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Engineering Structures 25 (2003) 1785–1802

www.elsevier.com/locate/engstruct

Quantification and localisation of damage in beam-like structures


by using artificial neural networks with experimental validation
M. Sahin, R.A. Shenoi ∗
School of Engineering Sciences, Ship Science, University of Southampton, Highfield, Southampton SO17 1BJ, UK

Received 19 May 2003; received in revised form 1 August 2003; accepted 4 August 2003

Abstract

This paper presents a damage detection algorithm using a combination of global (changes in natural frequencies) and local
(curvature mode shapes) vibration-based analysis data as input in artificial neural networks (ANNs) for location and severity predic-
tion of damage in beam-like structures. A finite element analysis tool has been used to obtain the dynamic characteristics of intact
and damaged cantilever steel beams for the first three natural modes. Different damage scenarios have been introduced by reducing
the local thickness of the selected elements at different locations along finite element model (FEM) of the beam structure. The
necessary features for damage detection have been selected by performing sensitivity analyses and different input–output sets have
been introduced to various ANNs. In order to check the robustness of the input used in the analysis and to simulate the experimental
uncertainties, artificial random noise has been generated numerically and added to noise-free data during the training of the ANNs.
In the experimental analysis, two steel beams with eight distributed surface-bonded electrical strain gauges and an accelerometer
mounted at the tip have been used to obtain modal parameters such as resonant frequencies and strain mode shapes. Finally, trained
feed-forward backpropagation ANNs have been tested using the data obtained from the experimental damage case for quantification
and localisation of the damage.
 2003 Elsevier Ltd. All rights reserved.

Keywords: Damage identification; Vibration-based analysis; Strain mode shape; Finite element analysis; Artificial neural networks

1. Introduction changes in natural frequencies, mode shapes and struc-


tural damping. Since the measurement of natural fre-
Non-destructive inspection techniques are generally quencies is easier than that of changes in structural
used to investigate the critical changes in the structural damping, damage can be detected from dynamic analysis
parameters so that an unexpected failure can be pre- using natural frequencies and mode shapes. Damage
vented. These methods concentrate on a part of the struc- detection techniques based on changes in the structural
ture and in order to perform the inspection, the structure dynamic characteristics have been reviewed [1–3] and
needs to be taken out of service. Since these damage studied [4–7]. Although changes in natural frequency
identification techniques require a large amount of give a useful indication of the existence of damage, it
human intervention, they are passive and costly methods. can be concluded that a damage identification method
On the other hand, damage can be detected, quantified using natural frequency change is not sufficient to locate
and localised by on-line damage assessment techniques the damage. Therefore, mode shape information is
using vibration-based analysis data in the service life of required to determine the location of the damage. Since
a structure. displacement [8,9] and curvature [9–13] mode shapes
The effects of common damage on a structure are can be obtained by both experimental as well as numeri-
cal means, several researchers [14–17] have focused on
damage detection techniques which use this fact.

Corresponding author. Tel.: +44-2380-592356; fax: +44-2380- It is seen from previous studies that changes in natural
593299. frequencies can be used to characterise the severity of
E-mail address: r.a.shenoi@ship.soton.ac.uk (R.A. Shenoi). the damage. However, locating the damage from the

0141-0296/$ - see front matter  2003 Elsevier Ltd. All rights reserved.
doi:10.1016/j.engstruct.2003.08.001
1786 M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802

Nomenclature
E elastic modulus
h distance between two collocation points
i number of data points
N number of random entries
vi normalised displacement
v⬙i curvature
g gravitational acceleration

Greek symbols

e strain
r density
n Poisson’s ratio
⌬ noise percentage

Abbreviations

ANN artificial neural network


DL location of the damage
DS severity of the damage
FEA finite element analysis
FEM finite element model
LOC location where the maximum absolute difference in curvature mode shape occurs
MADC maximum absolute difference in curvature mode shape
RNF reduction in natural frequency

changes in natural frequencies alone is difficult as modal Experimental validation however is quite limited. The
frequencies are global properties of the structure and technique used here aims to test the efficacy of global
hence cannot provide spatial information about structural or local vibration parameters and their different combi-
changes. Therefore, displacement or curvature mode nations as input to feed-forward backpropagation ANNs
shapes that provide spatial information about the damage for accurate prediction of damage location and severity.
are needed in order to overcome this drawback. In The global parameters are changes in natural fre-
addition to this, multiple modes need to be considered quencies, and the local parameters are changes in curva-
for better estimation of severity and location of the dam- ture mode shapes of the structure in the first three natural
age since each natural frequency and corresponding modes. To generate these parameters, free vibration
mode shape are affected to different extents depending dynamic behaviour of intact and damaged beams has
on the location of the damage. As damage detection is been obtained from FEA, and an experimental procedure
an inverse, non-linear and non-unique problem, that gen- has been applied to cantilever steel beams to validate the
erally does not have a feasible algorithmic solution or proposed method.
for which an algorithmic solution is too complicated to
be found and handled, a different approach is required.
Therefore, artificial neural networks (ANNs) [18–22] 2. Adopted approach
offer capabilities such as self-adaptiveness, generalis-
ation, abstraction and suitability for real-time appli- The adopted vibration-based damage detection pro-
cations. They have been widely used to estimate the cedure can be divided into three main parts: numerical
damage severity and its location in monotonic [23–31] analysis based on finite element model (FEM), experi-
and composite [32–37] structures. mental analysis, and application of the designed ANNs
Different vibration-based analysis data have been used in the prediction of damage severity and location.
either directly or as an input feature for ANN appli- The numerical analysis concentrates on extraction and
cations for different levels of damage assessment. selection of features from normal mode dynamic analy-
M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802 1787

sis performed using the FEM for cantilever steel beams. 3. Finite element modelling
Different damage scenarios are obtained by changing the
thickness of the selected elements by different extents at 3.1. Background
different locations. The outputs from FEA are the natural
frequencies and corresponding normalised displacement In model-dependent vibration-based analyses, it is
mode shapes in the first three vibration modes. After per- important to have an accurate numerical model before
forming sensitivity analysis, the normalised natural fre- performing experiments. In numerical analysis, the FEM
quencies of the damaged beam with respect to the intact of intact and damaged steel beams are created by using
one, and the maximum absolute difference in curvature a commercial software, ANSYS 6.1 [39]. The structure
mode shapes between the intact and the damaged beams, considered in the analysis is a 450 mm long, 40 mm
are selected as input features. Such features [38] are wide and 3 mm thick steel cantilever beam.
good indicators for damage assessment. A four-node quadrilateral two-dimensional linear
The experimental component of this work examines structural shell element, SHELL63 [40], is selected to
intact and damaged cantilever steel beam specimens, model the beam. Since shell elements have six degrees
with eight surface-bonded electrical strain gauges and of freedom (three translational and three rotational) at
an accelerometer attached at the free end. Experimental each node, cantilever boundary conditions can also be
specimens have the same geometrical and material modelled more realistically by constraining all degrees
properties with the ones used in the numerical analysis. of freedoms of the nodes located at the root of the beam.
The experimental study also aims to use damage sensi- Fig. 2 shows the finite element mesh of the steel beam
tive signal features obtained from the sensory structures having 360 shell elements with 455 nodes; and the
(i.e. measured modal data such as resonant frequencies location of the damage.
and normalised strain mode shapes in the first three The first three bending natural frequencies of the
modes) as an input to selected ANNs for the experi- intact cantilever beam, for different mesh densities, are
mental verification of the proposed method. also obtained in order to check the mesh independency.
The ANNs used in the analysis (Table 5) are selected The variation in natural frequencies is less than 1%
from the previous numerical work [38] performed on
composite beam models; and chosen on the basis of
minimum mean square error and better convergence with
an increase in the number of epochs (i.e. the number of
presentations of the training input set to the ANN).
These ANNs are also trained by using numerically gen-
erated input data from FEM of the intact and damaged
steel beams. After validation of neural networks, exper-
imentally obtained input data are introduced to the selec-
ted ANNs for severity and location prediction of the real
damage case.
The outline of the damage assessment method is sche-
matically shown in Fig. 1. Fig. 2. FEM of cantilever steel beam.

Fig. 1. Damage assessment method.


1788 M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802

Table 1 3.3. Normal mode dynamic analysis


First three natural frequencies of intact beam (Hz)
A normal mode dynamic analysis is performed to find
Mode no. Closed-form solution Shell elements
the first three undamped natural frequencies and their
4 × 90 16 × 360 corresponding displacement mode shapes for the cantil-
ever beam. Table 3 shows the first three natural fre-
1st bending 12.2893 12.3859 12.3818 quencies of the intact and the damaged beam. Ninety-
(0.7860) (0.7527) one points along the centre line of the beam are selected
2nd bending 77.0156 77.6044 77.5748 to obtain one-dimensional displacement mode shapes.
(0.7645) (0.7261) During the analysis, absolute differences in curvature
3rd bending 215.6461 217.5093 217.3731
(0.8640) (0.8008) mode shapes, functions of the second derivative of the
deflected shapes, are used as a damage index. Curvature
mode shapes [10] can be obtained from the normalised
displacement mode shapes with a central difference
between 4 × 90, i.e. 4 and 90 element divisions along
approximation by using the following equation:
the width and the length of the beam, respectively, and
16 × 360 mesh densities. The former, having 360 (vi+1⫺2vi ⫹ vi⫺1)
elements, is used for all later simulations due to the com- v⬙i ⫽ (1)
h2
putational efficiency. After performing modal analysis
for the first three bending natural frequencies, results Since the length of each element in the FEM is constant
obtained from different models are compared to the along the beam, and the absolute differences between
closed-form solution in Ref. [41] with results shown in the curvature mode shapes of the intact and the damaged
Table 1. The number in parenthesis shows the percent- structures are of primary interest, the h2 term appears as
age difference between theoretical and FEA results. a constant scaling factor and has been taken as unity.
Here, all the three bending modes refer to the vertical
bending of the beam. Horizontal bending, torsional and 3.4. Feature extraction
bending–torsion coupling modes are not considered in
the analysis. In the first part of this analysis, the effect of the sever-
ity and the location of the damage on the first three natu-
3.2. Damage scenarios ral frequencies of the structure are investigated. Fig. 3a–
h shows the percentage reduction in natural frequencies
Local damage is introduced with 32 damage severities with 32 different severities at eight different locations.
at 15 different spatial locations along the span of the It can be seen from Fig. 3a–h that different vibration
beam, i.e. 480 different damage scenarios. Structural modes are affected to different extents due to the
damage is modelled as a local reduction in thickness of reduction in thickness, depending on the location of the
the selected elements. The incremental reduction in damage. This illustrates the need to consider more than
thickness is chosen as 2.5% up to 80% local damage. one vibration mode for improved damage severity pre-
The damage is located at the fractions of the beam length diction. In the second part, the variation of the magnitude
from the cantilever end, shown in Table 2. The width of the absolute differences in curvature mode shapes
(10 mm) and the length (40 mm) of the damage are kept between the intact and the damaged beam is considered
constant during the analysis corresponding to two at the same locations in the first three modes of vibration.
elements in span wise and four elements in the width Figs. 4–6 show the variations in modes 1, 2 and 3,
direction in FEM. In Fig. 2, the damaged beam with a respectively. Each collocation point corresponds to
2 mm slot corresponding to 66.67% reduction in thick- location of the strain gauges used in the experiment and
ness at the location of 0.4556L is shown. they are numbered accordingly.
One aim of this study is to keep the vibration-based
Table 2
Different damage locations as a fraction of beam length Table 3
First three natural frequencies of intact and damaged beam (Hz)
0.044 0.44
0.10 0.50 Finite element analysis results
0.14 0.54
0.20 0.60 Mode no. Intact beam Damaged beam fdamaged/fintact
0.24 0.64
0.30 0.70 1st bending 12.3859 10.7415 0.8672
0.34 0.74 2nd bending 77.6044 60.3581 0.7778
0.40 3rd bending 217.5093 212.4555 0.9768
M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802 1789

Fig. 3. Percentage reduction in natural frequencies for different damage locations: Damage located at (a) 0.24L (b) 0.3L (c) 0.34L (d) 0.44L
(e) 0.54L (f) 0.6L (g) 0.64L (h) 0.74L.

analysis inputs (i.e. the parameters introduced to ANNs) 4. Experimental study


as low as possible and yet obtain a high accuracy in the
location and severity predictions. Therefore, reduction in To validate the numerical method proposed for quanti-
natural frequencies, the maximum value of the absolute fication and localisation of the damage, an experimental
difference in curvature and its corresponding location study was carried out on steel beam specimens. Experi-
along the beam in the first three flexural modes of mental procedure, beam specimens and modal analysis
vibration are used as input to the ANN. results are described in detail in the following sections.
1790 M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802

Fig. 4. Variation of the magnitude of the absolute differences in curvature along the beam with different severities in Mode 1: Damage at
(a) 0.24L (b) 0.3L (c) 0.34L (d) 0.44L (e) 0.54L (f) 0.6L (g) 0.64L (h) 0.74L.

4.1. Test procedure and specimens face of the specimen along the width (40 mm) at 205
mm (0.4556L) away from the cantilever end.
Two steel beams having same geometrical (450 × The dynamic characteristics of the structure are inves-
40 × 3 mm) and material properties tigated by performing two different tests. The first used
(E = 207.109 (Pa), r = 7850 (kg / m3), n = 0.33) are a digital vibration controller to measure and record the
used during the experimental modal analysis. One of the acceleration response of the structure under different
beams is selected as a control specimen (intact structure) excitations, covering a certain range of frequencies,
and the other is used as a damaged beam. The local dam- which can then be used to obtain resonant frequencies
age is introduced to the steel beam as a 2 mm deep of the beam. In the second experiment, a signal-con-
(66.67% reduction in thickness) and 10 mm wide slot, ditioning amplifier is used to measure the dynamic
which is created by removing the material from the sur- strains at eight different locations, from which the strain
M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802 1791

Fig. 5. Variation of the magnitude of the absolute differences in curvature along the beam with different severities in Mode 2: Damage at
(a) 0.24L (b) 0.3L (c) 0.34L (d) 0.44L (e) 0.54L (f) 0.6L (g) 0.64L (h) 0.74L.

mode shapes of the structure can be obtained by using 4.2. Frequency measurement
surface-bonded electrical resistance strain gauges. Fig. 7
shows the schematic view of the experimental set-up for A four-channel digital vibration controller with a data
vibration testing, used to determine frequency response acquisition unit is used to measure acceleration ampli-
functions, resonant frequencies, dynamic strain histories tude histories from two channels including both input
and strain mode shapes of the cantilever intact and dam- (control excitation) and output (dynamic behaviour of
aged beams. the specimen). The software is used to post-process the
data, plot the input and output frequency spectra and
1792 M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802

Fig. 6. Variation of the magnitude of the absolute differences in curvature along the beam with different severities in Mode 3: Damage at
(a) 0.24L (b) 0.3L (c) 0.34L (d) 0.44L (e) 0.54L (f) 0.6L (g) 0.64L (h) 0.74L.

zoom to peak values for more accurate prediction of the 4.3. Strain measurement
resonant frequencies. One of the two accelerometers is
used to control the input excitation amplitude supplied
to electro-dynamic vibration generator and the other is A 10-channel Measurements Group Model 2000 sig-
used to monitor the output acceleration amplitude of the nal-conditioning amplifier is used to amplify the signals
specimen. The accelerometer monitoring the response of from the strain gauges, which are recorded using a
the beam is attached on the centre line at the free end National Instruments VXI A/D acquisition system. The
of the beam. This location gives sufficient responses for excitation level is set to 2 V that is equivalent to
all three modes. 1000me and the bridge is balanced. In order to find cali-
M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802 1793

Fig. 7. Experimental set-up for vibration testing.

brated and measured strain values, the following equa- the spatial location of the gauges along the beam is given
tions [42] are used: schematically in Fig. 9.
Rg·106
mecal ⫽ where 4.4. Excitation
K·(Rc ⫹ (Rg / 2)) (2)
Rc ⫽ 59.94 ⍀, Rg ⫽ 120 ⍀, K ⫽ 2.11 Several experimental techniques are available to mea-
sure the dynamic characteristics of the structures. These
Vloaded
memeasured ⫽ me where techniques generally excite the structure externally to
(Vcal⫺Vunloaded) cal (3) acquire a dynamic response. During the experimental
Vunloaded ⫽ 0, Vcal ⫽ 2 V analyses, two different types of excitation are applied
using an electro-dynamic vibration generator controlled
In these equations, K, Rg, Rc, Vcal, Vloaded, ecal and emeasured by a digital vibration control system.
are the gauge factor of strain gauge, strain gauge resist-
ance, calibration resistor, calibration voltage, voltage 4.4.1. Frequency sweep excitation
reading from loaded strain gauge, calibrated strain and A swept sine excitation is used to identify the
measured strain, respectively. Eight single element elec- response of a test piece to vibration across a range of
trical resistance gauges, with gauge length of 3 mm, frequencies. In this way, resonant frequencies of the test
nominal resistance of 120⍀ ± 0.3 and a gauge factor of specimen are investigated. A uni-directional type swept
2.11, are used to measure the direct strain on the surface sine, with linear incremental sweep rate, excites the sys-
of the beams. The distributed surface-bonded strain tem from 3 to 253 Hz, at increments of 0.5 Hz for the
gauges, which are numbered from the free end of the experimental modal analysis used to find the first three
beam, can be seen in Fig. 8. Detailed information about resonant frequencies of the intact and the damaged can-
tilever beams. The range is estimated from theoretical

Fig. 9. Strain gauge locations on damaged beam (not in scale, dimen-


Fig. 8. Steel beam specimen with distributed strain gauges. sions in meter).
1794 M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802

Table 5
ANNs used in the analyses

Input Output Architecture

(1) RNF DS 3:6:1


(2) MADC DL 3:6:1
(3) MADC&LOC DL 6:9:1
(4) MADC&LOC DS&DL 6:12:2
(5) RNF&MADC&LOC DS&DL 9:18:2

normalised resonant frequencies of the damaged beam


with respect to the intact beam are slightly lower than
the values obtained from FEA (Table 3). The possible
sources for this slight variation between numerical pre-
dictions and experimental results are material properties
(e.g. E and r), geometrical properties (e.g. variation in
length, width and thickness), boundary conditions,
measurement sensitivities (weight of the accelerometer
and the cables of the strain gauges), etc.

4.4.2. Constant frequency excitation


This type of excitation can be applied with constant
acceleration input operating at a single frequency. After
obtaining resonant frequencies of the test specimen by
using a swept sine, corresponding strain mode shapes
of intact and damaged beams are extracted by applying
constant frequency excitation at each resonant frequency
of interest. The sampling rate and sample length are of
800 Hz and 4000 points, respectively, corresponding to
5 s strain measurements. The output of eight strain
Fig. 10. Frequency response of cantilever beams. (a) Intact beam,
gauges in the first vibration mode of the intact and dam-
(b) damaged beam.
aged beams is shown in Figs. 11 and 12, respectively.
Normalisation is performed with respect to strain gauge
and finite element modal analysis results. The excitation at location 8, which provides a reasonable finite amount
amplitude is set to 0.5g throughout the sweep and con- of strain for all three modes, in order to investigate the
trolled by an accelerometer mounted to the electro- relative change in curvature at eight different locations.
dynamic vibration generator. The output signal coming Figs. 13 and 14 show normalised strain mode shapes of
from the test specimen is also monitored with another intact and damaged beams in the first three natural
accelerometer attached at the free end of the beam. Fig. modes, respectively. Since the additional features
10a,b shows half of the peak-to-peak values of the accel- extracted from vibration-based analysis are the absolute
eration amplitude of the intact and damaged specimens differences in strain mode shapes between the intact and
with increasing frequency, respectively. The resonant damaged beams, Fig. 15 is obtained from Figs. 13 and
frequencies for intact and damaged beams are also tabu- 14.
lated in Table 4. It can be seen from Table 4 that the

Table 4
5. Application of ANN
First three resonant frequencies of intact and damaged beams (Hz)
5.1. Design of ANNs
Mode no. Experimental results
In order to find the most effective ANN that uses
Intact beam Damaged beam fdamaged/fintact vibration-based analysis data for the severity and
location predictions, different neural networks (Table 5)
1st bending 11.8 9.2 0.7796 with one hidden layer are designed by using MATLAB
2nd bending 73.1 50.5 0.6908
3rd bending 205.6 200.8 0.9766
neural network toolbox [43]. Different combinations of
input and output pairs are then introduced to these super-
M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802 1795

Fig. 11. Strain output of eight strain gauges in the first mode (intact beam).

vised feed-forward backpropagation ANNs for training 5.2. Training and validation
and validation. Values (separated with semicolon) used
in the architecture column of Table 5 show the total
5.2.1. Noise-free case
number of neurons in the input, hidden and output lay- In this analysis, 480 different damage scenarios are
ers, respectively. generated by using 32 different reductions in thickness
at 15 different locations throughout the beam. Four hun-
1796 M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802

Fig. 12. Strain output of eight strain gauges in the first mode (damaged beam).

dred and fifty input–output pairs are given to the ANN mode shape data that were used in the noise-free case,
for training and the rest of the input–output pairs are in order to achieve a better generalisation during the
used to check the generalisation of the learning during training of ANNs and to simulate the experimental
the validation process. uncertainties. A random number generator, randn in
MATLAB, generates random numbers with a normal
5.2.2. Addition of artificial noise case distribution having zero mean and a variance and stan-
Artificial random noise (Eq. (4)) is added to normal- dard deviation of one.
ised frequency and maximum differences in curvature
M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802 1797

Fig. 13. Normalised strain mode shapes of intact beam. (a) Mode 1, Fig. 14. Normalised strain mode shapes of damaged beam.
(b) Mode 2, (c) Mode 3. (a) Mode 1, (b) Mode 2, (c) Mode 3.
1798 M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802

Datawith noise ⫽ Datanoise-free· 1 ⫹冋 ⌬


100
randn(N) 册 (4)

Fifty copies of the normalised natural frequencies (when


RNF is an input) and 25 copies of normalised natural
frequencies, maximum absolute differences in curvature
mode shapes and the location corresponding to
maximum absolute difference in curvature mode shape
(when MADC&LOC and RNF&MADC&LOC are
inputs), are obtained and different artificial noise histor-
ies are added. In the case of RNF, 22 500 and 1500
entries are used for training and validation, respectively.
Similarly, 11 250 and 750 entries are used for training
and validation of MADC&LOC and RNF&MADC&
LOC. Table 6 shows the different percentages of noise
combinations added to normalised frequency and
maximum absolute differences in curvature mode
shape data.

5.3. Predictions of ANNs

In this section, the severity and location predictions


for the noise-free case (Figs. 16–20) are shown in detail
by considering the training, validation sets and the vari-
ation in mean square error with increasing number of
epochs. Here, the dotted lines lying on both sides of the
centre line indicate a 5% deviation from the target valu-
es.
The training performance of the first ANN (RNF-DS)
can be seen in Fig. 16a considering the trend in mean
square error values during training. Fig. 16b shows the
prediction of this ANN regarding the severity of the
damage. In the second and third ANNs, the location of
the damage is predicted by using two different sets of
input data, which are MADC (Fig. 17) and MADC&
LOC (Fig. 18), respectively. It can be seen from Figs.
17 and 18 that better generalisation (Fig. 18a) and pre-
diction (Fig. 18b) are achieved by providing the
additional location information. Since the input features,
the maximum absolute differences in strain mode shapes
and their locations, are good indicators for location pre-
diction of the damage, the next test run is performed by
using these features as an input for both severity (Fig.
19a) and location (Fig. 19b) predictions. In the final test

Table 6
Addition of different percentage of noise to input data

Input data Noise percentage (⌬)

Fig. 15. Absolute differences in strain mode shapes between the RNF MADC
intact and damaged beams. (a) Mode 1, (b) Mode 2, (c) Mode 3.
RNF 0.5, 1, 2 –
MADC&LOC – 1, 3, 5
RNF&MADC&LOC 0.5 1
RNF&MADC&LOC 1 3
RNF&MADC&LOC 2 5
M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802 1799

Fig. 16. ANN results for severity prediction (input: RNF and output: Fig. 17. ANN results for location prediction (input: MADC and out-
DS). (a) Mean square error with number of epochs, (b) severity predic- put: DL). (a) Mean square error with number of epochs, (b) location
tion. prediction.

run, the severity (Fig. 20a) and location (Fig. 20b) of Table 8 that more accurate results are obtained in
the damage are predicted by introducing inputs, namely, location predictions (MADC&LOC-DL) for the damage
reduction in natural frequencies, maximum absolute dif- than severity predictions (RNF-DS), although the noise
ferences in curvature mode shape and their correspond- levels are comparably higher than the ones used on RNF
ing locations along the beam from the first three natural data. When the gradually increased noise combinations
modes. The results for noise-free (Table 7) and for applied to the normalised frequency and maximum
additional artificial noise (Table 8) cases are tabulated absolute differences in curvature mode shape are used
for performance comparison. It can be concluded from in the prediction of both severity and location of the

Table 7
Predictions of ANNs (noise-free case)

Input Output Target Prediction Difference

RNF DS 0.6667 0.6653 0.0014


MADC DL 0.4556 0.4866 0.0310
MADC&LOC DL 0.4556 0.4656 0.0100
MADC&LOC DS&DL 0.6667 0.4556 0.6291 0.4610 0.0376 0.0054
RNF&MADC&LOC DS&DL 0.6667 0.4556 0.7123 0.4375 0.0456 0.0181
1800 M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802

Fig. 18. ANN results for location prediction (input: MADC&LOC,


output: DL). (a) Mean square error with number of epochs, Fig. 19. ANN results for severity and location prediction (input:
(b) location prediction. MADC&LOC). (a) Severity prediction (output: DS), (b) location pre-
diction (output: DL).

Table 8
Predictions of ANNs (additional artificial noise case)

Input (noise %) Output Target Prediction Difference

RNF (0.5) DS 0.6667 0.6541 0.0126


RNF (1) DS 0.6667 0.6908 0.0241
RNF (2) DS 0.6667 0.7157 0.0490

MADC&LOC (1) DL 0.4556 0.4613 0.0057


MADC&LOC (3) DL 0.4556 0.4471 0.0085
MADC&LOC (5) DL 0.4556 0.4142 0.0414

RNF&MADC&LOC (0.5 and 1) DS&DL 0.6667 0.4556 0.7162 0.4319 0.0495 0.0237
RNF&MADC&LOC (1 and 3) DS&DL 0.6667 0.4556 0.7836 0.4712 0.1169 0.0156
RNF&MADC&LOC (2 and 5) DS&DL 0.6667 0.4556 0.8057 0.4507 0.1390 0.0049
M. Sahin, R.A. Shenoi / Engineering Structures 25 (2003) 1785–1802 1801

In this study, the test data (i.e. resonant frequencies and


strain mode shapes) has been obtained from a steel beam
with a local damage of 2 mm deep (66.67% reduction
in thickness) and 10 mm wide slot at 205 mm (0.4556L)
away from the cantilever end by using eight distributed
surface-bonded electrical strain gauges and an acceler-
ometer mounted at the tip. It can be concluded from the
ANN predictions that the reduction in natural frequency
provides necessary information for the existence and
severity of the damage. On the other hand, additional
location information for the maximum absolute differ-
ence in curvature mode shape served as better indicator
in the location predictions. The ANN results, regarding
severity and location of the damage, are not as promising
as the ones obtained form individual inputs in both
noise-free and with artificial noise cases. Considering the
robustness of the ANNs with increased noise level,
localisation of the damage is more accurate than the
quantification.
As a conclusion, the features extracted from vibration-
based analysis and used as an input for the ANNs, the
level of the noise on these features, the experimental pro-
cedure, measuring devices and their effectiveness at dif-
ferent modes on vibration, play an important role in the
severity and location prediction of the damage in beam-
like structures.

Acknowledgements

The financial assistance of EPSRC, contract number


GR/N3458101, is gratefully acknowledged since part of
the experiment has been carried out using dynamic test
Fig. 20. ANN results for severity and location prediction (input:
RNF&MADC&LOC). (a) Severity prediction (output: DS), equipment purchased from EPSRC grant.
(b) location prediction (output: DL).

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