Ganges Internatiionale Brochure

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GANGES

INTERNATIONALE
TOWERING EXCEL LENCE

TOWERING SOLUTIONS TO
POWER COMMUNICATIONS
Ganges Internationale Pvt. Ltd. (GIPL) is the technology division of our USD 100 Million group
which deals in Manufacturer of Telecom Towers, Transmission Line Towers & Solar Module
Mounting Solutions.

An ISO 9001:2015 certified company, we are one of the leading Telecom Tower Manufacturers in
India with a major presence in South East Asia, Africa and the Middle East enjoying a 14% market
share in Myanmar.

We began operations in 1991 and since then have grown into a professionally managed entity
employing 700 professionals. The setting up of our manufacturing unit in Pondicherry in
collaboration with Ramboll, Denmark established us as a leader in the manufacture and supply
of towers for telecommunications, windmills, power transmission , distribution & railway

TOWERING
electrification.

We provide end to end engineering and consultancy services in tower constructions across

EXCELLENCE
industries and across the world. Cost effective world class home grown solutions for the world –
this is what we deliver.

Vision
Excellence through teamwork and partnership.

Mission
To be driven by integrity and a desire for continuous improvement in every area- be it design,
manufacturing, quality control or supply and services.
OUR MILESTONE HIGHLIGHTS
Foray in EPC
2017 Transmission Line Tower
ORGANISATION
Vertical

Incorporated in 1991 Board Managed Company assisted by


professionals. Company with experienced workforce of over
700 as on March 2017.
Foot Prints in
2010 Solar Vertical
MULTIPLE PRODUCT RANGE

Ganges offers multiple product options like Rooftop towers,


Set Up Galvanized Steel Ground based towers upto 100metres height, Monopoles &
2004 Structures & Tower Camouflaged Monopoles. Also has unique product offerings
Manufacturing Facility like the Rapid deployment Towers and Towers with integrated
equipment platform.

EXPORTS
Started Trading
1999 of Steel TUBES Proximity to the Chennai Sea port gives the customers the
advantage of better lead times compared to inland
manufacturing locations. Exclusive export team to cater to
overseas customers requirements.

1991 Incorporation
ERP SYSTEM

Our Entire Production Process is Controlled and Running


based on ERP.

why ganges ?
GANGES INTERNATIONALE IS
A WINNING COMBINATION
Proven expertise, appreciated by reputed customers. One
of the most reputed, organized players in the industry.
Ability to deliver products/ services at the shortest notice.
Exceptional infrastructure capabilities . Network of
partners' offices across key markets. Located in the seaport
city of Chennai, so better lead times compared to inland
manufacturers. Financial capability to take up projects of
any magnitude. Exclusive export team to cater to overseas
customers' requirements
Hi-tech Manufacturing Unit Ramboll's expertise guides our technical and
manufacturing process and we deliver world class
products that are suitable for multiple tower
In 2004 we set up our galvanized steel structure and tower manufacturing unit at Pondicherry in options. With a production capacity of 600 towers
collaboration Ramboll, Denmark. Ramboll with a turnover of USD 2 billion and with a human per month we have supplied 45,000 towers in 24
resource of 14,000 experts across 35 countries and 300 offices is a leading engineering, design countries.
and consultancy firm in the Scandinavian region.
Manufacturing Facilities Product Range
TUBULAR TOWERS | ANGULAR TOWERS | MONOPOLES | SPECIAL STRUCTURES | TOWER

at a glance ACCESSORIES

 Three full-fledged manufacturing plants (Telecom, Transmission & Solar). Manufactured in our state of the art facility under expert guidance, our telecom towers have the
special attributes of:
 State-of-the-art technology manufacturing facility with automated CNC machies.
 High quality
 In house galvanizing units with european technology.
Optimization for each project need
 100% MIG welding fabrication process. Low weight
 All welders trained and certified by Ramboll. Simplicity and effectiveness
 CNC flange drilling & plasma gives the better quality. Ease of transporting

 Well equipped QC lab with latest testing equipment. Ease of fast assembly

Durability
Low maintenance
Design
Structural designs are made according to the most recent American & European (TIA, EN)
standards. Design Code: ANSI / TIA 222-G. Designs according to other standards are also
available upon request.
Material
Tubular and Angular tower members:
IS 2062 - E250, E350
ASTM - A36, A572
EN 10025 – S355JR, S235JR

Bolt Class
IS 1367 – IS 5.6, IS 8.8
ASTM – A394, A563
Galvanising
All steel elements are hot-dip galvanised.

IS 2629, IS 4759
ASTM – A123, A153
EN ISO - 1460, 1461
Whatever your requirement in telecom towers, we have the solution.
TUBULAR TOWER
The Tubular - Quantitative Advantage!
 Cost Savings on account of Foundation Volume being lower by 15% to 25% compared to
Angular tower.
 Erection cost is lower since the tower weight is lesser
 Erection time taken is lower
 Equipment platform can be in built as part of the Tubular tower leading to cost savings
 In India - 80% of Towers are Tubular type. [ATC, Reliance and Infratel have all standardized on
same]
 Easy Identification & segregation in tubular because of lesser parts & sections.

Full Scale Tower Destructive Test


The Ramboll Tubular Tower has been tested for different wind loads on physical test bed and all
load cases test status was successful. After successful completion of all test cases with 100% of
the ultimate load, the loading was continued beyond 100% of ultimate load. Tower withstood up
to 190% of loadings with a waiting period of two minutes.
ANGULAR TOWER
The Classic Ramboll Angle Bar Tower! THE TRIANGULAR 90o ANGLE BAR TOWER A NEW INNOVATIVE RAMBOLL DESIGN

 Legs and bracing in angle bars  One leg vertical the two other inclined

 No secondary bracings  Two faces identical – “back” face staggered bracing

 Few elements  Vertical very light ladder with identical sections

 Low weight  Lower weight than “traditional” 3-legged angle bar towers

 Easy production  Special design compared with other lattice towers

 Easy transport  Custom made and optimised to the clients capacity and needs

 Well proven principals and global experience  Fully bolted design

 Custom made to the clients capacity and needs

 Fully bolted design


MONOPOLES
These poles can be custom-designed for a variety of single or multi-user configurations and in a
wide variety of finishes to meet local aesthetic and zoning requirements.

 Each shaft section is a constant-tapered hollow steel section up to 53 feet in length.

 Slip joints are designed with a minimum of 1-1/2 times the pole diameter at the splice.

 Flanged joint designs available.

 Pole shafts are fabricated from low-alloy, high-strength steel.

 All poles are hot-dipped galvanized after fabrication.

 Foundation designs are included as per customer furnished soil report.

 A formal stress analysis and drawing package is provided for building permit submissions.
SPECIAL STRUCTURES RDS Tower
 1/ 4 S pa ce occupied compa red t o
Standard BTS
Additionally, monopole communication tower can also be provided with decorated aesthetical  Cost 20% less to Supply + Deploy
designs like the palm trees.
 25 m, 3 5m, 4 5m an d 50 m mo del s
Camouflaged Palm Tree Telecom Monopole available
Round face/Polygonal face  42 m/s + 1 3m2 & 4 6m/ s + 18 m2
Overlap/Flange connection Equipment

Hot Dip Galvanization (ASTM123)  Co-location for up to three operators


possible
Branch(foliage): composite high strength material branches / 250kmph wind pressure / RF
 transparent / without steel / anti-UV  Securely Enclosed - both Top and Side
Bark(trunk): epoxy mixed material / vivid and beautiful / elastic / anti-uv / waterproof /  Re-deployable + Movable from one site
 fireproof / strong adsorbability / long lifespan to another
Slip joints/Flange connection  Zero Wet Concrete Works - Ballast fill
Painting Optional foundation
TOWER ACCESSORIES Custom-Designed Palisade fencing for Towers

In House facilities for: Cold rolling of Angles and Pipes, Fabrication & MIG welding , Hot Dip
Safety Climb Systems Galvanising, & Assembly with anti-theft bolts.

Ganges provides tower ladders equipped with safety cage. Upon request, additional antifall Sizes: 8 x 12m, 12 x 12m, 15 x 15m with Gates, Razor Wire.
protection systems are also supplied.

Paint Material and Painting

Ganges can provide the paint material together with the towers. Manufactured towers can also
be painted in the factory and packed with utmost care to withstand the transportation
conditions.

Aircraft Warning Light Systems

Ganges provides Aircraft Warning Light Systems in compliance to European standards as well
as international recommendations.

Antenna Mounts

Ganges provides antenna support for Microwave antennas and GSM antennas. Standard
mounts for GSM and Microwave antennas are readily available in-stock. Custom designed
antenna mounts can also be produced.

Lightning & Grounding Kits

Ganges provides lightning and grounding protection systems. A typical kit consits of Lightning
Rods, Grounding Rods, Clamps with hardware, & Copper or galvanized wires
Global Presence TRANSMISSION LINE TOWERS
45,000 TOWERS SUPPLIED Ganges is ISO 9001:2015 certified by UKAS, and approved by Power Grid Corporation of India Ltd.
Ganges as the capacity to design, manufactures and supply transmission towers from 11kv to
IN 25 COUNTRIES 765 kv. Over 40,000 MT of transmission tower, substation structures, angular tower supplied.

BANGLADESH MALAYSIA BURKINA FASO ZAMBIA


SRILANKA UAE NIGER CONGO B
NEPAL
KENYA SENEGAL MADAGASCAR
INDIA
MYANMAR UGANDA SEYCHELLES MALAWI
PHILIPPINES NIGERIA DRC TANZANIA
OMAN GHANA MAURITIUS MAURITANIA

Our prestigious clients

India Presence: We are spread across various states in India - Andhra Pradesh, Telangana,
Uttar Pradesh , Rajasthan, Kerala , Maharashtra Tamil Nadu, Madhya Pradesh, Punjab,
National Contracting Company
Karnataka, Tamil Nadu, Gujrat, Haryana, West Bengal, Delhi, Daman and Chandigarh. Company Power Grid

has 14% market share in FY 2016-17 Pan India basis in Solar Vertical. Company has 14% market
share in Myanmar in Telecom Vertical.
Our prestigious clients Awards that testify
Our varied product range, prompt and effective service and winning attitude have earned us the
trust of leading telecom companies. Reliance Jio Limited, Bharti Infratel, ATC, Eaton Towers,
Edotco among other giants in the industry have built up their service based on our towers.
our accomplishments
Having served our established client base in 25 countries we have the expertise and experience
to handle major overseas projects successfully. Reliance Jio limited has certified satisfactory supplies worth INR 235 crores for its 4G Project in
15 circles. First Time Right awards on 4 occasions from Bharti Airtel for our quality & timely
performance. The company has been the best business partner for 2011-12 with BHEL.
Awarded with two star export house from DGFT in 2016. Awarded the best Tower supplier by
Edoctco, Myanmar for Financial Year 2017-18.
GANGES
GROUP

SOLAR
STRUCTURES
FABRICATION

TRANSMISSION ROLLER
LINE FLOUR
TOWERS MILLS

TELE STEEL
COM MUNICATION TUBE
TOWERS MANUFACTURING
BREAD
MANUFACTURING
UNITS

GANGES
INTERNATIONALE
TOWER ING EXCELLENCE

Corporate Office: 2-3 Floor, K SONS Complex, Broadway Road, Chennai-600108. Tamilnadu, India.
Factory: No. 5/A, Karasur Road, Sedarapet-605111. Pondicherry, India.
Phone: +91-44-25240393 Mobile: +91-7338829017 | +91-7358779495 | export@gangesintl.com | www.gangesintl.com

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