TECNICAS REUNIDAS SA M/S GULF STEEL WORKS 1

TECHNICAL CLARIFICATION

VENDOR GULF STEEL WORKS Rajeev Sharma

OFFER E/7842/SPA/07 Rajeev.sharma@gulfsteelwoks.co
m
Tel: + 34 91 592 0300
Fax: + 34 91 570 0213
DATE 7th September 2007
REQUISITION
R-1910-0318
NO.
DELIVERY 12 months

Technical Bid Evaluation questions in response to the Gulf Steel Works Offer E/7842/SPA/07 dated 11 th
August 2007 as follows, please confirm:

Vendor’s
Sr.
Description response Remarks
No.
(Yes/No)
1 Confirm full compliance with
a) TRSA Requisition R-1910-0318
Local Authority
b)
Regulations/Requirements
Wind Design to ASCE 7-02 Category
c)
III, and to paragraph 5.3.3.2.
Seismic Design to UBC, parameters as
d)
per paragraph 5.3.3.3.
Applicable design codes, Project
e)
standards & specifications

2 Mechanical Design
Please revise the design and offer for the
Phenol Instrument Air Receiver, item V-
a) 52701 as the design parameters have
a changed to 3300mm diameter by
11000mm long T/T, see revised
datasheet herewith attached.
Please revise the design and offer for the
following Equipment:
 V-51041 (PIPB Column Reflux Drum)
Design Pressure = 4, 1 bar (g).
 V-51021 (Benzene Column Reflux Drum)
Design Pressure = 5, 75 bar (g), Vent and
b) Drain Nozzles to be 3”.
 V-51031 (Cumene Column Reflux
Drum) Design Pressure = 4, 0 bar (g),
Vent Nozzle to be 3”.
 V-51051 (Propylene Rundown Drum)
Design Pressure = 41 bar (g) and FV.
TECNICAS REUNIDAS SA M/S GULF STEEL WORKS 2

c) Supply of civil design loads(after order)

Design of supports for combined
d) loadings, wind, seismic, operating &
piping loads.
Design of lifting attachments(Lifting
e)
lug/Tailing lug etc)
Compliance to Material as per TRSA
datasheet for the Propylene Rundown
Drum, item V-51051, the Shell to be SA
f)
516 Gr. 70 + S5, nozzles and flanges as
SA-333 Gr. 6 and SA-350 LF2 as the
vessel is to be designed to -45°C.
All the 516 Gr. 70 material used on all
g)
the vessels to be in the normalised state.
The Nozzle loads to be to Document No.
SK-P01-E07 Rev. 01, this supersedes
h) Annexure 1 as per our requisition in
paragraph 5.3.3.6.

When the values from the graphs of

WRC 107 are exceeded no extrapolation
shall be made (nozzle loads), the
SELLER shall perform a Finite Element
i) Analysis Evaluation. The SELLER shall
submit a price schedule for all the
common nozzles on the aforementioned
requisition as part of the offer.

3 Scope of Supply

a)
Nozzles(size & qty as per datasheets)
a
Manway with Davit, c/w blind flange,
b)
bolts, gaskets.
c) Base ring template.
Dimensions of Base ring template shall
The thicknesses of the same shall
d) be exactly that of actual anchor chair
be decided by Vendor
(with compression plate, gussets).
e) Inlet pipe distributors As marked in TR datasheets
Include in your price also for the
f) painting of a final coat as per 000-50S-
0042 and SK-T01-S01.
Please include the Eductor for vessel V-
g)
52273 as per data sheet no. SP-2126.
Saddle support for transportation, to
h)
Document No. 000-55S-0001 Rev. 0
i) Sea worthy export packing as per
TECNICAS REUNIDAS SA M/S GULF STEEL WORKS 3

requirements of specification 000-55S-

0001 Rev. 0
Vessel long term storage/protection –
e.g. use of Vapour corrosion
j)
inhibitors(VCI) or other method as per
specification 000-55S-0001 Rev. 0
Provide Vortex Breakers where shown
k)
on datasheets.
Provide an optional quote per tonne for
l) the design, fabrication and painting of
access ladders and platforms.
Support clips for piping, platforms, and
m)
ladders per tonne.
n) Earthing lugs for each vessel.
o) Insulation Supports for each vessel.
Provide fireproofing supports where
p)
required, and also a price per tonne.
Dye Pen Testing (DPT), magnetic
q) Particle Testing (MPT), and Ultrasonic
Testing (UT) as required.
Provide any additional testing as outlined
r)
on our data sheets.
Include for the Internal Epoxy Lining of
Vessels V-51701, V-52701 and V56701
s) as per specification T01-S01 point 2.6.5.
or any additional internal coating where
specified on our datasheets.
Specification SK-Q01-F07 requires that
a vertical vessel with the design metal
temperature greater than 340°C, the
t)
insulation of the bottom head shall
incorporate a hot box as per SES Q01-
F23.

4 Additional Requirements
In case Vendor proposes alternate
Conformance to Vendor drawing and dates, please mark the same on the
a) data requirements, VDDR (01910-133- VDDR for review. Final dates will
001-02) be mutually agreed prior to order
placement. Vendor to confirm.
b) Any PWHT on the vessels as required.
Documentation requirements of Clause
c)
5.8 of MR
Final documentation as per Project
d)
Procedure 000-00S-0001-APP-01
TECNICAS REUNIDAS SA M/S GULF STEEL WORKS 4

Welding requirements of clause 5.3.5 of

e)
Material Requisition(MR)
Conformance to Inspection & Testing
f) requirements as per IAP-1910-0318 Rev
00, & Clause 5.4.3 of MR.
Quality requirements as per Project
g)
Procedure 500-00Z-0024
HSE requirements as per Project
h) Procedure 500-30Z-0005 Rev 0 & clause
5.7 of MR
Free access to Vendor’s shop for
i)
inspection of Scope of supply
Submit a detailed manufacturing
j)
schedule
k) Submit list of sub suppliers
Submit a deviation list in the format
attached with the requisition. In case of
l)
no deviation, Vendor to clearly state “No
deviation” herein.
Vendor to check whether all information
as listed in clause 5.10 “Information
Required with Quotation” of MR have
m)
been submitted by Vendor. In case
anything has been missed out, Vendor to
submit the same.
Spare Parts to be to paragraph 5.3.7 of
n) the requisition R-1910-0318, Include
also Two Years Operational Spares
An optional quotation is required for all
vessels starting with the prefixes V-
53….V-54….V-55 and V-56….
, These to be considered in the Lethal
o) Service, therefore would require all
Nozzles to be integrally reinforced in
accordance with ASME VIII Div I, Fig.
UW-16.1 (f-1), (f-2), (f-3) or (f-4) so that
they can be 100% radiographed.