REPORT NO.

:
INSPECTION AND TEST REPORT
FOR PAD LEVEL CHECK LIST PAGE : OF

PROJECT: JOB NO. :

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name :

Tolerance : Tolerance :
0o

Drawing : Drawing :
Actual : See below table Actual : See below table 8 1
8
Pad Elev. 2
Anchor bolt Projection

270o 7 90o

3
6
4
Foundation 5

Pad Elevation 180o

No Elevation No Elevation
1 16
2 17
3 18
4 19 Bolt Dimension Check
5 20 No Projection No Projection
6 21 1 11
7 22 2 12
8 23 3 13
9 24 4 14
10 25 5 15
11 26 6 16
12 27 7 17
13 28 8 18
14 29 9 19
15 30 10 20
Remark

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Subcontractor Contractor Client

Name

Signature
Date
Form No.: ITR-MFH-001
 INSPECTION AND TEST REPORT FOR REPORT NO. :
HEATER FRAME / CASING ALIGNMENT
(1/2) PAGE : OF

PROJECT: JOB NO. :

Area / Unit : Date :
Location : Subcon. Name :

Equipment No. : Equipment name :

Ref. DWG No. :

1. VERTICALITY (See ITR-MPK-003)

DIRECTION Top Bottom Deviation Remark

0
90
180
270
Acceptance tolerance : ± mm (1/1000mm)

2.ELEVATION (See ITR-MPK-003)

DIRECTION Top Deviation Remark

0
90
180
270
Acceptance tolerance : ± mm (1/1000mm)

3. OVALITY

DIRECTION Top Bottom Deviation Remark

0 - 180
90 - 270
Acceptance tolerance : ± mm (1/1000mm)

4. Panel Bolt Tightening (Torque)

5. Washer Plate Welding

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Subcontractor Contractor Client
Name

Signature
Date
Form No.: ITR-MFH-002
 INSPECTION AND TEST REPORT FOR REPORT NO. :
HEATER FRAME / CASING ALIGNMENT
(2/2) PAGE : OF

PROJECT: JOB NO. :

0'

270' 90'

180'

Verticality Check

Elevation Check
Form No.: ITR-MFH-003
 REPORT NO. :
INSPECTION AND TEST REPORT FOR
STACK VERTICALITY PAGE : OF

PROJECT: JOB NO. :

Area / Unit : Date :
Location : Subcon. Name :

Equipment No. : Equipment name :

Ref. DWG No. :

TOP REF. POINT

0o

270o 90o

180o

1. VERTICALITY

Direction Bottom Reference Point Result

Accetance Tolerance : ± mm (1/1000mm)

Maximum Tolerance : 25 mm/15 mtrs.

2. INSTALLED HEIGHT
Specified Measured
Direction Difference Result
Dimension Dimension

Accetance Tolerance : ± mm (1/1000mm)

Maximum Tolerance : 25 mm/15 mtrs.

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Subcontractor Contractor Client
Name
Signature
Date
Form No.: ITR-MFH-004
 INSPECTION AND TEST REPORT REPORT NO. :
FOR REFRACTORY WORK
(CASTABLE) PAGE : OF

PROJECT: JOB NO.:

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name

Inspection Result
No. Description of Activity Remarks
Accept Reject
1 Preparation
1.1 Layout of Anchor
1.2 Weld of Anchor (Hammer Test)
1.3 Surface Preparation Manually
1.4 Wrapping of Ceramic Fiber Paper
1.5 Fitting of Plastic Caps to Anchor Tips
1.6 Cleaning of Tools
1.7 Assembling of Scaffoldings

2 Application
2.1 Application Method
2.2 Quantity of Installed Material (kgs)
2.3 Amount of Water for Pre-moistening (wt %) Approx. 5%
2.4 Type of Mixer
2.5 Type of Gunning Machine
2.6 Curing Temp (oC) (10 - 32 oC)

3 Inspection
3.1 Thickness of Refractory
3.2 Visual Inspection (Finishing and appearance)
3.3 Hammer Test

Tolerance :

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Sub-contractor Contractor Client

Name

Signature
Date
Form No. : ITR-MFH-005A
 INSPECTION AND TEST REPORT REPORT NO. :
FOR REFRACTORY WORK
(CERAMIC FIBRE BLANKET) PAGE : OF

PROJECT: JOB NO.:

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name

Inspection Result
No. Description of Activity Remarks
Accept Reject
1 Preparation
1.1 Layout of Anchor
1.2 Weld of Anchor
1.3 Surface Preparation (Bituman Coating)
1.4 Blanket Dimensions Check
1.5 Cleaning of Tools

2 Application
2.1 Application Method
2.2 Amount of Material Installed as per drawings
2.3 Joint installed as per drawing
2.4 Washer plates are placed to Anchors

3 Inspection
3.1 Thickness of Ceramic Fibre Blanket
3.2 Density of Ceramic Fibre Blanket
3.3 Visual Inspection (Appearance)
3.4 As per drawing check the Lapping Joints

Tolerance :

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Sub-contractor Contractor Client

Name

Signature
Date
Form No. : ITR-MFH-005B
 INSPECTION AND TEST REPORT FOR REPORT NO. :
WELDING OF RADIANT COIL & CROSSOVER PIPING PAGE : OF

PROJECT: JOB NO.:

Area & Location : Equipment Name :
Reference DWG No.: Equipment No. :
Item 1 Item 2
Inspection Result
Material Spec. Material Spec.
Joint No. or Item Thickness Thickness Welder ID Fit Up Welding NDE PWHT Remarks
Description
P No. P No. Accept Reject
WPS No. Rev. No.

Tolerance : Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Subcontractor Contractor Client
Name

Signature
Date
Form No.: ITR-MFH-006
 REPORT NO. :
INSPECTION AND TEST REPORT
FOR FIELD LEAK TEST (1/2) PAGE : OF

PROJECT: JOB NO. :

Area / Unit : Equipment No. :
Location : Equipment Name :
Inspection / Test Date : Notification No. :
Ref. Drawing No. : Subcon. Name :

Pressure (Kg/cm2) Operation : Design : Test :

Method □ Hydro □ Pneumatic □ Visual □ Service □ Others

Test Fluid □ Potable Water □ Sea Water □ Air □ N2 □ Others

Pressure Gauge No. Gauge No.1 (Lower) : Gauge No.2 (Higher) :

Holding Time Spec : Actual :

No. DWG. No. Rev. Remark

* Test Package No. as per equipment No.

* Safety relief valve should be installed.
* Water analysis report should be attached for SS Piping test.

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Subcontractor Contractor Client
Name

Signature
Date
Form No.: ITR-MFH-007A
 REPORT NO. :
INSPECTION AND TEST REPORT
FOR FIELD LEAK TEST (2/2) PAGE : OF

PROJECT: JOB NO. :

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name :

No. DWG. No. Rev. Remark

Form No.: ITR-MFH-007B
 REPORT NO. :
INSPECTION AND TEST REPORT FOR
FIRED HEATER GROUTING PAGE : OF

PROJECT: JOB NO. :

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name :

Inspection Result
No. Description of Activity Remarks
Accept Reject
1 Foundation Chipping Condition
2 Foundation Cleaning Condition
3 Formworks
4 Foundation Wet Condition
5 Grouting Works
a) Grout Material and Water Ratio
b) Mixed Grout Temperature
c) Casting Method
d) Finishing Works
6 Curing of Grout at site
7 Cube sample
a) 3 Days
b) 7 Days
c) 28 Days

Tolerance :

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Subcontractor Contractor Client

Name

Signature
Date
Form No.: ITR-MFH-008
 REPORT NO. :
INSPECTION AND TEST REPORT
FOR CONVECTION MODULE PAGE : OF

PROJECT: JOB NO.:

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name

Column Location Member Torque Result

Item Elevation Bolt Dia Remarks
A/B G - Line Description Valve(kgf.m) Acc. Rej.

Tolerance :

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Sub-contractor Contractor Client

Name

Signature
Date
Form No. : ITR-MFH-009
 INSPECTION AND TEST REPORT REPORT NO. :
FOR FINAL INSPECTION
(FIRED HEATER) PAGE : OF

PROJECT: JOB NO.:

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name

Inspection Result
No. Description of Activity Remarks
Accept Reject
1 Pad level inspection
2 Column plumbness inspection
3 Bolt of Size, type, material & torque test
4 Field Welding Inspection
5 Column, beam and bracing are properly installed
6 Grating, stair ways, handrails etc. are in place
7 Finishing of grouting work
8 Paint touch - up
9 Fire Proofing
10 Insulation
11 Instrument panel with line and cable connection
12 Burners with pilot lines

Tolerance :

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Sub-contractor Contractor Client

Name

Signature
Date
Form No. : ITR-MFH-010
 REPORT NO. :
INSPECTION AND TEST REPORT
FOR RADIANT COIL INSTALLATION PAGE : OF

PROJECT: JOB NO.:

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name

Inspection Result
No. Description of Activity Remarks
Accept Reject
1 General
1.1 Line size correct
1.2 Material correct
1.3 Ensure Welding Procedure, Welders Qualification and
Usage of Correct WPS
1.4 Fit-up inspection prior to welding and root runs
1.5 Welding and NDE complete
1.6 Visual inspection of completed weld
1.7 Line slope and location per drawing
1.8 final installation inspection of Coil / Piping
1.9 Hydro. Test / Pneumatic Test
1.10 Flushing, System drain and drying

2 Pipe Support
2.1 Field supports installed
2.2 Spring hangers properly installed

3 Gasket & Bolts

3.1 Correct type
3.2 Correct material / isolation gaskets

4 Temporary Items for Test

4.1 All temporary pipes spools installed
4.2 Test blinds thickness & welding
4.3 Pressure gauge calibration

Tolerance :
Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Sub-contractor Contractor Client

Name

Signature
Date
Form No. : ITR-MFH-011
 REPORT NO. :
INSPECTION AND TEST REPORT FOR
POST WELD HEAT TREATMENT (HEATER) PAGE : OF

PROJECT: JOB NO. :

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name :

Specification : Procedure No. : Rev. :

Chart No. : Unrestricted Heating Up to : ℃
Recorder Type & Sr. No. : Recorder's Call ID. :
Heating Rate (Max) : ℃/Hr Holding Temp : ℃
Holding Time (Min) : Hr Cooling Rate :(max) ℃/Hr
Controlled Cooling Up to : ℃ Chart Speed :

Color of Heater No. Joint Th'k Hardness Result

TC Pipe Size Material
Chart Description of Joint No. (mm) Test
Acc. Rej.

NOTE : Description of Joints - Radiant Coil / Cross over Joint / Convection Tie Joint etc.
Tolerance :

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Subcontractor Contractor Client
Name

Signature
Date
Form No.: ITR-MFH-012
 INSPECTION AND TEST REPORT REPORT NO. :
FOR PMI PAGE : OF

PROJECT: JOB NO. :

Area / Unit : Equipment No. :

Location : Equipment Name :

Inspection / Test Date : Notification No. :

Ref. Drawing No. : Subcon. Name :

Equipment Model : Specification :

Calibration Status : Procedure No. : Rev. :
Material : Acceptance :
Location of PMI Measured Composition Result
Description Remark
Base Metal / Weld Mn Cr Mo Ni Acc. Rej.

Tolerance :

Inspection Result : □ Accept □ Conditionally Accept □ Reject

Inspection by Subcontractor Contractor Client

Name

Signature
Date
Form No.: ITR-MFH-013