weight of eco-cases.

1
( P.3-13) cartridge weight Setting the weight of cartridges.
LANGUAGE ( P.3-16) English Displayed language is changed.
TIME ( P.3-16) +4h ~ -20h Japan time Time difference is corrected.
UNIT/ TEMP. ( P.3-16) °C (Centigrade)/°F (Fahrenheit) °C A unit for displaying temperature is set.
UNIT/ LENGTH ( P.3-16) mm / inch mm A unit for displaying length and area is set.
KEY BUZZER ( P.3-16) OFF / ON ON A buzzer sound when keys are pressed is set.
Set whether media feeding is performed for
CONFIRM. FEED ( P.3-17) ON / OFF ON
checking the result of the test printing etc. or not.

2
INTERMITTENT / INTERMI Change the feed mode of the margin included in
SPACE FEED MODE ( P.3-17)
CONTINUOUS TTENT the image data.
Set the network.
Check IP Addr. The IP address currently used by this machine is displayed.
Check MAC Addr. The IP address currently used by this machine is displayed.
When it is ON, the IP address given by the
DHCP ON / OFF
DHCP server is used.
NETWORK When it is ON, the IP address is determined by
( P.3-17) AutoIP ON / OFF the AutoIP protocol. However, DHCP is ON,

3
DHCP has priority.
IP Address *2 Set the IP address used by this machine.
Default Gateway *1 Set the default gateway used by this machine.
DNS Address *1 Set the DNS server address used by this machine.
*1
SubNet Mask Set the digit number of the subnet mask used by this machine.
Mail Delivery Set whether you send/ do not send the e-mail
ON / OFF OFF
( P.3-18) when the set event occurs.
Print Start Set whether you send/ do not send the e-mail at
ON / OFF OFF
Event the start of printing.

Select Event
Print End Event ON / OFF OFF
Set whether you send/ do not send the e-mail at
the end of printing.
Set whether you send/ do not send the e-mail
4
Error Event ON / OFF OFF
( P.3-19) when a error occurs.
Set whether you send/ do not send the e-mail
Warning Event ON / OFF OFF
when a warning occurs.
EVENT MAIL
Set whether you send/ do not send the e-mail
Other Event ON / OFF OFF
when an event other than the above occurs.

5
Mail Address Set the e-mail address to which Alphanumeric characters and symbols (within 96
( P.3-19) you send the event mail. characters)
Message Subject Set the characters to write in the
Alphanumeric characters and symbols (within 8 characters)
( P.3-19) subject of the event mail.
SMTP Address Set the SMTP server.
Server Setup SMTP Port No. Set the SMTP port number.
( P.3-20) Set the e-mail address to be used as the sender mail
SENDER ADDRESS
address.

6
3-11
Chapter 3 Mchine setting

Function name Set value Default Meaning


POP before
SMTP
Set the SMTP server authentication method (SMTP
Authentication SMTP
authentication).
Authentication
Server Setup OFF
( P.3-20)
EVENT MAIL User Name *3 Set the user name used for the authentication.
Pass Word *2 Set the password used for the authentication.
POP3 Address *4 Set the POP server.
APOP *3 Set ON/ OFF of APOP.
Transmit Test
Send the test e-mail.
( P.3-21)
All setting values are returned to the status
RESET( P.3-22)
default.
*1. It is not displayed when the 600cc cartridge is not set in the ink slot.
*2. Settable when both of DHCP and AutoIP are [OFF]
*3. Settable only when Auth. is not OFF
*4. Settable only when Auth. is POP before SMTP

6
Setting a AUTO Power-off Press to select a set value, and
press the key.
When no operation has been performed for the set time,
• Set Value : ON/ OFF
the power supply is automatically turned “OFF”.

7
Press , and press the key.

1
Press the (MENU) (twice)
• “TAKE-UP SW” will be selected.
key in LOCAL.

8
• MACHINE SETUP MENU will be displayed. Press to select a set value, and
press the key.

2
Press to select “AUTO POWER
• Set Value : Continuance/ Temporary
OFF”, and press the key. Continuance :
Switching ON / OFF the winding operation when

3
Press to select a set value, and pressing the switch each time. (Take-up unit in
press the key. operation does not stop until press again ON /
• Set Value : none, 10 to 600min OFF switch.)
Temporary :

4
Press the key several times Do the winding operation only while holding
to end the setting. down the switch. (When release the switch,
winding operation is stopped. )

9
Press the key several times
to end the setting.
Setting Take-up unit
Set the operation method when press the ON / OFF
button on the take-up unit.
Also, when the optional tension bar is installed, for setting
whether the tension bar is used or not used.

1
Press the (MENU) (twice)
key in LOCAL.
• MACHINE SETUP MENU will be displayed.

2
Press to select “TAKE-UP
UNIT”, and press the key.

3
Press the key.
• “TAKE-UP UNIT” will be selected.

4
Press to select a set value, and
press the key.
• Set Value : ON/ OFF

5
Press , and press the key.
• “TENSION BAR” will be selected.

3-12
Chapter 3 Mchine setting

Setting the Display of Media Residual When using 600 cc cartridge


Whether the screen displays the remaining amount of a Requisite for the 600 cc cartridge
media is set.

the remaining amount of a media is Eco Case The 600 cc ink pack and the attached ink
When the media
displayed in Remote. 600 cc Ink Pack chip are put in the eco case and used.
remaining amount
(However, when a leaf media is used, This is referred to as "600 cc cartridge" in
display is turned to
the length of the media to be printed is Ink Chip *1 this manual.
"ON"
displayed.) To calculate the remaining ink quantity,
When the media input the weight of the eco case and the
remaining amount the remaining amount of a media is not 600 cc cartridge into this machine. Use a
display is turned to displayed in the Remote. Scale scale for weight measuring. (To manage
"OFF" the accurate remaining ink quantity,
prepare the scale that can weigh in one
• The amount of a media that has been fed by the gram unit.)
printing and jog keys is reflected in the remaining *1. Attached to the 600cc ink pack.
amount of a media.
• The length of a media (initial value of the

1
remaining amount) is entered when a roll media is
detected.( P.2-7) Mounting/removing 600 cc ink pack
• The setting configured here does not become
effective unless media detection is performed after Be sure to put the ink pack and the ink chip in the eco
the setting has been complete. case for setting the 600 cc cartridge on the ink station.

1
Press the (MENU) (twice)
key in LOCAL. Precaution for using 600 cc cartridge
• MACHINE SETUP MENU will be displayed.
Be sure to put the ink pack and the ink chip in the eco

2 2
Press to select “MEDIA case for setting the 600 cc cartridge on the ink station.
REMAIN”, and press the key.
• This machine cannot judge whether the 600 cc ink

3
Press to select ON/OFF. pack is in the eco case or not.
When using the 600 cc cartridge, be sure to attach
the ink pack.

4
Press the key. • Setting an eco case without ink chip on the
machine will break this machine. Be sure to attach
the ink chip to the eco case before use.

5 3
Press the key several times
to end the setting.

Registering weight of eco case


• When set "ON" the media remaining display, you
can print the list of current media remaining Register the eco case weight on this machine to calculate
amount and the date. ( P.2-7) the remaining ink quantity from the weight of the 600 cc
cartridge.

4
Register the weight of the eco case in the
following cases.
• For using the 600 cc cartridge for the first time
• When the case weight is changed by replacing the
eco case.

• The weight of each eco case slightly differs


respectively. To control accurate ink quantity, be
sure to register the weight of each eco case.

6
3-13
Chapter 3 Mchine setting

When using 600 cc cartridge for the


6
Press to input the
first time weight of the eco case.
• Press the [][] keys to move to another digit.
When the 600 cc cartridge is set in the slot of the ink • Press the [][] keys to input the weight.
station, the weight registration function of the eco case
automatically starts.
7
Press the key.
• The slot selection screen is displayed again.

1
Measure the weight of the eco case. • When you want to register the weight of another
• Measure the weight of the eco case only in slot continuously, repeat the Step 4 to select a
advance. slot.
• If the 600 cc ink pack is in the eco case, remove

8
the 600 cc ink pack and then perform Press the key several times
measurement. to end the setting.

2
Set the 600 cc cartridge in the ink station.
• Mount the 600 cc ink pack and the ink chip on the
eco case, and set it to the ink slot. Registering the total weight of the ink
• The input screen for the weight of the eco case
will be displayed. cartridge
When you have to correct the amount of remaining ink,
3
Press to input the
follow the steps below to register the total weight of the ink
weight of the eco case.
cartridge.
• Press the [][] keys to move to another digit.
• Press the [][] keys to input the weight.
1
Press the (MENU) (twice)
key in LOCAL.
4
Press the key.
• MACHINE SETUP MENU will be displayed.

• For setting 600 cc cartridges in multiple slots,


2
Press to select “600cc
repeat the procedures in Step 2 and 3.
Cartridge”, and press the key.
• After all registration is completed, the device will
return to the status before the weight registration • When the 600 cc cartridge is not set,
function was initiated. “ 600 cc Cartridge” will not be displayed.
• It is recommended to measure the weight of the
eco case in advance and then perform the
When the eco case weight is changed procedure from the Step 3.
When the case weight is changed by replacing the eco

3
case, register the weight of the eco case in the following Press , and press the key.
procedures.

4
Press and (page >) key,
1
Press the (MENU) (twice)
key in LOCAL. to select the [Slot].
• MACHINE SETUP MENU will be displayed. • The selected slot is highlighted.

5
Press the key.
2
Press to select “600cc
Cartridge”, and press the key.
• When the 600 cc cartridge is not set,

6
“ 600 cc Cartridge” will not be displayed. Press to input the
• It is recommended to measure the weight of the weight of the cartridge.
eco case in advance and then perform the
• Press the [][] keys to move to another digit.
procedure from the Step 3.
• Press the [][] keys to input the weight.

3
Press the key.
7
Press the key.
• The slot selection screen is displayed again.
• When you want to register the weight of another

4
Press and (page >) key, slot continuously, repeat the Step 4 to select a
to select the [Slot]. slot.
• The selected slot is highlighted.

8
Press the key several times

5
Press the key. to end the setting.

3-14
Chapter 3 Mchine setting

When [Ink Level low] is displayed


5
Press the key twice.
• Usable amount of remaining ink is recalculated.
When quantity of the remaining 600 cc ink becomes low, a
• The contents displayed differ depending on the
warning [Ink Level] appears.
amount of remaining ink.
Enter the weight of the cartridge with the Ink Level Set
function.
(1) When ink still remains
• Return to the local mode or the remote mode.
• This machine recalculates usable amount of • [Ink Level] warning disappears and the state
remaining ink by entering the weight of the 600 cc
of the 600 cc cartridge that Ink Level Set
cartridge.
function was performed changes to [INK
• Ink Level Set function starts by resetting the 600
NEAR END] warning.
cc cartridge indicating [Ink Level] warning in the
local mode or remote mode (during waiting or
• [INK NEAR END] warning can be checked on
printing). the guidance function. ( P.3-27)
• Weight the cartridge exactly down to the gram. (2) When no ink remains
Entering a larger weight than the actual one may • A message for replacing the ink pack is
cause Nozzle Drop Out. displayed.
• Press the [ENTER] key to return to the local
mode or the remote mode.
 Using Ink Level Set function • [Ink Level] warning is still displayed and the
state of the 600 cc cartridge that Ink Level
Set function was performed changes to [INK 1
1
If [Ink level low] is displayed, remove the END] warning.
600cc cartridge and measure the weight of • [INK END] warning can be checked on the
the 600cc cartridge. guidance function. ( P.3-27)
• Be sure to measure the weight of the eco case • Once a message for replacing the ink pack
including the 600 cc ink pack. appears, immediately replace the target ink pack
with a new one. (Usable ink has been used up.)
• Ink in the ink pack cannot be completely used up.

2
MMCCYYK K
To prevent ink supply errors, about 30 cc of ink
I n k Lev e l --L---E-
must remain in the ink pack. (Before shipping,
more than 630 cc of ink is filled in the ink pack to
use 600 cc.)
Displays the cartridge causing [Ink Level] warning.
Upper line : Ink color being set
Lower line : Cartridge condition
“ - ” No error
“L” Ink Level Low (low)  When an error occur in the Step 5
“E” Ink Level End (end) This function stores the calculated quantity of remaining
• Use the “E” display as a guide for replacing the ink
pack.
• If ink remains much in the ink pack even when “E”
ink in the ink chip of the 600cc cartridge.
If the 600cc cartridge is removed or there is a problem on
the contact of this device and the ink chip, the data
3
is displayed, proceed to the Step 2 and the storage in the ink chip cannot be performed. In this case,
subsequent steps. the error message “ERROR 614 Preservation Fail” will be
displayed.
• Ink in the ink pack cannot be completely used up. If the message is displayed, reinsert the 600cc cartridge
To prevent ink supply errors, about 30 cc of ink and follow the procedures from the Step 2 again.
must remain in the ink pack.

2 4
Reset the 600 cc cartridge.

Error when performing maintenance


3
Press . function
When performing the maintenance function such as the
head cleaning or the ink filling for the 600 cc cartridge,
4
Pressi to input the
weight of the 600cc cartridge. selected functions can be performed if the quantity of
remaining ink is enough to execute the function, even if

5
the ink near end occurs.
I n kLeve l Se t . . C . . . . . If the quantity of remaining ink is not enough, a error
[ 1 ] 0555g message “ERROR 614 Preservation Fail” appears, and
selected maintenance function is not performed.
Displays the set number of times of weight to the
cartridge being operated.

• Press the [][] keys to move to another digit.


• Press the [][] keys to input the weight.

6
3-15
Chapter 3 Mchine setting

Setting a LANGUAGE Setting Unit (Temperature/ Length)


You can change the displayed language. Units used by this machine are set.

1 1
Press the (MENU) (twice) Press the (MENU) (twice)
key in LOCAL. key in LOCAL.
• MACHINE SETUP MENU will be displayed. • MACHINE SETUP MENU will be displayed.

2 2
Press the (>>) . Press the (>>) .

3 3
Press to select “LANGUAGE”, Press to select “UNIT/TEMP.” or
and press the key. “UNIT/LENGTH”, and press the
key.

4
Press to select language, and • MACHINE SETUP MENU will be displayed.
press the key.

4
Press to select a set value, and
press the key.
5
Press the key several times
to end the setting. • Set value of tempture : °C / °F
• Set value of length : mm / inch

5
Press the key several times
Setting Time to end the setting.

You can set time of your country (time difference).

1
Press the (MENU) (twice) Setting a KEY BUZZER
key in LOCAL.
You can turn off the buzzer sound when pressing the key.
• MACHINE SETUP MENU will be displayed.

1
Press the (MENU) (twice)
2
Press the (>>) .
key in LOCAL.
• MACHINE SETUP MENU will be displayed.

3
Press to select “TIME”, and

2
press the key. Press the (>>) .

4
Press to enter time,

3
and press the key. Press to select “KEY BUZZER”,
and press the key.
• Year/Month/Day/Time selecting:
by the [][] keys.

4
• Year/Month/Day/Time inputting: Press to select a set value, and
by the [][] keys. press the key.
• Set value : ON/ OFF

5
Press the key several times

5
to end the setting. Press the key several times
to end the setting.
• -20 hours to +4 hours can be set.

• When the key buzzer is set to "OFF", the buzzer


sound for errors, warnings, operation completion,
etc. cannot be shut off.

3-16
Chapter 3 Mchine setting

Setting the CONFIRM. FEED Set the network


Set whether media feeding is performed for checking the You can also perform network setting with “Network
result of the test printing etc. or not. Configurator”, the tool to perform network setting of
Mimaki’s product. To download the Network Configurator,

1
Press the (MENU) (twice) check " Driver / Utility" on the download page at Mimaki
key in LOCAL. Engineering (http://eng.mimaki.co.jp/download/).
• MACHINE SETUP MENU will be displayed.

1
Press the (MENU) (twice
key in LOCAL.
2
Press the (<<) . times)
• MACHINE SETUP MENU will be displayed.

3 2
Press to select “CONFIRM. Press the (<<) .
FEED”, and press the key.

3
Press to select “NETWORK”,
4
Press to select a set value, and
press the key. and press the key.

1
• Set value : ON/ OFF

4
Press the key.

5
Press the key several times • “CHECK IP ADDRESS” will be selected.
to end the setting. • The IP address currently used by this machine is
displayed.
• When you have finished the check, press the
[ENTER] key.
Setting the SPACE FEED MODE • After connecting with the network, it takes time until
Change the feed mode of the margin included in the the IP address is determined. If the IP address has

2
not been determined, “0.0.0.0” is displayed.
image data (the space of no data to be printed). If print
data with much margin, set to “continuous”, then the print

5
Press , and press the key.
time can be shorten.
• “CHECK MAC ADDRESS” will be selected.
• The MAC address currently used by this machine

1
Press the (MENU) (twice) is displayed.
key in LOCAL. • When you have finished the check, press the
• MACHINE SETUP MENU will be displayed. [ENTER] key.

6
Press , and press the key.
2
Press the (<<) .
• “DHCP” will be selected.
3
7
Press to select a set value, and
3
Press to select “SPACE FEED
MODE” , and press the key. press the key.
• Set value : ON/ OFF

4
Press to select a set value, and • When it is ON, the IP address given by the DHCP
press the key. server is used.
INTERMITTENT:Perform intermittent feed
8
Press , and press the key.
operation of the path division unit

4
CONTINUOUS :Feed the no data part at a time • “AutoIP” will be selected.

9
Press to select a set value, and
5
Press the key several times
to end the setting. press the key.
• Set value : ON/ OFF
• When it is ON, the IP address is determined by
the AutoIP protocol. However, DHCP is ON,
DHCP has priority.

10
Press , and press the key.
• “IP ADDRESS” will be selected.
5
11
Press to select a set value, and
press the key.
• Set value : ON/ OFF
• Both of DHCP and AutoIP is OFF, you can set IP
Address. For other than above, proceed to the
Step 14.

6
3-17
Chapter 3 Mchine setting

12
Press the key . Setting event mail function
• The setting items DEFAULT GATEWAY, DNS
ADDRESS and SUBNET MASK will be displayed. Set the function to send e-mails to the set e-mail address
• Both of DHCP and AutoIP is OFF, you can set when events such as cutting start/ end and stop due to an
DEFAULT GATEWAY/ DNS ADDRESS/ SUBNET error.
MASK. For other than above, proceed to the Step You can also perform network setting with “Network
14. Configurator”, the tool to perform network setting of
Mimaki’s product. To download the Network Configurator,

13
Press the several times to select check " Driver / Utility" on the download page at Mimaki
setting item, and press the key. Engineering (http://eng.mimaki.co.jp/download/).

• Disclaimer
14
Press to select a set value, and
• The customer is responsible for the communication fee for
press the key.
Internet communication such as e-mail notification.
• The notification by the event mail function may not be

15
Press the key several times delivered due to Internet environment, failure of the device/
to end the setting. the power supply, etc. Mimaki has absolutely no
responsibility for any damages or loss resulting from non-
delivery or delays.

• To reflect network setting, once turn off the power


• You can use event mail function by connecting
supply and then turn it on again.
LAN to this machine. Please prepare for LAN
cable connection beforehand.
• Not compatible with SSL communication.

Enable the event mail function

1
Press the (MENU) (twice
times) key in LOCAL.
• MACHINE SETUP MENU will be displayed.

2
Press the (>>) .

3
Press to select “EVENT MAIL”,
and press the key.

4
Press the key.
• “MAIL DELIVERY” will be selected.

5
Press to select “ON”, and
press the key.

6
Press the key several times
to end the setting.

3-18
Chapter 3 Mchine setting

Set the event to send an event mail Set the e-mail address

1 1
Press the (MENU) (twice Press the (MENU) (twice
times) key in LOCAL. times) key in LOCAL.
• MACHINE SETUP MENU will be displayed. • MACHINE SETUP MENU will be displayed.

2 2
Press the (>>) . Press the (>>) .

3 3
Press to select “EVENT MAIL”, Press to select “EVENT MAIL”,
and press the key. and press the key.

4 4
Press , and press the key. Press twice, and press the
• “SELECT EVENT” will be selected. key.
• “MAIL ADDRESS” will be selected.

5
Press to select the event, and

5
press the (). Press to set mail
• After selecting the event, press the [FUNC2] key
and put a check in the check box.
An email will be sent when the event whose box
address, and press the key.
• Set the e-mail address to which you send the
event mail.
1
has been checked occurs. • Set it with alphanumeric characters and symbols
• To select multiple events, use [][] to put the within 96 characters.
cursor over the events you want, and put a check

6
in their boxes by pressing [FUNC2]. Press the key several times
to end the setting.
Event name Outline
PRINT Sets sending/not sending of an email when
START

PRINT END
printing starts.
Sets sending/not sending of an email when
printing ends. Set the subject
2
Sets sending/not sending of an email when
ERROR printing is stopped due to occurrence of an

1
error. Press the (MENU) (twice
WARNING
Sets sending/not sending of an email when a times) key in LOCAL.
warning occurs during printing.
• MACHINE SETUP MENU will be displayed.
Sets sending/not sending of an email when an
etc.

3
event other than the above occurs.
2
Press the (>>) .

6
Press the key several times
to end the setting.
3
Press to select “EVENT MAIL”,
and press the key.

4
Press 3 times, and press the
key.
• “MASSAGE SUBJECT” will be selected.

5
Press
and press the key.
to set subject, 4
• Set the characters to write in the subject of the
event mail.
• Set it with alphanumeric characters and symbols
within 8 characters.

6
Press the key several times

5
to end the setting.

6
3-19
Chapter 3 Mchine setting

Set the server


15
Press , and press the key.
• “PASSWORD” will be selected.

1
Press the (MENU) (twice

16
times) key in LOCAL. Press to set Pass
Word, and press the key.
• MACHINE SETUP MENU will be displayed.
• Press [][][][] to set the password to use for

2
Press the (>>) . the authentication.
• Set it with alphanumeric characters and symbols
within 15 characters.

3
Press to select “EVENT MAIL”,
• On the password setting screen, you can
and press the key. only check the value that you are currently
inputting.

4
Press 4 times, and press the
• When you select [POP before SMTP] in the Step
key.
11, set the items in the Step 16 to 19.
• “SERVER SETUP” will be selected.

17
Press , and press the key.

5
Press the key.
• “POP3 ADDRESS” will be selected.
• “SMTP ADDRESS” will be selected.

18
Press to set POP3

6
Press to set SMTP Address, and press the key.
Address, and press the key.
• Press [][][][] to set POP server.
• Press the jog key [][][][] to set SMTP • Input the POP server name.
address.

19
• Input the SMTP address name. Press , and press the key.
• “APOP” will be selected.

7
Press , and press the key.

20
• “SMTP PORT No.” will be selected. Press to set ON/ OFF, and press
the key.

8
Press to set SMTP Port No., and
press the key.
21
Press the key several times
• Set the SMTP port number. to end the setting.

9
Press , and press the key.
• “SENDER ADDRESS” will be selected.

10
Press to set SENDER
ADDRESS, and press the key.
• Press [][][][] and set the e-mail address to
be used as the sender mail address.
• Set it with alphanumeric characters and symbols
within 64 characters.

• Depending on your server, if you do not


set the e-mail address not supporting the
account, sending/ receiving e-mails may
be unavailable.

11
Press , and press the key.
• “AUTHENTICATION” will be selected.

12
Press to set authentication
method, and press the key.
• Set the authentication method of the SMTP
server.
• When you select [OFF], proceed to the Step 20.

13
Press , and press the key.
• “USER NAME” will be selected.

14
Press to set User
Name, and press the key.
• Press [][][][] to set the user name to use
for the authentication.
• Set it with alphanumeric characters and symbols
within 30 characters.

3-20
Chapter 3 Mchine setting

Send a test e-mail


5
Press the key.
• The sent result is displayed.
• If sending test e-mail has failed, an error code is
1
Press the (MENU) (twice
displayed.
times) key in LOCAL. Refer to the next page to solve the problem.
• MACHINE SETUP MENU will be displayed.

2
Press the (>>) . T r a n sm i t T e s t
Fa i l ed : 12345 : en t

3
Press to select “EVENT MAIL”,
Error code

6
and press the key. Press the
key several times to end the

4
Press the (>>) key. setting.
• “TRANSMIT TEST” will be selected.

• The sent result of the test e-mail is the result of e-mail sending process performed by this machine to the e-mail server. It
does not indicate that the e-mail was received at the address.
• If the spam e-mail filter etc. has been set in the terminal in which e-mails are received, even if “Sending has been
1
completed” is displayed, the e-mail cannot be received in some cases.
• If sending test e-mail has failed, the error code below is displayed.
• If the error cannot be solved, try again after a while.
• For the server setting etc., contact with the network administrator or the provider.
Error Code The expected casus Remedy

2
• Check that the machine is connected with the network.
• Check that the machine IP address is correct.
10 Network connection error
• Check that the machine is in the environment where DNS
is available.
20 No valid e-mail address. • Enter the correct e-mail address.
• Check the POP server address.
11003 The POP server cannot be found. Or
• Check that the machine is in the environment where DNS
11004 cannot access DNS server.
is available.
• Check the POP server setting.
11021 Cannot connect with the POP server.
• Check the firewall setting.
12010

13000
An error returns from the POP server.

The POP authentication has failed.


• Check the POP server setting.
• Check the user name and the password.
• Check the APOP setting.
3
• Confirm the authentication method.
• Check the SMTP server address.
10013 The SMTP server cannot be found. Or
• Check that the machine is in the environment where DNS
10014 cannot access DNS server.
is available.
• Check the SMTP server setting.
10021 Cannot connect with the SMTP server. • Check the SMTP port number.

4
• Check the firewall setting.
10∗∗∗ • Check the SMTP server setting.
11∗∗∗ An error returns from the SMTP server. • Cannot communicate with a server that requires
20∗∗∗ Or, there was no response. mandatory SSL communication.
21∗∗∗ • Check protocol filter settings.
• Check that the e-mail address supporting the account
12∗∗∗ It is invalid sender address. entered in the user name/ the password is set in
SENDER ADDRESS.
• Check the e-mail address.

5
• Even if there is a mistake in the e-mail address, this error
The e-mail address cannot be found. cannot be detected in some cases.
13∗∗∗
Or, it is invalid sender address. • Check that the e-mail address supporting the account
entered in the user name/ the password is set in
SENDER ADDRESS.
22000 • Confirm the authentication method.
SMTP authentication error
22008
23∗∗∗ • Check the user name and the password.
24∗∗∗ The SMTP authentication has failed.
25∗∗∗

6
“***” is the error code returned from the e-mail server.

3-21
Chapter 3 Mchine setting

Initializing the Settings


You can return the setting of “SETUP”, “MAINTENANCE”
and “MACHINE SETUP” to the status before shipment.

1
Press the (MENU) (twice)
key in LOCAL.
• MACHINE SETUP MENU will be displayed.

2
Press the (>>) .

3
Press to select “RESET”, and
press the key.

4
Press the key.
• The already configured settings are initialized.

5
Press the key several times
to end the setting.

3-22
Chapter 3 Nozzle Check

About NOZZLE CHECK MENU


Set operations concerning the nozzle missing detection function.

: Press this to select INFORMATION MENU, or to switch to


the previous screen.
: Press this to switch to the next screen.
: Use these to select a setting item.
: Press this to confirm a setting, etc..

INFORMATION MENU table

Function name Set value Default Meaning


4
Set this when you want to conduct nozzle check at the
Printing Check ( P.3-25) ON/OFF OFF
beginning of online printing.
(ON) Check LENGTH 0.1 to 50.0m 30.0 m Conducts nozzle check at each set length.
Interval FILE 1 to 100 30 file Conducts nozzle check at each set number of files. *1
OFF/ SOFT/
CLEANING SOFT Sets the type of cleaning performed during recovery work.
NORMAL/ HARD

5
Action
RETRY
0 to 3 1 Repeats the retry operation for the set number of times.
COUNT
NOZZLE RECOVERY
ON/OFF OFF Set this when you want to conduct automatic nozzle recovery.
( P.3-25)
Sets how many missing nozzles are detected for “Nozzle
Judgement Condition
1 to 180 1 Missing” judgment to be made according to each color.
( P.3-25)
(Maximum 16 per 1 nozzle line)*2
*1. When the set length is reached during printing, nozzle check is conducted at the start of the next printing.
*2. Depending on the print conditions, nozzle recovery is not applied in some cases.

6
3-23
Chapter 3 Nozzle Check

Printing Check Flow


Nozzle check is conducted according to the following flow at the start of printing.

• Turn the “Printing Check” setting ON to be enabled.


• Only perform RETRY COUNT and Printing Check settings when the settings are enabled.

1 nozzle check  Judgment Detects missing nozzles.

2 Recovery operation 
nozzle check  Judgment
If more missing nozzles than “Judgement
Condition ” are detected after the nozzle check,
cleaning is performed and nozzle check is
conducted again.

3 Retry  Judgment If more missing nozzles than “Judgement Condition ”


are detected after the recovery operation, the recovery
operation is conducted again.
• If the “RETRY COUNT” setting is configured to 1 or more,
this becomes effective.

4 Printing Check  Judgment Nozzle recovery is automatically conducted


following nozzle check and recovery operation.
• Turn the “Printing Check” setting ON to be enabled.

5 Nozzle Missing judgment If more missing nozzles than A are eventually


detected, continued printing will be deemed
impossible and printing will stop.

Printing Operations at “Nozzle Missing” Judgment and Error Occurrence

 When judged to be “Nozzle Missing”  Printing is stopped.


 When error occurs during nozzle check  Printing is stopped and “Printing Check” is automatically
turned OFF. After recovering from the error, set “Printing
Check” once again.

3-24
Chapter 3 Nozzle Check

Setting the Printing Check Setting the NOZZLE RECOVERY


Select ON when you want to conduct nozzle check at the set this if you want to conduct automatic nozzle recovery
start of online printing. when nozzle missing is detected.

1 1
Press the (MENU) (3 times) Press the (MENU) (3 times)
key in LOCAL. key in LOCAL.
• NOZZLE CHECK MENU will be displayed. • NOZZLE CHECK MENU will be displayed.

2
Press , and press the key.
2
Press the key.
• “Printing Check” will be selected. • “NOZZLE RECOVERY” will be selected.

3
Press to select ON/OFF, and
3
Press to select ON, and press
the key. press the key.
• The “Check Interval” setting screen will be

4
displayed. Press the key several times
• “Select OFF to not set nozzle check. Proceed to to end the setting.

1
Step 11.

4
Press the key.

5
Press to select setting item,
and press the key. Setting the Judgement Condition
• select the nozzle check interval from “LENGTH” Set the conditions for judging nozzle missing.
or “FILE”.

2
LENGTH : nozzle check is conducted when the

1
printed length reaches the set length. Press the (MENU) (3 times)
FILE : nozzle check is conducted when the key in LOCAL.
number of printed files reaches the • NOZZLE CHECK MENU will be displayed.
set number.

2
Press twice, and press the

6
Press to select setting value, key.
and press the key.
• “Judgement Condition” will be selected.
• The set value will differ according to the setting
selected in Step 5.

3 3
LENGTH : 0.1 to 100 m Press to select color, and
FILE : 0 to 300 files press the key.

7
Press the key twice. • The type of color changes depending on
the ink set.
• The “Action” setting screen will be displayed.

8 4
Press the key. Press to set the number of
• “CLEANING TYPE” will be selected. nozzles for judgment, and press the
key.

9 4
Press to select cleaning type,
and press the key.
5
Press the key several times
Setting value : OFF/SOFT/ NORMAL/ HARD to end the setting.

10
Press to select retry count, and
press the key.
Setting value : 0 to 3

11
Press the key several times
to end the setting.
5

6
3-25
Chapter 3 INFORMATION

About INFORMATION MENU


The information of this machine can be confirmed.
The following items can be confirmed as machine information.

: Press this to select INFORMATION MENU, or to switch to


the previous screen.
: Press this to switch to the next screen.
: Use these to select a setting item.
: Press this to confirm a setting, etc..

3-26
Chapter 3 INFORMATION

INFORMATION MENU table

Item Description
WIPING This displays how many wipings have been done.
This displays how much waste ink has built up in the waste ink tank, as a rough percentage
WASTE TANK
of the tank capacity.
PRINT LENGTH This displays the total length of the printing done to date.
USAGE
PRINT AREA This displays the total area of the printing done to date.
USE TIME This displays the total time for which the printer has been used to date.
This displays the total time for which Spout Rubber has been used. (Only displayed when
Spout Rubber
MBIS is used)
VERSION This displays the version information of this machine.
LIST This allows you to print the settings of this machine.
Ink REPL. Report This prints ink history of this machine.

1
This displays the history of errors and warnings to date.
ERROR HISTORY When you press [][], the date of occurrence (year/month/day/hour/minute) and the error/
warning information are displayed alternately in the order of occurrence.

Displaying the Information

1
Press the (MENU) (4 times) key in LOCAL.
• INFORMATION MENU will be displayed.
2
2
Press to select a information.
• Refer to the “INFORMATION MENU”, and select the information to be displayed.

3
Press the key.
• If you selected [LIST] in step 2, the machine’s settings will be printed.

4
Press the key several times to end the setting. 3
• When you reset the used count of the wiper, press the [FUNC2] key while [RESET?] is displayed. When you press the
[ENTER] key, the number of wipings is reset.
• By pressing the function key during display of “WIPING information,” “WASTE TANK information” and “Spout Rubber” in
USAGE, the used counts can be reset.
When resetting WIPING information : Press the [FUNC2]

4
When resetting WASTE TANK information : Press the [FUNC1]
When resetting Spout Rubber : Press the [FUNC3]

6
3-27
Chapter 3 INFORMATION

3-28
Chapter 4
Maintenance

This chapter
describes the items required to use this machine more comfortably, which are the
methods for the daily care, the maintenance of the ink cartridges etc.

Maintenance ................................................. 4-2 Nozzle Recovery Function ...............................4-12


Precautions for Maintenance ...................... 4-2 Reset the set value ....................................4-13
About Cleaning Solution.............................. 4-2 Automatic Maintenance Function ................4-13
Cleaning the Exterior Surfaces ................... 4-2 Setting the Refreshing Intervals .................4-13
Cleaning the Platen ..................................... 4-2 Setting the Tube Wash Intervals ................4-13
Cleaning the Media Sensor ......................... 4-3 Setting the Cleaning Intervals and Type ....4-14
Cleaning the Media Press ........................... 4-3 Fill up Ink .....................................................4-14
About MAINTENANCE MENU ...................... 4-4 Replacing consumables ..............................4-15
MAINTENANCE MENUs at-a-glance .......... 4-5 Replacing the wiper ...................................4-15
Maintaining the Capping Station ................... 4-6 If a Waste Ink Tank Confirmation Message
Cleaning the Wiper and Cap ....................... 4-6 Appears .....................................................4-15
Washing the Head Nozzle ........................... 4-7 Replacing the waste ink tank before the waste ink
Washing the Ink Discharge Passage .......... 4-8 tank confirmation message is displayed ..........4-17
When the Machine Is Not Used for a Replacing the Cutter Blade ........................4-17
Long Time ................................................... 4-9
Cleaning the Ink Head and the Area
around It ...................................................... 4-11
Chapter 4 Maintenance

Maintenance Cleaning the Exterior Surfaces


When the exterior surfaces of the machine are stained,
Maintain the machine regularly or as necessary so that its
dampen a soft cloth with water or a neutral detergent
accuracy will be maintained and it can continue to be
diluted with water, squeeze it, and wipe the surfaces with
used for a long time.
the cloth.

Precautions for Maintenance


Pay attention to the following items when maintaining this
machine.

• When using cleaning solution for maintenance, be


sure to wear the supplied protective glasses.

• Never disassemble the machine.Disassembling it


can result in electric shock hazards or damage to
the machine.
Before maintenance, be sure to turn off the power
switch and unplug the power cable;otherwise, an
unexpected accident may occur.
• Prevent moisture from entering the
machine.Moisture inside the machine can cause
electric shock hazards or damage to the machine.
• To ensure stable ink jetting, it is necessary for the Cleaning the Platen
machine to eject a small amount of ink (flushing)
regularly when a printing (outputting) operation has
The platen easily gets dirty with lint, paper dust, etc.
not been performed for a long time.
• When the machine is not to be used for a long time, generated when a media is cut.
turn off only the power switch on the front side, Wipe off conspicuous stains with a soft-hair brush, a dry
leave the main power switch at the right side turned cloth, a paper towel, etc.
ON (in the position of | ), and leave the power cable
connected.
• Do not wipe the nozzle face of the heads, wiper,
caps, etc. with water or alcohol.Doing so can cause
nozzle clogging or machine failure.
• Do not use benzene, thinner, or any chemical agent
containing an abrasive.Such materials can
deteriorate or deform the surface of the cover.
• Do not apply a lubricant, etc. to any parts inside the
machine. Doing so can cause printing failure.
• Be careful that the cleaning solution, ink, etc. not to
stick to the cover because this may cause the
surface of the cover to deteriorate or deform.

• When the platen is stained with ink, wipe it off with


a paper towel containing a small amount of
cleaning solution for maintenance.
About Cleaning Solution
• Before cleaning the platen, make sure that the
Use the cleaning liquid dedicated for the ink being used. platen has cooled adequately.
• Because dust and dirt are easily accumulated in
the slots for holding a media and cutting paper
Type of Ink Applicable maintenance washings (cutter line), be sure to clean these parts carefully.
Maintenance washing liquid kit (SPC-0369)
BS3/ BS4 ink
[Sold separately]

4-2
Chapter 4 Maintenance

Cleaning the Media Sensor Cleaning the Media Press


The media sensors are located on the platen in the When the media press is covered with lint, dust, etc., a
backside and the bottom surface of the head. When the media cannot be fed normally during printing or dust
sensor is covered with dust, etc., it may cause false sticks to the nozzles, which may result in abnormal
detection of media. printing.
Using a cotton swab, remove the dust, etc. accumulated Clean the media press regularly.
on the surface of the sensor.

When cleaning the sensor on the lower surface of the


head is cleaned, move the carriage to the left end by the
operations of step 1 of P.4-11 “Cleaning the Ink Head and
the Area around It”, and then clean it.

The backside of the machine

Media press
1

Media sensor

The lower surface of the head


2

2
Media sensor

• Don’t touch the cutter around the media sensor.

4
Sharp cutter tip may injure you.

6
4-3
Chapter 4 Maintenance

About MAINTENANCE MENU


This provides various settings for doing maintenance on the machine.
The following items can be set in Maintenance settings.

: Press this to select MAINTENANCE MENU, or to switch to


the previous screen.
: Press this to use the maintenance function.
: Press this to switch to the next screen.
: Use these to select a setting item.
: Press this to confirm a setting, etc..

 MAINTENANCE MENUs at-a-glance

 Screen transition when key is pressed

4-4
Chapter 4 Maintenance

MAINTENANCE MENUs at-a-glance

Item Set value Meaning


For carrying out maintenance on the carriage and station periphery.
CARRIAGE OUT Moves the carriage out, for carrying out cleaning of the cap periphery,
( P.4-6) head, wipers, etc.
NOZZLE WASH Soaks the nozzle surfaces in maintenance cleaning fluid, for carrying
1 to 99min
( P.4-7) out recovery from nozzle clogging or bent.
STATION DISWAY WASH
MAINTENANCE Executes washing of the suction pump tubes.
( P.4-8)
Carried out when the machine is going to be out of use for an extended
CUSTODY WASH
1 to 99min period. Washes the nozzles and tubes beforehand, to keep the
( P.4-9)
machine in fine condition.
WIPER EXCHANGE Used when replacing the wiper. If the wiper is replaced, the number of
( P.4-15) times the wiper was used that is managed in this device is reset.
For printing using another nozzle, if nozzle wash and so forth fail to effect recovery from nozzle clogging, etc.
NOZZLE
RECOVERY
( P.4-12)
PRINT
ENTRY
Prints a pattern, to identify the nozzle that is clogged.
Registers the faulty nozzle identified by “PRINT”.
1
RESET Resets a registered faulty nozzle.
For having the various maintenance functions executed automatically. Set the execution interval for each
maintenance function.
REFRESH The set value will For setting the activation interval for refresh.
AUTO
differ according
MAINTENANCE TUBE WASH For setting the activation interval for tube wash.
to the ink type

2
( P.4-13)
CLEANING being used. For setting the activation interval for head cleaning.
NORMAL/ SOFT/
CLEANING TYPE For setting the type of head cleaning.
HARD
INK FILLING
Supplies ink to correct nozzle clogging.
( P.4-14)
INK TANK
EXGHANGE Resets or corrects the used count for the waste ink tank.
( P.4-17)

6
4-5
Chapter 4 Maintenance

Maintaining the Capping


4
Remove the wiper.

Station • Pull out the wiper by holding the protrusions at its


both ends.
Maintain the ink cap, wiper, etc. located in the capping
Projection
station. (SATION MAINT.)

• To keep the nozzle status normal, perform wiper


cleaning frequently.

The ink cap and wiper function as follows.


• Wiper : It wipes off ink sticking to the head nozzles.
• Ink cap : It prevents the head nozzles from clogging due
to dryness.
As the machine is used repeatedly, the wiper and ink cap
gradually become dirty with ink, dust, etc.
If nozzle missing cannot be corrected even after head
5
Clean the wiper and bracket.
cleaning ( P.2-12) has been performed, use a
maintenance liquid 01 kit and clean stick. • Wipe off the ink sticking to the wiper and bracket
with a clean stick dipped in cleaning solution for
maintenance.
Tools required for Maintenance
Wipe off so that cleaning solution for maintenance
• Maintenance washing liquid kit (SPC-0369) will not remain.
Wiper
• Clean stick (SPC-0527) • Gloves • Goggles

• Be sure to wear the supplied goggles and gloves


when maintaining the capping station.Otherwise,
you may get ink in your eyes.
• Do not move the carriage out of the capping
station by hand.When it is desirable to move the
carriage, press the [FUNK1] key to execute the
carriage-out. ( P.4-6Steps 1 to 2)
Bracket

Cleaning the Wiper and Cap


6
Clean the wiper slider.
It is recommended that the wiper and cap be cleaned • Wipe off the ink sticking to the wiper slider with a
frequently in order to maintain the high image quality of clean stick dipped in cleaning solution for
the machine and keep the machine itself in good working maintenance.
order. Wipe off so that cleaning solution for maintenance
will not remain.
• Replace the wiper with a new one when it is
extremely dirty or bent.( P.4-15) Wiper slider
• When cleaning the wiper, be careful that lint from
the clean stick does not get left on the
wiper.Remaining lint may cause image quality to
deteriorate.

1
Press the (MENU)
key in LOCAL.
• MAINTENANCE MENU will be displayed.

2
Press the key twice.
• The carriage moves onto the platen.

3
Open the front cover.

Carriage

4-6
Chapter 4 Maintenance

7
Set the wiper at the original position. Washing the Head Nozzle
• Insert the wiper by holding the protrusions at its
both ends.

1
Press the (MENU)
Projection key in LOCAL.
• MAINTENANCE MENU will be displayed.

2
Press the key.
• “STATION” will be selected.

3
Press , and press the key.
• “NOZZLE WASH” will be selected and the
carriage will move onto the platen.

4
Open the front cover.

8
Clean the cap rubber.
• Wipe off the ink sticking to the cap rubber with a

5
clean stick dipped in maintenance solution for Clean the wiper and the bracket, and press

1
maintenance. the key.
Wipe off so that maintenance solution for
(1) Open the right maintenance cover then pull out it
maintenance will not remain.
by holding projections at both ends of the wiper.
Cap rubber
(2) Clean the wiper and bracket with a clean
stick dipped in maintenance washing liquid
for maintenance. (SPC-0369
• Wipe off so that maintenance washing liquid
for maintenance will not remain.
(3) Insert it in the original position by holding the

2
projections at both ends of the wiper.

Projection

9
Press the key after the cleaning.

10
Close the front cover then press the
key.
• After its initial operation, the machine returns to
2
step1.

6
Clean the cap rubber , and press the
key.
4
• Wipe off the ink sticking to the cap rubber with a
clean stick dipped in maintenance washing liquid
for maintenance.
• Wipe off so that maintenance washing liquid for
maintenance will not remain.
• At this time, the discharge passage is cleaned

5
automatically.

6
4-7
Chapter 4 Maintenance

7 4
Fill up the cap with cleaning solution for Open the front cover.
maintenance.
Front cover
• If the cleaning solution cartridge is usable,
maintenance solution is automatically filled. If there
is not enough maintenance solution, press the
[FUNCTION] key to add maintenance solution.

5
Press the key.
• Dry suction operation is performed repeatedly
until the washing work is completed.
8
Close the front cover, and press the
key.
6
Fill up the cap with cleaning solution for
maintenance.

9
Press to set the time for the • If the cleaning solution cartridge is usable,
maintenance washing liquid to be left as it maintenance solution is automatically filled. If there
is, and press the key. is not enough maintenance solution, press the
[FUNCTION] key to add maintenance solution.
• Set value : 1 to 99 minutes (Unit: minute)
• The maintenance washing liquid filled in the cap is
absorbed.
• “Please Wait” will be displayed in the display until
the time you set has elapsed.

• When nozzle missing is not cleared even after


nozzle recovery ( P.4-12) or this washing is
carried out several times, contact the distributor in
your region or our service office.

• If the cleaning solution cartridge is not usable,


Washing the Ink Discharge Passage suck maintenance solution into a dropper and fill
up the cap with it. Fill up the cap with
Wash the ink discharge passage regularly(about once a
maintenance solution on the verge of overflow
week) to prevent the head nozzles from clogging due to
from the cap.
ink coagulation inside the passage.

• Before washing the ink discharge passage, make


sure that the maintenance washing liquid is set. If
the maintenance washing liquid is not set, washing
operation will not be conducted and the passage
could be clogged.

1
Press the (MENU)
key in LOCAL.
• MAINTENANCE MENU will be displayed.

2
Press the key.
• “STATION” will be selected.

7
Close the front cover and press the

3
Press twice, and press the key.
key.
• “DISWAY WASH” will be selected and the
carriage will move onto the platen.
• Dry suction operation is performed repeatedly
until the washing work is completed.

4-8
Chapter 4 Maintenance

4
When the Machine Is Not Used for a Clean the wiper and the bracket.
Long Time (1) Open the front cover then pull out it by
holding projections at both ends of the wiper.
When the machine is not going to be used for a week or (2) Clean the wiper and bracket with a clean
more, use the cleaning function for custody to clean the stick dipped in cleaning solution for
head nozzles and ink discharge passage.After this, keep maintenance. (SPC-0369) Wipe off so that
the machine in custody. cleaning solution for maintenance will not
remain.
• Use the machine with always turning “ON” the (3) Insert it in the original position by holding the
main power. The function preventing nozzle projections at both ends of the wiper.
clogging operates automatically to protect the
head of the nozzle.
• The head nozzle may result in nozzle clogging if Projection
the main power switch is left OFF for a long time.

Check the items on the right beforehand.

Is [NEAR END] or [INK END] displayed?

1
• The cleaning solution or ink is absorbed when the nozzles
are washed.
At this time, if the state of "no ink" or "almost no ink" is
detected, the nozzle washing operation cannot start.
• Replace the cartridge with another from which the state of
"almost no ink" or "no ink" is not detected.

• When the worning messages “Check waste ink”


are indicated, check the waste ink tank, and then

2
operate it, referring to P.4-15 “If a Waste Ink Tank
Confirmation Message Appears” according to the

5
situation. Press the key.

1
Press the (MENU) • Until wiper cleaning is competed, [COMPLETED
key in LOCAL. (NEXT): ENT] is displayed on the screen. After the
• MAINTENANCE MENU will be displayed. work up to the step 5 is completed, press the
[ENTER] key. If you press the [ENTER] key before
cleaning is completed, the machine moves to the

2
Press the key.

2
next washing procedure.
• “STATION” will be selected.

6
Clean the cap rubber.
3
Press 3 times, and press the
key. • Wipe off the ink sticking to the cap rubber with a
clean stick dipped in maintenance solution for
• “CUSTODY WASH” will be selected and the maintenance.
carriage will move onto the platen. • Wipe off so that maintenance solution for
• Until wiper/ bracket cleaning is competed,
maintenance will not remain.
“COMPLETED” is displayed on the screen. After • At this time, the discharge passage is cleaned
automatically.

4
the work up to the step 3 is completed, press the
[ENTER] key. If you press the [ENTER] key before Cap rubber
cleaning is completed, the machine moves to the
next washing procedure.

6
4-9
Chapter 4 Maintenance

7
Press the key.
13
Fill up the cap with cleaning solution for
maintenance.
• Until washing liquid is filled, [COMPLETED • If the cleaning solution cartridge is usable,
(NEXT): ENT] is displayed on the screen. After the maintenance solution is automatically filled. If there
work up to the Step 8 is completed and you close is not enough maintenance solution, press the
the front cover, press the [ENTER] key. If you [FUNCTION] key to add maintenance solution.
press the [ENTER] key before washing liquid is
filled, the carriage returns to the original position.

8
Fill up the cap with cleaning solution for
maintenance.

• If the cleaning solution cartridge is not usable,


suck maintenance solution into a dropper and fill
up the cap with it. Fill up the cap with
maintenance solution on the verge of overflow
from the cap.
• If the cleaning solution cartridge is not usable,
suck maintenance solution into a dropper and fill
up the cap with it. Fill up the cap with
maintenance solution on the verge of overflow
from the cap.

14
Close the front cover and press the
key.
• After its initial operation, the machine returns to
step2.

9
Close the front cover and press the
key.

10
Press to set the time for the
cleaning solution to be left as it is.
• Set Value:1 to 99 min (by the unit of 1 min)

11
Press the key.
• The nozzles are washed.
• When the nozzles have been completely washed,
the head moves to the maintenance position.

12
Open the front cover.

4-10
Chapter 4 Maintenance

Cleaning the Ink Head


5
Use a clean stick soaked in maintenance
cleaning fluid to wipe ink off the head
and the Area around It surface or other surfaces.
• Never rub the nozzles.
Because the ink head employs a very precise
mechanism, due care needs to be taken when it is
cleaned.
Using a clean stick, etc., rub off gelatinous ink or dust that
may stick to the lower part of the slider and the area
around the ink head.In doing so, never rub the nozzles of
the head.

Tools required for cleaning


• Clean stick (SPC-0527) • Gloves
• Goggles

• Be sure to wear the attached goggles and gloves Clean the side surface of the head

1
when cleaning the area around the ink (shown in deep gray) with a clean stick.
head.Otherwise, you may get ink in your eyes.
• The ink contains organic solvent.If you get the ink The nozzle part (Never
on your skin or in your eyes, wash it away with touch it.)
plenty of water immediately.

1
Press the (MENU)
key in LOCAL.
• MAINTENANCE MENU will be displayed.

2
Press the key twice.
• “CARRIAGE OUT” will be selected.
2
3
Press , and press the key.
• “HEAD MAINTENANCE” will be selected and the Clean with a clean stick or a waste cloth.
carriage will move to the left end of this machine.

4
Open the maintenance cover.
6
Press the key after the cleaning.

2
7
Close the maintenance cover, and press
the key.
• After its initial operation, the machine returns to
LOCAL.

6
4-11
Chapter 4 Maintenance

Nozzle Recovery Function


5
Register the Nozzle number that needs
NOZZLE RECOVERY and press
NOZZLE RECOVERY: When nozzles missing can not be
improved at specific points, other good nozzles can be key.
used as alternatives for printing. (1) Select the registration number from 1 to 10
by pressing [][] key and press the
[ENTER] key.

1
Press the (MENU)
(2) Register the nozzle number that needs
key in LOCAL. recovery by pressing [][] key and press
• MAINTENANCE MENU will be displayed. the [ENTER] key.

2
Press , and press the key.
• “NOZZLE RECOVERY” will be selected.

3
Press the key twice.
• Printing of the nozzle pattern will start.
• Select “ENTRY” then “Move to select of the
Nozzle line (Step 4) without drawing a pattern”

Overhead view

Recovery nozzle No. or OFF

Registration number : 1 to 10

Example of nozzle to be recovered

Nozzle line Nozzle missing


No.184
Nozzle pattern
Nozzle missing
H1-A H1-B H1-C H1-D H1-E H1-F H1-G H1-H
310

290
301

281
310

290
301

281
310

290
301

281
310

290
301

281
310

290
301

281
310

290
301

281
310

290
301

281
310

290
301

281
No.128
270 270 270 270 270 270 270 270
261 261 261 261 261 261 261 261
250 250 250 250 250 250 250 250
241 241 241 241 241 241 241 241
230 230 230 230 230 230 230 230
221 221 221 221 221 221 221 221
210 210 210 210 210 210 210 210
201 201 201 201 201 201 201 201
190 190 190 190 190 190 190 190
181 181 181 181 181 181 181 181
170 170 170 170 170 170 170 170
161 161 161 161 161 161 161 161
150 150 150 150 150 150 150 150
141 141 141 141 141 141 141 141
130 130 130 130 130 130 130 130
121 121 121 121 121 121 121 121
110 110 110 110 110 110 110 110
101 101 101 101 101 101 101 101
90 90 90 90 90 90 90 90
81 81 81 81 81 81 81 81
70 70 70 70 70 70 70 70
61 61 61 61 61 61 61 61
50 50 50 50 50 50 50 50

Nozzle number
41 41 41 41 41 41 41 41
30 30 30 30 30 30 30 30
21 21 21 21 21 21 21 21
10 10 10 10 10 10 10 10
1 1 1 1 1 1 1 1

• For 6-color ink sets, the nozzle patterns “H1-B”


and “H1-D” are not printed.
• When using leaf media, set a media of more than
A3 size put horizontally. If a media with narrow Nozzle missing No.16
width is set, printing will only be conducted to
midway. Registration Recovery
State
number Nozzle No.
1 16 Target for nozzle recovery

4
Select the Nozzle line that needs NOZZLE 2 128 Target for nozzle recovery
RECOVERY by pressing , and 3 184 Target for nozzle recovery
press key. 4 OFF No registration
5 OFF No registration

6
Head No. Press the key several times
(H1 to H2) to end the setting.

• Up to 10 nozzles can be registered per 1 nozzle


line.
• Even if you use this function, time required for
drawing does not change.
• When printing has been done with the lowest path,
nozzle recovery is not reflected.
Moreover, depending on the conditions, there are
cases where only 20 to 120 nozzles are enabled at
both head ends (front and rear). Perform test
printing to confirm.

• When you use white ink, print on the clear film to


check.

4-12
Chapter 4 Maintenance

Reset the set value Setting the Refreshing Intervals


The interval between each operation of ejecting a small
1
Press the (MENU)
amount of ink from the nozzles to prevent nozzle clogging
key in LOCAL. is set.
• MAINTENANCE MENU will be displayed.

1
Press the (MENU)

2
Press , and press the key. key in LOCAL.
• “NOZZLE RECOVERY” will be selected. • MAINTENANCE MENU will be displayed.

3
Press twice, and press the
2
Press twice, and press the
key. key.
• “RESET” will be selected. • “AUTO MAINTENANCE” will be selected.

4
Press and (PAGE>)
3
Press the key.
(<<) to selet theNozzle line that
• “REFRESH” will be selected.
need reset, and press the key.

4
• A reset confirmation message will be displayed. Press to set the refreshing

5
Press the key.
interval, and press the key.
• Set value : The set value will differ according to
the ink type being used.
1
6
Press the key several times
5
Press the key several times
to end the setting. to end the setting.

Automatic Maintenance
Function
Setting the Tube Wash Intervals
For setting the interval at which washing of the ink tubes
2
will be carried out, in order to prevent ink clogging due to
To use this machine comfortably, you can set various
coagulation of ink inside the ink tubes.
maintenances to be performed automatically.
Here, set performing intervals of various automatic • In order to perform tube washing with the
maintenances. Automatic Maintenance Function, the
You can prevent troubles such as ink clogging by maintenance washing liquid needs to be set. If the

2
performing automatic maintenance periodically (automatic maintenance washing liquid is not set, tube
maintenance function). washing operation will not be regularly conducted
For the auto maintenance functions, the following items and the passage could be clogged.
can be set:

1
Press the (MENU)
• When you perform maintenance manually, after key in LOCAL.
manual maintenance is completed and when time
• MAINTENANCE MENU will be displayed.
set with the automatic maintenance function has
passed, maintenance starts automatically.

2
Press twice, and press the
• If using the Automatic Maintenance Function,

4
make sure that the maintenance washing liquid is key.
set. If the maintenance washing liquid is not set, • “AUTO MAINTENANCE” will be selected.
tube washing operation will not be regularly

3
conducted and the passage could be clogged. Press , and press the key.
• “TUBE WASH” will be selected.
Function name Descriptions

4
The interval between each refreshing Press to set the tube washing
REFRESH interval, and press the key.
operation is set.
TUBE WASH The activation interval for tube washing is set. • Set value : The set value will differ according to

5
the ink type being used.
The interval between each cleaning operation
CLEANING (Interval)
is set.

5
Press the key several times
CLEANING (Type) The cleaning type is set. to end the setting.
• If the “Check waste ink” warning message is
displayed, the operation set in the auto
maintenance function is not carried out. Perform
the operations of P.4-16 “Replace the waste ink
tank with another” if required.
• When the power switch on the front of the machine
is turned off, check the waste ink tank.
6
4-13
Chapter 4 Maintenance

Setting the Cleaning Intervals and Fill up Ink


Type Supplies ink to correct nozzle clogging.

This is a function operated instead of the PUMP tube

1
washing when the cleaning solution for maintenance has Press the (MENU)
been used up. key in LOCAL.
The cleaning type and the interval between each cleaning • MAINTENANCE MENU will be displayed.
operation are set.

2
Press times, and press the

1
Press the (MENU) key.
key in LOCAL. • “FILL UP INK” will be selected.
• MAINTENANCE MENU will be displayed.

3
Press to select the filling type.

2
Press twice, and press the • Soft : Use this in cases where head cleaning
key. will not achieve recovery, such as when
• “AUTO MAINTENANCE” will be selected. multiple clogged nozzles occur or
nozzle cluster dropout occurs.

3
Press the several times to select • Normal : Use this if nozzle cluster dropout occurs
“Interval” or “Type”, and press the in initial ink filling.
• Hard : Use this in cases where the dumper has
key.
become empty, such as in dumper
replacement.

4
Press to select a set value, and

4
press the key. Press the key.
• Set value : The set value will differ according to • If you selected “Soft” in step 4, a Select Fill Up
the ink type being used. Color screen will be displayed.
• Set value of type : SOFT/ NORMAL/ HARD If you selected “Normal” or “Hard”, go to step 6.

5
Press the key several times
5
Press to select the filling color,
to endthe setting. and press the key.

6
Press the key.
• Ink is supplied automatically.

7
Press the key several times
to end the setting.

When 600cc cartridge is used

 Even when [Ink Level] is displayed, enough ink for


head cleaning may remain in the ink pack.
When [Ink Level] appears, see P.3-15 “When [Ink
Level low] is displayed” and enter the current weight of
the 600cc cartridge.
 When the remaining ink is not enough for head
cleaning
When the remaining ink is not enough for head
cleaning, an error message “ Error” shown on the step
3. Replace with a new ink pack, and perform head
cleaning again.

4-14
Chapter 4 Maintenance

Replacing consumables
6
Insert a new wiper.
• Insert the wiper by holding the protrusions at its
both ends.
Replacing the wiper Projection
The wiper is consumable. When the display indicates the
warning message “Replace a WIPER” it is necessary to
check and replace the wiper, immediately replace the
wiper with a new one.
Also, wipe ink sticking to the lower surface of the slider off.

• When the warning message for replacing wiper is


shown, confirm whether there is no damage and
fuzz at the top edge of the wiper film. If there is no
damage on the top edge of the wiper film, it is

7
possible to use the wiper continuously without
Close the front cover, and press the
replacing it. key.
• A cleaning wiper is an option.Buy one through the • After its initial operation, the machine returns to
dealer in your region or at our service office.

1
LOCAL.

1
Press the (MENU)
key in LOCAL.
• MAINTENANCE MENU will be displayed. If a Waste Ink Tank Confirmation
Message Appears
2
Press the key.
• “STATION” will be selected. Ink used in head cleaning, etc. is stored in the waste ink
tank on the lower right side of the machine.This machine

2
counts the accumulated amount of discharged ink. When
3
Press 4 times, and press the
key. that reaches a specified amount, the machine displays a
confirmation message.(When this message is displayed,
• “WIPER EXCHANGE” will be selected and the
consider the replacement of the waste ink tank.)
number of times the wiper was used will be reset.
• The message is displayed when it reaches 80%

4
Press the key. (1.6L ) of the 2L tank.
• The carriage will move onto the platen.
.
Confirmation Message in LOCAL

1
The warning message “Check waste ink”
is displayed.
2
2
Check the state of the waste ink tank
• When it is different from the actual amount, press
[][] and correct.
Carriage
• When you correct (80%), press the [ENTER] key

4
to return to LOCAL.
• When you replace (disposal) and clear the count,

5
Remove the wiper. perform the procedures in “Replace the waste ink
• Pull out the wiper by holding the protrusions at its tank with another”. ( P.4-16)
both ends.

Projection

6
4-15
Chapter 4 Maintenance

Replace the waste ink tank with


8
Replace the waste ink tank.
another (1) Prepare a new waste ink tank (SPC-0117).
(2) Insert the waste ink tank by holding a handle
of the tank.

1
The warning message “Check waste ink”
is displayed.

2
Press the (MAINT.) key.

New waste ink

3
Check the state of the waste ink tank. tank

4
If the amount of waste ink needs to be
adjusted, press the key.
• Compare the amount of waste ink shown on the
display and the amount you visually confirmed. If
there is no major problem with the value shown • Waste ink is equivalent to waste oil of industrial
on the display, instead of the [ENTER] key, press waste. Request an industrial waste disposal
the [END] key and proceed to Step 6. company for disposal of waste ink.

5
Press to adjust the level, and

9
press the key. Close the waste ink tank stopper.

6
Pull the waste ink tank stopper to open to
the front.

Waste ink tank

10
stopper Press the key.
• The ink discharging amount that is controlled by

7
Pull it frontward to remove by holding the the machine is reset and the message is
waste ink tank handle. cancelled.

Waste ink
tank

• Put a cap on the waste Cap


ink tank removed.

4-16
Chapter 4 Maintenance

3
Replacing the waste ink tank before the waste Replace the cutter unit by the carriage.
ink tank confirmation message is displayed (1) Loosen the screw of the cutter unit.
(2) Remove the cutter unit.
if you replace the waste ink tank before the waste ink tank (3) Mount a new cutter unit.
confirmation message is displayed (before the 2L tank is (4) Fasten the screw of the cutter unit to secure
80% (1.6L) full), set the waste ink information to 0% in the the cutter unit.
Information menu.
Screw

1
Perform steps 6 through 9 in "Replace the
waste ink tank with another" ( P.4-16) to
empty the waste ink tank.

2
Press the (MENU)
key in LOCAL.
• MAINTENANCE MENU will be displayed.

3
Press 4 times, and press the Press

1
the key.
• “INK TANK EXGHANGE” will be selected.

4
Waste ink tank information is displayed.

5
Press the (v) .
• The reset screen for the waste ink tank amount
will be displayed.

6
Press the key.
• The waste ink tank amount that is managed in this
machine will be reset.
2
Cutter unit
Replacing the Cutter Blade

4
Close the FRONT cover.
The cutter blade is consumable.When the cutter blade
gets dull, replace it with a new one (SPA-0107).

• The blade is sharp.Be careful not to hurt yourself


or anyone else.
• Store the cutter blade in a place that is out of the
5
Press the key.
2
reach of children.In addition, dispose of used
cutter blades according to regional laws and
regulations.

• When replacing the cutter blade, it is


recommended to place a sheet of paper under the

4
cutter blade. This will help pick up the cutter blade
if it drops.

1
Press the (MENU)
key in LOCAL.
• MAINTENANCE MENU will be displayed.

2
Press the key twice, and open
the front cover.

5
• The carriage moves onto the platen.

6
Carriage

4-17
Chapter 4 Maintenance

4-18
Chapter 5
Troubleshooting

This chapter
describes the corrective measures to be taken for a phenomenon suspected to be trou-
ble and the procedures to clear the error number displayed on the LCD.

Troubleshooting ...............................................................................5-2
Power does not turn on ................................................................... 5-2
The machine does not start printing ................................................ 5-2
Media get jammed / media is soiled ................................................ 5-2
The heater’s temperature will not rise to the set level ..................... 5-3
Image quality is poor ....................................................................... 5-3
Nozzle is clogged ............................................................................ 5-3
Ink cartridge warning appears ......................................................... 5-4
Warning / Error Messages ...............................................................5-5
Warning messages.......................................................................... 5-5
Error messages ............................................................................... 5-8
Chapter5 Troubleshooting

Troubleshooting
Take appropriate actions as described below before taking the trouble as a failure.
If still the problem is not solved after troubleshooting, contact your dealer or an office of MIMAKI.

Power does not turn on


In most cases, this is due to improper connection of the power cable for the machine or computer. Check that the power
cable is connected properly.

Has the power cable been connected


No
between the machine and a power plug Securely connect the power cable.
socket ?

No
Is the main switch ON ? Turn on the main switch. ( P.2-3)

Is the power switch located on the front of No


Turn on the power switch on the front of the machine.
machine "ON" ?

The machine does not start printing


This occurs when the data is not being transmitted to the machine properly.
It can also occur when the printing function does not work properly or the media is not set correctly.

No
Is the correct interface cable used ? Use the cable exclusive for the device.

No
Is the interface cable properly connected ? Securely connect the interface cable.

Yes

Is the message on the display indicating that Yes


Replace the ink cartridge with a new one.
ink has run out ?

Media get jammed / media is soiled


Media jamming or stained media is considered to be due to the use of an unsuitable media or improper setting of media.

No
Is a recommended media used ? Use recommended media.

No
Is the media not curled or bent ends ? Avoid using any media with curls or bent ends.

Yes

Is the media hanging down along the No Use a take-up device or re-load the media on the
platen ? machine. ( P.2-7 , P.2-5)

5-2
Chapter5 Troubleshooting

The heater’s temperature will not rise to the set level


Check the basic operation.

No
Is the power to the machine ON ? Turn on the power to the machine. ( P.2-3)

Yes

No
Is the heater temperature setting effective ? Set the heater temperature. ( P.3-6)

Image quality is poor


1
This section describes the corrective actions to be taken in case the image quality is not satisfactory.
Take remedy for particular problems with image quality. If the remedy does not work, contact your dealer or an office of
MIMAKI.

Phenomenon Measures

White lines / blur / dark stripes (in the


(1)
(2)
(3)
Execute the head cleaning. ( P.2-12)
Perform maintenance of the inside of the station. (
Execute the [FEED COMP.] function. ( P.3-5)
P.4-6) 2
direction of travel of the heads) (4) If any pieces of paper or dust is attached on the path of the heads such as
media press, remove it.

Characters are double- or triple-printed in (1) Execute the [FEED COMP.] function. ( P.3-5)
the media feed direction
Disagreement in print positions between (1) Execute the [DROP POSITION] function. ( P.3-6)
outward trip and homeward trip
(1)
(2)
Execute the wiper cleaning. (
Execute the ink cap cleaning. (
P.4-6)
P.4-6)
2
Ink drops falling on media during printing (3) Clean around the head. ( P.4-11)
(4) Execute the head cleaning [NORMAL]. ( P.2-12)
(5) Set the INTERVAL WIPING operation. ( P.3-9)

Nozzle is clogged
2
When nozzle clogging is not dissolved even after the head cleaning referring to P.2-12, make sure the following
operations.

 Wash the head nozzle by the operations of P.4-7.

 Wash the head nozzle surface by the operations of P.4-11.

 Recovery the nozzle by the operations of P.4-12. 5

6
5-3
Chapter5 Troubleshooting

Ink cartridge warning appears


If an ink cartridge trouble is detected, the cartridge LED “red” is lit, and a warning message appears.
None of printing, cleaning and all the other operations that use ink is available.
In this case, replace the ink cartridge in question immediately.

• Once cartridge trouble is displayed, do not leave the ink cartridge without replacing it for a long time; otherwise, the
machine will lose the nozzle clogging prevention function.
If nozzles are clogged, the machine must be repaired by MIMAKI's service engineer.

Displaying the description of ink cartridge trouble


The contents of cartridge error are confirmable by the following operations.

1
Press the key in LOCAL.

2
Press the key.

5-4
Chapter5 Troubleshooting

Warning / Error Messages


If some trouble occurs, the buzzer sounds and the display shows a corresponding error message.
Take an appropriate remedy for the displayed error.

Warning messages
Errors when performing operations

Message Cause Solution

INVAILD OPERATION Operation cannot be performed because


• Execute after media is detected.
:MEDIA UNDETECT no media is detected.

INVAILD OPERATION The motor is OFF after the cover was • Return to LOCAL and execute the operation
:MOTOR POWER OFF opened etc. after completion of initialization.

INVAILD OPERATION
INK ERROR
An ink error occurred.
• Execute the operation after replacing with a
new ink cartridge. 1
INVAILD OPERATION The front cover or the maintenance • Execute the operation after closing the
COVER OPEN cover is opened. cover.

INVAILD OPERATION • Execute the operation after executing data


Data was received.
DATA REMAIN clear.( P.2-14)

2
Message displayed in LOCAL

Message Cause Solution


Multiple ink errors (unusable ink) have
Can't print/cartridge occurred, making it impossible to feed Replace with a new ink cartridge.
ink (printing and cleaning, etc.).
Check the amount of waste ink in the waste
ink tank.
2
Check waste ink The waste ink tank count has exceeded
Conduct maintenance and waste ink tank
the prescribed amount.
replacement, and reset the amount of waste
ink.

Replace WIPER The used count of wiper has exceeded Execute maintenance, station maintenance
the prescribed number. and wiper exchange and replace the wiper.

HEATER Temp. error


Powered off
Displayed when power is forcibly turned
OFF and restarted after occurrence of
“ERROR 710 heater temp error”.
If the same error message appears again,
contact our service desk or your local distribu-
tor to call for service.
2
Set the media.
NO MEDIA If the same error message still appears after
No media is set. Or, the sensor is faulty.
setting the media, contact our service desk or
your local distributor to call for service.

5
DATA REMAIN Shift to REMOTE and execute printing.
Print data is received in LOCAL.
Or, execute data clear and cancel printing.

Stable printing cannot be done because


MACHINE TEMP./H **°C temperature in the installed environment
(printer) is too high. Adjust the ambient temperature to within the
Stable printing cannot be done because specified scope (20°C to 35°C).
MACHINE TEMP./L **°C temperature in the installed environment
(printer) is too low.

6
5-5
Chapter5 Troubleshooting

Message Cause Solution

Replace tha spout rubber - It is time to replace spout rubber of the • Ink may leak from the eco-case. Replace
of ECO-CARTRIDGES eco-case (MBIS). spout rubber.

The maintenance washing liquid car-


tridge is not set.
Wash liqid cartridge none Wiper washing and pump tube washing Set the maintenance washing liquid cartridge.
cannot be executed. (Auto maintenance
operation)
There is no remaining maintenance
washing liquid.
Wash liqid end Wiper washing and pump tube washing Replace with a new washing liquid cartridge.
cannot be executed. (Auto maintenance
operation)

5-6
Chapter5 Troubleshooting

Ink Error
Ink error is displayed also in the local guidance. ( P.3-27)

Message Cause Solution


• Remove the cartridge generating the warn-
ing once and install it again.
WRONG INK IC The IC chip of the ink cartridge cannot
• If the same warning message still appears,
be read normally.
contact your local distributor to call for ser-
vice.

INK TYPE The ink of the ink cartridge is different in • Check the ink type of the cartridge generat-
type from the ink currently supplied. ing the warning.

INK COLOR The ink of the ink cartridge is different in • Check the ink color of the cartridge generat-
color from the ink currently supplied. ing the warning.

• Check the cartridge generating the warn-

1
ing.Replace the IC chip (Make sure to
WRONG CARTRIDGE An error occurred in the IC chip informa-
replace the IC chip at the same time to
tion of the ink cartridge.
replace the ink pack).
• Make sure there is no nozzle clogging.

NO CARTRIDGE An ink cartridge has not been installed in • Install an appropriate cartridge in the slot
the slot. generating the warning.

INK END The ink of the ink cartridge has been • Replace the cartridge generating the warn-
completely used up. ing with a new one.

INK NEAR END There is only a little bit of ink left in the
ink cartridge.
• The ink will soon be used up.
Be careful.
2
• Replace the cartridge generating the warn-
Expiration The ink of the ink cartridge has been ing with a new one.
nearly used up. However, it can be used until the month after
next.
• The expiration date has passed.

2
Expiration:1MONTH The specified expiration date of an ink
However, you can use it until the end of the
cartridge has passed.
following month.
The expiration date of an ink cartridge
Expiration:2MONTH • One month has passed after the expiration
has passed (one month has passed after
date.
the specified expiration date).
The expiration date of an ink cartridge
ERROR 63c has passed (two months have passed • Replace the cartridge with a new one.
INK REMAIN ZERO
after the specified expiration date).

2
When using a 600cc cartridge, the
INK LVL LOW remaining ink has dropped to less than • Remove and weigh the 600cc cartridge, then
60cc. set it again.
When using a 600cc cartridge, the ( P.3-15 “When [Ink Level low] is dis-
INK LVL END remaining ink has dropped to less than played”)
25cc.

6
5-7
Chapter5 Troubleshooting

Error messages
When an error message is displayed, eliminate the error according to the chart below.
If the same error message appears again, contact your dealer or an office of MIMAKI to call for service.

Message Cause Solution

ERROR 122 SDRAM is defective.


CHECK:SDRAM
• Turn off the power to the machine and turn it
on after a while.
ERROR 128 • If the same error message appears again,
HDC FIFO OVER
contact your local distributor to call for ser-
Head control circuit board is defective. vice.
ERROR 128
HDC FIFO UNDER

ERROR 129 The battery life end of the internal clock • Contact your local distributor to call for ser-
BATTERY EXCHANGE is detected. vice.

ERROR 130 Head data transferring sequence error


HD DATA SEQ occurred.

ERROR 146 Sequential number abnormality of the


E-LOG SEQ event log occurred.

ERROR 151
Main PCB V1R2

ERROR 152
Main PCB V2R5

ERROR 153
Main PCB V3R3

ERROR 154
Main PCB V05
Error occurs in the power supply system
of the main board.
ERROR 157
Main PCB VTT
• Turn off the power to the machine and turn it
on after a while.
ERROR 16e
• If the same error message appears again,
Main PCB V3R3B
contact your local distributor to call for ser-
vice.
ERROR 15f
HEAD DRIVE HOT

ERROR 171
NEW HEAD CONNECT

ERROR 186
HDC OVERFLOW

ERROR 186
HDC UNDERFLOW
An error is detected on the waveform
printed on.
ERROR 187
HDC SLEW RATE

ERROR 188
HDC MEMORY

ERROR 18a An error occurred in the main PCB .


Main PCB V_CORE

5-8
Chapter5 Troubleshooting

Message Cause Solution

ERROR 18c
Main PCB V12
An error occurred in the main PCB .
ERROR 190
Main PCB V42-1

ERROR 192
COMIO PCB V1R2

ERROR 193
COMIO PCB V2R5
An error occurred in the COM16/32IO
PCB .
ERROR 194
COMIO PCB V3R3
• Turn off the power to the machine and turn it
on after a while.
ERROR 195

1
• If the same error message appears again,
COMIO PCB V24
contact your local distributor to call for ser-
vice.
ERROR 1a0
SLDR2H PCB V1R2

ERROR 1a6
SLDR2H PCB V2R5

ERROR 1a7 An error occurred in the SLIDER2H PCB

2
SLDR2H PCB V3R3 .

ERROR 1a8
SLDR2H PCB V5

ERROR 1a9
SLDR2H PCB V42

The machine received some data other

2
ERROR 201 than print data.
COMMAND ERROR Or, an error occurred in the transmitted • Securely connect the interface cable in posi-
print data. tion.
• Use an interface cable conforming to the
An error occurred in the transmitted print specifications.
ERROR 202
PARAMETER ERROR data.

ERROR 304
USB INIT ERR
An error occurred in the communication

2
of USB.
ERROR 305 • Turn off the main power to the machine and
USB TIME OUT turn it on after a while.
• If the same error message appears again,
ERROR 401 An excessive load was applied to the X contact your local distributor to call for ser-
MOTOR X motor. vice.

ERROR 402 An excessive load was applied to the Y


MOTOR Y motor.

ERROR 403
X CURRENT
An error due to an excessive current of
the X motor was detected.
• Turn off the main power to the machine and
turn it on after a while.
• If the same error message appears again,
5
ERROR 404 An error due to an excessive current of contact your local distributor to call for ser-
Y CURRENT the Y motor was detected. vice.

6
5-9
Chapter5 Troubleshooting

Message Cause Solution


Error in the option tension bar.
• The tension bar origin could not be
ERROR 423 found.
TAKE-UP TENSION-BAR
• No change could be seen in the ten-
sion bar angle.
• Check the set state of the media.
A problem has occurred in the option • Make sure that the media can be wound
tension bar. using the manual SW. Also, make sure that
ERROR 425 • The tension bar control position has the tension bar rises.
Take-UP WRONG
deviated from the lowest point for a If it does not rise, adjust the counterweight
certain period. while referring to the user manual attached
to the AMF kit.
LIMIT position of the tension bar has
been detected.
ERROR 429 • The tension bar control position has
Take-UP LimitDETECT
deviated from the highest point for a
certain period.
• Confirm that the winding unit of machine set-
Roller sensor abnormality ting and tension bar setting are ON.
ERROR 44f • The roller sensor cannot be correctly • Check the set state of the media.
Take-UP Roll Sns Err
read. • Confirm that the winding unit operates using
the manual SW.

ERROR 505 The media jam occurs. • Remove the media and reset it.
MEDIA JAM

ERROR 509 An error occurred in the control position.


HDC POSCNT

ERROR 50a Y-origin could not be detected.


Y ORIGIN
• Turn off the main power to the machine and
turn it on after a while.
ERROR 50f • If the same error message appears again,
L-SCALE BLACK
contact your local distributor to call for ser-
vice.
ERROR 529 Abnormal linear scale.
LEnc.Count HPC[____]

ERROR 52a
LEnc.Count HDC[____]

• Check the media set position. ( P.2-4)


ERROR 52c The media width could not be correctly • Clean the media sensor. ( P.4-3)
MEDIA WIDTH SENSOR read. • Turn the main power OFF, wait a while, and
then turn it ON again.

ERROR 516 The media is set outside the proper


• Check the media set position. ( P.2-5)
MEDIA SET POSITION R area.

• Turn the main power OFF, wait a while, and


ERROR 528 then turn it ON again.If the same error mes-
Pump sensor detection error
PUMP MOTOR SENSOR sage appears, contact our service desk or
your local distributor to call for service.
Ink end (cannot be used, can only be
ERROR 602 used when cleaning with the 4-color ink • Replace with new ink.
CARTRIDGE END
set)
• Make sure that the cartridge is correctly
inserted.
• Reinsert the cartridge.
ERROR 608 The ink cartridge IC chip cannot be cor-
• Turn the main power OFF, wait a while, and
WRONG INK IC rectly read.
then turn it ON again.If the same error mes-
sage appears, contact our service desk or
your local distributor to call for service.

5-10
Chapter5 Troubleshooting

Message Cause Solution


When using a 600cc cartridge, the
ERROR 612 remaining ink has dropped to less than
INK LVL LOW • Remove and weigh the 600cc cartridge, then
60cc.
set it again.
When using a 600cc cartridge, the • ( P.3-22 “When [Ink Level low] is displayed”)
ERROR 613 remaining ink has dropped to less than
INK LVL END
25cc.
• Make sure that the cartridge is correctly
inserted.
• Reinsert the cartridge.
ERROR 614 Writing in IC failed in the 600cc cartridge
• Turn the main power OFF, wait a while, and
Preservation Failure use and the weight input.
then turn it ON again.If the same error mes-
sage appears, contact our service desk or
your local distributor to call for service.
There is a slot in which the cartridge has
ERROR 627 not been inserted more than a certain • Set a cartridge.
RE-INSERT CARTRIDGE
time.

ERROR 628
WRONG INK CARTRIDGE
A problem has occurred in the ink car-
tridge IC chip information.
The used count has exceeded the pre-
• Make sure there is no nozzle clogging
(especially for the white ink).
1
scribed value.
Remaining ink is 0 in the cartridge (ink
ERROR 63c end/ only when the 4-color ink set is • Replace with new ink.
INK REMAIN ZERO
used)?
• Turn off the main power to the machine and

2
turn it on after a while.
ERROR 702 The thermistor connection of a heater is
• If the same error message appears again,
THERMISTOR CONNECT defective.
contact your local distributor to call for ser-
vice.
The temperature abnormality of the
• Turn off the main power to the machine and
heater has been detected.
turn it on after a while.
ERROR 710 When this error occurred and if the tem-
• If the same error message appears again,
HEATER TEMP ERROR perature abnormality cannot be
contact your local distributor to call for ser-
resolved, the power supply of the
vice.

2
machine is forcibly turned off.

ERROR 901 Due to a certain error, the function can- • Return to the local screen, check the error
INVAILD OPERATION not be performed. status and take a countermeasure.

ERROR 902 There remains received data that has


• Execute the data clear function. ( P.2-14)
DATA REMAIN not yet been printed.

• Turn off the main power to the machine and


turn it on after a while.

2
ERROR 90d An error occurred in the mounted heads. • If the same error message appears again,
NO HEAD SELECT
contact your local distributor to call for ser-
vice.
• Change the media to the one with enough
width or length.
ERROR 90f The media width or the media length
• When the media width narrows because the
PRINT AREA SHORT required for printing is not enough.
origin moved, slide the origin to the right to
widen the effective media width.

5
• Turn off the main power to the machine and
turn it on after a while.
ERROR 04 An error occurred in the main PCB
• If the same error message appears again,
PARAM ROM FROM.
contact your local distributor to call for ser-
vice.

SYSTEM HALT
6
5-11
Chapter5 Troubleshooting

Message Solution
• Turn off the main power to the machine and turn it on after a while.
SYSTEM HALT (*) If the same error message appears again, check the number and contact your local dis-
000 : MESSAGE
tributor to call for service. (“000” is the error No.)
• Perform cleaning around the wiper.
SYSTEM HALT (*) • Turn off the main power to the machine and turn it on after a while.
406 : WIPER ORG If the same error message appears again, check the number and contact your local dis-
tributor to call for service.

5-12
Chapter 6
Appendix

This chapter
contains the lists of the specifications and functions of this machine.

Specifications ..................................................................................6-2
Machine specifications .................................................................... 6-2
Ink specifications ............................................................................. 6-3
Setting orders of ink cartridges ........................................................6-4
Sheet for inquiry ..............................................................................6-5
Chapter6 Appendix

Specifications
Machine specifications

Item JV150-130 BS INK MODEL JV150-160 BS INK MODEL


Method Drop-on-demand piezoelectric print heads
Print head
Specification 1 head staggered
Printing mode (scan x feed) 360×360dpi/ 540×360dpi/ 540×720dpi/ 720×1080dpi/ 720×1440dpi/ 1440x1440dpi
Usable inks BS3/ BS4 ink : 4 colors (Y,M,C,K)
Supplying from ink cartridges through tubes.
Ink supply Ink cartridge replacement type :
Supplying by Toggle switch over with 2 cartridges/color
Capacity of ink cartridge Y,M,C,K : 600cc cartridge
Usable media Tarpaulin/ FF(Flexible Face)/ Weatherproof PVC
Max. printing width 1361mm 1610mm *1
Maximum 1371mm 1620mm
Minimum 210mm
Thickness 1.0mm or less 1.0mm or less
Roll outside Paper media : Φ250mm or less
diameter *2 Other media : Φ210mm or less
Roll Media size
Roll weight *1, *3 40kg or less
Roll inside diameter 2 or 3 inches
Printing surface Side facing outward
The roll end is gently fixed to the core with weak-adhesive tape or weak glue for
Roll end treatment
easy removal.
Maximum 1371mm 1620mm
Leaf media size
Minimum 210mm
Leaf media Left end and right end : 15 mm (Default) Front :120 mm Rear : 150 mm
Margin
Roll media Left end and right end : 15 mm (Default) Front :120 mm Rear : 150 mm
Distance accu- Absolute accuracy Whichever the larger one of ± 0.3 mm or ± 0.3 % of the designated
racy Reproducibility Whichever the larger one of ± 0.2 mm or ± 0.1 % of the designated
Perpendicularity ± 0.5 mm / 1000 mm
Media skew 5 mm or less / 10 m
Select for manual 3-stage (1.8/2.3/2.8) + 1 mm or + 2 mm at installation. Base
Head height adjustment
height can be raised.
Cutting of media Cutting of Y direction by the head cutter. Cutting accuracy (steps) : 0.5 mm or less.
Take-up device supplied as a standard accessory
Media delivery
(switching possible between face in and face out).
Waste ink tank Bottle type ( 2,000 cc)
Interface USB 2.0 (Ethernet 10 BASE/ 100 BASE E-mail function)
Command MRL- IV
during standby Less than 58 dB (A) (FAST-A, Front & Rear & Left & Right 1 m)
during continuous
Less than 65 dB (A)
Noise printing *4
during discontinu-
Less than 70 dB (A)
ous printing
VCCI-Class A, FCC-Class A, UL 60950, CE Marking (EMC,Low Voltage Direc-
Safety Standard
tive,Machinery Directive, RoHS Directive), CB Report, RoHS
Power AC100 - 120V/ 220 - 240V ±10% 50/60Hz ± 1Hz
Power consumption 1440W or less (AC 100 - 120V)

6-2
Chapter6 Appendix

Item JV150-130 BS INK MODEL JV150-160 BS INK MODEL


Available temp. 20 °C to 30 °C
Humidity 35 to 65% Rh (No condensation)
Guaranteed temp. 20 °C to 25 °C
Recomended Temperature
Environment ± 10 °C / h or less
change
Dust Equivalent to normal office level
Highest operation
2000 m
height
Weight 170 kg 200 kg
Width 2525mm 2775mm
Outside
Depth 700mm
dimensions
Height 1392 mm
*1. When “MARGIN(RIGHT/LEFT)” in the Setup menu has been set to the minimum (-10 mm).
*2. It is outside diameter and weight after take-up media.
*3. Without deflection of the roll when it is retained at both ends.
*4. Operating Condition: Full load Measuring Method: According to clause 1.7.4.2 of Machinery Directive 2006/42/EC

Ink specifications

Item BS3/ BS4 ink


Supply Dedicated sublimation dye ink cartridge
Black ink cartridge

2
Cyan ink cartridge
Color
Magenta ink cartridge
Yellow ink cartridge
Ink capacity 600cc per cartridge
The period is printed on the ink cartridge.
Shelf life
Within three months after opening the package even in the available period.
10 to 35°C (Average daily temperature)
Storage Be sure to keep a vessel in the airtight condition.
Storage tem- Be sure to keep a vessel in a dry, well-ventilated, cool and dark location.

2
perature
Transporta- 0 to 40°C
tion Avoid the condition lower than -0 °C and higher than 40 °C.

• Do not disassemble ink cartridges and do not refill them with ink.
• Ink could freeze if kept in a cold place for an extended period.
• When aqueous ink is used, if the ink freezes, the quality is changed and the ink becomes unusable.
Store the ink in an environment that will not freeze the ink.

6
6-3
Chapter6 Appendix

Setting orders of ink cartridges


• Set the ink cartridge according to the cartridge label under the ink station.

The front side

4-colors
model
M M C C Y Y K K

6-4
Chapter6 Appendix

Sheet for inquiry


Use this sheet for troubles and abnormal functions of the machine.
Fill in the following necessary items, and then fax the sheet to our sales office.

Company name

Person in charge

Telephone number

machine model

Operating OS

Machine information *1

Error message

Contents of inquiry 2

6
*1. Refer to "Confirming Machine information" of "Convenient using" then fill in necessary information. ( P.3-26)

6-5
Chapter6 Appendix

6-6
JV150-130/160 BS INK MODEL Operation Manual

April 2016
MIMAKI ENGINEERING CO.,LTD.
2182-3 Shigeno-otsu, Tomi-shi, Nagano 389-0512 JAPAN

D202743-12-01042016
NH
© MIMAKI ENGINEERING CO., LTD.2016 FW : 1.80

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