1301-WLV-300-A0-10

WIRELINE VALVE MANUAL 5K

SN: 64897-17

Created by: DP

Approved by: Page 1 of 89

www.bracetool.com
Table of Contents
Technical Documentation ...................................................................................................................................
Cover Page .............................................................................................................................................................. 1
Table of Contents ............................................................................................................................................. 2-3
Technical Instructions .......................................................................................................................................
Post Job Maintenance ................................................................................................................................ 4-5
Tools List ............................................................................................................................................................ 6
Disassembly ...................................................................................................................................................... 7
Assembly ............................................................................................................................................................ 8
Pressure Testing Guidelines ................................................................................................................ 9-11

Pressure Package and Reports.........................................................................................................................

Parts List ................................................................................................................................................................12
Pressure Chart........................................................................................................................................ 13-15
Material Test Reports ......................................................................................................................................
13-01-CG-300-02 – Cable Guides ......................................................................................................... 16
13-06-HUN-300-01 – Nut ......................................................................................................................... 19
13-01-WLV-300-01 – Top Sub................................................................................................................ 22
13-01-WLV-300-02 – Body ...................................................................................................................... 25
13-01-WLV-300-03 – Nut ......................................................................................................................... 37
13-01-WLV-300-04 – Locating Pin…………………………………………………………………………..40
13-01-WLV-300-05 – Piston Housing ................................................................................................. 42
13-01-WLV-300-08 – Lockout Pin ........................................................................................................ 44
13-01-WLV-300-09 – T-Handle ............................................................................................................. 46
13-01-WLV-300-12 – Backup Ring....................................................................................................... 49
13-01-WLV-300-13 – Backup Ring....................................................................................................... 51
13-01-WLV-300-15 – Anti-Rotation Pin............................................................................................. 53
13-01-WLV-300-18 – Ram Block (Right) ........................................................................................... 55
13-01-WLV-300-19 – Ram Block (Left) .............................................................................................. 57
13-01-WLV-300-23 – Key Retainer ...................................................................................................... 59
13-01-WLV-300-24 – Adapter Plug...................................................................................................... 61

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 13-01-WLV-300-27 – By-Pass Plug ...................................................................................................... 65
13-01-WLV-300-28 – Bleed-Off Plug ................................................................................................... 67
13-01-WLV-300-30 – Bottom Sub ........................................................................................................ 69
13-01-WLV-300-31 – Bushing................................................................................................................ 87

HEAD OFFICE RED DEER ALICE

5706 – 67 Street 4 – 7421 Edgar Industrial Dr 6089 East Hwy 44
www.bracetool.com
Edmonton, AB Canada T6B 0B4 Red Deer, AB Canada T4P 3R2 Alice, Texas, USA
Tel 780.438.0441 Tel 403.341.4435 78332
Fax 780.438.0447 Fax 403.309.4483 Tel 361.668.0900
Toll Free: 1.800.438.0061 Toll Free: 1.855.341.4435 Fax 361.668.0090

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REMEMBER...”SAFETY FIRST, EVERY TIME”

• Always use eye protection when using power tools.

• Always wear protective footwear when working in a workshop enviroment.
• Always wear hand protection and remove jewelry when performing workshop duties.
• Always wear protective head wear when perfroming workshop duties
• Always wear ear protection when working in a noisy workshop enviroment
• Only use certified equipment.
• Do not manually lift heavly loads, always use a fork lift or gantry crane with a
designated operator.
• Always perform a tool box prior to any pressure testing and follow any JSA that has
been performed.

Post Job Maintainence:

• Remove the cylinder assemblies from the Wireline Valve.

• Remove any well deposits and clean the Wireline Valve.
• Close each Hydraulic cylinder assembly and remove the ram and inspect.
• Manually close the Hydraulic back up.
• Remove Ran Guides and inspect for damage.
• Replace any damaged O rings and back-ups.
• Remove Equalizing assembly and clean.
• Check all threads and apply copper-slip.
• Inspect all seals and sealing surfaces.
• Update inspection and maintainence file for the Wireline Valve, and have signed off by
the competent person in charge.

On location inspection:

• Open all rams and inspect the inner seals are correct for the cable being ran.
• Inspect the correct orientation for the outer seals, upper ram face up, lower face down
when being used for a braidedline application.
• Inspect the Ram Guides are correct for the cable being ran.
• Open and close all rams Hydraulicly and manually back them up.
• Open and close the equailizing assembly.
• Check inspection band to ensure the equipment is in current certification and rating for
the operation.
• Follow the Pre Job pressure testing guidelines on page 5 & 6

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Operation:

• Closing Wireline Valve rams is achieved by rotating the Lockout Pin “T” Handles
clockwise in an even sequence until Inner Seals butt together internally at the center of
the inner bore.
• With the Equalizing Valve or By Pass Plug in the closed position, the outer ram seals
will complete the seal in the ram body housing.
• Pressure can now be bled from the lubricator allowing it to be disconnected, and
hoisted so necessary surface operations can be completed.
• Once the lubricator is reconnected to the top of the Wireline Valve and lubricator bleed
off valves closed, pressure can be equalized back to the lubricator from the lower side
of the rams by opening the valve seat or Bypass Plug of the equalizing assembly.
• The Equalizing Assembly is located on the side of the main Body, with two Bleed Off
Ports and located 90o from ram housings. Using an Allen wrench to open the valve
seat equalizing assembly allows pressure to be returned to the lubricator from the
wellbore with rams closed.
• The Wireline Valve rams can now be opened by rotating Lockout Pin “T” Handles
counter clockwise, resuming wireline operation.

Precautions:

• For hydraulic wireline valve always have the bridals on the opposite side of the wire, in
case there is a need to fix or replace any items, this way the operator will not be in the
line of the wire.
• Allways have the wireline valve equalizing assembly on the opposite side of the wire, in
case there is a need to equalize this way the operator will not be in the line of the wire.
• Never Open closed wireline valves without opening the equilization system.

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Tools List:

1. Socket set
2. Spanner Set
3. Allen Key set
4. Screw driver set
5. Brass Punch set.
6. Circlip pliers
7. O-ring pick
8. Plastic hammer
9. NPT Thread guage
10. 12" Stilson
11. 12" adjustable spanner
12. Vice
13. Grease
14. Hydraulic oil
15. Anti-seize protective compound (Copperslip)
16. PTFE thread tape
17. Clean rags.
18. Wireline Valve Control panel, hoses and bridals
19. Wireline Valve schematics for the vavle being worked on
20. Maitainence file for valve being worked on.
21. Complete Brace supplied redress kit suited for the well conditions and
equipment specification.

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2.0 DISASSEMBLY:

2.1 Remove Adaptor Plugs from Body.

2.2 Remove the Hexagon Socket Button Head Cap Screw from the Bypass Plug.
2.3 Remove the Bleed Off Plug from the Bypass Plug.
2.4 Remove the Bypass Plug from the Body.
2.5 Remove the 5/8” UNC and T Handles from the Lock Out Pins
2.6 Remove the Arm Assemblies from the Body, this can be done by unthreading the
Nut until it comes into contact with the Spiroloc Ring (not shown), continuing to
unthread the Nut will begin to remove the Arm Assembly from the Body of the
Wireline Valve, once the Nut is completely unthreaded, the Arm Assembly can be
removed by sliding the Arm Assembly out of the Body by hand.
2.7 Remove the Ram Block from Lock Out Pin by sliding the Ram off of the “T” on the Lock
Out Pin.
2.8 Remove Inner and Outer Seals from Rams.
2.9 Remove the Lock Out Pins and Bronze Bushings from the Seal Housings.
2.10 Remove the V-Packing and O-Rings, and Anti Rotation Pin from the Seal Housing.
2.11 Remove the Lock Nut from the Seal Housing.
2.12 Repeat steps 1.6 thru 1.11 for remaining Arm Assembly.
2.13 Remove the Top Sub
2.14 Remove the Bottom Sub and Union Nut.
2.15 Remove the equalizing assembly and inspect all parts for wear or damage.
2.16 Clean and inspect all parts for wear or damage.

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3.0 ASSEMBLY:

3.1 Install the Top Sub into the Body of the Wireline Valve (take note as to which way the
arrow is on the Body of the Wireline Valve is pointing at this time)
***RECOMMENDED TORQUE – 600 FT/LBS***
3.2 Install the Bottom Sub and Hand Nut into the Body of the Wireline Valve (the wellhead
direction arrow will be pointing towards the bottom sub and hand nut.)
***RECOMMENDED TORQUE – 600 FT/LBS***
3.3 Install the Adaptor Plugs into the Body of the Wireline Valve.
3.4 Install the 009 O-Rings and 009 Back Up Rings on the Bleed Off plug and install into the
By-Pass Plug.
3.5 Install the Hexagon Socket Button Head Cap Screw into the By-Pass Plug.
3.6 Install the 115 O-Rings and 115 Back Up Rings into the Lock Nut.
3.7 Install the 115 O-Rings and 115 Back Up Rings into the Seal Housing.
3.8 Install V-Packing, Back up Rings, and Retaining Ring into the packing bore of the
Seal Housing.
3.9 Install the Locating Pin into to Seal Housing
3.10 Install the bronze Bushing onto the Lock Out Pin and install into the Seal Housing. (take
care not to chip or score o-rings when sliding the threads of the Lock out Pin though the
Seal Sub)
3.11 Install the Lock Nut onto the Seal Sub.
3.12 Install the desired Inner and Outer Seals onto Rams using the Key Retainer to retain
the inner seals.
3.13 Install the Lock Out Pin and Bushing into the “T” slot of the Ram, the Bushing is to act
as a bearing between the “T” Slot and the Lock Out Pin.
3.14 Install the Anti Rotation Pin into the Seal Housing. (this is accomplished by dropping the
pin through the inspection hole on the Ram, aligning the threaded hole in the Ram and
tightening with a wrench)
3.14 Install the Ram and Arm Assembly into the Body of the Wireline Valve.(ensure that the
outer seal is facing up (on the top ram assemblies and down on the lower assemblies)
and the Locating Pin is lined up with the Locating Pin hole on the Seal Housing)
3.15 Install the Arm Nut
3.16 Install the “T” Handle and 5/8” NC Nut onto the Lock Out Pin.
3.17 Install the Spiroloc Ring
3.18 Repeat steps 2.7 to 2.17 to install remaining arm assemblies.
3.19 Instal equalizing assembly.

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Pressure Testing Guidelines for a Slickline Wireline Valve.

• Confirm that all personnel are deemed competent to perform the task.
• Document all changes, configurations and repairs made to the equipment and keep
copies in the maintainence files.
• Sign off completed pre-job inspection checklist.
• Place signs and barriers warning all personnel of the defined test area.
• Ensure clear radio communication between the controller of the Pressure Test Unit
(PTU) and the supervisor in charge of the test.
• Ensure all personnel without radio communication are in a clear line of visibility.
• Ensure constant communication between the PTU operator and the supervisor.

Pressure Testing Guidelines for Slickline Wireline Valve dressed with Blind Ram Seals.

• Install the Wireline Valve and connect bridals and hoses to Wireline Valve panel/hand
pump.
• Make an announcement for pressure testing, so everyone in the area is aware of the
danger.
• Open the equalizing port.
• Partially close Blind rams, leaving enough gap to allow test fluid overflow above the
rams to expel any air in the system.
• Fill with test fluid.
• Cease pumping fluid when the fluid is level with the blind rams.
• Close the blind rams and apply the recommended ram pressure as per OEM.
• Instruct the Pressure Pump operator to pump slowly and wait for fluid to overflow over
the blind ram via equalization port or manifold if the test is being done with the
lubricator in situ.
• Stop pump operator and close equalization ports.
• Perform initial low pressure test. The test is a 5 minute, 300 psi test to ensure the
integrity of the pressure test lines etc.
• Perform the high pressure test as per companies pressure test procedure, typically
MWHP x 1.5 of the job the equipment is being sent too.
• Pressure up slowly in stages to the required test pressure. Ensure this figure does not
exceed the recommended working pressure of the equipment
• Test duration is down to the individual customer discretion.
• On completion of a successful blind ram test, bleed pressure back to zero via PTU.
• Open equalization ports (Slowley) on Wireline Valve to dispel any residual low
pressure.
• Open the Wireline Valve blind ram.
• Close the equalization ports and continue to the next step.

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Pressure Testing Guidelines for Braided Line Wireline Valve:

• Confirm that all personnel are deemed competent to perform the task.
• Document all changes, configurations and repairs made to the equipment and keep
copies in the maintainence files.
• Sign off completed pre-job inspection checklist.
• Place signs and barriers warning all personnel of the defined test area.
• Ensure clear radio communication between the controller of the Pressure Test Unit
(PTU) and the supervisor in charge of the test.
• Ensure all personnel without radio communication are in a clear line of visibility.
• Ensure constant communication between the PTU operator and the supervisor.
• Ensure all grease lines and sufficient injection grease is available for the operation
duration.

Pressure Testing Guidelines for a Braided Line Wireline Valve:

• For hydraulic wireline valves connect bridals and hoses to control panel and grease
injection ports.
• Make an announcement for pressure testing, so everyone in the area is aware of the
danger.
• Install the correctly sized test rod and close lower ram and apply Ram pressure,
ensuring the rod is tied off correctly with certified strop and shackles.
• Inject grease and close upper rams on the test rod applying equal pressure on both top
and bottom rams,
• Apply injection grease pressure between the rams.
• Open the equalizing port to remove air pocket.
• Instruct the Pressure Pump operator to pump slowly and wait for test fluid to overflow
over the wireline valve ram via equalization port.
• Perform initial low pressure test. The test is a 5 minute, 300 psi test to ensure the
integrity of the pressure test lines etc.
• Perform the high pressure test as per companies pressure test procedure, typically
MWHP x 1.5 of the job the equipment is being sent too.
• Pressure up slowly in stages to the required test pressure. Ensure this figure does not
exceed the recommended working pressure of the equipment
• Test duration is down to the individual customer discretion.
• On completion of a successful blind ram test, bleed pressure back to zero via PTU.
• Stop the pump operator and close equalization ports.
• Perform test as laid out in procedures above.
• Bleed the pressure back to zero, via PTU, upon completion of a successful ram test.
• Open the equalization ports on the wireline valve to dispel any residual low pressure.
• Open the wireline valve rams.
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 • Close equalization ports and continue to the next step.

Inspection & Testing

• Brace Tool recommends inspections after any procedure that may expose the Wireline
Valve to Sand, Salt, KCL Water, or like fluid, extended periods of H2S service, or any
other corrosive or oxidizing fluids or materials.
• Brace Tool recommends a complete tear down inspection quarterly based on
operational exposure, this may increase at the users discretion.
• All Pressure Control Equipment must be maintained at regular intervals and re
certified at least once per year with an accurate record of all essential and non-
essential maintenance.
• The yearly maintenance procedure should be implemented after any job that exposes
the Pressure Control Equipment to conditions, such as accidental drops, corrosive
fluids, long durations in situ on H2S or CO2.
• An annual Pressure Test should be performed.
• After any integral part is removed or replaced that may compromise the integrity of the
Wireline Valve.
• After servicing of the Wireline Valve.
• After any Inspection or Repair.
• After any seals are changed out.
• Prior to any pressure test remove any NPT plugs, clean, oil and thread depth check.

AT ANY POINT THAT WELLBORE PRESSURE OR FLUIDS ARE ALLOWED TO ESCAPE

UNEXPECTADLY TO ATMOSPHERE DUE TO FAILURE OF THE WIRELINE VALVE, IT IS
RECOMENDED THAT THE EQUIPMENT BE IS IMMEDIATELY REMOVED FROM
SERVICE AND QUARRINTINED UNTIL A COMPLETE INSPECTION, REPAIR, AND
PRESSURE TEST CAN BE DONE.

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 Sold To Sales Order # Size Material Grade Type of Service
MAXIM FISHING SOLUTIONS PROVIDE S.A.S. SO70165 3” L80 H2S

Location Assembled by Assembly date Test Pressure Working Pressure

BOGATA, COLUMBIA TYLER/TYLER APRIL 26TH 7500 PSI 5000 PSI

In Service Date Comments

Assembly # Serial # Test Date Certified by

1301-WLV-300-A0-10 64897-17 SPS

ITEM QTY DESCRIPTION PART NUMBER Job # Heat #

*1 2 CABLE GUIDE 13-01-CG-300-02 61427/59058 848411
2 1 NUT 13-06-HUN-300-01 61704 R58045
3 1 TOP SUB 13-01-WLV-300-01 64887 R57944
4 1 BODY 13-01-WLV-300-02 64897-16 207E576
5 2 NUT 13-01-WLV-300-03 63885/63893 R58047
6 2 LOCATING PIN 13-01-WLV-300-04 64613 A25730
7 2 PISTON HOUSING 13-01-WLV-300-05 64632 D2115987
8 2 LOCKOUT PIN 13-01-WLV-300-08 63895/60130 D2113270
57260/63895/
9 2 T - HANDLE 13-01-WLV-300-09 D1912608/D2113270
60130
10 2 BACKUP RING 13-01-WLV-300-12 64617 Y5338
11 2 BACKUP RING 13-01-WLV-300-13 63897 AA6145
12 2 ANTI-ROTATION PIN 13-01-WLV-300-15 64618 A50714
13 1 RAM BLOCK (RIGHT) 13-01-WLV-300-18 62810 D1813796
14 1 RAM BLOCK (LEFT) 13-01-WLV-300-19 62811 D1813796
15 2 KEY RETAINER 13-01-WLV-300-23 64233/62839 10547550
16 2 ADAPTER PLUG 13-01-WLV-300-24 64637/63910 D2117471/217996
17 1 BY-PASS PLUG 13-01-WLV-300-27 64795 D2113270
18 1 BLEED-OFF PLUG 13-01-WLV-300-28 64299 49955
19 1 BOTTOM SUB 13-01-WLV-300-30 64274 357005
20 2 BUSHING 13-01-WLV-300-31 63025 2201389/9009B

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 Brace Tool Inc
5K 3"B Single Manual BOP Body
S/N: 64897-17 Body

8000

7200

6400

5600

4800
Pressure (psi)

4000

3200

2400

1600

800

0
Apr,28 09:30

Apr,28 09:40

Apr,28 09:50

Apr,28 10:00

Apr,28 10:10

Apr,28 10:20

Apr,28 10:30

Apr,28 10:40

Time

Test Conducted On: Apr 28, 2023 09:38:07 AM

Transducer Data: AST47HPW20000P1R0000 S/N: 871702
Calibrated On: September 19/2022
Test Conducted By: H Noun
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Witnessed By: B Havervold
Work Order: 4207
 Brace Tool Inc
5K 3" B Single Manual BOP Function
S/N: 64897-17

6000

5400

4800

4200

3600
Pressure (psi)

3000

2400

1800

1200

600

0
Apr,28 13:40

Apr,28 13:45

Apr,28 13:50

Apr,28 13:55

Apr,28 14:00

Apr,28 14:05

Apr,28 14:10

Apr,28 14:15

Apr,28 14:20

Apr,28 14:25

Time

Test Conducted On: Apr 28, 2023 01:42:13 PM

Transducer Data: AST47HPW20000P1R0000 S/N: 871702
Calibrated On: September 19/2022
Test Conducted By: H Noun
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Witnessed By: B Havervold
Work Order: 4207
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Material Test Reports
Part Number: 13-01-CG-300-02

Heat Number: 848411

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Material Test Reports
Part Number: 13-06-HUN-300-01

Heat Number: R58045

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Material Test Reports
Part Number: 13-01-WLV-300-01

Heat Number: R57944

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Material Test Reports
Part Number: 13-01-WLV-300-02

Heat Number: 207E576

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Material Test Reports
Part Number: 13-01-WLV-300-03

Heat Number: R58047

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Material Test Reports
Part Number: 13-01-WLV-300-04

Heat Number: A25730

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Material Test Reports
Part Number: 13-01-WLV-300-05

Heat Number: D2115987

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Material Test Reports
Part Number: 13-01-WLV-300-08

Heat Number: D2113270

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Material Test Reports
Part Number: 13-01-WLV-300-09

Heat Number:

D1912608/D2113270

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Material Test Reports
Part Number: 13-01-WLV-300-12

Heat Number: Y5338

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Material Test Reports
Part Number: 13-01-WLV-300-13

Heat Number: AA6145

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Material Test Reports
Part Number: 13-01-WLV-300-15

Heat Number: A50714

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Material Test Reports
Part Number: 13-01-WLV-300-18

Heat Number: D1813796

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Material Test Reports
Part Number: 13-01-WLV-300-19

Heat Number: D1813796

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Material Test Reports
Part Number: 13-01-WLV-300-23

Heat Number: 10547550

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Material Test Reports
Part Number: 13-01-WLV-300-24

Heat Number: D2117471/217996

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Material Test Reports
Part Number: 13-01-WLV-300-27

Heat Number: D2113270

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Material Test Reports
Part Number: 13-01-WLV-300-28

Heat Number: 49955

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Material Test Reports
Part Number: 13-01-WLV-300-30

Heat Number: 357005

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Material Test Reports
Part Number: 13-01-WLV-300-31

Heat Number: 2201389/9009B

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