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TL 52451 en
TL 52451 en
Issue 2013-11
Class. No.: 50242
Descriptors: paint, paintwork, surface protection, multicoat paint, metal part, decorative, top coat, wiper arm, roof
rails, pillar trim, paintwork on chrome surfaces
Preface
This standard has been revised in collaboration with Porsche and supersedes Porsche Technical
Supply Specification PTL 75201), issue 2008-02. Earlier issues of PTL 7520: 1979-04, 1979-10,
1981-01.
Previous issues
TL 52451: 1996-06, 1998-07, 2003-05, 2008-08
Changes
The following changes have been made to TL 52451: 2008-08:
– Section 1 "Scope" expanded
– Section 2 "Description" changed
– Section 3.1 "General requirements" supplemented
– Porsche standards and requirements supplemented
– Table 1 expanded
– Table 2 supplemented and updated
– Footnotes changed
– Applicable documents updated
All rights reserved. No part of this document may be provided to third parties or reproduced without the prior consent of one of the Volkswagen Group’s Standards departments.
© Volkswagen Aktiengesellschaft VWNORM-2012-05q
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TL 52451: 2013-11
1 Scope
This standard applies to paintwork on exterior add-on parts with metallic substrate that are in the
visible area and thus must fulfill predominantly decorative and functional requirements, e.g., roof
rails, wiper arms, step, styling bar, pillar trims, chrome-plated and subsequently painted decorative
parts.
2 Description
Paintwork as per TL 52451, where necessary with additional specification of the surface protection
as per VW 13750 or for Porsche AG as per VW 96075 (Porsche standard PN 11011) (partially de‐
viating surface indicators).
Example 1: Paintwork requirements as per TL 52451
Structure surface protection Ofl-x630 (cathodic electrocoating) as per
TL 260 + powder top coat
Example 2: Paintwork as per TL 52451
Structure 1a + 3a + 3b as per table 1
Example 3: for Porsche packages
Structure Ofl-x603 (PTL 75182)) + powder top coat
3 Requirements
3.2 Appearance
The parts must have a uniform appearance over their entire surface and comply with the drawing
requirements, the color standard, as well as the visual properties as per table 2. Pores, cracks, and
other flaws that adversely affect the specified appearance are not permissible. Deviations from this
must be specified in the drawing.
Gloss level, color, and structure are documented in the first-sample or development-sample test re‐
port (incl. tested components or test plates).
Table 2
No. Property Requirement
1 Visual properties
1.1 Reflectometer value As per color template
as per DIN EN ISO 2813
1.2 Colorimetric evaluation As per VW 50195 in the as-received condition
1.3 Visual evaluation As per Test Specification PV 1065;
The following applies to Porsche AG: As per VW 96386 (Porsche
Test Specification PPV 4025) in the as-received condition
1.4 Structure (standard values for dark, high- Horizontal surfaces: Vertical surfaces:
gloss colors), long wave <5 long wave <13
"wave-scan plus" measuring system short wave 10 to 25 short wave 10 to 30
, measurement as per the manufacturer's The following applies to Porsche AG: Paint structure as per
specifications a) VW 96185-1 (PTL 5540-1)
2 Adhesion
2.1 Cross-cut test Cross-cut test characteristic value ≤1
as per DIN EN ISO 2409 b) c)
2.2 Stone-chip resistance Characteristic value ≤1,5 between the coats of paint with indication
of the overall structure as per of the main separation plane; isolated penetration points reaching
DIN EN ISO 20567-1, method B c) the substrate are permissible, but paint flaking is not permissible.
a) Top coats with a reflectometer value of ≥70 at 60° as per DIN EN ISO 2813 are defined as high-gloss paints.
b) In the case of cross-cut test characteristic values >1, the result must be verified by means of further adhesion tests (e.g., stone-
impact test).
c) Tesa 4657 must be used as the adhesive tape.
d) Deviating from this, wiper arms are evaluated as per TL 934.
e) Impact test as per DIN ISO 4532, however, with a specified testing force of 90 N on a rigid base plate.
f) High-gloss coatings must be cleaned with a paint cleaning agent before the evaluation; matte coatings must be cleaned with an
aqueous solution containing tensides.
g) For high-gloss paintwork: Reference clear coat ALD 069 050, made by BASF; reference sheets are available from Volks‐
wagen PMP-L/C2.
4 Applicable documents
The following documents cited in this standard are necessary to its application.
Some of the cited documents are translations from the German original. The translations of Ger‐
man terms in such documents may differ from those used in this standard, resulting in terminologi‐
cal inconsistency.
Standards whose titles are given in German may be available only in German. Editions in other
languages may be available from the institution issuing the standard.
DIN EN ISO 2810 Paints and varnishes - Natural weathering of coatings - Exposure and
assessment
DIN EN ISO 2812-3 Paints and varnishes - Determination of resistance to liquids - Part 3:
Method using an absorbent medium
DIN EN ISO 2812-4 Paints and varnishes - Determination of resistance to liquids - Part 4:
Spotting methods
DIN EN ISO 2813 Paints and varnishes - Determination of specular gloss of non-metallic
paint films at 20°, 60° und 85°
DIN EN ISO 4623-2 Paints and varnishes - Determination of resistance to filiform corrosion -
Part 2: Aluminium substrates
DIN EN ISO 4628-1 Paints and varnishes - Evaluation of degradation of coatings - Designa‐
tion of quantity and size of defects, and of intensity of uniform changes
in appearance - Part 1: General introduction and designation system
DIN EN ISO 4628-8 Paints and varnishes - Evaluation of degradation of coatings - Designa‐
tion of quantity and size of defects, and of intensity of uniform changes
in appearance - Part 8: Assessment of degree of delamination and cor‐
rosion around a scribe or other artificial defect
DIN EN ISO 6270-2 Paints and varnishes - Determination of resistance to humidity - Part 2:
Procedure for exposing test specimens in condensation-water atmos‐
pheres
DIN EN ISO 9227 Corrosion tests in artificial atmospheres - Salt spray tests
DIN ISO 3696 Water for analytical laboratory use; specification and test methods
DIN ISO 4532 Vitreous and porcelain enamels - Determination of the resistance of
enamelled articles to impact - Pistol test
German Association of Quality Management in the Automotive Industry; Decorative Surfaces of
the Automotive External Fittings and Functional Parts in the Internal and Externals of
Industry (VDA) Automobiles
volume 16
ISO 554 Standard atmospheres for conditioning and/or testing; Specifications
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TL 52451: 2013-11
Appendix A (informative)
Table A.1
Primer coat
Paint manufacturer
Trade name (product number), product data
sheet
Water/solvent; one-component/two-component,
powder
Binder base
Baking temperature
Baking duration
Desired coat thickness
Application method