460 Case Study

CASE STUDY

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Case study 461

n
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Case Study 1 Design of transmission systems for pulling winch

462 Case Study

Figure 1
Transmission system include: 1- Electric motor; 2- V-belt drive; 3- Single
stage helical gear reducer; 4- Elastic coupling and brake; 5- Pulling winch.
Table 1
Options 1 2 3 4 5 6 7 8 9 10
Force F, 1500 1200 1240
5500 3600 8000 6700 4900 5500 3600
N 0 0 0
Peripheral
velocity v, 0,47 0,55 0,20 0,40 0,28 0,33 0,35 0,42 0,23 0,31
m/s
Diameter
of Pulling
winch 145 130 125 140 135 100 125 130 100 120
drum D,
mm
Belt drive
tilt angle 30 60 35 40 20 15 30 45 45 60
, degree
Service
time L, 5 6 5 6 6 7 6 7 5 6
years
One-way rotation, two work shifts (1 year working 300 days, 1 shift
Case study 463

working 8 hours).
Case Study 2 Design of transmission systems to clean bavia

Figure 2
Transmission system include: 1- Electric motor; 2- V belt drive; 3- Single
stage helical gear reducer; 4- Elastic coupling; 5- Drum to clean bavia
Table 2

Case Study 3 Design of transmission systems for conveyor belt

464 Case Study

Figure 3
Transmission system include: 1- Electric motor; 2- V-belt drive; 3- Single
stage helical gear reducer; 4- Chain-type coupling; 5- Conveyor drum; 6-
Conveyor.
Table 3
Options 1 2 3 4 5 6 7 8 9 10
Tension
force on a
5000 4800 4500 4300 4000 5500 5300 5100 4600 4200
conveyor
belt F, N
Peripheral
velocity 0,85 0,95 0,75 0,80 0,90 1,00 1,10 1,20 1,30 0,95
v, m/s
Diameter
of
conveyor 250 225 275 200 200 250 275 250 225 200
drum, D
mm
Service
time L, 5 6 6 7 6 7 5 6 7 6
years

One-way rotation, two work shifts (1 year working 300 days, 1 shift
working 8 hours).
Case study 465

Case Study 4 Design of transmission systems for a suspended elevator

Thiết kế hệ thống truyền động thang máy thùng treo

Figure 4
Transmission system include: 1- Motor; 2- Elastic coupling; 3- Single stage
helical gear reducer; 4- Chain drive; 5- Chain; 6- Tensioner chain; 7- Hanging
crates; 8- Materials.

Table 4
Options 1 2 3 4 5 6 7 8 9 10
Force on
a loads
3500 1300 2400 4000 3000 2200 3300 1100 1500 2500
chain F,
N
Peripheral
velocity 1,40 1,50 1,60 1,70 0,8 0,90 1,00 1,10 1,20 1,30
v, m/s
Chain
pitch pc, 76,2 101,6 76,2 88,9 101,6 76,2 101,6 101,6 76,2 100
mm
Number
of 9 10 7 8 9 7 8 9 10 11
Sprocket
466 Case Study

teeth z
Service
time L, 7 5 6 7 6 5 6 6 7 6
years
One-way rotation, two work shifts (1 year working 300 days, 1 shift
working 8 hours).
Case Study 5 Design of Transmission Systems for loads chain system

Figure 5

The loads chain system includes: 1- Motor; 2- V Belt drive; 3- Helical Spur
Reducer; 4- Elastic coupling; 5- Loads chain sprocket; 6- Loads chain.
Table 5
Options 1 2 3 4 5 6 7 8 9 10
Force
on chain 11200 8400 9500 12300 7800 4500 6300 7300 6600 10300
F, N
Chain
velocity 0.9 0.8 1.2 0.9 0.8 1.1 1 1.3 1.2 1,3
v, m/s
Chain
pitch pc, 76,2 101,6 76,2 88,9 101,6 76,2 101,6 101,6 76,2 100
mm
Case study 467

Number
of
9 10 7 8 9 7 8 9 7 8
sprocket
teeth z
Service
time L, 7 5 6 7 6 5 6 6 7 6
years

One-way rotation, two work shifts (1 year working 300 days, 1 shift working
8 hours).

Case Study 6 Design of transmission systems for mixing tank

Figure 6

Transmission system include: 1- Electric motor; 2- Elastic coupling; 3-

Single stage bevel gear; 4- Chain drive; 5- Mixing tank.
Table 6
Options 1 2 3 4 5 6 7 8 9 10
Power on 5,5 6 6,5 7,5 3 3,5 4 4,5 5 2,5
mixing tank
P, kW
Rotational 220 232 240 152 168 180 192 200 208 160
speed n,
rpm
468 Case Study

Service life: Lh = 10000 h;

The load does not change.

Case Study 7 Design of transmission systems for loads chain

Figure 7

Transmission system include: 1- Electric motor; 2- Elastic coupling; 3-

single stage gear reducer; 4- Chain drive; 5- Loads chain; 6- Tensioner chain; 7-
Loads material.

Table 7
Options 1 2 3 4 5 6 7 8 9 10 11
Force on
a loads
3,5 3,75 4 4,25 4,5 4,75 5 5,25 5,5 5,75 6
chain F,
kN
Velocity
on a
loads 0.9 1 1.1 0.8 0.84 1.04 1.14 0.7 1.3 1.16 0.9
chain v,
m/s
Loads 88,9 101,6 101,6 101,6 88,9 152,4 152,4 101,6 152,4 152,4 101,6
chain
Case study 469

pitch p,
mm
Number
of
9 8 7 10 7 8 11 10 11 12 11
sprocket
teeth z
Service
life L, 6 7 6 7 6 7 6 6 7 6 7
years

Transmission system one-way rotation, two work shifts (1 year working

260 days, 1 shift working 8 hours).

Case Study 8 Design of the crane transmission system

Figure 8
Transmission system include: 1- Electric motor; 2- V-belt drive; 3- Single stage
bevel gear reducer; 4- Couplings; 5- Drum for the crane.

Table 8
Options 1 2 3 4 5 6 7 8 9 10
470 Case Study

Power P, 2,5 3 3,5 4 4,5 5 5,5 6 7,5 8

kW
Rotational 160 168 180 192 200 208 220 232 152 160
speed n,
rpm
Service 7000 6000 8000 9000 10000 9500 8500 7500 9000 8500
Life Lh,
hours

The load does not change.

Case Study 9 Design of transmission systems for extrusion machine (máy ép

đùn)

Figure 9
Transmission system include: 1- Electric motor; 2- V-belt drive; 3- Single
stage helical gear reducer; 4- Elastic coupling; 5- Containers for raw materials; 6-
Wing mixing.

Table 9
Options 1 2 3 4 5 6 7 8 9 10
Force on
the spiral 2800 3440 3790 4670 1520 4120 3330 4550 2430 1760
blade F, N
Peripheral
velocity v, 1,3 1,7 1,5 1,4 1,6 1,4 1,5 1,6 1,2 1,1
m/s
Spiral
blade 225 250 275 225 200 225 200 250 275 200
diameter
Case study 471

D, mm
Belt drive
tilt angle 15 35 40 30 60 45 60 30 45 20
, degree
Service
time L, 7 5 6 7 6 5 6 6 7 6
years
One-way rotation, two work shifts (1 year working 300 days, 1 shift
working 8 hours).
Case Study 10 Design of transmission systems for drum drying

Figure 10
Transmission system include: 1- Electric motor; 2- V-belt drive; 3- Single
stage helical gear reducer; 4- Gear drive; 5- Drum drying; 6, 7- Roller; 8- Material
feeding.
Gear ratio for drum drying u = 10.
Table 10
Options 1 2 3 4 5 6 7 8 9 10
Power P, kw 2,2 2,5 1,6 4,3 3,5 5,3 5,6 6,7 6,0 4,5
Rotational speed n, 10 12 14 16 18 20 22 21 24 15
rpm

Service life: Lh = 8000 giờ.

The load does not change.

PROCEDURE FOR CASE STUDY

The procedure to perform the case study exercises with the following
contents:
472 Case Study

Week Contents
Exercise 1 Design calculation of the transmission system in the
machine.
1-2
- Learn the mechanical transmission in the machine
- Determination of motor power and transmission ratio distribution
3-4 Calculation of drives (belt, chain or gear)
Calculate the transmissions in the reducer (gear, worm). Draw a
5-6 diagram of the forces acting on the drive elements and calculate the
values of the forces
8-9 Calculating the design of the shafts
10 Select bearings
11 Select lubrications methodss
12 Select keys, couplings
14 Exercise 2 - Screw joints
15 Case study report, Q&A