This document discusses various aspects of pattern making including:
- Consumable patterns are made from materials like polystyrene, wax, or plaster of Paris that dissolve or burn out during casting without needing to be removed from the mold.
- For consumable patterns, labor is reduced as core is not required and molds do not need to be split.
- Polystyrene, often used for consumable patterns, has a very low relative density of 20-50 kg/m3 and is generally available as plates.
- Pattern maker's contraction rules account for different contraction allowances depending on the material of the casting and molding method used.
This document discusses various aspects of pattern making including:
- Consumable patterns are made from materials like polystyrene, wax, or plaster of Paris that dissolve or burn out during casting without needing to be removed from the mold.
- For consumable patterns, labor is reduced as core is not required and molds do not need to be split.
- Polystyrene, often used for consumable patterns, has a very low relative density of 20-50 kg/m3 and is generally available as plates.
- Pattern maker's contraction rules account for different contraction allowances depending on the material of the casting and molding method used.
This document discusses various aspects of pattern making including:
- Consumable patterns are made from materials like polystyrene, wax, or plaster of Paris that dissolve or burn out during casting without needing to be removed from the mold.
- For consumable patterns, labor is reduced as core is not required and molds do not need to be split.
- Polystyrene, often used for consumable patterns, has a very low relative density of 20-50 kg/m3 and is generally available as plates.
- Pattern maker's contraction rules account for different contraction allowances depending on the material of the casting and molding method used.
This document discusses various aspects of pattern making including:
- Consumable patterns are made from materials like polystyrene, wax, or plaster of Paris that dissolve or burn out during casting without needing to be removed from the mold.
- For consumable patterns, labor is reduced as core is not required and molds do not need to be split.
- Polystyrene, often used for consumable patterns, has a very low relative density of 20-50 kg/m3 and is generally available as plates.
- Pattern maker's contraction rules account for different contraction allowances depending on the material of the casting and molding method used.
A. Polystyrene B. Wax C. Plaster of Paris D. Any of these Answer: A 22. There is no need for the withdrawal of pattern from the mould in case of: A. Wax patterns B Hollow patterns C. Patterns with core D. Consumable patterns Answer: D 23. In case of consumable patterns: A. Labour changes are reduced B. Core is not required C. Moulds are unsplit D. All of these Answer: D 24. Polystyrene often used as a consumable pattern material has a relative density of: A. 20 to 50 kg/m3 B. 120 to 125 kg/m3 C. 1120 to 1250 kg/m3 D. 2240 to 2500 kg/m3 Answer: A 25. Polystyrene is generally available in the form of: A. Plates B. Cylindrical bars C. Square sections D. Trapezoid moulds Answer: A 26. Wood used for pattern making has knots. This is likely to affect: A. Warping of the piece B. Machinability of pattern C. Moisture content of wood D. All of these Answer: D 27. While selecting wood for patterns, one should: A. Discard the rot B. Select the cross-grained woods C. Select the freshly filled wood D. Discard the seasoned wood Answer: A 28. Which wood is difficult to machine? A. Freshly failed wood B. Old and used wood C. Kiln dried wood D. Seasoned wood Answer: A 29. On drying, wood: A. Expands B. Shrinks C. Changes colour Answer: B 30. On drying the shrinkage of wood is least: A. Along the grains B. Across the grains C. Along the direction of tangent to the annual rings Answer: A 31. Pattern maker's contraction rules are; A. Different for different materials of patterns B, Different for different materials of castings C. Same for all materials of castings Answer: B 32. The contraction allowance for pattern depends on: A. Composition of the metal B. Method of moulding used C. Pouring temperature D. All of these Answer: D 33. The contraction allowance for magnesium is around: A. 1 mm/metre B. 5 mm/metre C. 14'mm/metre D. 25 mm/metre ' Answer: C 34. In case of cast steel, the contraction allowance will be least for castings having dimensions. A Up to 600 mm B. 600 to 1000 mm C. 1000 mm to 1800 mm D. Above 1800 mm Answer; D 35. In case of cored aluminum castings, the contraction allowance is: A. More than the normal allowance B. Less than the normal allowance C. Same as the normal allowance Answer; B 36. In case of malleable iron castings, the contraction allowance on pattern:
A. Increases as tne section thickness of casting increases
A. Decreases as the section thickness of casting increases C. Is independent of section thickness Answer: B 37. The amount of machining allowance on casting depends on: A. Size and shape of the casting B. Casting orientation C. Characteristics of the metal D. All of these Answer: D 38. Providing more than adequate machining allowance. A. Improves the strength of the casting B. Reduces the strength of the casting C. Increases machining cost D. Reduces machining cost Answer: C 39. The draft, allowance to be provided on a pattern depends on: A. The length of the vertical side of the pattern to be extracted B. The intricacy of the pattern C. The method of moulding D. All of the above Answer: D 40. On the interior surfaces, the draft allowance is usually: A. 10 to 20 mm/metre B 40 to 60 mm/metre C. 100 to 120 mm/metre D. 200 to 225 mm/metre Answer: B 41. In small castings, which of the following allowance can be ignored? A. Shrinkage allowance B. Rapping allowance C. Draft allowance D. Machining allowance Answer: B 42. Distortion in castings can be reduced by: A. Modifying design B. Providing sufficient machining allowance