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Guangdong Aipower Energy Technology Co.

, Ltd
-----------------------------------------------------------------------------------------------------------------------

USER’S MANUAL
DC Charger EVSED series
(Special version for EVSED60A‐2Q)

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Guangdong Aipower Energy Technology Co., Ltd
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Preface

Thank you for using the DC charger EVSED series, and the user’s manual is
special for the model EVSED60A‐2Q. Please read this manual carefully
before using the product and ensure installation and operation follow the
manual. Please keep the user's manual in a safe place for future
maintenance or reference during the operation.

The charger has been subject to strict quality control before leaving the
factory. You can use it with confidence. If you have any difficulties or problems,
please contact us.

This manual is copyright to and owned by the manufacturer.

It may not be released in part or full without our written permission. We


reserves the right to revise the contents of this manual. Due to the upgrade
of the product, the contents of this manual may be modified and adjusted
without notice. You can obtain relevant information through our sales
channels and customer service. This manual is a general manual for
DC charger. Please refer to the machine for actual data if there is a
discrepancy with the actual product.

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Guangdong Aipower Energy Technology Co., Ltd
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Content
1. Product overview ............................................................. 4

2. Announcements .............................................................. 4

3. Technical parameters ....................................................... 5

4. Service enviroment ...........................................................5

5. Installation ........................................................................ 6

6. Preparing for use ..............................................................7

7. Operating instruction ........................................................ 8

8. Transportation and preservation…..........................…...10

9. General troubleshooting………................………..…..…11

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Guangdong Aipower Energy Technology Co., Ltd
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1.Product overview

The DC charger shall comply with GB/T18487.1-2015 and

corresponding communication standards GB/T 27930-2015, GB/T

34657.1-2017 and GB/T 34658-2017. The communication

protocol with central management system (CMS) is in compliance

with OCPP 1.6 based on ARM architecture and Linux / Android

platform.

Nomenclature:EVSED60A-2Q
ED DC charging pile

60 Rated output power:60kw

2Q DC output with one charging connector

2. Announcements
I. Install, maintain and repair the DC charger under power OFF.
II. Non-professionals are forbidden to open the door when the power is on.
III. Don’t try to remove the connector during charging.
IV. Press the emergency stop button when abnormal operation.
V. Do not stack sundries at the bottom and back of the charger to block the
ventilation.
VI. Dedust the inside every month, especially for the strainer.
VII. Check the SPD every month, which is in the back of the charger. Replace
the SPD when the indicator is in red.

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Guangdong Aipower Energy Technology Co., Ltd
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3. Technical parameters
Item
EVSED60A-2Q
Number
Input rating AC480V 3 Wye 180A max
Number of phase / wire 3ph/ L1, L2, L3,PE
Power
Power factor ≥0.99
input
Current THD <5%
Efficiency ≥95%
Output power 60kW (2GUN)
Power
Output rating DC200V-750V DC
output
Output accuracy <0.5%(voltage and current)
Over current, Under voltage, Over voltage, Resid
Protecti
Protection ual current, Surge protection, Short circuit, Over t
on
emperature, Ground fault
LCD Display 7” touch screen
English/Chinese (Other languages available upon
Support language
User int request)
erface &
control Charge option Card swiping start/Password Start

Communication mode 4G/Ethernet/WiFi

Operating temperature -30 ℃to+50℃ (derating when over 50℃)

Environ Storage temperature -40 ℃to+70℃


mental Humidity < 95% relative humidity, non-condensing
Altitude Up to 2000 m (6600 feet)
Protection grade IP54
Cooling Mode Forced air cooling
Mechani Charging cable length 5m
cal Dimension (W*D*H)
840*400*1522mm
mm
Weight 220kg

4. Service environment
I. Operation temperature: -30⁰C...+50⁰C
II. RH: 5%...95%
III. Attitude: <4000m
IV. Installation environment: without strong magnetic interference.
V. Peripheral space: >0.1m
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Guangdong Aipower Energy Technology Co., Ltd
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5. Installation

5.1 installation condition


I. The charger should be installed on a flat concrete foundation,
with a cable entrance reserved.
II. The vertical inclination is less than 5%.
III. Fix the bottom of the charger by eight M8 screws embedded in
the foundation.
IV. Keep at least 100cm spacing around the charger for heat
dissipation and operation

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Guangdong Aipower Energy Technology Co., Ltd
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5.2 Electrical connection

The electric supply system is 480VAC 3 phase Wye. Connect the


external cable to the internal terminals according to the symbol, L1, L2,
L3 and PE (earthing).

Cross area of cable:


Power of charger Cross section area
60kW 3*35mm2+2*95mm2( L1 L2 L3+PE)

6. Preparing for use


I. Insure the input circuit breaker in clause 5.2 is OFF.
II. Check the earthing is correct and the input voltage is correct.
III. Close the two circuit breakers in the front door to ON.
IV. Check the door is locked correct.

6.1 Indication lamp status description

Serial Indication lamp Functional mode


number
1 Warning yellow light Abnormal equipment, fault alarm

The green light is always on, charging;


2 Dilute green light
Green light flashing, charging connection or completion

3 Power supply red light Standby, charging service is available.

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Guangdong Aipower Energy Technology Co., Ltd
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7. Operating instruction
User instructions
1:Insert the connector into the EV inlet.

2:The card needs to be swiped to start charging .

When you want to stop charging halfway ,press the reminder to swipe the
card again.

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Guangdong Aipower Energy Technology Co., Ltd
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3: System Automation and Automobile Communication with the car and starts
charging.

4: Real-time Charging Information.


When the car battery is full, which will stop charging automatically, the
bill is displayed at the end of the order, Please plug the charging gun back into
the side socket of the device.

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Guangdong Aipower Energy Technology Co., Ltd
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If an error occurs, the charging will automatically end too and an error
message will be displayed.

8. Transportation and preservation


I. It is recommended to use a forklift for loading work.
II. Do not stack the charger during transportation.
III. Please bundle the equipment securely during transportation to prevent
dumping.
IV. Please keep the outer packaging of the equipment until the installation
site, so as to protect the charger’s enclosure.
V. Keep the packaging film of the device when long-term storage for
moisture protection.
VI. The charger must be erected to prevent tilting or lying on the side.
VII. Prevent heat source away to the charger.
VIII. Store the equipment indoors, keep the environment dry and ventilated,
and keep away from the water source.

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Guangdong Aipower Energy Technology Co., Ltd
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9. General troubleshooting

No. Fault Solution

1. Open the rear door and check the power wiring and
contacts.
1. No display 2. Open the front door and check the contacts of the
touch screen 2-pole power connector.

3. Check the emergency stop button. If pressed,


release in the direction of the arrow.
4. Check whether the contact point between the
charging connector and EV is good.
5. Open the front door and observe whether the power
2. indicator of the power module is always on.
Unable to charge
6. Open the rear door and check whether the input
power of the power module is in good contact.
7. Check the corresponding circuit breaker of the
power module at the bottom of the cabinet trip.

8. Open the rear door and check the failure of the


corresponding DC contactor of the charging
3. connector with a multimeter.
No output during charging
9. Open the rear door and check the corresponding
fuse of the charging connector with a multimeter.

4. Insulation error 10. Check whether the insulation of DC bus is normal.

11. Open the rear door and check whether the RS485
5.
Meter communication failure connector of the instrument is in good contact.
12. Check whether the upstream circuit breaker is in
good condition.
6. The user's power supply trips
13. If the rated current is too small, replace the
frequently
upstream circuit breaker with a higher rated current.
Warning:
Unplug the charging connector before carrying out electrical maintenance work!
Before electrical maintenance, be sure to cut off the circuit breaker of charger cabinet and upstream circuit
breaker!

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