XLPE INSULATION FOR PIPINGASTRAL jacy INSUpro CHEMICALLY CROSS LINKED CLOSED CELL EUSTON x POLYETHYLENE FOAM INSULATION INTRODUCTION Astral XLPE InsuPro insulation tubes are specially designed for plastic & metal piping system for applications in building construction and various other industries for plumbing, HVAC, chilling thermal insulation ete. Astral XLPE_ InsuPro is produced using advanced manufacturing machineries & equipment setup which is capable of manufacturing the product in line with the international norms. Highest quality raw materials, standard manufactering practices and quality management systems ensure Astral XLPE to be the best quality end-product. APPLICATION AREAS + Pipe Insulation SALIENT FEATURES + Negligible water/ moisture absorption (+90 % closed cell) - Wide operating temperature range :-40°C to H15°C - Excellent thermal insulation - Resistance to fungi & bacteria - Chemically unreactive - Stable Kvalue + Maintenance free « Fibre free & dust free + Flexible & easy to installAVAILABLE PRODUCT RANGE CLASS 1 PLAIN - 2 METRE Insulation Thickness Recommended For in Som cam aon Nominal Pipe Se | proauercode |stdPig.| Preducrcode |sta prs] Prodctcode |stapig.| COPMEBCPVE | CPvC RS) 223 | 1-062220N | 250 | 1P-ovza20n | 160 | waszazon | ns | 20emor) | 1sen0a) 27 | p-062a25n | wo | -ovaa2sn | 2 | xe2sasn | 100 | 25emq) | _20cm00) 35 1P-06.35.32.N 150 IP-09.35.32N 100 1P-13.35.32N 75 320m (1%") 25cm (") a3 Tosaaaon | 100 | -o9asaon [70 | TPreaaaon [60 | ademcna) | S2mm(n) 40 IP-06.50.40.N 90 IP-09.50.40.N 60 IP-13.50.40.N 50 - 4.0 cm (14") 541 IP-06.54.50.N 80 IP-09.54.50N, 60 |P-13.54.50N 40 5.0 cm (2") = 30 | p-0esas0n [70 | -oséason | a0 | I-ae2son | 40 : soem@) és | 1eo67545n [so | Ieopzsasn [36 | Ipsa7s05n [32 aSem e745) ao | w-oemeon | 40 | wovmeon | 2 | wrameon | 20 80cm (5) v0.0 | woenei00n [38 | weooneioon |e | iPraneioon | 16 0. em (05) CLASS 0 PLAIN -2 METRE Tnslaton Thickness peconmendea For in = — — Nome! Pipe See (| product ade |stdPig.| Producrcode |strrs,| Prodctcode [sta pig.| COP*BEPV | CPvC RS) is9 | woeieisor | 330 | w-ovieisoe | 200 | iraiesor | iso | tsemon 223 IP-06.22.20.0P 250 IP-09.22.20.0P 160 IP-13,22.20.0P nS 2.0 em (%") 15cm (4°) 287 IP-06.28.25.0P 190 1P-09.28.25.0P 125 IP-13.28.25.0P 100 25em(") 2.0 cm (%") 35 IP-06.35.32.0P 150 IP-09.35.32.0P 100, 1P-13.35.32.0P 75 3.2.em (14") 25cm (I") 234 | -0eas40.07 | 100 | -osasa0.0p | 70 | Iaaaaaoop | 60 | ademcta) | s2mm(n) 40 1P-06.50.40.0P 90 1P-09.50.40.0P 60 IP-13.50.40.0P 50 - 4.0 cm (1%4") 541 1P-06.54.50.0P 80 1P-09.54,50.0P 60 1P-13.54.50.0P 40 5.0 cm (2°) = 50 | w-0eeaso0r | 70 | wov4asoor | a0 | leraeasoop | «0 : soem@) a5 | w0e7sesor [50 | ipovzsesor [36 | ipiaysesop [32 aSem e705) 20 | woessoor | «0 | tP-ovmeoor | 2 | w-ameoor | 20 oem (9 (PS) 10.0 [i-o6:ne1000° | 35 | w-ov1t61000P | 8 | w-aneio00° | 16 (0.0 em 0P5) Note: Sizes above 4” and with different insulation wall thicknesses are available on request,‘CLASS 1 WITH ALUPET FOIL -2 METRE Insulation Thickness Recommended For 1g ore Fr am Nomina Pipe | product code |sta.pts,| PreductCode |std.Phe,| ProductCode [std P| CPMBCPVE | COCKS)! 159 1P-06.16.15.NA 330 1P-09.16.15.NA 200 1P-13.16.15.NA 150 15m (4") - 22a | w-oez220Na | aso | wova220na | 60 | psa22z0Na [m5 | 20emoe) | WemOey 2a? | v-062825Na | wo | w-ovaaasna | 5 | w-azazsna | v0 | 28cm) | 20em0e) aaa | p-oeasaona | 100 | p-ovasaona | 70 | taaaaaona | 00 | adem(i) | s2mm(e) 40 | 1-065040NA | 90 | 1P-095040NA | 60 | TPHSOAONA | 50 - 4oem(ve) 541 IP-06.54.50.NA 80 |P-09.54.50.NA 60 IP-13.54.50.NA 40 5.0. cm (2") - 50 IP-06.62.50.NA 70 IP-09.62.50.NA 40 IP-13.62.50.NA 40 a 5.0 cm (2") @5__[ 16067565NA | 50 | 1-o77565na | 26 | 1h-a7565NA | 32 eeem aA 009) ao | mosmeona | 40 | w-opsiaona | 2a | ihamteona | 20 806m 0945) 700 [1P-o6;16100Na | 35 | onneioona | | w-aneioona [16 rem (69065) ‘CLASSO WITH ALUPET FOIL 2 METRE Teuton Tek Tocommandea For Tabs ‘émm omm 3mm Nominal Pipe Si | product code |stsPha,| Productcode |sta.pha| Productcode fata pig.| COPMBCPVE | CAYCE) ise [worsen | a0 | worieison | 200 | waawison | wo | iemon) : 223 | w-oe22z00n | 250 | w.0r22200n | 0 | wsa2z200a | m5 | 2oemoe) | Wemoey 2a7 | 1p.062850a | 0 | 1p.0928250a | 125 | TP-328250a | 100 | 25em(t) | 20em(0) a5__| 1.0635320a | 150 | w-0735a20n | 100 | t-aasa20n | 75 | azemamy | semi 434 | 1P-06.43.40.0A | 100 1P-09.43.40.0A 70 IP-13.43.40.0A 60, 4.0 cm (14") 32mm (1%) 40 IP-06.50.40.04 90 IP-09.50.40.04 60 IP-13.50.40.0A 50 - 4.0 cm (14") 541 IP-06.54.50.0A 80 IP-09.54.50.0A 60 IP-13.54.50.0A 40 5.0.cm (2") - 50 |P-06.62.50.0A 70 IP-09.62.50.0A 40 1P-13.62.50.0A 40 a 5.0 cm (2") 45 _[ W-0675650a | 50 | w-o7756s0a | 26 | wsa7s6s0n | 32 een ei 8) a0 | wosnecon | 40 | w-ormieoon | 22 | th-amteoon | 20 80m 09405) 700 [1e-06;6100.08 | 36 | onnei000a |e | w-aneioo0n | 16 ro.0em (49003) Note: Sizes above 4” and with different insulation wall thicknesses are available on request.TECHNICAL INFORMATION PARAMETER ASTRAL XLPE SPECIFICATION Material (ASTM C1427) Chemically Cross Linked Closed Cell Polyethylene Foam Insuation Temperature Range (940°C to +115°C Nominal Density 30 23K/mn? Thermal Conductivity Mean Temperature ("C) _ Wim°K Keal/hrm (*C) ° 0.0318 0.027 23 0.0329 0.0283 26 0.0382 0.0328 Water Vapour Resistance Factor (\) (MEW) - (DIN - 52615) Moisture Resistance Factor (y) >9000 (for plain foam) 314000 (for AL foil faced foam) Fire Characteristics (BS.476 Part 7 and 6) (Forclass 0) a) Surface Spread of Flame: Class 1 As per BS 476 Part 7 b) Fire Propagation : Class 'O' As per BS 476 Part 6 Reaction to Fire (For class 0) Self Extinguishing, Non-toxic Ozone: Very Good Dimensional Stability: BS 4370 Part1 Change in dimension at-20° C for 4 hrs: <0.5% and at 110°C for 4 hrs: <0.5% Limiting Oxygen Index: ASTM D2863 24% ‘Compression Stregth @ 25%: ASTM D3575 0.44 Kgf/em* Resistance to Chemica ASTM C543 No characteristic change observed Tensile Stregth @ 50 mm/min: ASTM D3575 2.51 Kaf/em? Elongation at Break: ASTM 03575 133.2% Fungal Resistance: ASTM G21 No growth observed Volume %-age ofclosed cell ASTM D626 Part2 290% Sound Transmission Class for 9 mm foam with 12mmGypsum board: ASTM E4l3 / 150 140 4048 Water Absorption: ASTM C209 / ASTMCI763, <0.2% Water Vapour Permeance: ASTM E96 0.15 ng/pas.m Health & Safety Aspects CFC / HCFC Free: Dust and Fibre Free, VOC / SVOC Free Emission of Volatile Organic Compound (VOC) Negligible Applications HVAC, Textile & Building IndustryCOMPARISON OF INSUPRO XLPE & NITRILE RUBBER INSUPROXLPE + Thermal conductivity 0.032 W/m degree K . + Permeability resistance>14000 . + Zerowater absorption <0.2 . + Sturdy and easy to apply : + Inert material antimicrobial by default . + Green building rating system - low VOC . emitting CFC /HCFC free + Low fre propagation index of 5.06 : + E-84-Flame spread index smoke develop : index>16/5 (lower is better) + Euroclass SBI corner index -no dripping & . no toxic fumes + large pipe sections up to 1200 mm dia . NITRILE RUBBER Thermal conductivity 0.036 W/m degree K Permeability resistance>7000 (poor UV resist.) Water absorption 5-20% by weight Soft material, external treatment must Special antimicrobial treatment needed GBC system-considerable amount of emission Fire propagation index of 7 & above (avgmt!) E-84 -Flame spread index / smoke develop index >25/50 (lower is better) Euroclass SBI corner index -no dripping but emits toxic fumes Pipe sections up to 80 mm dia, Power of Desire %& Aconsumer validated India's Most Trusted India's Most Desired Superbrand in piping Pipe Brand based on Brand based on category for TRA's Brand Trust TRA's Brand Trust consecutive 3 years Report for the 3" time Report 2021 Authorised Dealer ASEM Astral Limited Ciso0 23: TOL REE CIN: L25200Gs1996PLCO29134 1800 233 7957 Registered & Corporate Office: Please getin touch with us between OAM to 6M on Monday to Saturday ‘except Saturday and Publ holidays yoo 207) ‘Astral House’, Bh Rajpath Club, off S.G. Highway, ‘Ahmedabad - 380059, Gujarat, India. P:+9179 66212000 F: +9179 66212121 |W: astralpipes.com ‘APT/OG2 | REWG8/2021 5c PROTEOOOR