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Purchasing and Supply Management Stting 1
Purchasing and Supply Management Stting 1
Management Samenvatting
geschreven door
Sjoerdwalen
www.stuvia.com
Introduction
- Purchasing: the management of the company’s external resources in such a way that the
supply of all goods, services, capabilities and knowledge which are necessary for running,
maintaining, and managing the company’s primary an support activities is secured under the
most favorable conditions.
- Purchasing professionals play 3 different
o Strategic: analyzing the purchasing spend, identify key and commercial suppliers, and
based upon this data, develop differentiated supplier strategies
o Tactical: based upon selected supplier strategy, standardize purchasing process,
establish effective information links with suppliers and strive for continuous
improvement of supplier performance
o Operational: secure efficient material supply from their suppliers at right time,
quality, quantity and for lowest overall cost.
Support activities
- Procurement: function of purchasing inputs (raw materials), supplies, machinery etc.
- Technology development: know-how, procedures or technology embodied in processes
- HRM: directed to recruiting, hiring, training, developing and compensations of personnel
- Firms infrastructure: supports entire set of company processes. Examples are planning,
finance and facility management.
According to Porter, the procurement should provide support to the following business activities:
- Primary activities (direct purchasing): the procurement should meet material requirements is
different manufacturing processes; Make to stock, make to order, and engineer to order.
Definition of concepts
The purchasing function is covers activities aimed to:
- Determine the purchasing specifications
- Selecting the best possible supplier and developing procedures and routines
- Preparing and conducting negotiations with the supplier
- Placing the order with the selected supplier
- Monitor and control of the order to secure supply (expediting)
- Follow-up and evaluation
Purchasing function: activities aimed t determining the purchasing specification based upon fitness
for use selecting the best possible supplier and developing procedures and routines able to do so.
Total cost of ownership: relates to the total cost that the company will incur over the lifetime of the
product that is purchased.
Sourcing: Finding, selecting, contracting and managing the best possible source of supply
Category: group of product which can be substituted for one another by a consumer
Sourcing strategy: identifies for a certain category from ow many suppliers to buy, what type of
relationship to pursue, contract duration, type of contract to negotiate for, and whether to source
locally, regionally or globally.
Partner: firm with whom your company has an on-going buyer-seller relationship, involving a
commitment over an extended period, a mutual sharing of information and a sharing of risks and
rewards resulting from the relationship.
Purchasing management: relates to all activities necessary to manage supplier relationship in such
way that their activities are aligned with the company’s overall strategies and interests.
Value chain Management: idea is that supplies are challenged to improve the (buying) company’s
value proposition technical and staff to reduce the products overall costs.
- Through improving the company’s revenue generating potential: challenging suppliers for
new product ideas and process improvements.
Introduction
Budget: serves as a vehicle for delegating activities and responsibilities to lower management level in
the organization.
- Gate-keepers: who control the flow of information from supplier towards the other members
of DMU.
The Purchasing Process
The purchasing model shows how the different purchasing activities are interrelated.
- Straight rebuy: relate to the acquisition of a known product form a known supplier
- New-task situation: when the organization decides to buy a completely new product,
supplied by an unknown supplier
- Modified rebuy: when organization wants to purchase a known supplier, or an existing
product from a new supplier
- E-procurement solution: web-enabled solution to support procurement process.
Ordering Process
- Routine buying: relates to the acquisition of a known product from a known supplier
- Purchase order /material order requisition : description of internal customer requirements
for goods and or services needed to be obtained from supplier, which will serve as the basis
for the purchase order.
E-Procurement
e-procurement solutions can be divided into three types:
- Electronic marketplace
- Electronic auctions
- Order-to-pay solutions: systems that are used to manage the ordering process, ranging from
requisition, to ordering, supplier delivery and payment.
Third type of e-procurement solutions is electronic catalogues and ordering systems: used for more
efficient ordering handling, improved logistics and improved and better-controlled payments. May be
integrate with company’s ERP-system.
By using electronic catalogue, more purchasing transaction can be brought under contract, as a result
of which the percentage of maverick buying can be reduced considerably.
It is not necessary that all purchasing processes are structured in the same way. Whether a
purchasing decision needs to be aligned exactly according the company’s agreed purchasing policies
and procedures will be decided by the strategic importance that is represents to the company.
Business alignment
Developing a purchasing and supply strategy requires a thorough understanding of the company’s
overall business policy.
Performance driven
There should consistently be looking for improving the price/value ratio of the goods and services
bought by the company. They should relentlessly seek to improve supplier performance. Constant
outlook for new promising suppliers.
Major drivers, which influence how purchasing and supply management will develop over time, are:
- Business context - Top management commitment
- Company strategy - Functional leadership
- Systems development
Introduction
The purchasing function at service providers is usually in one of the first stages of the purchasing
development model. However, a number of service companies have made significant progress in
achieving purchasing excellence. Services are not only bought by service providers, but also by
manufacturing companies. Services are difficult to translate to specifications and volume prediction.
Involvement of Purchasing
in contracting of services
- The higher the importance of the
service (critical service), the
more company experts are
involved. Internal experts may have long-term experiences with service providers, leading to
excellent interpersonal relationships. When tight interpersonal relationships between
internal customer and supplier exist, it will be difficult for nay buyer to interfere.
- If the expectations and ways of working between purchasing department and other
departments are not aligned, competence problems and friction between parties involved
will be the result. Therefore purchasing and the internal customers need to be aligned on the
role and importance of professional supplier management. An important objective may be to
seek control and good governance in all supplier relationships.
Pre-contractual stage
1. Basic design and engineering. This stage includes the activities which are required to arrive at
a technical specification of the project. i.e. feasibility of the project, functional and basic
design, which may result in more detailed project description and technical specifications
2. Tendering. This stage the buyer communicates the future project to the market. Private
companies have more freedom than governmental. Suppliers should have sufficient time in
order to prepare their proposal, risk plans and contacting their suppliers.
Contractual stage
3. Contract negotiation and closure. Most bidders wont make it to this phase. Based on a
number of competitive bids, the buyer will reselect one or two suppliers to negotiate.
Contract execution
4. Detailed project engineering and planning . After landing the contract,, the engineering
department will take care of detailed technical specifications and drawings. Based on this,
budgets are prepared for man-hour spend.
5. Subcontracting and procurement. When agreement has been reached on the main contract,
the agreements with the subcontractors and materials suppliers should be finalized. Here
there are different options. (1) choose for back-to-back agreement, to make sure all major
performance clauses of main contract are mirrored in contracts with subcontractors and
suppliers. (2) they may hose to go for best competitive bid, selecting the subcontractors and
suppliers on the lowest price possible (3) mix of previous.
6. Project execution. Project work is commenced before all contracts have been finished.
Variations in contractual agreements need to be discussed, agreed and documented.
7. Testing and delivery. As project moves beyond its major milestone, work needs to be
approved by the buyer or their representative/engineer.
8. Maintenance and guarantee period. After delivery of work, the contractor and supplier
remain liable for defects and failures
Post-contractual stage
9. Claims. Long after project has finished, legal counsels and lawyers may be busy for years to
settle claims from the buyer and or subcontractor.
Contract Models
At this stage of the contract cycle it has become clear what ype of contract will be closed with the
client. Alternatives here are:
- Construction-only contract: the contractor constructs the project in accordance with the
design provided by the client
- Design and construct (D&C): contractor designs and provides, in accordance with the client’s
requirements, plant and/or other works. (recommended for building or engineering projects
designed by the client)
- Contract for engineer-procure-construct (EPC) projects/turnkey projects : suitable for the
provision on a turnkey basis of a process or power plant, where (1) a higher degree of
certainty of final price and time is required, and (2) the contractor takes total responsibility
for the design and execution of the project, with little involvement of the client.
- Design-build-finance-maintain (DBFM) contract : contractor completes work at own risk and
gets paid on long- term payment after delivery.
- Design-build-finance-maintain-operate (DBFM-plus) contract : contractor completes and
operates work at own risk and gets paid based upon actual performance.
Basic understanding of contract models is important, since every contract defines the responsibilities
and liabilities among contract partners.
Payment terms
- Milestone payment: payments are made based upon deliveries made for each project
planning stage
- Bank guarantee: by the bank of the supplier that supplier will meet its obligation
- Concern guarantee: holding company secuers payment for agreed sum in case business unit
may fail in making payments
- Performance bond: written guarantee form a third party guarantor.
Contract governance
A contract is a vehicle to serve and facilitate the collaboration
between parties involved. The contract can be aimed at: (1)
meeting the projects objective and (2) meeting the business
objectives and strategic goals of the final customer. A
collaborative attitude towards contract management requires
careful orchestration of four dimensions of the interaction
between buyer and supplier:
- Information flow: parties need to agree on what
information will be provided by whom, at what time,
what form etc. moreover, it should be agreed what
information will be exchanged between parties during
the project.
- Goods flow: agreements on how materials will be
delivered to the work and when the work will become property of the buyer
- Cash flow: parties need to arrange for specific agreements on when payments will be mae
against what warranties.
- Relationship: the human factor is key to project success. Specific arrangements are needed
on how to improve and maintain relationship quality among all the key stakeholders involved
Non-discrimination
The principle means that it is prohibited to discriminate suppliers, directly or indirectly, on grounds of
nationality. So it may not include requirements that only national companies can delivery.
Equal treatment
The principle must guarantee that the contracting authority will not discriminate whatsoever. This
principle stipulates equal treatment of all tenderers, during all stages of the purchasing process.
There should be equal playing level for all tenderers
Transparency
The principle of public procurement transparency means that the tenderer must be selected in a
transparent manner and according to a prescribed procedure. Procurement procedures are public.
Proportionality
The principle means that requirements in the specifications and for the supplier must have an
obvious link with and be proportionate in relation to the subject matter of the contract.
Framework agreements
The contracting authorities have the possibility of implementing framework agreements. This is an
agreement between one or more contracting entities and one or more suppliers, the purpose of
which is to establish the terms of governing contracts to be awarded during a given period, in
particular with regard to price and, where appropriate, the quantities envisaged. They are used to
deal with repetitive supplier in an efficient manner.
Excluded assignments
As for every legalization, the European directives on public procurement arrange for expectations.
They may fall into two categories:
- There are contracts for which the European regime is not at all applicable and
- There are contracts for which special arrangements are made.
The first category is referred to as exclude contracts. The second category is referred to as negotiable
European contracts. The latter category will be discussed in more detail below. (notices and public
procurement procedures: procedures that public institutions need to adhere to when making
purchasing decisions. Different procedures are:
1. Open procedures 5. Negotiated procedure without prior
2. Restricted procedures publication of a contract notice
3. Competitive dialogue 6. Design contest.
4. Negotiated procedures with prior
publication of contract notice
The following public contracts are not subject to the European directives:
- Acquisition and rental of existing immovable property, unless it concerns the rental or
acquisition of building which has been specifically designed for the contracting authority
Threshold values
Threshold values: represent the purchasing volumes beyond which public institutions are obliged to
follow European legislation when making their purchase decisions. There are different threshold
values for work, suppliers and services.
Procurement Process
Defining specifications
A specification is a description of what the contracting authority intends to buy. They are important
since they have the input for the consecutive stages of the purchasing process model. It will appear,
that specifications not only will be decisive for what supplier qualification criteria to use, and what
contract award criteria to use, these will also determine the actual contract to be agreed upon with
the supplier. One of the principles to be met during a European purchasing procedure is the principle
of Proportionality. This means that the specifications and conditions should be in line with the nature
of the assignment and linked to the subject of matter. Any brand and supplier specific specifications
are forbidden.
Supplier selection
- Selection criteria are the requirements that the contracting authority will use the select all
preselected suppliers. Bid-award criteria are used to evaluate the detailed supplier
proposals. Mixing up the supplier selection criteria and award criteria is a frequently made
error in public procurement practice and, hence, the basis of many cases that have been
brought to court.
- For contracting authorities selection criteria can be divided into two distinct categories:
exclusion criteria and suitability criteria. Exclusion criteria relate to the personal situation of
suppliers and are further divided into mandatory and optional grounds of exclusions.
Mandatory exclusion criteria are participation in a criminal organization, corruption and
fraud with financial interests of the European Union and money laundry.
- Suppliers which were not selected, are to be informed about the reasons for decline.
Competitive strategy
Development in IT together with different view on purchasing (move toward procurement Porter).
Also McKinsey introduced the 7S model, which shows that apart form hard factors such as strategy,
structure and systems, companies also needed to pay attention tosoft factors such as staff, style,
skills and superordinate goals. Porter introduced purchasing – supplier management – as an
important driver of competitive performance.
manufacturing technology and other business process. Ideas and suggestions are carefully
considered ad action is taken to implement them. Suggestions are seen as source of
innovation and improvement.
8. Strategic cost management: this concept includes the identification of all costs, cost drivers
and strategies aimed at reducing or eliminating cost throughout the SC. Developing cost
models and value stream mapping are important concepts and vehicles at this stage. Idea is
that both parties work jointly. With end customer to realize cost savings.
Enabling processes
Besides giving attention to these management processes, purchasing managers also need to
recognize six enabling processes following the view of Monczka. These processes can be described as
follows:
1. Establish globally integrated and aligned purchasing and SC strategies and plans : strategic
priorities should be reflected in the incumbent purchasing strategies and plans. It is
important that rules and guidelines are available on how to developed and implement such
plans. Therefore, the templates to be used as well as how to structure the process of
decision-making should be outline top-down.
2. Develop organization and teaming strategies: purchasing strategies and plans need to be
developed in close collaboration with all stakeholders concerned, and the strategies and
plans need to be communicated and shared. In general, training and education are
mandatory in order to change the often traditional view on purchasing.
3. Deploying globalization: international companies need to pursue an international and global
approach toward their sourcing strategies. Requires good feel for other cultures
4. Develop purchasing and SC measurements: this process is aimed at developing and setting up
periodic reports to the management based on a limited number of well-chose key
performance indicators. These indicators, will relate to cost savings that have been realized,
supplier performance, lead time reduction, inventory reduction etc.
5. Develop and implement enabling IS/IT systems : to be able to produce effective purchasing
management information, investments in advanced IT systems are necessary.
6. Establish human resource development and training : company Is as good as people that
work for it. HRM is aimed at defining the right competence profiles for the purchasing
position involved, recruitment, training etc.
Kraljic’s purchasing portfolio: a matrix indicating for quadrants, represented for basic supply
strategies, based upon financial impact and supply risk represented by a specific product category. In
this approach the purchasing turnover and the supplier base are analyzed on the basis of two
variables:
- Purchasing’s impact on the bottom line of the company : the profit impact of a given supply
item is measured against criteria such as cost of materials, total cost, volume purchased etc.
the higher the volume or amount of money involved, the higher the financial impact of
purchasing on the bottom line.
- The supply risk: measured against criteria such as short-term and long-term product
availability, number of potential suppliers available, cost of changing supplier, inventory risk,
geographical distance. Sourcing a product from just one supplier without an alternative
source of supply, in general will represent a high supply risk.
Combining these variable yields a two-dimensional matrix with four quadrants. Each offering
different interest to the company:
- Strategic products: these are high-tech, high-volume which are often supplied at customer
specification. Only one source of supply which cant be changed in short term without
incurring considerable cost. Looking at the balance of power between the parties involved
one can differentiate between three different sub-segments:
o Buyer-dominated segment: requirements are in fact imposed on the supplier by the
buyer/manufacturer
The use of purchasing portfolio leads to differentiated purchasing strategy. It points out that
suppliers represent a different interest for a company.
For a buyer the product might have a different strategic importance than for the supplier. Therefore,
the Dutch windmill is introduced. This portfolio allows the buyer to mirror his view to the one used
by the supplier.
The following is a list of activities that are required when conducting a feasibility study:
- Definition of caterogy and sub-categories
- Overview of current and future purchasing spend
- Most important stakeholders and actors involved
- Analysis of current supply base
- Future company requirements and needs
- Legalization that may affect requirements and buying process.
- Overview of resourcces that are needed to build and implement detailed category sourcing
plan (identifies the sourcing strategy for a certain category)
Introduction
Products are produced by so-called contract manufacturers, to European standards. Doing business
successfully in these countries require careful preparation. Local laws on how to protect the
environment and social security are not widely developed. Child labor, long labor hours and terrible
work conditions are frequently encountered in these countries.
To increase uniformity in behavior towards the business community, a number of large companies
have become explicit on their policies with regard to ‘business integrity’ explaining their company’s
business values and regulations on matters such as conflict of interest.
Introduction
Decisions relating to purchasing price determine the cost price of a company’s product or services-
offering product to a high degree. The importance of purchasing as a function increases if rises in
materials prices cannot be automatically passed on to the customer. Price is therefore one of the
most important elements in the purchasing decision. Cost analysis techniques provide tolls to check
whether price increases announced by the supplier are justified.
Pricing Methods
Fixing the selling price is no simple matter. The supplier has to take into account many factors, a few
of which are listed below:
- The expected demand for its product
- The number of competitors in the market
- The expected development of the cost price per product unit
- The customer’s order volume
- The importance of the customer to the supplier
- The value of the product to the customer
All of these factors affect the selling or purchasing price. In practice, the following pricing metods can
be distinguished:
- Mark-up pricing: a fixed percentage mark-up to the cost price. This does not take
competitors into account, nor it acknowledge developments in the demand of product.
- Target-return pricing: the price is determined based on the amount of profit that should be
realized. Based on the fixed and variable cost and the expected selling price, the required
sales volume is calculated. (calculate BEP, then based on profit that is to be made, the
required extra volume is determined.
- Perceived value pricing: general rule in marketing is that you do not base your selling price
on the cost price of the product, but rather on what the market can bear. Often used for
well-known brand articles and industrial products
- Value pricing: the company tries to win customers by charging them fairly low prices for high-
quality offerings.
- Going rate pricing: the firm bases its rice largely on competitors price. The firm might charge
the same amount more, or less, than major competitors. Market leader sets the price.
- Auction type pricing: reverse auctions etc.
One special characteristics of pricing policies for industrial products is the discount policy which is
applied. Some authors differentiate between the following discount practices:
- Payment discount - Geographical discount
- Quantity discounts - Seasonal discount
- Volume bonus - Promotional discount
Wwhen conducting an analysis of the supplier’s cost structure buyers should create detailed
knowledge about:
1. The supplier’s materials cost 4. Transportation and distribution cost
2. Direct labor cost 5. Indirect cost and so on.
3. Energy consumption and CO2
emission rights,
As a general rule, the higher the share of the fixed costs in the cost price of the end product, the
greater the supplier’s price elasticity.
The knowledge is clearly of vital importance to the buyer. Anticipating the supplier’s learning
experience, he can negotiate price reductions in the future. The learning curve is preferably used in
the following situations:
- Wen it concerns customized components, manufactured by a supplier to the customer’s
specification
- When large amounts of money are involved (so that the costs which must be incurred to
apply the technology in question can be recovered
- When the buyer cannot request competitive quotations, which leads the buyer to single
sourcing
- When direct labor costs make up an important part of the cost price of the product be
produced.
Supplier Assessment
Level of assessment
The growing role of suppliers in the company’s business chain increases the need for objective
assessment of supplier performance. The buyer must also want to determine whether a suppler is
sufficiently equipped to live up to the company’s longer-term requirements and needs.
Laseter (1998) did provide an interesting framework that may hep buyers identify the most
important cost drivers for their commodities:
Financial assessment
The financial assessment of suppliers is
carried out on the basis of annual financial
reports.
Supplier Development
Supplier assessment and developing cost models are aimed at improving the performance of
suppliers in their relationship with the buying organization.
In order to develop differentiated supplier strategies, companies have segmented their suppliers into
distinct supplier segments.
- Suppliers best choice: for such a customer, suppliers are prepared to invest in the
relationship resulting in a better product and service, allowing the customer company to
make a difference in its end-user and customer markets, irrespective of the business cycle. In
doing so, several actions are required:
1. Purchasing professionals need to provide their suppliers consistently with honest
and clear feedback on their performance.
2. It will be needed to check how satisfied a supplier is with its relationship with the
customer company. This is why a limited number of ompanies have started to
conduct periodic supplier satisfaction suverys.
For a purchasing professional to develop its suppliers to a high level, the following three types of
action:
- Supplier suggestion program: the buyer actively solicits
ideas for improvement from suppliers. May relate to
new product design, current product design, operational
processes, quality assurance etc.
- Supplier development: aims to engage with the suppliers
on the business long-period price-reduction business
model with the objective to create value for both the
customers as the suppliers
- Supplier satisfaction survey: developing a close,
collaborative relationship between business partners
requires that expectations between al stakeholders
involved are made explicit.