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14FM Bugs Text
14FM Bugs Text
14FM Bugs Text
9
,
315999"007062
14
FM BUGS
TO
BUILD
by
Colin Mitchell
by
The answer is not to let anyone borrow. You can take it from
me, you will never see it again - or the borrower I
This will be the last printing for "FM Bugs" etc so be warnedl
Look after your copy.
You will notice the projects have been presented In order of
complexity, with the simple bugs at the beginning and working
through to more complex designs. If you are just starting in this
field, suggest you build some of the simple circuits first and
I
First Printing 1991
get to understand how they work. Each project adds a new
feature to the design and you can see how the efficiency and
range Increases as you work though the book.
©Colin Mitchell, PuMMmt,!
The projects introduce surface-mount technology as well as a
grounding in miniaturisation. FM transmitters are so effective 301191 • 48 - 20k 150993 -43- 20k
that they have become one of our most popular kits. Providing
you don't increase the supply voltage above that specified, or All the projects* t feb^ae weH as further oopies of "14 FM
transmit on top of a commercial radio station, you will not
interfere with anyone else and you can use the bugs for ad kinds
of field work, picking up the sounds of the bush, talking between
two parties or monitoring your own property.
TALKING ELECTRONICS,
35 Rosewame Ave.,
know you will have lots of fun so 111 leave it to you to pick out
I
Colin.
rt*l***~.^
rTiniea I*.
in
l.Mi<ntli/> W..,
Australia oy ndnllna
Ill ***************
wosiernpon rriming
Parts &2 PC:
15m MINDER
A person minder with 15 metre range Fully
transmitter PC board 01
receiver PC board only
You will also need th
Meter to test the transml
Have you seen PANIC BUTTONS for into the garden or street
etc. If the
the elderfy? They are about the size of receiver placed at the front or back
is TRANSMITTER PARTS
ARTS LIST
the cap of a pill bottle and generally entrance of a building, the alarm will be 1 - 470R
placed around the neck or fitted to the triggered when the transmitter comes 1 - 10k
wall near a toilet or shower. within a few metres and this will save 1 - 100k
When the button is pressed, a signal is calling out a search partyl
transmitted to a nearby receiver to sum- The above situations actually describe 1 - 2M2
mon a nurse or relative. two different systems - as you will see in
trimmer cap
This allows the patient to get im mediate a minute. Commercial panic alarms 1 - 3p3 ceramic
attention without having to call out and have one of these features but not both. 2 - 5p6 ceramics
provides freedom to move around a With our 1 5m Minder, you can change 1 - 100n ceramic
house or nursing home. the operation from monitoring within a 1 - 2p - 10p air trimmer
The manufacturers these systems
of 1 5metre radius to monitoring when the
1 - 47u1dv electrolytic
transmitter enters the 15 metre field. 1 - 32kHz watch crystal
claim a range of about 30 metres but
when worn on the body the range is As with any system, where you are 3 - 1N 4146 signal diodes
reduced to about 1 5 metres. The direc- monitoring a life-saving situation, you
1 - SPOT mini sttde switch
tion of the transmitter in relation to the must use it as a back-up ONLY and not
1 - PC mount push burton
1 - 9 turn RFC enamelled wire 3mm dia
receiver is also important and it is best rely on it to do the job totally. It must also
1 - 74HC14 IC or 4584 -not74c14
to have it face the receiver. be tested regularly to make sure every-
thing operating correctly.
1 - 2N 3563 RF transistor
But there's one hidden disadvantage is
1 - 2-'N'ceU battery holder
with this type of set-up. The wearer does
not know if he or she is within range of
THE TRANSMITTER 2 - -N'oells
The transmitter is designed to produce 1 - 14 pin IC socket
when an emergency call is
the receiver
a short 32kHz tone every 9 seconds and 5cm red and 5cm black hook-up wire
made. '
this cancels a timing circuit in the 1 - 5 turn coil for Field Strength Meter
To overcome this problem we have receiver. If two of these resetting pulses 1 - PP-12MINDER CASE
designed a circuit that is constantly are not received, the receiver considers 1 - 15m MINDER Transmitter
monitoring the transmitter so that if it
gets out of range, the monitoring station
the transmitter is out of range and ac- PC board
tivates the alarm.
is notified within about 25 seconds.
A "panic button" on the transmitter over-
By providing this feature, the transmit- rides the monitoring situation and Starting from the left, we have a tow-
ter canbe used for monitoring with 1 00% sounds the alarm when the button has frequency oscillator. This consists of an
effectiveness. This is important where been pressed for 2 seconds. inverter between pins 1 and 2 and a few
the patient has a tendency to move passive components.
The transmitter circuit consists of 4 sec-
around, especially those who wander off These components set the frequency
tions.
14 FM BUGS TO BUILD 5
R
so that the output of the gate is HIGH for RFC does not play a critical part in set- coil can be fitted.
about 9 seconds and LOW for about 1 1A ting the frequency so the spacing of the This coil is included in the Minder kit so
second. This uneven mark-space ratio is turns are not critical. that the modification can be made to
created by the 680k and 470R/diode The crystal is not a polarised device those FSM units that have already been
combination. The 47u takes a long time and can be fitted either way around. purchased.
to charge via the 680k resistor and input Set the air trimmer to mid capacitance To detect RF
from the transmitter, the
pin of the inverter is tow for about 9 inreadiness for testing and connect the search coil is placed near the printed
seconds. The output is high during this battery box via two short lengths of hook- circuit coil and the panic switch pressed.
time and the gating diode prevents the up wire. This will allow the transmitter to operate
signal from the second block reaching continually.
the buffer. TESTING THE TRANSMITTER You will need to be fairly close and
When the voltage on the 47u reaches The Minder is designed to operate at
maybe touching the transmitting coil to
2/3 of rail voltage, the schmitt inverter
303MHz and to test its operation we
get a full scale dip on the meter. This will
changes state and the output goes low. need to build the Field Strength Meter.
prove the transmitter is working.
This allows the tone to pass into the This project is covered in Security
Devices, P 13 and a UHF probe is con- Release the panic button and the circuit
buffer and also the transmitter stage. revert to its normal mode of turning
will
nected to the front end to detect the high
At the same time the 47u is rapidly on for about 1/4 second every 9
frequency.
discharged by the 470R (and the diode seconds. Check the operation of this
in series with it). This takes about 1/4
As presented in Security Devices, the
part of the circuit by measuring the time
second and the cycle repeats. between the pulses and make
The second block is a simple os- sure it is not longer than 10
using a 32kHz watch crystal
cillator
MODES OF OPERATION: seconds. When the circuit
and a Schmitt (between 1 Minder & Panic Mode:
inverter .
produces RF, the needle on the
pins 3 and 4). The equipment constantly monitors the wearer. Trans- multimeter will move only a
The output of this oscillator feeds mitter on/off switch: ON. Receiver Sw 'A' OFF. small amount due to the short-
into a buffer stage (between pins 5 2. Panic Mode ONLY: ness of the beep, but you can be
and 6). The signal is prevented Equipment does not constantly monitor wearer. Alarm assured the transmitter is
from reaching the buffer by the ac- sounds when panic switch is pressed. Transmitter on/off producing full power as this has
tion of a gating diode on pin 5. The switch: OFF. Receiver Sw 'A' ON. just been proven.
action of the 100k resistor is to
allow the gating dtode to turn the
3. EXIT MONITOR: THE RECEIVER
Monitors exits of buildings etc for transmitter beep. The receiver works on the prin-
oscillator signal on and off without
Alarm sounds when Transmitter comes within 15m. ciple ofbroadband reception at
having to force against the output
Transmitter on/off Sw ON. Receiver Sw 'A' not important. around 300MHz.
of the oscillator.
To increase the sensitivity of
The fourth stage is a UHF trans-
mitter. This consists ofa single transistor FSM is capable of detecting RF in the the front end, the transistor is
range 80-1 00MHz but for the higher fre- "ring." The 2.2uH
allowed to oscillate or
set into operation by supplying base cur-
quency we need a different "probe." The choke and feedback capacitors create
rent via a 10k resistor, to produce a
303MHz signal modulated by the 32kHz new "probe" consists of a 5 turn coil fitted this ring.
6 14 FM BUGS TO BUILD
Artwork for PP-12box Artwork for Tic Tac box
collapses and those are passed to the
pjezo to increase Its output consider-
{j&r£s»-f4
buHer
DC SWITCH
alarm can only be turned off by switching
the power off and waiting a few seconds.
The circuit only allows a signal at about
300MHz. modulated with a 32kHz tone,
8 x IN 4148 to activate the
diodes and fed to the base of a alarm. This
transistor that is part of the DC makes immune
rt
14 FM BUGS TO BUILD 7
this project, but if
TESTING THE RECEIVER you do, I'm sure it
Firstly you must have the transmitter will come in handy.
section working correctly - you will be
using it to test the receiver. Place the
If you position the
transmitter about 50cm from the receiver
receiver in the
and push the panic button. You can keep
middle of the
this button pressed with a weight during
house, you will be
this part of the setting up.
able to cover all
With a plastic screwdriver, turn the air the rooms and the
trimmer on the receiver until the alarm alarmwill go off if
comes on. the wearer The com-
Move the transmitter away about 2 wanders out the pleted trans-
metres and retime the receiver to turn front door or too far mitter fits
the alarm ON again. away. into a PP-12
Have someone take the transmitter fur- box, as shown in
ther away and push the button. Make the photo on P 3,
sure the alarm comes on each time the IF IT and can be worn
button is pressed. A slight amount of DOESN'T around the neck
peaking may berequired to make sure WORK ficientspace to go into more detail and
both transmitter and receiver are on the If the project doesn't work, you ifyou are still having touble, you should
same frequency. Test the Minder for quite a complex problem on your hands. send both units to us for setting up and
range and you should get a comfortable Because the transmitter works at aligning. The cost is $15.00 including
1 5 metres in a house, as we did with our 300MHz. you will need some fairly return postage.
prototype. elaborate equipment to fully diagnose I hope all goes well.
I hope you don't have anyone needing the high frequency sections. For in- We have produced two extra pages
stance, you will need a 1 00MHz CRO, a out-lining the construction of the two
frequency meter and scanner or com- micro-Henry (uH) chokes and further
munications receiver to really get into notes on setting up. These pages come
the circuit and determine what is going with the kit.
wrong.
All we cansuggest is the simple ap-
RECEIVER PARTS LIST
proach of using a multimeter and maybe
a scanner. Firstly you will have to make
1 - 330R 3 -
100k
sure the transmitter is transmitting at
2 - 4k7 ..' 2 -
120k
300MHz. H you have a 1 0 - 30MHz CRO 4
1 - 5k6 - 220k
you can observe the waveform at the
1 - 8k2 1
- 330k
output of the first amplifier in the
1 -33k 1
- 470k
receiver. You will be able to see the
3 47k 1 - 1M
32kHz waveform coming through, as
i - 68k 5 - 1M8
well as the "ringing" and noise picked up
1 - 10M
by the front end.
At the output of the crystal you will get 27p ceramic
MODIFICATIONS for EXIT MODE a very clean waveform. Connect across
1 -
1 - 10mH choke
5 - BC 547 transistors
1 - BC 557 transistor
2 - BC 338 transistors
1 - 2N 3563 transistor
1 - 32kHz watch crystal
8 - 1N 4148 diodes
1 - 74C14 hex Schmitt trigger IC
1 - 14 pin IC socket
1 - piezo diaphragm
2 - spdt mini slide switches
2 - AA or AAA cells
1 - 2-cell battery holder
1 - 15m MINDER RECOVER PC
8 14 FM BUGS TO BUILD
"
m^jr
"^J* J^,^ ISmmm
2^ '" * :
-
Parts & F
PC Board (
antenna
8 Turns
.5mm wire _^ RFC
3mm dia
100n
BC 547
BC 547
22n
22n
elect ret
—— 1n
microphone
27p
should present it
thought I . . . I'm positive and negative terminals. This
PARTS LIST
1 - 470R All 1/4 watt resistors
talking about the CUBE OF SUGAR has been the problem with all our bugs
1 - 22k
BUG. as battery holders are usually more
1 - 47k
These bugs were offered to us during expensive than the cells themselves! To
1 - 100k
our early days of designing FM bugs, for keep costs down we have opted for
taping the cells together with
1 - 1M
the incredible price of about $200 and
electrician's tape and
placing fine wire
1 - 5p6 ceramic
we described them in an article some 1 - 27p ceramic
time ago. They came with a sheet of between the tape and the cell to make
1 - 47p ceramic
instructions that grossly exaggerated contact. If you are good at soldering you
1 - 1 n ceramic
their capability and range. can solder fine leads to the terminals, but
2 - 22n ceramics
It was when we were given one for
you must be very quick as any excess
1 - 100n monoblock (monolithic)
repair that we found out how useless
heat will damage the seal around the
edge of the cell and they will leak. By
2 - BC 547 transistors
they were. The main problem was they
using a 6v supply we can get a very good
1-5 turn enamelled coil .5mm wire
use only a single watch-cell for the
RF output while keeping the project to
1-8 turn enamelled coil .5mm wire
supply. 1 - electret mic insert (small size)
about the size of half a matchbox.
At a voltage of 1.2-1.5v, you cannot 2 - 3v lithium cells
expect to get any output at all from the When completed, it looks like a very
1 - SPDT mini slide switch
R F stage and this was proven by the fact large cube of sugar and that's how it got
1 - 3cm 2cm heatshrink tubing
of
that the one we tested had a range of
its name. 1 - 5cm red hook-up wire
about 30 metres instead of an expected The circuit is very similar to our 1 - 5cm black wire (cut from antenna)
100 metres or so. On top of this the VOYAGER project and uses standard 1 - 170cm antenna wire
microphone was not very sensitive and components on a small PC board. 1 - 30cm fine solder
the battery lasted only about 20 hours. If you want to know where it fits in to our 1 - CUBE OF SUGAR PC BOARD
In all it was a very poor design. line-up, comes between the Amoeba
it
We have changed all that with our and Voyager both in complexity and
designs before tackling this one as the
CUBE OF SUGAR BUG. Its big ad- range.
soldering needs a fair degree of skHI to
vantage is it uses 2 lithium cells to give The PC is so compact that we have just
prevent shorts etc or overheating the
a 6v supply and this gives it a range of been able to put a component overlay on
and you will have to refer to the large components.
about 500metres. The height of the two it
produce a higher than normal waveform passes between these two is very high
HOW THE CIRCUIT WORKS ft has the effect of separating the tank and losses will occur if the tracks are not
The circuit consists of two transistors circuit from the positive rail for the signal kept short.
ana an eiecrrei micropnone.
The other component that has been THE GROUND PLANE
The microphone is actually an amplify- added to this design is the 27p capacitor
ing stage as contains a Field Effect In most of our designs we have relied
it
across the 470R emitter resistor. This
Transistor (FET) connected to a thin on the size of the batteries to provide a
aftows the transistor to turn on harder
mylar diaphragm and it amplifies the good ground plane.
without affecting the DC condrb'ons.
sounds about 1 00 times before sending A good ground plane is needed by a
The current taken by our prototype was circuit so that it can push the signal in
the signal to the first transistor stage -
RANGE
With any type of transmitter, it is impor-
tant to generate as much RF as possible
to get the best range, ft would be nice to
generate 200 - 300 milliwatts of RF and
reach 10km but this is not the purpose
oi mese projects.
Allour bugs are designed to teach you
electronics and since they are ail
powered by batteries we have to keep
the output down if we want to use small
cells and have them last as long as You must be very careful
possible. That's why we have kept the when soldering the wires
output to 10 mWiwatts or so as you can to the electret mic to
get a surprising distance when you have prevent n gening loo not.
an efficient circuit and a good radiator This will damage the FET
(antenna). and diaphragm Inside the
To achieve the maximum range with case and reduce the sen-
the Sugar Bug, we have improved the sitivity. Even the slightest
10 14 FM BUGS TO BUILD
such as 5p6, 10p and 47p
oscillator, and is kept closely spaced in this project.
THE MICROPHONE nave an aoantonai cnaraciensiic caneo Once all the parts are soldered the
The "sensitivity" of a bug depends NPO and this means the value printed leads are cut off and the board is ready
heavily on the quality of the microphone.
on the body does not change if the for the switch and batteries.
We have been supplied with many dif- temperature increases or decreases The two lithium cells are placed
ferent types of microphones, ranging (within limits). In other words they are together and wrapped with electrician's
from highly sensitive devices to very very stable. tape so that it stretches and keeps the
noisy units, and absolute rubbish. Again, if you buy capacitors "off the cells in contact. Prepare red and black
Even though an electret mic consists of shelf or in junk packs, you may not get lengths of hook-up wire and poke them
only two components, (a mylar NPO types and you will wonder why the under the tape to make good contact. Fit
diaphragm and a FET transistor), there on a hot day or produces
circuit drifts heatshrink over the cells and shrink it
is enormous technical know-how re- crackles in the background, when ex- tightly to make a battery-pack. Take the
quired to produce a good quality device. posed to hot conditions. red (positive) lead to the switch and the
Very few applications require the degree negative to the board. Connect the other
of sensitivity that we need for our bugs CONSTRUCTION side of the switch to the board and the
and if you buy a microphone "off the As we mentioned earlier, all the parts fit
project is ready for testing.
shelf" or in a junk pack, you may be onto a small PC board and the location
disappointed. Some mics are very noisy of each part is shown on the overlay. TESTING & TUNING
and as you drive them harder (to pick up This will make assembly very easy how- Switch the bug ON and place it near a
faint sounds) the background noise in- ever you should not rush the job. Check radio. Tune across
the band and you
creases and all you hear is a noise like with the photos and diagrams before should hear a whistle near the lower end
"eggs frying." starting. of the band.
Other microphones are as deaf as a There are two ways of building the If no whistle is detected, remove the
post and require a load resistor as tow project. One is to add one component at antenna and fit the LED Power Meter or
as 4k7 for a 3v supply instead of 47k. All a time and solder it in place. Peaker. If the multimeter does not give
this does increase the current con-
is This is always recommended for begin- a reading, go to the If It Doesn't Work
sumption of the circuit. ners as it reduces the possibility of section. K a reading is detected, the bug
We buy microphones in huge quantities making a mistake. But when you are may be transmitting off the FM band.
and always test a sample before putting fairly adept at construction and wish to This is most likely to be lower than
them in the kits. If you want to try make the project quickly, you can fit all ooMnz ana io Dring n nigner, separate
microphones from other sources, you the parts onto the board, turn it over and the turns of the oscillator coil.
must use one of our good devices as a solder all the leads. Pick a clear spot on the radio and to
reference, so that you can compare one As you add each component, the leads move ine leeaoacK wnisne up ine aiai,
against the other. are splayed slightly to prevent anything separate the turns of the oscillator coil
falling out. as we mentioned above. To move the
THE TRANSISTORS When we make the bugs for the feedback whistle down the band, push
If you wish to try other transistors in the the rums together slightly.
Security Devices section of our busi-
RF stage, that's fine too. But first build
ness, we make them 10 or 20 at a time Your bug is now ready for many hours
the circuit and measure its output and
and this is how we do it. of operation.
range before changing the transistor.
Some transistors should work better in
The board has been designed to accept IF IT DOESN'T WORK
very small components but a larger
if
theory but fail to come up to expectations If you have not used one of our kits for
because of the low supply voltage we components has been included in your this project, don't even begin to look here
kit, you will have to bend the leads slight-
are using. They need a higher voltage to for assistance. Your fault may be some
ly to fit the holes.
get the performance you see in the of the odd parts you are using and we
specification sheets. Others need a Be They
careful with the transistors. will never be able to cover all these
higher base current and again, the cur- must be fitted as shown on the overlay possibilities.
rent consumption goes up in line with the and pushed close to the board so that
At a quick glance, the Sugar Bug looks
output, so you don't gain anything. If you they don't stick up higher than any of the
very simple but a lot of thought has gone
find anything better than a BC 547, let us other parts. When the leads are being
into the layout of the board. For the
know. We have had lots of reports about soldered, you must do H quickly so that
circuit to work as well as it does, the
better transistors but nothing has been the transistor does not heat ud
layout is very important If you change
proven. Also, the enamel on the two coils must the wiring to a 'birds-nest,' the frequency
One reader asked why we don't use a be scraped off the ends of the wire so will change considerably and the output
2N 3563 in the oscillator/output, as is it
that they will accept solder. The coils are may fall, or the bug may drift when it is
an RF transistor. The reason is outlined pushed onto the board so that they touch touched or when the temperature chan-
above. K does not perform any better the board. The 5 turn coil is the oscillator ges. Even changing the diameter of the
than a BC 547 at tow voltage/tow current cod and can be stretched slightly to fit coil will make an enormous difference to
so we have opted for the cheaper item. onto the holes. The 8 turn coil is the RFC the frequency.
CERAMIC CAPACITORS
One small point that we haven't men- r.*r or uoap £jg
c»
tioned before is the quality of the ceramic lllllllletlllllst
14 FM BUGS TO BUILD 11
The proximity of the components to one before it was soldered to the board. frequency.
another is also very important and most Simple things like this account for 95% The next step is to make sure the audio
High Frequency circuits work better of the faults. The chances of a ceramic from the microphone is being amplified
when the parts are close together. going open or a resistor failing is a mil- and passed to the oscillator section. The
When you buBd one of our kits, ail the lion-to-one and the only type of low- easiest way to test the audio section is
engineering and layout has been done value capacitor have found to be open-
I
to listen for a feedback whistle from the
for you and the project should work first circuit, in my years of servicing TVs, radio. N you don't hear anything, bring
go. was a mica capacitor. have never had
I
the bug closer and turn the volume up.
But things can go wrong and when they any trouble with ceramic capacitors. Oh, This should produce a feedback whistle
do, many
constructors either trash the yes have. One capacitor was shorted
I
and if it doesn't, the audio stage maybe
us in desperation.
project or ring get We in a project sent In for repair due to at fault.
calls such as: "Help! My bug doesn't overheating and another had fallen apart Check the voltage on the collector of
workl" or "It only goes 1 metre! or it due to a very hot iron softening the the audto transistor. It should be at mid
whistles! - whafs wrong T As you can solder inside the capacitor. They can rail but can be slightly above or below
appreciate, we can't spend time on the also crack due to rough handling and this and still provide the necessary gain.
phone diagnosing everyone's project. this will create a short where the raw The voltage on the electret mic can be
That's why we have the "If H Doesn't edges are exposed to the outside. as low as 70mV or as high as 1v and the
Work" sections. But when we ask the In case you are not aware, the leads of microphone will (or may) be working cor-
caller if they have done any preliminary these capacitors are soldered to two rectly. Make sure the case of the
testing they say "Oh no, thought you
I small discs of metallised ceramic and if microphone goes to the negative rail.
could fix it for me over the phone I" 8 CapaCrt°r t0 h0t the eadS If all this fails to produce audio, reduce
° '
'
two lithium cells with 4 AA or AAA cells not making contact) or a short between be able to follow the path of the audio
so that the circuit is easier to work on. base and ground, causing the transistor signal and locate the fault very easily.
to be cut-off (not conducting). CRO's are ideal for doing this and the
Then check to see if the bug is produc-
If the current is about 4-6m A, the tran- most likely cause of poor or absent audio
ing an output by placing it near a radio
and listen for a feedback whistle while sistor could be damaged due to over- will be a short across the microphone, a
tuning across the entire band. If nothing heating when soldering (this will damage short between base and negative rail of
is delected, the bug may be transmitting
the crystalline structure and cause the the audio transistor or an open coupling
transistor to lose gain). It may be oscil-
on a frequency outside the band. The capacitor.
output can be checked another way by lating but at the wrong frequency or have The CRO will also detect
if you have a
removing the antenna lead and connect- a very small output. microphone such as one that has
faulty
ing the Peaker or Led Power Meter to the The only other possibility is "a very been damaged by overheating, high
antenna point. If no RF is detected the loose circuit" where the components reverse voltage or maybe a fault in
fault will lie in the oscillator section. have not been pushed close to the manufacture. Don't put anything into the
Before you make any further tests it's a board. If you don't do this, the extra lead hole at the front of the mic as this will
good idea to make sure the Peaker and length creates a high impedance path for damage the diaphragm and it will lose
multimeter are working by testing them the signal and reduces the waveform so sensitivity.
that the output is only a fraction of that
on another bug such as the Amoeba. you don't have a CRO, the front end
If
This way you will know that the test expected. The answer is to push every- can be checked by removing the
equipment is working and you can get thing close to the board and make sure microphone and taking it to another bug
some idea of the reading to expect. none of the transistors have been over- or using the microphone from another
heated. project as a comparison. The audio
RF is generated by the high frequency
If you have any doubt at all, replace the stage can be checked by connecting
section of the bug and if nothing is it
produced, almost any of the com- components or build another kit. For the to an audio amplifier but the best method
ponents could be at fault. For instance cost of another kit you can make sure is to connect the front end of two bugs in
the 22n across the power rails is essen- you get it right next time and am sure it
I
parallel and use a slide switch to change
will work first go. You can then come from one pre-amplifier to the other. You
tial and any of the components in the
ponents, one at a time, until it comes to the fault yourself will give you the en-
Very soon we hope to produce a small
couragement to tackle more difficult
life. box especially for our range of bugs and
problems.
But before you start replacing anything, time and money permits, we will stick
if
12 14 FM BUGS TO BUILD
No Bags with
FM BUG this BUG. A guaranteed performer using readily available parts.
^
14 FM BUGS TO BUILD 13
But the uses for our SUPER-SNOOP It may be of interest to know that a
A pre- wound coil comes with the kits
supplied by the magazine however
FM WIRELESS MICROPHONE can record distance of 310 miles was
you can make you own very easily in a
be harmless, helpful and a lot of fun. achieved with a 350 micro-watt
few minutes.
transmitter in the USA, some 15
Our unit is both compact and very years ago. This equates to an
Collect all the necessary components
sensitive and can be used to pick up astounding ONE MILLION miles per
and lay them on the work bench ready
even the faintest of conversations or watt!
for the next stage:
noises and transmit them 20 or so
metres to any FM receiver. Insimple terms, an RF amplifier becomes
CONSTRUCTION
a LINEAR
amplifier. This can be seen as
When you build the FM BUG you will per the second transistor in the Polykit
see why we consider the design to be design as presented in issue 4. Construction is quite straight-
very clever. We
have used only low forward as everything is mounted on
the printed circuit board. The only
priced components and they are all We have opted for sensitivity and the point to watch is the height of some
easy to obtain. first transistor isemployed as a pre-
of the components. The capacitors
amplifier. This will enable you to pick
and electrolytic must be folded over
No air trimmer capacitor is required up very low-level sounds and
as the coil is squeezed slightly to transmit them about 20 to 50 metres. so that the board will fit into the case.
obtain the desired frequency. This
MAKING Positioning of the parts is not as
has allowed us to fit the bug into a
tooth-brush case so that it can be THE OSCILLATOR COIL criticalas you think as the final
carried around or placed on a shelf.
frequency is adjusted by squeezing
the coil together or stretching it
The only critical component in the
apart
If it is between two books it will
set FM B UG is the oscillator coil. When I
be hidden from view or as a super- say critical, I am referring to its effect However it is important to keep the
vision accessory it can be placed on a on the frequency. Its critical nature
small child, etc. The transmitted onlymeans it must not be touched component leads as short as possible
signal will over-ride the background when the transmitter is in operation and the soldering neat due to the high
noise and the the output will be clean. as this will detune the circuit
frequencies involved. The com-
If the child wanders beyond the range completely.
ponents must be soldered firmly to
the board so that they do not move
of the transmitter, the background
noise will come up and signal that the the only component which needs
It is
when the transmitter is being carried.
tot is out of range. to be adjusted or aligned and we will
cover its winding and formation in
As an added bonus, you can listen to
Even the poorest of soldering will
detail.
the chatterings and squabbles as the work but who wants to see poor
soldering on a project? Especially
children amuse themselves in the The oscillator coil is made out of
back yard. tinned copper wire and does not need
when it is housed in a clear perspex
any insulation. This is not normal
It is also great for picking up the first practice but since the coil is small
signs of a child awakening from his and rigid, the turns are unable to
The soldering may not affect the
resulting frequency but poor layout of
afternoon sleep ar it can be used as touch each other and short-out.
the components certainly will.
an indicator from a bed-ridden
patient. The coil is made by winding the
tinned copper wire over a medium-
All the resistors must be pressed
The great advantage of the bug is the size phillips screw-driver. The gauge
firmly against the PC board before
absence of wires. And since it draws of wire, the diameter of the coil and
soldering and the two
transistors
only about 5-10 milliamps. the pair the spacing between turns is not
must be pushed so that they are
of AAA cells will last for many shorter than the opening in the case.
extremely important and it will be
months. adjusted in the alignment stage.
The success of this FM BUG is the However when the project is fully Some BC 547 transistors will not
use of TWO transistors in the circuit. work the circuit. Maybe the
in
aligned, it must not be touched at all.
To create a good design, like this, frequency is too high. SGS BC 547
each transistor should be required to transitors did not work at all. The
Don't be over-worried at this stage.
perform only one task. In any type of other two types: fBC 547 and Philips
Just follow the size and shape as
transmitter, there is a minimum of shown in the diagram and everything BC 547 worked perfectly.
two tasks. will come out right in the end.
All the small-value capacitors are
One is to amplify the signal from the THE DETAILS: ceramic as they are not critical in
microphone and the other is to value and do not need to be high
provide a high frequency oscillator. stability. But you must be careful
when identifying them. It would be a
The amplified microphone signal is very simple mistake to buy a 56pf
injected into the oscillator to modify instead of 5p6 because there is no
its frequency and thus produce a difference in the size. 22n may be
FREQUENCY MODULATED identified with 223 or 22 n or .022. A
oscillator. If an aerial is connected to capacitor marked 22k will be a 22pF
the output of the oscillator, some of The has 5 turns. To be more
coil cap and will not be suitable. The 1n
the energy will be radiated into the specific, has 5 loops of wire at the
it capacitor may be marked In or .001
atmosphere. top and each end terminates at the or 102. These are all the same value.
PC board. The coil must be wound in The value 101 or 103 is NOT 1 n so be
To increase the output of our design, a clock-wise direction to fit onto the careful, the caps may be about the
an RF amplifier would be needed but board and if you make a mistake, same size. The rule is: don't use a
this gets into legal technicalities with rewind the coil in the opposite capacitor unless its markings are
maximum transmitting power. direction. clear and you are sure of the value.
14 14 FM BUGS TO BUILD
The switch is mounted on the PC
electricity will then flow out to the
board with its three terminels fitted HOW THE CIRCUIT WORKS coil where
flux. The
it is converted to magnetic
The completed BUS in the clear plastic case. The eeriel wire
supplied is sufficient for s 165cm half-wave antenna and
can be cut to 83cm or shorter, depending on the range you
require.
14 FM BUGS TO BUILD 15
have internal dropping resistors and
I i LEADED ELECTRET MIC: thus the 22k resistor in our circuit is
not needed.
j
If you have 3-leaded electret 22k is
! microphone, it can be used in the Allmicrophones are polarity sensitive
I circuit orovided a simple modifi-
provided and must be inserted into the circuit
removed when
I cation is made Three-leaded mics around the correct way. See the j fitting 3-lead
u 1
accompanying diagram. microphone
I The 2 holes in the PC take the
SETTING UP THE negative pin and the output pin. A
TRANSMITTER jumper wire is taken from the positive
pin on the mic to the positive line on 100n
When the FM BUG is complete, the PC. at a point where the 22k
checked and ready for insertion into I meets the positive rail.
its case, there is one slight adjust-
ment which must be made to align it
to the correct frequency. IF THE BUG FAILS are across the collector-emitter
terminals of the first transistor (1 v to
As we have said, the only critical If the bug fails to operate, you have a
1 5v) and across the collector-emitter
mponent is the oscillator coil. It is problem. Simple digital tests will not terminals of the second transistor
the only item which is adjustable. fix it nor will ordinary audio (1 3v to 1 .5v) These values won't tell
procedures. The frequency at which you much, except that the battery
Since we are working with a very high the BUG operates is too high. voltage is reaching the component.
freqency, the proximity of your hand
or even a metal screw-driver will tend You have to use a new method called
Tune the radio to about 90MHz and
to de-tune the oscillator appreciably comparison.
lay the radio antenna very close to the
antenna of the BUG. Switch the BUG
For this reason you must use a plastic This involves the comparing of a unit
on and off via the slide switch. You
aligning stick to make the adjustment which works, with the faulty unit.
should hear a click in the radio if the
Any piece of plastic will do. A knitting BUG is on a frequency NEAR 90MHz.
needle, pen barrel or plastic stirring This means it is ideal for a group of
constructors to build a number of Move the turns of the aerial coil
stick can be used.
units and compare one against the
together or apart with a plastic stick
as you switch the unit ON and OFF.
Place the bug about a metre from the other.
FM radio and switch both units on.
Tune the radio to an unused portion of This will not be possible with If a click is heard but no feed-back,
the band and use the alignment stick individual constructors and they will the oscillator will be operating but
to push the turns of the coil together. have to adapt this fault-finding not the pre-amp stage. This could be
Make sure none of the turns touch section. due to the electret microphone being
each other as this will short out the around the wrong way. the transistor
operation of the oscillator. The fact you have to establish is
first around the wrong way. a missing
the correct operation of the FM component or an open 2.2mfd electro.
All of a sudden you will hear the receiver.
background noise diminish and you If the fault cannot be located,
may even get feed back This amount If you have another BUG and it is compare your unit with a friend's.
of adjustment is sufficient. Place the capable of transmitting through the You may have made a solder bridge,
BUG in its case and tape up the two radio you know the radio is tuned to connected the batteries around the
halves. the correct frequency. Otherwise you wrong way. made the coil too big or
will have to double-check the tuning used the wrong value capacitor for
The fine tuning between radio and and make sure the radio
of the dial is one of the values.
transmitter is done on the radio. Peak switched to the correct setting.
the reception and move the BUG If this fails, put the unit aside and
all
further away. Peak the fine tune The next stage determine if the
is to start again. This time buy a complete
again and move the BUG into another BUG is functioning AT ALL. The only kit and see how much more success
part of the house and see how far it voltage measurements you can make you have.
will transmit.
16 14 FM BUGS TO BUILD
Parts & i
PC Board
A very stable BUG. Can be carried and moved while In use.
1^
J 47p~
E £2
to O
BC 547 1
1
BC 547 .
3v
22n
22n
m
electro!
microphone
14 FM BUGS TO BUILD 17
The second BC 547 is wired as an The earner is picked up by an FM receiver
have mentioned before, this microphone cuts adjacent turns and this produces and the base is allowed to rise and fall.
houses an FET (Field Effect Transistor) in electrical energy that flows back into the
which the lead equivalent to the base of a capacitor. This phenomenon is called This alters the gain of the transistor and
normal transistor, the GATE. The gate is RESONANCE. alters its internal capacitance. Thus the
connected to a small metallised In theory this action will go back and forth
diaphragm that is charged with a high indefinitely however in practice there are amount equal to the waveform entering
potential during manufacture and it holds a number of losses in the capacitor and it. This ia called FREQUENCY
this charge for the life of the unit. coil and gradually the packet of energy MODULATION and produces a vary clean
will decrease. transmitting signal that is distortion-free.
The diaphragm forms a miniature
capacitor or condenser (and this gives This where the transistor comes in. It is
is The circuit ia tuned by adjusting the
rise to its name condenser microphone ). designed to supply a small amount of spacing of the oscillator coil. A common
When sound waves touch the diaphragm, energy at each cycle to keep the alternate approach is to include a
the charge on the gate of the FET alters. oscillations at a maximum. variable capacitor across the coil so that
The FET amplifies this and the result it can be adjusted. These trimmers are
appears on the output lead. This is done by picking off a small amount difficult to obtain and are quite expensive.
of voltage from the collector and feeding They also take up more space.
These microphones are very sensitive and it to the emitter. This is done via the 5p6
produce a very good output swing with and the low value of this capacitor has Ours is the better approach as once the
normal levels of speech. been chosen so that it does not dampen frequency is set. it does not require any
the oscillations too much. further adjustment.
The 22k resistor is the load resistor and
supplies the microphone with a potential. Moving the coils apart or together alters
The third transistor is inductively coupled
When the microphone picks up signals, to the oscillator by interleaving 4 turns the frequency quite appreciably and this
the varying voltage across the field effect must be done carefully so as not to shift
(called the secondary) with the main coil.
transistor is passed to the first BC 547 via the frequency off the band.
The 'pick-off 5p6 capacitor is a low value
a 22n capacitor. This value is not critical and means only a very small sample is
and has been chosen as it is the largest The main coil has 6 turns and secondary 4
picked off. This prevents any loading
value ceramic having a small size. turns. This means a turns ratio applies
effect on the oscillator.
between the windings and because the
The BC 547 self-biasing audio
is a The output transistor is turned on slightly secondary feeds into a 5p6 only a fraction
amplifier and is used as a pre amplifier to by the 150k base resistor and the of the energy of the tuned circuit is picked
boost the output of the microphone to a waveform picked off by the secondary of off.
level suitable for injecting into the the air-cored transformer is passed to the
oscillator stage. The purpose of the linear amplifier output
stage is to reduce the effect of external
The transitor is biased via the 1M base The function of the 5p6 is two fold. Firstly capacitance on the circuit. This is
resistor and provides a gain of about 1 00. important if you want to move the unit
itallows a turn-on voltage to be applied to
the base via the 150k and secondly it around or wear it as a lapel mic
The main purpose of the stage is to transforms the package of energy from
provide microphone gain so that the The output stage reduces the loading
the secondary of the transformer into a
circuit will pick up faint sounds (it can be effect of the aerial and also tightens up'
form suitable for the transistor.
made more sensitive by lowering the the whole circuit so that it is not sensitive
value of the load resistor to the electret to The energy output of the transformer to outside capacitive effects.
10k or 4k7) and the result is the wireless comes in a form that is high voltage and
microphone is nearly as sensitive as the low current. The transistor requires low The final component is the 22n across the
human ear. If this stage is removed, it will voltage and high current. The capacitor battery. This is necessary to reduce the
be necessary to talk directly into the converts the package of energy into this internal impedance of the power supply
microphone and the unit will only pick up form. The capacitor stabilises the supply rails
direct speech. and allows peak amounts of currant to be
The transistor amplifies this waveform drawn without affecting the rest of the
The output lOOn can be any type of and the current through the collector- circuit. This capacitor is also called a
capacitor and we have used a mono block emitter is modified to produce a carrier 'supply decoupler' and at 90M Hz it is very
mainly for its small size.
18 14 FM BUGS TO BUILD
CONSTRUCTING THE 'ANT'
The following step-by-step con-
struction notes show how and when
each component is added to the Make sure the legend is readable and
board And by following this, you are that all holes have been drilled. Check Next is a 100n monoblock. It
almost guaranteed success the underside of the board for correct identified by 104 on the body and
track-work and see that all tracks are these numbers will be very small and
Lay out all the parts on a clear portion etched correctly and that no fine hard to see. It can be placed either
of the work-bench and identify hairs of copper have been left to way around on the board and goes
everything. cause shorts between tracks. down holes marked '6\ It is soldered
quickly to prevent it overheating. Clip
You should be able to read the value of the leads close to the board
each component and know that some
of them must be inserted around a
certain way.
Next fit a 1M (brown black green) The second BC 547 transistor is now
resistor over the holes identified by added to the board. This fits down the
the number '5' Solder it and cut the holes marked '9 and as before, solder
leads as before. it quickly to prevent it getting too hot.
14 FM BUGS TO BUILD
The third and final transistor is now
fitted and this BC 547 fits down the
The secondary winding consists of 4 three holes marked J' Don't let the
The 470R purple brown)
(yellow turns of .61 mm
enamelled wire wound
transistor project higher than the top
resistor is fitted down
the holes on a 3mm shaft. Bare the ends by
of the resistors
marked B and soldered like the other scraping them with a nail file or sand
resistors Clip the leads close to the paper so that the enamel is completely
board and we are nearly halfway removed and fit the ends down the
construction.
i
holes on the PC board as shown.
resistors.
Itshould be cut to 156cm for '/iwave
or 83cm for Viwave. Try a half wave
antenna first and if the range is not
required, go to V* wave.
Fitthe ends of the coil down the holes
as show in the photo and this will
create the corect spacing between
turns. Solder the ends and cut the
excess off close to the board.
20 14 FM BUGS TO BUILD
v
SENSITIVITY
The sensitivity of the ANT depends to a
large extent on the value of the load
resistor for the electret microphone. We Three leaded microphones are a bit not wsfk SSftfstestorily on re-
have used 39k in the kit as the They have a low-value resistor
different. assembly.
microphone we have supplied is a very (about 220R to 1 k) built into them so that Some electret microphones are larger
sensitive type If you wish to increase the
.
they can be connected directly to a 1 .5 than others. Both work on the same prin-
sensitivity to super-performance, the to 3v circuit without the need for any ciple and have the same output
resistor can be decreased to 22k but additional resistor. waveform when supplied with a voltage
don't go any lower otherwise the circuit
But if you want to operate them on more if they have the same sensitivity.
will 'oscillate' or 'motor-boat.'
than 3v, an external load resistor must But some produce a very high output
NOTES ON THE ELECTRET
MICROPHONE 150 k 330R
There are a number of electret
microphones on the market and the dif- +
ference between them is considerable.
Some have high sensitivity while others 3v
are low sensitivity.
Allour circuits call for a high sensitivity
two-leaded type and this is where the
problem arises. Some look like three-
leaded devices but are really two. They
have two short leads and a thick earth
MIC
1M
4
ny
An enlarged view
THE
of the ANT overlay
tag next to one of the leads.
be added. The resistance of this should while others are extremely poor. There
These are two-leaded types and you
be between 1 0k and 47k. is not way to find out the difference
have to connect the closest lead to the
Three-leaded microphones can be without putting them into a circuit. The
earth tag to make it into an obvious
used in our circuits by connecting the size of the waveform is governed by the
two-leaded type otherwise only a buzz
earth lead to the negative rail and the quality of the electret material and there
is nothing you can do to change its
14 FM BUGS TO BUILD 21
«taa:n:Ksi:::a:::uj:::ta::«::a::::Kmmtt:«a
ffthe second model works successfully It should be at least 500mV. giving a gain
(and see no reason why it shouldn't), you
I of 100.
can use it to physically check the spacing
of the coil, placement of parts and the This waveform is injected into the base of
position on the FM band, to see why the oscillator stage via a DC blocking
things are not coming through on the capacitor and causes it to change
At first you may think the method of
first. frequency as mentioned before. Finally
testing a transmitter is around the wrong
way. This is because we start at the you will be able to detect the audio
output stage and work towards the front When a dip is heard, you are half-way waveform at the emitter of the oscillator
home. In fact you are 90% home. The rest stage and this will prove the audio
is down-hill. component is flowing through the circuit.
But when you look at it more closely, you
J
The next step is the testing of the audio If the gain of the audio amp stage is less
will see the reason for this.
than 100. the transistor should be
j
you have a starling point and from there consider the microphone to be a stage some way. The only other cause of low
since it is an active device containing an gain is the two biasing components being
;
section', you will realise the output wave- If either the microphone or pre amplifier Once the circuit is working successfully,
stage does not work, you will not get any the final stage is peaking the transmitter
form of the transmitter consists of two
parts. The base part is called the 'carrier' more than a carrier output. so that it achieves the range we have
stated. If you require only a short range.
and this is a constant frequency. If we are ^
transmitting at 100MHz. it is a 100MHz The testing of these two stages is the project need not be peaked at all. The §
covered the section 'More Tips on
in aerial can be almost any length and
frequency. Added to this the audio is
Fixing The and you should read providing you have picked a spot on the
component and this causes the 100MHz Projects'
to increase an amount equal to the audio this and follow it through. band that is away from any other radio
station, the job is done.
frequency being picked up by the
lUxiiiriniiiiiutHnwimHiaii^nBit^itiiiiiiffiiiiiHiHitiiiiiiiiti:
microphone.
If you want more than a few metres
FREQUENCY range, you will have to trim the aerial to Vz
The
MODULATES
audio tone
the carrier and this gives
Testing is done a or %wave and set the frequency to
approx mid band. Adjust the position of
little differently the two cells and and set everything
exactly as it will be placed in the final rest
We use this knowledge to f
position. Move the transmitter to the next
project. Our first be able to
concern is
detect the carrier. This is picked up on an
to than you expect. room. Fine tune the radio and listen for
FM radio as a 'dead spot' and by turning such things as a ticking clock.
the transmitter off. the background noise
If the background snow level comes up.
will appear.
You don't need any you may have to provide an antenna for
the FMradio. They are usually a folded
The carrier is produced by the oscillator
dipole. looking very much like the letter
stage and if a linear amplifier is present, it
will pass the carrier to the aerial. When
elaborate test gear T* and when this is added to the radio, its
range increases enormously. Also the
we detect a carrier, we prove that both - just an FM radio. transmitter gives the best range when the
stages are working.
aerial is allowed to fall vertically.
fairly slowly the mic. (at the point where the load
resistor connects to the microphone), you Between the shop and our receiver was
If nothing is heard, go over some of the will be able to see the peak-to-peak two layers of glass, two houses and a
simple faults such as making sure the performance of the microphone. span of back yards. This is the range to be
project is turnad on, th8 radio is on tha expected when the unit is peaked and a
correct band (88MHz to 1 08MHz). the Next, pick up the waveform at the other 9v battery fitted. The 9v supply did not
achieve a greatly increased distance,
radio has an antenna connected and no end of the coupling capacitor and note
metal objects are near the transmitter that some of the amplitude has been lost. and may be not worth the extra cost.
With 3v. the transmitter started to fade
etc.
This point is also the base lead of the out just before entering the shop. Nine
volts allowed us to pick up conversation
You must detect a carrier before audio transistor and it is handy to make a
any further. This is the calculation of the gain of this stage. inside the shop and this represents only
progressing
starting point and no other sections can
about 20% improvement.
be tested until this is successful. Thisis done by whistling at a set distance
from the microphone to get say a 5mV p-p When peaking up the ANT', the air cored
Unless you have a 100MHz CRO. there is waveform. By going to the collector of transformer plays a very important role. It
no other way to saa if the project is this stage, (and adjusting the vertical can be peaked by moving the secondary
transmitting. This is not entirely true as amplifier of the CRO). you will be able to winding into the main coil or detuned by
another solution is to make a second read the peek-to-peak value after withdrawing it. This way you can create
amplification the range you require.
22 14 FM BUGS TO BUILD
the performance. A metal case may shift
the frequency or deaden the oscillator MORE TIPS ON FIXING THE
SETTING UP THE ANT'.
and reduce the range.
This is how it is done: Place the 'ANT PROJECTS:
about 1 metre from an FM radio and These notes apply to all the circuits in this
you will have to
After fitting, the only part
switch them both ON. book and only slight differences apply to
hide is the aerial and at the cost of each design.
reducing the range, it can be cut down to
Tune the radio from one end of the band to 5 or 10cm.
If any circuit does not work exactly as
the other and listen for a feedback
described, don't despair It's now that
whistle. When this is heard, switch the In our the range was 200
field tests,
transmitter off and tune the receiver to you will pick up a lot of servicing tips.
metres in a built-up area and 250 metres
the closest radio station, either side of the in a line-of- sight operation. All these tests
transmitter frequency.
The equipment you will need is a multi-
were done with an 83cm '/.wave antenna meter, soldering iron and tools, an
uncluttered bench and an FM radio.
The transmitter must be operated on an This range makes the ANT ideal for large
unused portion of the band and must not halls or for sporting events where a 100
interfere with any other radio station.
Allthe circuits have been tested and are
metre range is required.
guaranteed to work. But if one doesn't,
very close, the transmitter 5mA there could be one of a thousand reasons
If a station is
On 3v. the circuit comsumes about
have to be moved along the band. Most of the time it will be due to a simple
will and the life of the battery will be about
This is done by pushing the turns of the mistake such as two resistors or
100 hours. capacitors swapped over or a connection
main coil together slightly and repeating
the above to see how far the frequency that has not been properly soldered.
The transmitter can also be operated on
has shifted. These turns can also be 9v and our tests showed the range to be These are very hard to locate and quite
spread out to shift the frequency in the about 250metres in a built-up area and
other direction.
often someone as remote from
300metres in a line-of- sight operation. electronics as your sister, mother or wife
can spot a simple mistake as they will see
Once a clear channel has been found in other words. 9v did not increase the
In the project with new eyes.
the middle of the band, the coil is not range very much and we consider 3v is
touched again the best choice. Don't over estimate yourself. It's the
simple mistakes that can be so easily
Ifthe background hiss dies down from By now hope everything is working
the receiver but no feedback whistle is
I
made and so hard to fix!
-
and the microphone Is not very must remember which model is which!
The ANT is designed to be fitted into a sensitive.
TIC TAC box and the photo shows how When the second fails to work and the
this is done first springs into life, you know the fault
has been located.
A cut-out is made in the bottom of the box
for the slide switch with a hot soldering If, on the other hand, both models
iron and a small file become non-operational, you may have
located one of the faults and at this point
The flip-top lid hides the microphone and you should swap the components back
it can either be left open, removed or a again to get unit two working. Put a new
hole drilled to allow the sound to enter. A component in model one and keep going.
small hole will not produce as much
clarity as an exposed microphone and you Eventually every component will be
will have to accept a balance between transferred and both projects must fire-
appearance and performance. up. This might be slow and expensive but
how else would you be able to locate an
Once the case arrangements have been open 5p6 capacitor or a dry 2 2mfd
made it will be necessary to SET UP' the electrolytic? (These could have been
transmitter and make sure it is working damaged during assembly or soldering).
correctly.
14 FM BUGS TO BUILD 23
BEETLE Mkll TRANSMITS YOUR GUITAR TO AN FM TUNER Parts & PC: J
PC Board only $1.
BEETLE Mk II CIRCUIT
an • *mm Htm
24 14 FM BUGS TO BUILD
FITTING THE PARTS INTO THE The range for the Beetle will be about 30
to 50 metres and most important the
CASE frequency will be very stable.
Everything a tight squeeze but firstly
is
4 holes have be drilled: one to take the
to We tried the Air Link in a shopping centre
LED mount, one for the 6.4mm socket, and it went down the Mall and around the
one for the antenna and one for the mini corner without fading out.
trim pot adjustment.
You should pick a low frequency that is
The quickest way to make the holes is free from interference such as 2-way
with a hot soldering iron and finish off couriers etc. About 88.1 MHz to 88.5MHz
with a tapered reamer but this is not as will be suitable for one unit and if you
good as the right si2e drill taken carefully want another in close proximity, it should
through the plastic be between 88 6MHz and 88 9MHz to
Feed the antenna through the hole and It'll be the best investment you ever
mount all the items in the box made. All the parts tit
The unit is now ready for use and when a Power is only
6.4mm plug inserted into the socket,
is connected when
the circuit is supplied with current. The a 6.4mm mono
socket has contacts that short together plug is
when the plug is inserted and this acts as inserted.
a switch.
TESTING
Turn the volume of your amplifier to a low
setting so as not to blast you out of the
room Turn the guitar volume to about 7 or
8 and adjust the pre- set pot to give a
clear, undistorted. output.
In 2k2 1
0p 47p 22n \ Cathode this
/
BUGS TO BUILD 25
THE GNAT A MICRO VERSION OF THE FM BUG
Parts & PC
PC Board o
GNAT FM TRANSMITTER
suitable value in the kit and at this stage the Gnat PC board.
it is 47k as we have purchased a large
The diagram on the next page makes it 2 - BC 547 transistors
quantity of very sensitive microphones very easy to see where the parts are 1 - mini slide switch SPDT
and these require on a very small current placed and shows how the capacitors 1 - electret mic insert
for their operation. and resistors are kept dose to the board 2 - AAA cells
The range of the Gnat will depend so that the leads do not alter the 1 - 5 turn tinned copper wire coil
mainly on the length of the antenna and capacitance and impedance of the cir- 1 - 1 70cm antenna wire
it can be as short as 5cm. At this length
cuit. 1 - GNAT PC BOARD
26 14 FM BUGS TO BUILD
AAA SWITCH
BATTERIES
22k
22nF
14 FM BUGS TO BUILD 27
Parts &
PC Board
The LED Power Meter is needed
Our 400 metre BUG. How far can you transmit on 10 milliwatts! to peak the output of this bug
Pre-amplifier RF Output
case mk; goes
of
to negative rail
On some boards this
AMOEBA CIRCUIT
is marked lOOn, it needed and eliminating things that didn't PARTS LIST
should be 22n work. - 1 00R (brown-black-brown)
28 14 FM BUGS TO BUILD
I work when placed together, you coil to get the desired frequency. The
can appreciate the magic of electronics. Amoeba requires additional skill in peak-
To us. the construction is fairly simple ing the tank circuit to get maximum out-
and straight-forward but if this is your put.
first project in this field, suggest you try
I This is done
with the aid of a peaking
the ANT as H is considerably simpler to meter (or circuit) we call the
peaking
construct and tune. LED Power Meter. It is made up of two
Some of the aspects of construction will diodes, two capacitors and a LED with
be new to many readers, especially the resistor, connected to a multimeter set
tapped coil and the close parts layout but to a tow voltage range, h is a very simple
this is the sign of a professionally bid-out can be made in a couple of
circuit that The next component is a 22n ceramic
board and you must keep the circuit as minutes and connected to almost any (223 marked on the body) It fits down
tight as possible when you are working multimeter, in place of the leads. holes marked '2' on the PC. It can be
in the Mega-hertz range. It's so simple yet so necessary in RF
placed either way around and is soldered
quickly so that it doesn't get too hot. Clip
The tapped coil is common in radio work. It's an RF power meter tor very low
the leads as you go
work and is a very effective way of cou- outputs and although it is not calibrated,
pling two stages. It turns the coil into an it works very wen.
auto-transformer in which the turns ratio You wiH learn that the output of a trans-
of the whole coil compared to the single mitter is dependent on the effectiveness
output turn provides a current gain of of the antenna and unless it is long and
more than 6:1. straight and away from any metal ob-
BUYING A KIT jects, the output will not be as good as
cannot stress too strongly, the need to
I expected.
purchase a kit. H is almost impossible for
you to make your own PC board with
CONSTRUCTION
The PC board shown in the step-by-
tinned trackwork and a fully detailed
step guide on the following pages is our
overlay for less than the price we are
original board. We now have a CAD
selling them for. This is because we get
board with everything clearly identified
them made 1 .000 at a time on an auto-
on the top and you will have no trouble
matic 3-head drilling machine and you
fitting the components.
could never compete with mass-produc- N.xt is a 22k
(red red orange) resistor. It
tion.
JUST USE THESE INSTRUCTIONS fits down
holes marked 3 and soldered
On one CAD boards we
of the early
AS A GUIDE as everything is correct up quickly The leads are cut off close to the
quickly.
to the RFC coa. The original board did ILrd after itr
it h.. been .old.
placed the RFC
around the wrong way
not have an RFC but the CAD board has
and the output was reduced enormous-
itincluded near the end of the board,
ly. The simple mistake of having the tank
beside the 22n.
coil and RFC positioned so that the mag-
each interacted to oppose
netic field of
each other took quite a while to diag-
nose.
Also the size and spacing of the coils is
as is the wire gauge as well as
critical
the coil diameter and the number of
turns.
This has all taken many hundreds of
experiments to get the optimum size and
shape and it all looks so obvious when
it's finished. Inspect the Board, it has
The next component is a 1NI (brown-
you want your project to work as good
If
22k numbers and letters to identify
black-green) resistor and is fitted as
as the one we have described, the char- each component Make sure all '4
shown, into hol.s marked
acteristics of everything must be identi-
cal to ours.
A th. holes are drilled
unblock any holes that are
and
quickly and cut the leads as before
14 FM BUGS TO BUILD 29
B turn coil
The second BC 547 transistor is now The 6 turn tinned copper wire coil is next
Next fit a BC 547 transistor so that it is added to the board. It fits down holes and is fitted down holes marked 'E.' The
level with the top of the 1 M resistor. It marked 'A' and soldered quickfy as before turns should be evenly spaced. Solder the
goes down holes marked '6' so that the so that it doesn't get too hot. leads and trim off neatly against the
on the body matches up with the flat
flat
off.
Next fit a 47p ceramic into holes marked The 150k (brown-green-yellow) resistor
Next fit 47k (yellow-purple-orange)
a
'C The capacitor will be marked 47 on is next. soldered into holes marked
It is
resistor down holes marked '8' and solder the body and solder quickly to prevent 'G' and the leads cut off.
quickly as before. ovor ho a ting
The 10p ceramic fits down holes marked The next component is a 47p capacitor.
The next component is a In (marked allocated to the coil. turn of the coil and the other end fits down
"
102) ceramic capacitor It fits down hole H. If possible, try to connect to the
marked '9' and soldered quickly 3/4 turn of the coil as this will give better
output. See photo on next page.
30 14 FM BUGS TO BUILD
An enlarged view to show the placement of the parts.
Special care should be taken with the soldering of
the 47p to the top of the coil. Make sure the
solder does not short the turns together.
Try to solder at the 3/4 turn
position to get the maximum
47*
2N 3563
Fit the electret mic as shown with the
earth tag near the edge of the board. If the
mic has a fat earth tag. solder this tag and
the next together and fit them both down
the negative hole. The other lead goes to
the load resistor and capacitor.
6 turn coil
Solder the switch to the batteries. The
positive end of one battery goes to the
positive on the board via a length of hook-
up wire and the negative lead goes to the
negative on the board via tinned copper
The tank coil wire.
isnext and is the A close-up of the 47p soldered to the
6 turn enamelled wire coil 3/4 turn position on the oscillator coil.
Firstly remove the insulation from
about 1 2cm from each end by heating
the wire with a soldering iron that has
been tinned with solder Refer to the
diagram for the lead length to see what
we mean. After a few seconds the TESTING AND PEAKING
insulation will burn away and the solder You may think our method of testing a
will 'take.' Don't breathe the fumes or let transmitter is back-tc-front because we
them get in your eyes. Fit the coil down start at the output and work towards the
the holes marked K Solder the leads and front end. But when you look at it more
cut them off.
closely, you will see why.
A: Antenna Is left to LAST.
PUKING).
Once you have the output stage work-
ing,you have a starting point and from
there the procedure is fairly straight-for-
ward.
You should now refer to the photos and The output of the transmitter consists of
note the position of the 8 turn RFC at the two parts. The base part is called the
end of the board. Scrape the enamel off 'carrier" and this is a constant frequency.
the leads and tin them before soldering If we are transmitting at 1 00MHz, is a
it
This completes construction and you audio component and this causes the
are now ready for the tuning operation base frequency to increase and
The antenna can be left to last and is
and peaking. This involves selecting a decrease by an amount equal to the
fitted down hole marked 'L.' The next frequency on which you will transmit that audio frequency being picked up by the
component to add is the 22n ceramic is away from any radio stations and microphone.
(marked 223) and fits down holes marked peaking the circuit to get the maximum This audio tone FREQUENCY MODU-
M.' Solder in place and trim the leads. output. LATES the carrier and this gives the
14 FM BUGS TO BUILD 31
term r-M transmission.
Wo use this knowledge to fault-find the
project. Our first concern is to be able to
detect the carrier. This is picked up on
an FM radio as a 'dead spot' or 'clear
spot' on the dial when the transmitter is
on. When the transmitter is turned off,
the background noise appears.
The carrier is produced by the oscillator
sections can be tested until this is suc- not be conducting. Check the base volt-
Track work for the Amoeba cessful.Unless you have a 100MHz age also. It should be .65v. If this fails to
stage (the BC
547) and the linear CRO, there is no other way to see if the locate the fault, you can use almost any
amplifier (the 2N
3563) will transfer this project is transmitting. CRO to pick up the waveform at a num-
frequency to the antenna with increased not exactly true as another solu-
This is ber of locations on the board, around the
driving power. When we detect a carrier, make a second model. If the
tion is to audio section.
we prove that both stages are working. second model works successfully, (and By whistling into the microphone and
If a dead spot is not heard, you should I see no reason why it shouldn't), you picking up the waveform at the output of
firstly assume the frequency of transmis- can use it to physically check the spac- the mic (at the point where the load
sion is off the FM band. ing of the coil, placement of the parts and resistor connects to the mic), you will be
To adjust the transmitter, all you need the position on the FM band, to see why able to see the output of the microphone.
do is stretch the turns of the oscillator coil things are not coming through on the first Next, pick up the waveform at the other
(making sure they do not touch each model. When a dip is heard, you are end of the coupling capacitor and note
other if bare tinned copper wire is used). half-way home. that some of the amplitude has been
Tune across the entire band on the FM In fact you are 90% home. The rest is lost. This point is also the base of the
radio, looking for a silent spot. down-hill. The next step is the testing of audio transistor and you can determine
The bandwidth of the transmitter will be the audio stage or stages. Although the the gain of the transistor by comparing
quite narrow and it will be necessary to project contains one audio stage, we the output with the input. The gain
sweep the band fairly slowly. If nothing can consider the microphone to be a should be between 50 and 100.
is heard, go over some of the simple stage since it is an active device contain- The output is injected into the base of
such as making sure the project is
faults ing a FET transistor. the oscillator stage via a DC blocking
ON, the radio is on the correct band If either the microphone or pre-amplifier capacitor and this is where the CRO
(88MHz to 108MHz). the radio has an stage does not work, you wHI only get a capability finishes. You will need a
antenna connected and no metal ob- carrier output. Make sure the voltage on 1 00MHz CROfrom now on. You should
jects are near the transmitter. the microphone is at least 50mV and the adjust the oscillator coil to a frequency
You must detect a collector of the pre- away from a radio station and this is
carrier before amplifier is at least .8v. generally at the very bottom of the band.
progressing any fur- If it is less, the transistor Once the circuit is working successfully,
ther. This is the start- may be saturated and if the final part is to peak it by adjusting the
ing point and no other it is 3v, the transistor will coil on the tank circuit.
32 14 FM BUGS TO BUILD
term r-M transmission.
Wo use this knowledge to fault-find the
project. Our first concern is to be able to
detect the carrier. This is picked up on
an FM radio as a 'dead spot' or 'clear
spot' on the dial when the transmitter is
on. When the transmitter is turned off,
the background noise appears.
The carrier is produced by the oscillator
sections can be tested until this is suc- not be conducting. Check the base volt-
Track work for the Amoeba cessful.Unless you have a 100MHz age also. It should be .65v. If this fails to
stage (the BC
547) and the linear CRO, there is no other way to see if the locate the fault, you can use almost any
amplifier (the 2N
3563) will transfer this project is transmitting. CRO to pick up the waveform at a num-
frequency to the antenna with increased not exactly true as another solu-
This is ber of locations on the board, around the
driving power. When we detect a carrier, make a second model. If the
tion is to audio section.
we prove that both stages are working. second model works successfully, (and By whistling into the microphone and
If a dead spot is not heard, you should I see no reason why it shouldn't), you picking up the waveform at the output of
firstly assume the frequency of transmis- can use it to physically check the spac- the mic (at the point where the load
sion is off the FM band. ing of the coil, placement of the parts and resistor connects to the mic), you will be
To adjust the transmitter, all you need the position on the FM band, to see why able to see the output of the microphone.
do is stretch the turns of the oscillator coil things are not coming through on the first Next, pick up the waveform at the other
(making sure they do not touch each model. When a dip is heard, you are end of the coupling capacitor and note
other if bare tinned copper wire is used). half-way home. that some of the amplitude has been
Tune across the entire band on the FM In fact you are 90% home. The rest is lost. This point is also the base of the
radio, looking for a silent spot. down-hill. The next step is the testing of audio transistor and you can determine
The bandwidth of the transmitter will be the audio stage or stages. Although the the gain of the transistor by comparing
quite narrow and it will be necessary to project contains one audio stage, we the output with the input. The gain
sweep the band fairly slowly. If nothing can consider the microphone to be a should be between 50 and 100.
is heard, go over some of the simple stage since it is an active device contain- The output is injected into the base of
such as making sure the project is
faults ing a FET transistor. the oscillator stage via a DC blocking
ON, the radio is on the correct band If either the microphone or pre-amplifier capacitor and this is where the CRO
(88MHz to 108MHz). the radio has an stage does not work, you wHI only get a capability finishes. You will need a
antenna connected and no metal ob- carrier output. Make sure the voltage on 1 00MHz CROfrom now on. You should
jects are near the transmitter. the microphone is at least 50mV and the adjust the oscillator coil to a frequency
You must detect a collector of the pre- away from a radio station and this is
carrier before amplifier is at least .8v. generally at the very bottom of the band.
progressing any fur- If it is less, the transistor Once the circuit is working successfully,
ther. This is the start- may be saturated and if the final part is to peak it by adjusting the
ing point and no other it is 3v, the transistor will coil on the tank circuit.
32 14 FM BUGS TO BUILD
LED Power Meter USING THE LED POWER
Parts list
METER
1 - 470R Connect the 5cm wander lead to the
1 - 100p ceramic collector of the oscillator transistor on
1 - lOOn greencap the Amoeba board and turn the project
2 - 1N 4148 diodes on.
1 - 5mm red LED The lead of the LED Power Meter wHI
1 - 5cm hook-up wire
act as an antenna, so place a radio
2 - paperclips nearby and tune it to about 88.5MHz or
No PC board required somewhere at the low end of the band.
Move the turns of the 6 turn oscillator coil
1N4148 either together of stretch them apart until
Antenna hole
a feedback whistle is picked up by the
radio. This is the frequency of transmis-
sion.
When the turns are pushed together the
Am oebaPr j^ Using the LED Power Meter to peak the output. frequency decreases and when moved
apart, the frequency increases.
Now place the wander lead from the
circuittogether and you are ready for the oscillator stage. LED Power Meter onto the antenna point
Peaking operation. The LED Power As the voltage rises over 1 .7v, the LED on the board and move the turns of the
Meter has two ranges. The low range starts to turn on and thus the circuit turns 6 turn tank coil either together or apart
measures output voltage up to about onto a POWER METER to measure mil- until the reading on the Power Meter is
1 .5v and at this level the LED does not liwatts of output power. This power is a maximum.
come on as it requires at least 1 .7v for it indicated by the illumination of the LED You must not use any metal objects
Thus the LED does not put
to turn on. and since a LED cant lie, you can com- near the coil as you do this as this wHI
any load on the circuit so you can pare the output of one transmitter with upset the reading.
measure very low outputs such as the
The best itemto use is a match or
plastic knitting needle as you should
keep your fingers and hands away from
5cm lead
HI—
100p
-W- 2x Positive
the coil while adjusting
The circuit will peak
it.
to about
1 .25v to
1N4148 multimeter
1 .65v (the voltage will depend on the
quality of the transistors). Once you are
satisfied the output is a maximum,
100n
remove the LED Power Meter and solder
LED the antenna lead to the board.
\ runegative of
Move the radio a short distance
and tune across
away
band to make sure
the
the output is only coming through at one
LED Power Meter circuit multimeter
spot on the dial.
If you get two spots, the frequen-
cy of the oscillator and tank circuit
do not coincide. Go back and ad-
tank coil until the two
just the fre-
quencies are the same.
When this is done, the project
will be "peaked* and will deliver
the maximum output.
The project is now ready to fit
into a Tic Tac box. The ON/OFF
switch can be operated by open-
ing the lid and switching the bug
on. ft does not matter H the lid is
open or closed, the microphone
willpick up the faintest sounds in
a room and transmit them to an
FM radio up to 400 metres away.
Of course, this will depend on the
positioning of the antenna and
the quality of the radio. The an-
tenna should be stretched out
and placed over a high shelf etc
so that the signal has an oppor-
tunity to radiate effectively.
Do a of experimenting and
bit
you be very impressed with
will
the performance.
Completed Amoeba project with batteries and switch attached
14 FM BUGS TO BUILD 33
When we talk about a resonant aerial increased it will allow a
is
AMOEBA
In
gives us the improved
performance we have called the
In factthe theory behind the way they 6t nothing will happen. But if we
function is so complex that it could connect a wire to one end, chances j
take pages to fully explain. The are the circuit will resonate.
reason is that they are RESONATING
at the same frequency as the This is because the wire will pick up |
oscillator circuit and this means that radio signals and one of the signals '
the voltage and current flowing in and may be the exact frequency of the I
When a coil and capacitor are (open up the turns or remove a turn)
resonating a number of new terms This the tank circuit we are
is Mid increase the value of the j
are encountered and the voltages and talking about - A 6 turn coil in capacitor, the circuit will resonate at
currents are considerably higher than parallel with a 47pf capacitor. the same frequency but the output
j
will not be as high because the
the rail voltage and the supply current. HMKI energy from the coil will not be as
\
That is why it is so different In our This istheoretical and applies to an much as before.
testing, we found the output was only unloaded resonant circuit. As soon as
a few millivolts when the circuit was you connect it up, and ask it to Thus there is an optimum value of
J
non-resonant (i.e. with a 330R load deliver, the output drops to between inductance/capacitance for any I
resistor) and increased to over 1200 2 and 1 00. Even so. you can see that a given frequency and this is called the
|
millivolts when it was TUNED parallelcombination is making the optimum L/C ratio. ;
Tuned means resonating (this term is output stage two or more times more
very similar to the word oscillating) efficient than a purely resistive load The signal picked up by the tuned «
and to get the parallel circuit to circuit will be very small and will I
resonate the turns of the coil must be We will go into the mechanics of how correspond to a person pushing a 5
compressed or expanded until the a resonant circuit operates in a swing minutely, at exactly the right '
output power is a maximum. Our moment. But first let's look at the time to keep it swinging ?
delivered to the antenna. A fairly At the transmitted frequency, the the wrong time and in the wrong I
simple device, but it works aerial is seen as a resistive load plus a direction and will cancel each other *
small amount of inductance and out and have no effect on the final \
resistor as the same energy is being circuit you put a load on it and the Q I
taken from the battery but more is This means energy is lost from the drops enormously Thus it is very »
being transferred to the antenna. circuit in the form of electromagnetic difficult to observe an unloaded tuned \
Very little is lost in the tuned circuit radiation When the voltage at the circuit J
34 14 FM BUGS TO BUILD
The second amazing fact is a high Q Resonate means oscillate
capacitor and when the energy has
at a
circuit respond to only 1
will
frequency that natural
is
almost been spent, the magnetic field
frequency and as the Q factor is (characteristic) for a given value of
starts to collapse.
lowered (through loading or poor inductor and capacitor.
selection of coil and capacitor values) We have seen what happens and now
the frequency band' increases. the higher voltage from the coil is
If we connect a coil and capacitor in sent back to the capacitor and
parallel and place them across the antenna.
K Thus it is important to have a high Q terminals of a battery, the capacitor
1 circuit, so that only the required willbe in an uncharged state and will This high voltage sees the antenna as
5 frequency produced. This charge up. The current will also a low resistance and readily flows
is is called
R selectivity and makes the bug produce a magnetic field in the coil into it. Thus the returning energy is
energy on a very but let's neglect this for the moment. between the antenna and
j transmit all its split
[J narrow band. capacitor.
When the supply is removed, the
EJThe tank circuit must be fine tuned to charge from the capacitor will flow Ideally most of the energy flows into
ftmatch the oscillator frequency and into the coil and produce a magnetic the antenna and little into the
field. After a short period of time the
K this is done by adjusting the spacing capacitor so that when the transistor
ft of the turns of the coil. capacitor will become discharged turns on. it needs a fair amount of
and unable to maintain the field. topping-up.
H The exact set-up procedure is The voltage appearing at the base of
B covered in the main part of the article At this stage the field collapses and
the antenna could be twice or three
B| and you will need a detector circuit produces a voltage in each turn that is
of opposite polarity and higher than times the supply voltage and this
ft and multimeter to peak the output. represents the Q of the tank circuit.
before.
ft HOW THE TANK CIRCUIT WORKS The energy in the collapsing
The loading effect of the antenna will
14 FM BUGS TO BUILD 35
. )
]
The efficiency is the amount of
MEDIUM
Fig. 1(a): HIGH Q. Fig 1(b): Q.
j
energy released, compared with the
i amount of energy inputted and this I
i
this will allow the collapsing
magnetic field to have maximum
effect when cutting the adjacent
turns.
36 14 FM BUGS TO BUILD
HIKERS ALARM
A handy alarm for bushwalkers
Parts
PC board
& PC: $
Don't forger the
Meter to peak thl.
(only)
I
this project could save a life. Sometimes At maximum deflection the signal 5 turn .5mm enamelled wire
the search party can come within metres must be coming from the front or rear 3mm dia coil
of an accident victim and still fail to locate of the antenna. You have to choose 6 turn .61 mm tinned copper
him - he may be unconscious or simply one the directions and take a fur-
of wire 3mm coil
unable to hear them. ther reading along the track to see if 1
- 8 turn .5mm enamelled wire
Or more often the search party cannot the signal has increased or 3mm dia coil
see or hear him due to the foliage or decreased. 1 -
14 turn .5mm enamelled wire
other obstructions. In this way you home-in" on the 3mm dia coil
Our tests showed
the range of the beacon and locate the source.
Hikers Alarm to be a few kilometres in a electret mic - cut PC board to fit mic.
ASSEMBLY SPDT mini slideswitch
built up area and it should be about the
This isn't a beginners project. The 3 metres antenna wire
same in a wooded or slightly Nlly area. components are fairly compact and N' cells.
To pick up the beacon, a standard FM you need a fair degree of skill to get
radio is tuned to the lower part of the
everything onto the board and peak
band to detect a beep - beep - beep tone. 1 HIKERS ALARM PC board
42 14 FM BUGS TO BUILD
.
the ouTput.
The first thing to do is cut the board so HIKERS
that the microphone fits over the edge. ALARM
Don't fit the microphone until last so that
the leads are not fractured by move-
jj £g57j
l2£n _•
m
ment.
Use the photos and diagrams on this
page to help fit the components. Some
parts are very easy to fit and these can
positioned first. This will leave vacant
Full-size layout of the
holes to help you position the rest of the
PC board showing how
parts.
small the board really is.
The 47p that taps onto the 6 turn oscil-
soldered to the first turn (near
lator coil is
you should tune a radio to
the positive rail) as shown in the photo.
about 88.5MHz and put the
Keep everything dose to the board so radio about 3-4 metres from
that the whole project will fit into a Tic the project.
Tac box. Squash or separate the
ENLARGED VIEW OF THE
The switch is fitted to the board with 3 turns of the 6 turn coil until HIKERS ALARM ARTWORK
short lengths of tinned copper wire and you hear a beep in the radio circuit will increase when this occurs.
the top of the switch is kept as high as and also a feedback whistle. Moving the
possible so that it can be turned on and
We now adjust the spacing of the RFC
turns apart will raise the frequency of coil by watching the meter and noting
off through the door of the Tic Tac box. transmission and squashing them when has a maximum reading.
it
The 8 and 14 turn coils mount
turn together will lower it.
You may like to the antenna and test
fit
upright on the board and the 5 and 6 turn The Peaker circuit is simply used as an the circuit for range. The tank coil may
coils lay flat. antenna at the moment and it is now need fine adjustment due to the loading
The last component to add is the transferred to the collector of the output effect of the antenna.
microphone. The negative lead is the transistor (2N 3563).
The circuit is now peaked and ready for
one that goes to the case of the Without touching the tuning of the radio, last minute finishing touches.
microphone. move the turns of the 5 turn tank coil until It's a good idea to mark the "ON" posi-
Clean the bottom of each 'N' cell with a the beep and feedback whistle are heard
tion for the switch with red nail polish so
fileor sandpaper before tinning with a again.
that you can see when the circuit is ON.
hot iron. They are then soldered together This will make the oscillator and tank
with tinned copper wire and soldered to stages operate at the same frequency IF IT DOESN'T WORK
the board. and you will notice the output of the H the project doesn't work, you will have
This completes the to work out where the
assembly and the next fault is coming from by
step is to adjust the referring to the full ar-
frequency to between ticle. Photocopies are
88.3MHz and 90MHz available for $2.00 as
and peak the output. the original book has
We have picked this now fully sold out.
band as is the low
it There are 5 sections in
end of the FM band this project and you
and provides the best must concentrate on
range. Don't go below one at a time. But before
88.3MHz as some drift doing anything, read the
in the frequency may article so you know how
occur as the batteries to approach the prob-
get used up and we lem.
don't want the fre-
quency to go off the
THE CASE
The has been
project
band.
designed to into a Tic
fit
You won't have to
Tac box and you should
worry about a clear be able to fit the works
spot on the band as neatly if you have fol-
there are very few sta-
lowed our instructions.
tions in the country
The 3m antenna pas-
areas, where you will
ses through a hole in the
be using the alarm
bottom of the box and is
PEAKING wound up neatly, ready
Fit the peaker or LED for use.
Power Meter to the Place everything into a
collector of the oscil- zip top bag so that it
lator transistor and won't get wet and it's
turn the unit on. A Note: This is an old photo. The 10p is now ready for the next time
reading on the meter you go for a hike.
will indicate the oscil-
mounted on top of the board and the overlay
lator is working and shows where everything goes.
14 FM BUGS TO BUILD 43
VOX = Voice Operated Switch
Parts & PC
74c14
50-
200mV
» _ i A fl<MflrtMf#
22n 100u
base bias driver beep timer generator Freq stabiliser RF oscillator RF output
44 14 FM BUGS TO BUILD
A close-up view of
who are not able to put things together
themselves.
2 10p ceramics
3 47p ceramics
BLOCK DIAGRAM OF VOX MklV 3 1n ceramics
1 10n ceramic
talstage) that amplifies it further. The Since this stagewhen not re-
is off
4 22 n ceramics
next stage we have called a VOX trigger quired, draws no current when the bug
it
1 10 On morioblock
stage and is designed to convert the is in the beep mode. This makes the
1 4u7 1 6v electrolytic
input of the Schmitt
1 10u 16v electrolytic
inverter HIGH via
1 100u16v electrolytic
the 4M7
resistor
VOX delay »*c«on RFoee and when audio is
4 2N 2222A or BC 547 transistors
detected, the 100n
1 2N 3563 transistor
1N 4148 diodes
7 74C14 E> capacitor is
8
1 3v9 zener diode 400m W
r charged via the
0 RF output
100k resistor. The
object of the 100n is
1
1
74c14 hex Schmitt
14 pin IC socket
trigger IC
1
eiecirei micropnone insen
Gturn .5mm wire 3mm dia coil
6turn .5mm wire 3mm dia coil
10uF electrolytic at
The five transistors and the main sections of the board the output of the
1 8turn 5mm wire 3mm dia coil
1 spdt mini slide switch
two inverters is
1 1 5cm tinned copper wire
audio signal to a digital signal to operate charged by a wider
stream of pulses.
4 AA or AAA cells (comes with AAA)
a Schmitt trigger inverter. A Schmitt trig- 1 4-cell battery holder (extra cost)
ger inverter requires a fairly large signal Now for a little background on the
1 1 75cm antenna wire
for it to change from one state to the Schmitt trigger.
1 VOX MklV PC board
other and the VOX stage does this by A Schmitt trigger requires a level 1 LED Power meter kit (for peaking)
being biased OFF and only turning ON greater than 70% of rail voltage for it to
available for $1.10 extra.
when the input signal is above 6v. This see a HIGH and less than 30% of rail
14 FM BUGS TO BUILD 45
around the third stage,
to the signal at or closely follows the circuit diagram and the Doesn't Work" sections of each
"If It
itwould seem distorted. But this is not this is important when fault-finding, as project. The same applies with this
important as we are injecting it into a you need to be able to quickly locate project. You must go through the tests in
digital stage and the inverter only each part when trouble-shooting. a logical manner and once you master
responds to amplitudes. The pin-out of the IC dictates where the the sequence you can apply it to all types
We have used two inverters so that the parts must be placed on the board and of circuits.
output isHIGH during rest periods and this helps when trouble-shooting. With do is
this project, the first thing to
this means the 10uF is uncharged. When constructing the project, you can to get power to the transmitter and this
When audio is detected the input of the start at one end of the board and work is done by removing the IC and taking
first inverter goes low and so does the your way across, fitting each part as you pin 2 or 4 HIGH. This will turn ON both
output of the second inverter. This come to Some parts stand up while
it. the oscillator and output stages and
causes the electrolytic to charge via the others lie down and is important to fit
it allow the bug to work in a similar manner
diode and 1 0k resistor. the IC socket before any other com- to the Amoeba or Ultima.
When the pulses of audio charge the ponents as some of the parts are very Use the Field Strength Meter (see
10uF electrolytic, pin 1 goes LOW and dose to it. Security Devices) to detect RF and if no
pin 2 goes HIGH. This freezes the beep You should be aware of the need to fit carrier is present, the fault will lie in the
oscillator by jamming pin 3 HIGH and at the diodes, transistors, microphone and oscillator section. Make sure 6v is
the same
time suppfying voltage to the electrolytics around the correct way as present on the collector of the oscillator
base and output stages.
of the oscillator they will not work in reverse and some transistor and about 2v on the emitter,
This turns on the bug for transmitting of them may be damaged if the power is (you cannot measure the base). You
audio. The frequency of the RF oscillator applied when they are incorrectly fitted.
has been kept stable by zener reference Read our previous articles, such as Ant, and expect keep oscillating at
it to i
diode on the base so that the voftage will Amoeba, UWma and VOX Mk I, for correct frequency as no matter where
remain constant, even though the supp- guidance in determining the polarity of you place the probe it will act as an
ly voltage will drop as the batteries age. the voltage sensitive components. antenna and draw off most of the signal.
For as long as audio is detected by the It impossible to test the oscil-
is virtually
performance. But don't start to experi- out the tests in the correct Vox MklV artwork. Everything Is identified on the
ment until you know what you are doing. sequence and this is what overlay, so you shouldn't have any problems
You will notice the layout of the board we have been explaining in fitting the components.
46 14 FM BUGS TO BUILD
exact, you can re-adjust the frequency
of the tank circuit by using the Field
Strength Meter.
We still have two further sections to
cover and if you are having trouble with
the output stage or tank circuit, you
should refer to the Amoeba or UKima
articles for more assistance.
THE VOX SECTION
Next we will look at the VOX section
and see how the circuit detects sounds
and turns on.
Remove the shorting link on pin 2 or 4
and the IC into the socket. Turn the
fit
circuit as "tight" as possible. The bat- leads of the components and close not making contact with the positive rail.
teries should also be on very short leads things up.
You will have to look around the nega-
and only use 4 AA or AAA cells. Don't Reconnect the 47p coupling capacitor tive lead of the electro with a high im-
use watch cells or a power supply from and check that the output of the oscillator pedance multimeter to see why it is not
a transformer as the impedance of any- does not fall appreciably. If it does, the going HIGH. Unfortunately you cannot
thing other than four cells will change the oscillator transistor may be weak, the put a low impedance probe (less than
characteristics of the oscillator. 47p capacitor may be the wrong value 10M) here as it will prevent the
or the base of the output transistor (2N
USING THE LED POWER 3563) may be shorted to the emitter.
electrolytic discharging sufficiently for
somewhere at the low end of the band of the 2N 3563 and move the turns of the high impedance multimeter on the posi-
where it is free of any radio stations and tank coil together or apart until the output tive rail and monitor the negative of the
electro. It will discharge in less than 8
seconds due to the added load you have
placed on it (the meter) and if it remains
charged, you have leakage coming
through from the 1 0k, or the diode from
the beep circuit.
A full description of this simple piece of cuit is exactly the same as the oscillator, extends the life of the battery consider-
testequipment has been given in the all the energy is being transmitted on ably.
Ultima article (Security Devices P. 21) one frequency and the radio will give a The next section is the beeper stage.
and the circuit has been reproduced feedback whistle at only one spot.
here to assist those who have not seen If you get two peaks, the frequency of
BEEPER STAGE
As soon as the bug is in the listening
this article. the oscillator and output do not coincide.
mode, the timer between pins 3 and 4
Carefullypush the turns of the 6 turn Keep adjusting the tank coH until the two
comes into operation and rapidly char-
coil move them apart until a
together or frequencies are the same.
ges the 4u7 via the diode and 10k resis-
feedback whistle is heard in the radio. When this is done, the project will be tor. During this time the tone oscillator
When the turns are pushed together the "peaked" and will deliver the maximum (between pin 5 and 6) comes into opera-
frequency decreases and when moved output.
tion and produces a square wave of
apart, the frequency increases. Move When the antenna is fitted, it will load about 300Hz. This tone is fed into the
the radio a short distance away and tune the output slightly and change the fre- base of the oscillator stage via a 1n
across the band to make sure the output quency a small amount. If you want to be capacitor and 10k resistor.
14 FM BUGS TO BUILD 47
At the same time the oscillator and out- never seen a circuit diagram in their life. a radio as a piece of test equipment to
put stages are turned on via the diode on Even simple repairs can be attempted determine the frequency of the oscil-
pin 4. without a circuit but when a major fault lator, the signal strength, as well as the
inverter changes state. This shuts oft the The first thing you need is a circuit By using the LED power meter, Field
tone and the bug reverts to the "listen- diagram and if the project has been Strength Meter, a standard Multimeter
ing" mode. working, you can assume the com- and a normal FM radio, you will be able
When the tone is being produced, the ponent values are correct and the fault to find and fix almost any fault in the bug.
VOX section is prevented from triggering is a failure in one or more of the parts. The only thing you will not be able to
by the diode connected between pins 4 But when something doesn't work from do is increase the output as this will
and 13. A few milli-seconds after the the start, you don't know if it is faulty cause "splash-over" and the output will
tone has ended, the bug will be ready to workmanship, faulty components or appear all over the band and create
trigger if it detects audio. faulty designl major interference. So don't increase the
why you have approach the supply voltage or change the bias on the
RF OSCILLATOR AND That's to
as you cannot assume
repair logically
output transistor.
OUTPUT STAGES component values have to
anything. All SUMMARY
The RF oscillator stage is the same as be checked, all voltages have to be This bug is the top of the range at the
our original FM BUG as it has proven to measured and alt soldering has to be moment, both in performance and ef-
be very reliable. ficiency.
The only changes have been to tap off almost impossible to inspect your
It's It is the forerunner to a range of surveil-
a small amount of RF from the emitter own work and the best idea is to ask lance devices that will enable you to
with a 47p capacitor (this has been done someone else to check it for you. keep an eye on your property arid pos-
with hardly any effect on reducing the When projects are sent in to us for sessions. You will be able to monitor
amplitude of the oscillator) and the zener servicing, we find the fault relatively your car, boat, tools and equipment from
quickly as we know what to look for and a distance.
We have found that we can draw off where to look. Bridges and shorts that As you can expect, our next design will
more energy at the emitter than at the appear to be ok are tested for continuity have more features and as soon as we
collector and this means we can deliver and parts that appear to be soldered are have time to complete it and give it a field
more energy to the output stage. This is resoldered to make sure the joint is per- test, it will be in our next security book,
one of the reasons for the increased fect. so watch out for it.
output of this design. This solves most of the troubles as
The operation of the oscillator has al- many of the constructors don't realize
ready been covered in our previous ar-
the importance of perfect soldering and
and the same theory applies.
ticles just panic when the project doesn't work
The output stage has also been first go.
covered our previous articles, includ-
in For most of the troubleshooting refer to,
ing the operation of the RFC (Radio Fre- the section on "Testing the VOX bug" as
quency Choke) between the power rail it describes how to test the bug as well
and the tank circuit. This improves the as find most of the faults.
output considerably by allowing the tank You must start at
circuit to produce a larger waveform.
the output and
All these improvements add up to a work your way
very efficient design and we can boast towards the
that ours is at least 3 times more efficient microphone. This
than anything else on the market. Other allows you to use
designs require 25-35mA or
more to achieve the same range. The completed VOX IV(below)
compared to our next model -
IF IT DOESN'T WORK VOX V - our surface mount version
Most of the hints and guidance
available
to testing this project have al-
ready been covered in this and
previous articles.
I am surprised that so many
readers ring up and ask how to
solve a particular fault when we
have spent so much time detail-
ing the art of servicing.
Ikeep repeating myself but the
fact is an electronics hobbyist is
not someone who can only build
a kit but someone who can also
repair it!
48 14 FM BUGS TO BUILD
[the wall bug]
Our 400 metre WALL BUG
Parts & F
PC Board
The LED Power
topeak the outp
Pre-amplifier RF Output
WALL BUG CIRCUIT
One day, many many months ago, an walllThe secret of the design is the use PARTS LIST
investigator rang to say he had a bug ofa piezo diaphragm. The same type as 1 - 390R (orange-white-brown)
that would 'hear' through 10cm of con- found in piezo alarms. But we use it in 1 - 4k7 (yellow-purple-red)
crete, and wanted another one. He reverse. Instead of emitting a sound, 1 - 47k (yellow-purple-orange)
asked if we could design something these diaphragms are also capable of 1 - 1 50k (brown-green-yellow)
similar. picking up a sound and converting the 1 - 1M (brown-black-green)
We suggested he bring around so we
it vibrations into electrical impulses.
could see what we were up against. It But these electrical signals are very 1 - 1 0p ceramic
seemed amazing that you could hear small and you need a a powerful 3 - 47p ceramic
through solid material and we wanted to amplifier to bring them up to the level for 2 - 1n ceramics (102)
see how it worked. injecting into a transmitter stage. We 2 - 22n ceramics (223)
With a price tag of over $250, it must be found the sensitivity of these units varies 1 - 100nmonob»ock(monolithic)(104)
pretty good But when it arrived, it was a
I enormously from one type to another
disappointment. H was simply a 5-tran- and the size of the diaphragm also deter- 2 - BC 547 transistors
sistor Amplifier driving an earphone. The mines the output. 1 - 2N 3563 transistor
input was a piezo diaphragm with a To get a good result you have to use a 1 - 6 turn .61mm tinned copper
probe that touched the wall and when we sensitive unit. Let me point out the kits wire 3mm dia coil
tried the amplification was quite good,
it, use a fairly sensitive item but the made- 1-6 turn .5mm enamelled
but at $250, it was grossly overpriced. up versions use a device that is about 4 wire 3mm dia coil
The headphone was the limitation. You times more sensitive, so don't expect the 1-8 turn ,5mm enamelled
had to stand at the wall, keeping the unit kit to come up the quality of the built-up wire 3mm dia coil
attached and straining your hearing at versions. Two "cats whiskers" are 1 - piezo diaphragm
the same time. soldered to the centre of the diaphragm 1 - mini slide switch
For the price, you would expect some- in the built-up version whereas the one 2 - 30cm hook-up wire - if needed
thing more for your money. The concept supplied in the kit is a metal cased ver- for piezo
was fairly primitive and we decided to sion that needs to be pushed onto the 2 - AAA cells
design something considerably better. glass or other solid medium so that the 1-1 70cm antenna wire
We started with the Amoeba circuit and vibrations will pass to the diaphragm.
a lot of experimenting we came up
after The diaphragm is attached with Blu 1 - WALL BUG PC BOARD
witha transmitting wall bug that was Tack and the whole window becomes a
more sensitive than the sample we were microphone. You can pick up sounds birds, cars and even wind comes
given. nearly as good as an electret through quite clearly.
Being a transmitter, it gave you the microphone and the only trouble is you M makes the old adage "Speak softly,
freedom of being able to listen in comfort can hear sounds on the outside of the the walls may be listening." a reality. In
from a distance and you didn't have to building at the same level as those on
fact everything in the room is vibrating
stand around with your ear glued to a the inside. This means the sounds of and it makes you wonder how safe it is
14 FM BUGS TO BUILD 49
to hold any form of discussion in an element will be new to many readers. If
enclosed area. you have a CRO, you can connect the
As with all our devices, they are to be element to the input leads and place it
used solely for your own entertainment on the workbench. Keep it away from the
and to learn the principles of sound mains so that it doesn't pick up the 50Hz
detection through homogeneous hum.
mediums. You can experiment with our With the CRO set to low mV, you can
design and try to improve its perfor- whistle at a fixed distance from the unit
mance by modifying the pickup and al- and compare the amplitude of different
tering the circuit. Let us know how you types.
9° When the piezo connected to the
is
The most common name for this type of project, the voltage generated by the
bug is "Concrete Bug' however it is most diaphragm is amplified by the pre-amp
often used on a window. In fact we and passed to the RF oscillator to be
should call it a "Glass Bug' but somehow converted to an FM signal for picking up
it came to be named "Wall Bug." But by an FM radio. Further discussion on
glass is not the only medium, ft can be the circuit can be found in the Amoeba
attached to the topside of a ceiling, article.
50 14 FM BUGS TO BUILD
bug to give the first stage a higher gain of about 70 so the output should be
and a 1n capacitor has been placed about 21 00m V into the oscillator stage.
across the piezo to prevent instability. If you don't have a CRO, the only other
If you have already made the Amoeba, way to check the front end is with a small
you will have no trouble with this project.. audio amplifier. This can be built up from
Fit all the components to the board in- a circuit similar to the dish bug and taken
cluding the leads to the piezo. It does not
The track-work for the WALL BUG
to a set of headphones.
matter which way around the leads from Check the voltage on the value of load resistor for the first stage.
collector of
the piezo are connected to the board as the first should be higher
transistor, ft
The only other problem we had with the
the signal is what we call "AC" and it than 0.9v, otherwise the stage will be front end is instability due to the 1 n not
doesn't have a polarity. saturated. being connected.
Solder the batteries as shown in the The three faults we found with models The rest of the circuit is covered in the
photo with the slide switch connected to coming in for repair were shorts between Amoeba article and the Wall Bug should
the opposite end of the cells and the base and emitter, piezo connected to the be ready for many hours of impressive
project is ready for adjusting and peak- wrong points on the board and wrong listening.
ing to a frequency away from any other
radio stations.
Carry out the necessary adjustments
on theoscillator and tank coil as per the
Amoeba notes and fit the antenna.
Slide the circuit into a Tic Tac box and
switch the unit on. You should be able to
get feedback from 3 metres or more and
be able to hear sounds the room, even
i, ,
stations will shift along the dial. For those who want to go to the other
DETUNING A RADIO Any these procedures will cause the
of end of the band, there's one word of
of the bug to below 88MHz. This is called suggest you use a better transistor, both
itis off the normal band, and it's done.
DETUNING the bug and has the ad- for the oscillator and output. Something
vantage of providing a link that will not The coil we mentioned earlier is easy to
find. It's generally an air cored coil and
like a 2N 3563.
interfere with anyone else. It gives you a
when you go near with a screwdriver, The coils in the transmitter may have to
private link and you can be sure you will it
the stations move along the dial. This coil be changed and possibly the best idea is
not be picked up by the next door neigh-
is very sensitive and only has to be ad- to change the 47p for 39p or 33p, while
bour.
justed a very small amount to create the you are at it.
Sometimes the 84-88MHz band has
shift. When adjusting the bug, you may Ihave not tried the bugs at this frequen-
been given to couriers and other two-
have to add one or more turns to the cy but see no reason why they would
I
14 FM BUGS TO BUILD 51
n .
Parts &
PEN BUG
A bug that fits inside a marker pen.
Mklll PC boa
*£< 120k or |
=r 3v
:iOp
2N3563
BC 547
ELECTRET
MICROPHONE 47p
1 - 1 0p ceramic
Mk version a tank circuit was added Before starting assembly, it is important "
II
longitudinally wound antenna and cou- microphone end, but leave the 1 - 3-11 p air trimmer
between the two stages via the microphone to last.
pling 2 - BC 547 transistors
emitter of the oscillator. Each as you come to it and
part is fitted 1 - 2N 3563 RF transistor
From the outset let me say that is very
it
everything is easy until you come to the 1 - electretmic insert
oscillator coil. This is mounted upright on
get a good range from a bug
difficult to 2 - 6 turn enamel wire coil 3mm dia
fitted inside a pen. the board and you must bend the ends 2 •- button cells
of the coil so that they fit down the holes mini slide switch SPDT
As you can imagine, it is practically 1 -
in the board. Don't squash the turns
impossible to produce an antenna with 1 - 1 .5m enamel wire for antenna
any effectiveness from inside a pen bar- together as they may have to be 1 - PEN III PC BOARD
stretched apart during setting of the fre-
rel and this limits the range of the bug.
quency. Make sure the enamel is
We got about 10-15 metres under good damaged and the contents will ooze out.
scraped off the leads before fitting by
conditions and we think this is a fair These chemicals are very corrosive, so
using a sharp blade or file or sandpaper. be
achievement. careful.
Continue with the rest of the parts includ-
To get the greatest range it is important The microphone is connected to the
ing the 3-1 1 p air trimmer and tank coil.
to peak the tank circuit very carefully 90 board with the two short wires supplied
thatit delivers the greatest signal into the
The board is now ready for the
on it, so that the lead going to the case
microphone, switch and batteries.
antenna. To do this you will need the goes to the negative rail. The negative
Held Strength Meter as described on You can solder directly to the button rail is the copper strip that runs the length
cells firstly scrape the top and
you
P13 of Security Devices. You simply if
of the bottom of the board. The
adjust the air trimmer to get the maxi- bottom with a blade or file. Make sure the microphone must be soldered very
mum output - it's a very simple pro- soldering is carried out very quickly quickly otherwise the FET inside the
cedure. otherwise the seals on the cells will be case will be damaged and it will lose
52 14 FM BUGS TO BUILD
sensitivity and produce a lot of back-
ground noise.
14 FM BUGS TO BUILD 53
.
Parts & PC
PC Board <oi
The LED Power Mi
testing the output
it is not essential.
i
9v
Case
/ of electrel mic goes lo
VOYAGER - Mkll CIRCUIT
negalive rail
PARTS LIST
I
This is the improved version of our air trimmer. After the project is complete 1 - 470R surface mount (471)
10k "
popular VOYAGER FM transmitter. The (103)
-
and heatshrunk, (you need to supply 1
circuit has been improved, the layout your own length of heatshrink tubing) 1 - 47k " "
(473)
1 - 68k " (683)
has been changed and the board has final tuning can be carried out by cutting
been produced on CAD. an opening in the heatshrink for the top 1 - 1M " "
(105)
This has given it a better layout than the of the trimmer so that it can be adjusted
old taped-artwork board and everything with a small non-metallic screwdriver. 1 - 10p ceramic
is marked on the topside to help you with
1 - 39p ceramic
SUMMARY OF 1 - 1 n ceramic
SPECIFICATIONS 2 - 22n ceramics
The other difference is the board sits
1 - 100n monoblock (monolithic)
upright on the top of a 9v battery with the
Range: 800 metres 1 - Air trimmer 2p - 10p
battery snap fitted to the side of the
board via short lengths of tinned copper Supply: 9v
Current consumption: 7mA
2 - BC 547 transistors
wire as shown in the photos, whereas it
1 - 5 turn .5mm enamelled wire
coil
laid flat on the battery in the earlier Battery life: 50 hours for ZnC
1 - electretmic insert - high sensitivity
100 hours for alkaline 1 - 9v battery snap
Standing the board upright makes the Tuning range: 80 - 110MHz (by 1 - 9v battery
batterysnap very strong and it is easier stretching or compressing the 1 - 1 5cm tinned copper wire
to connect and remove the board from oscillator coil) 1 - 30cm fine solder
the battery without damaging the tracks.
Fine tune by adjusting the air trim- 1-1 70cm antenna wire
The other major difference is the addi- mer (2MHz adjustment)
tion of an air trimmer so that you can Stability: Bug to be left in situ -
1 - VOYAGER - Mkll PC BOARD
adjust the frequency slightly after the not to be moved or handled.
project has been heatshrunk. This will the microphone. It is now mounted on
Antenna length - 170cm
allow you to move it away from any other the side of the board so that the board is
radio stations. easier to heatshrink.
I should also mention that two slight
When we started to produce these
first
modifications have been made to the These modifications are a result of us
transmitters the FM band had only a few circuit. One is the change in value of the making hundreds of Voyagers for cus-
radio stations and it was easy to get a base bias transistor for the oscillator. It tomers and the new layout is really a
free spot on the dial.
has been changed from 220k to 47k as dream to put together.
But the past few years the band has
in we found the 220k produced a small If you have not built any of our FM
filled up considerably and it is now al- amount of distortion or hollowness to the transmitters, this is one you should not
most impossible to get an empty spot audio, giving the impression that the miss out on.
where you can experiment. sound was coming through a pipe. start, let me say that these
Before I
That's why we have had to include the The other change is the positioning of transmitters are called "bugs" so that
54 14 FM BUGS TO BUILD
0
lhey can bo described quickly and easily Since this will possibly be your first
- WC Mk Tt
in the text. introduction to surface mount, we have
They have been designed exclusively decided to introduce ft slowly and use
so that you will learn the techniques of normal components for the majority of
BC547 2-I0p
FM transmission and get the greatest the circuit and chip resistors for the sur- I ln I
There is no law preventing us showing any outlets that sell individual items and
you how FM transmission works and you only a handful that sell them in lots of 1
must respect our efforts by keeping the or 1 00. We have to buy them on a reel
airwaves free from interference. of 1 ,000 to 5,000 pieces and this is way
suggest you start at the beginning by Some of the components for the
Dunaing some 01 me oiner projects nrsi. Voyager are not available In surface- Actual size artwork showing
We have compiled the best range of FM mount form (such as the coil and air the size of the board and the
transmitters you will ever come across in trimmer) and anyway the battery is the top overlay.
this book. Each project has been largest component so there's little point
designed to add features to the basic going to extreme lengths in miniaturisa- other factor that makes them very
ANT design so that you can see how the tion. frustrating is their size does not cor-
range can be increased by adding such The electret microphone is also difficult respond to the value. This is due to the
things as a tuned output, RFC, emitter to get in miniature form and when we way they are manufactured and the
coupling, and by increasing the supply tried to get one about a quarter the size thickness of the layers of substrate.
voltage. of our present unit, about 4 years ago, The main difficulty with surface mount
In this project we wifl show how increas- from a hearing aid manufacturer, we isplacing them on the board and holding
ing the supply voltage improves the were quoted an astounding $32 eachl them in place while soldering. There are
range and at the same time we introduce We subsequently imported our own a number of aids to help you with this,
miniaturisation in the form of surface- and sell them for about $3.00 each. Who such as solder pastes and solder
mount components. do you think bought 100 of our mic'sl creams, silicon and infra-red setting
Yes, the hearing aid manufacturer! glues but most of these come in syringes
To make construction as simple as pos-
The main reason why we started with and cost as much as $20 for a 25gm
sible,we have decided to start with sur-
tube. For a simple project, this additional
face mount resistors. Some of the other chip resistors is their relative ease of
handling. Chip capacitors are half the cost is out of the question.
components such as chip capacitors
and transistors are so small size and have no identification. The To keep costs down we are going to
that they are almost impos- hand solder each resistor
sible to solder by hand. without the aid of glue and
the technique we use is
Surface-mount technology
is entirely different to normal
called RE-FLOW SOLDER-
ING.
through-hole placement and
some of the deferences are Basically it consists of heat-
ing up the solder on the PC
explained in this article.
board AND THE END OF
The major difference is size
and if you are having trouble
THE RESISTOR AT THE
picking up and placing 1/4
SAME TIME so that the resis-
tor makes a perfect connec-
watt resistors, you will have
tion to the board. More is
ten times more difficulty with
mentioned about this in the
surface mount. SM items
assembly section.
are so small that it takes the
For now, all you have to do
keenest eyesight to read the
is read through the article
figures on the component
and the nimblest of fingers to and make sure you know
pick and place them.
how the project is going to go
together, before starting.
But until you buy a kit and
see what the parts look Ike,
you will have no idea If you HOW THE CIRCUIT
will be able to cope. WORKS
Nevertheless surface The circuit consists of two
mount has arrived and is stages - an audio amplifier
here to stay. Within a few and an RF oscillator.
years most manufacturing The electret microphone
will include surface mount contains a FET transistor and
components and already can be counted as a stage, if
many designs are entirely you wish. The microphone
surface mount. detects audio in the form of
14 FM BUGS TO BUILD 55
.
air vibrations that enter the hole at the pedance and does not have any loading The operation of the oscillator section
end of the m ic and move the diaphragm effect on the charges. The audio is quite complex, so to keep things
This diaphragm is a thin piece of metal- amplifier (BC547) has a gain of about 70 simple we will commence the discussion
lised plastic such as mylar and is and amplifies the signal and passes it to when the transistor gets turned on via a
charged during manufacture. The rela- the base of the oscillator stage. pulse from the 1 0p feedback capacitor.
tive distance of the mylar film to the outer The oscillator is designed to operate at At the end of the discussion you will see
i the charges move on the about 1 00MHz and this frequency is set how this pulse is generated.
by the value of inductance of the 6 First let me explain how the voltages
turn coil and the capacitor across are set on the oscillator transistor.
it. The frequency is also deter- The 47k base resistor turns the transis-
mined toa lesser extent by the torON and its value is such that it does
transistor, the 10p feedback not turn it on fully. The feedback pulse
capacitor and also the biasing from the 1 0p turns H ON fully by lowering
components such as the 470R the emitter voltage and OFF fully when
emitter resistor and 47k base bias it is in the opposite direction.
resistor. The supply voltage also We normally turn a transistor on and off
has an effect as the oscillator can via the base but the same can be done
be classified as a voltage control- by holding the base firm and changing
led oscillator. the voltage on the emitter. In the
So, there are a lot of things that set Voyager, this is what happens. The base
the frequency and even though the is held firm by the 1n capacitor and the
parts have a 5%, 10% or 20% emitter voltage is increased and
tolerance, the frequency can be set decreased by the action of the 1 0p feed-
very accurately by moving the back capacitor.
turns of the coil closer or stretching For the capacitor to be able to do this,
The resistor values as compared them apart and then adjusting the the emitter must have a DC voltage that
10 ine circuit diagram. air trimmer to the precise frequen-
can be increased and decreased. This
cy you require. The circuit will stay DC voltage is determined by a number
at the desired frequency providing complex and we
of factors that are quite
the supply voltage remains con- measured our prototype and found it to
be 2v. The base will be 6v higher at
2.6v. To measure the base voltage you
Negative lead of MIC need a very high impedance multimeter
so that you don't load the circuit and get
a false reading.
The base voltage is fixed at 2.6v by the
1 n capacitor and does not rise or fall
when the oscillator is operating. (It only
rises and falls when the audio is injected
into the base from the 100n capacitor
from the audio stage.)
So, where do we start?
The best place to start is the tuned
circuit. The capacitor and inductor are in
parallel and form a tuned circuit. They
find very easy to pass energy back and
it
56 14 FM BUGS TO BUILD
.
RESISTOR AND
CAPACITOR VALUES
With the size of resistors and capacitors
getting smaller and smaller, the space
for identifying the value is getting less
The 5 chip resistors used in this project are: 470R, 10k, 47k, 68k and 1M.
and less.
To make things simple, a uniform num-
bering system has been adopted, con- described? This is one of the main reasons why it's
sisting of three digits. The first two give Don't blame yourself, it could be due to best to buy a kit Kit suppliers know
the value of the capacitor in pF or the poor circuit design, in which the values which brand is best and only supply the
value of resistance in ohms and the third chosen by the designer are not the most best quality. By buying a kit, the risk of
digit is the multiplier suitable. Let's look at how this comes failure is minimized.
14 FM BUGS TO BUILD 57
circuit diagram. The lower diagram
shows the values of the resistors ac-
cording to the 3-digit resistor code.
Place the strip of resistors on the work-
bench and take one out of the carrier
strip, keeping the code numbers on top.
Turn the resistor around so that the num-
bers make sense (make sure you don't
read the numbers around the wrong
wayl) and place it on the board as shown
in the photo and diagram, so that it is
correctly placed on the solder lands.
There are two ways of soldering the
chip. One is to sit it in place and heat one
end with a soldering iron while applying
solder and then repeat with the other
end.
The other is called RE-FLOW.
In this method, you add a little solder to
each land and tin each end of the resis-
tor while holding it in your fingers. Yesl
You can cNp while
actually hold the
soldering the opposite end. H you can't,
you are taking too long.
When both the lands and the ends of
the chip are tinned, it is placed in position The air trimmer is next. This must be The terminals must not be able to be
and held with a piece of wire such as a soldered very quickly otherwise the rotated and if they can be turned, they
paper clip while one end is touched with plastic insulation between the plates will should be soldered at the centre of rota-
a soldering iron. This is repeated with the melt. Keep a finger on the trimmer to act tion. Use very little solder inside the
other end. as a heatsink and everything will be ok. crown as the positive terminal of the
The coil is made from enamel coated battery must be able to tit inside it to
ft im portant not to put any force on the
is
wire and this coating must be scraped off make contact.
chip as you are soldering it as the ends
can be easily fractured and the resistor with a knife or burnt off with a hot solder- One of the last components to fit is the
will go open circuit. A hairline crack will ing iron so that the two ends are bright microphone as its two leads are very fine
be produced that you will not be able to and shiny and TINNED before fitting to and any bending wiH cause them to
the board. break.
see. The only way to check that the
resistor has not been damaged is to The kit comes with a pre-wound coil but The microphone in the kit comes with
measure it with a multimeter. if you are making it yourself, here are the two short wires attached and if you look
details: at the solder-lands on the back you will
The other 4 chips are placed on the
board in exactly the same way, making Wind 5 turns of 24B&S (.5mm) or see one goes to the case. This is the
sure they are covering the lands and 21B&S (.71mm) on a 3mm diameter negative terminal and must be soldered
sitting flat on the board. shaft such as a medium Philips screw down the negative hole on the board.
driver and space the turns as shown in See the Gnat article on pages 26 and 27
Double check the codes and if every-
the photo. for a close-up of the bottom of the
thing is correct you have carried out your
The coil determines the frequency of microphone, and circuit diagram.
firstsurface-mount construction!
the oscillator and the turns will be Finally the antenna. This is soldered
The rest of the assembly is a lot easier,
stretched apart or squashed together down the hole market "ant." You have a
h's just a matter of doing things in the
after the project is complete. At this choice of two antennas, a 15cm tinned
correct order.
stage it does not matter about the spac- copper wire antenna and a 1 70cm half-
All components are mounted
the other
ing of the turns, as long as the ends fit wave antenna. This has been done to
on the top board and when two
of the
allow you to experiment as the main
neatly down the holes in the board.
formats are combined like this, the as-
If you have made the coil from purpose of these FM transmitters is to
sembly is called HYBRID. achieve the greatest range with the least
enamelled wire, don't forget to tin the
Refer to the layout diagram for the power. We want you to try different an-
ends. This is done while the coil is on the
placement of the 6 capacitors. These are tenna combinations to see which is the
screwdriver so that it acts as a heatsink.
soldered in place, one at a time. Some most effective.
of the leads may have to be bent slightly
Push the coil up to the board and solder
If you only want about 30-50metre
it in place with the turns evenly spaced.
to allow the component theto fit down range, the 15cm antenna will be suffi-
holes as it is almost impossible to get all Now the battery snap. If you want this
cient but if you want to get the maximum
components in either .1" or .2" spacing. project to get the range we have
range, you will need the half-wave an-
specified, the circuit must be as tight as
Next, the two transistors are soldered tenna.
possible and this means the battery
in place. Push them down as far as they
will go as we want to keep the profile low.
must be as close to the board as pos-
In addition, we have designed the circuit
sible. To do this we take a battery snap SETTING UP
out of its plastic jacket and solder it Once the components have been
all
with the transistor leads as short as pos-
directly to the edge of the board. The soldered position, the project can be
in
sible. If you place the transistors high off
"crown" terminal is soldered to the posi- set up and tested for performance. The
the board, the performance of the oscil-
tiveland on the board. Use plenty of test procedure is to connect the LED
lator will be different to our prototype.
it is necessary to make a good
solder at Power Meter to the antenna point on the
Solder the leads quickly so that you
mechanical connection. board.
don't heat up the transistor too much.
58 14 FM BUGS TO BUILD
V
The construction and use of the LED The signal generally not affected by
is about 30cm you will get an output of
Power Meter is covered in the Amoeba brick walls, glass or plaster butit will not about 10mV - 30m V. The audio transis-
article on page 28. It is designed to take pass through metal of any kind such as provide a gain of about 70 and
tor will
the RF output and turn it into a DC volt- the foil insulation that is currently re- produce an output of about 700m V -
age so that you can read it on a multi- quired in the walls of new buildings. 2.100mV.
meter. The signal will also find it difficult to get If the microphone does not produce at
By using this piece of test equipment out of a car and you must place the least 10mV, it may be around the wrong
you can determine if the project is antenna near a window but not close to way, damaged, or have very tow sen-
delivering an output, however you do not the metal frame-work as this will almost sitivity. Reducing the 68k toad resistor
know if the frequency is on the FM band totally absorb the signal. The range from may help if the microphone is a tow
or outside it be the next test.
- this will a car will be limited to about 1 00 metres sensitivity type.
But firstly you should see if the output is so don't expect any more.
between 6v and 1 2 v. for a 9 v supply. The In the open, you should be able to get
variation in voltage will depend on the FITTING THE BATTERY
a than 800 metres as our test
tot further
quality of the oscillator transistor, the
The Voyager is designed to fit on top of
was made from our assembly room and
frequency being produced and the a 9v battery and doesn't need any case
over a slight hill so that we can offer a
"tightness" of the circuit. or potting. The safest thing is not to
genuine range as might be expected in
enclose it at all.
The next step is to see the output is if a normal situation.
on the FM band and to do this you can Fully-assembled devices are available
leave the LED Power Meter connected from Talking Electronics for those who
to the output as its short lead will act as
IF IT DOESN'T WORK are not good at soldering or want a built-
you cannot detect an output on the
If up unit. They are covered with heat-
an antenna.
LED Power Meter, you can safely as- shrink so they can be safely handled and
Bring an FM radio near the project and
sume the oscillator stage is not working. placed in position to monitor the sur-
turn the volume up full so that when you
Measure the current for the project. It roundings. You can heatshrink your
tune across the band, you will hear a
should be about 7mA. H it is only about model by buying a short length of tubing
squeal when the frequency is detected.
3mA, the oscillator transistor may be and placing it over the board and shrink-
By moving the Voyager away you will damaged or not being turned on. The ing with a candle or gas torch. Crimp the
be able to pick up the sounds it detects. ends with a pair of pointed-nose pliers
only voltage you can measure with an
Make sure the frequency of transmission ordinary multimeter is the emitter (2v), so that they stick together and make a
is well away from any radio stations as
as the base requires a very high im- good seal. Cut around the two battery
the signal from a station will swamp the
pedance meter to get an accurate read- terminals and make a smaller hole for
Voyager when you are testing it for ing. If the emitter is zero, the transistor is the air trimmer so that the frequency can
range. You can do this by adjusting the be adjusted, and the project is ready for
not being turned on and you should
air trimmer. You can see the vanes
check the 47k base-bias resistor. If it is use.
moving in and out of mesh with the
about 3v, the 10p feedback capacitor
stators and the meshing should be mid-
way at the start so that you can raise or
may be open. If it is 9v, the transistor
may be shorted or the 470R resistor may
SURFACE MOUNT
tower the frequency by turning the trim-
mer.
be open circuit.
But the most cause be a
PACKS
As the vanes move out of mesh, the
likely will
CHIP RESISTORS
soldering fault, such as a bridge be- 1/t0TH WATT
capacitance of the trimmer decreases
tween two tracks, poorly soldered joints, 2 off each value 10 ohms to 1M
and the frequency of the bug increases. or two components that have been (60 resistors)
When adjusting the capacitor you must
swapped - such as the 47k and 470R.
use a non-metallic instrument. The best $12.00 plus $1.50 post
The best thing to do is give the project
is a plastic knitting needle filed to make
tosomeone else to check as very
It a flat screwdriver.
into
difficult tocheck your own work.
it is
CHIP CAPACITORS
you do not get a squeal from the radio
If
2otf:10plo100n. lOu, 47u
If you have used your own parts to build (60 capacitors)
you can assume the frequency is lower
the project, the fault could be in the
than the band (as we have designed the
markings on the components (or incor-
$18.00 plus S 1.50 post
output to be very dose to the bottom of
rect reading of the values) or the wrong
the band) and it may be just a little too Send to:
size coil. The only solution is to buy a kit
tow.
and put it together - you can then com-
TALKING ELECTRONICS
In this case you will have to raise the 35 Rosewarne Ave,
pare one project with the other.
frequency by expanding the turns of the Cheltenham, Vic. 3192
If you are picking up a blank spot on the
coil. This will bring the output onto the
dial but no audio, the fault will lie in the
FM band and you can shift it slightly up There's nothing much more to talk
first stage or the microphone.
or down with the air trimmer to get it
about except to say that if you liked the
away from other stations. Check the voltage on the collector of
the audio transistor. It should be about chal lenge of working with surface-mount
You can now solder the short antenna components, we have produced a more
2 v. however if it is above 6 v or less than
onto the board if you require a range of advanced FM transmitter, called the
1 v, the transistor will not be biased cor-
about 30-50 metres or use the half-wave VOX V, also included in this issue. It is
antenna if you want 800 metres.
rectly and the 1 M
base-bias resistor may
be at fault.
available for $32.50 plus post and offers
To get the maximum range, the anten- a challenge in surface-mount con-
real
The microphone needs only
electret
na should be stretched out straight and struction.Please refer to the price list in
about 50mV to work correctly
across it
placed either horizontally or vertically. the centre pages of this issue as you will
and the only real way to check it and the
The receiving antenna must be in the need the LED power meter and Field
audio stage is to use a CRO or audio
same plane to get the maximum range Strength Meter to assist you in getting
amplifier (our prototype had 200m
and both antennas should be as high as the best performance out of the bug.
across the microphone). By whistling
possible.
into the microphone at a distance of
14 FM BUGS TO BUILD 59
WATER BUG
Detects water and transmits up to 1 km
Parts & PC boa
PC board (only):
The LED Power Meter Is required
lo peak this project: $1.10
This project first appeared in "Bugging Use the overlay on the board and also PARTS LIST
and its Prevention," Page 21 It has been
. the photos and diagrams in this article to 1 - 470R (yellow-purple-brown-gold)
reduced from 5 pages to 2 to fit into this help with assembly. 1 - 22k (red-red-orange-gold)
All the parts fit onto the board. Some 1 - 33k (orange-orange-orange-gold)
Very few of "Bugging and Its Preven- up while others lie down,
resistors stand 2 - 47k (yelow-purple-orange-gold)
tion" are available and if you are lucky depending on the space available. The 1 - 100k (HIGH tone) brown-Wack-yel
enough to get your hands on a copy, you diodes, transistors and IC must be 1 - 470k (MED tone)yell-purple-yellow
can read the full article as it covers the placed around the correct way, other- 1 - 470k (yellow-purple-yellow-gold)
construction in more detail. wise they may be damaged when the 1 - 1 M
(LOW tone) brown-Wack-green
The WATER BUG can be used to supply is connected. 2 - 1 M
(brown-black-green-gold)
monitor rem ote situations such as dams, The 47p between oscillator and output 1 - 10M (brown-black-blue-gold)
basements, fields etc to determine the is soldered directly to the first turn of the
1 - 10p ceramic
presence or absence of water. A set of tinned copper wire coil. We
say the first 1 - 18p ceramic
probes connects to the input of the circuit turn but it is realty only about 3/4 of a turn 1 - 39p ceramic
to enable to you determine the level of from where the wire emerges through 2 - 47p ceramics
water and as it rises, the pitch of the tone the hole in the board. Make sure it is the 2 - 1n ceramics "102"
increases. In the kit we have provided for turn near the edge of the board as tap- 1 - 10n ceramic "103"
three water levels: LOW, MED and ping the other end of the coil will prevent 1 - 100n monobtock "104"
HIGH. the circuit from working. 1 - 4u7 PC mount electrolytic
The advantage of this circuit is it con- The notch or dimple at the end of the IC 1 - 10u PC mount electrolytic
sumes very littlepower when sitting indicates pin 1 and this fits over the dot
2 - BC 547 transistors
around as current is only drawn when on the PC board. The IC socket has one 1 - 2N 3563 RF transistor
the bug is transmitting. This means even comer cut off and this identifies pin 1 so 4 - 1N 4148 diodes
small cells such as AA or AAA will last place this corner over pin 1. 1 - 74c14 (40106) Hex Schmitt IC
3 to 6 months or more.
1 - 6 torn tinned copper wire coil
The overlay on the board shows how
1 - 6 turn enamelled wire coil
the transistors are placed and they are
CONSTRUCTION pushed down dose to the board so that
1 - 9 turn enamelled wire coil
The project requires a fair degree of skill 1 - 14 pin IC socket
they are not higher than any of the other
in construction and you should have built 3 - AAA cells
components.
a couple of our simpler bugs beforehand 1 - SPDT slide switch
to make sure you are good at The black band (or may be another 1 - 175cm twin hook-up wire
recognising the components and can colour) on the diodes indicates the 1 - 50cm twin hook-up wire
camoae ana ims goes a own me note 1 - 20cm tinned cooper wire
indicated with a line as shown in the
diagram on the next page.
1 - WATER BUG PC BOARD
60 14 FM BUGS TO BUILD
When all the parts have been fitted and improves the output up to 50% by allow- large as possible so that the circuit will
the probes conected. we do three things RFC
ing the to do its job as we have detect the first sign of water. Place the
for the final stage of alignment: described in other articles. probes at the required levels, add the
1: Check the current consumption of Remove the short on the IC, fit the resistors to create the tones and the
the circuit. 2: Set the frequency to be- antenna and the bug will begin to project is complete.
tween 88MHz - 90MHz and 3: Peak the produce a beep, when the probes are This project has already been used in
output touched. many areas of protection and monitor-
CURRENT CONSUMPTION MOUNTING ing. has enormous potential for use on
It
Firstly we measure the current con- farms as it is much cheaper than any-
M you are going to use the bug in an
sumption. should be almost zero thing else on the market. AH it requires
It open field or remote situation, it should
(about 20 microamps) when the circuit is is to be shown around and others will
be fitted into a small plastic box to protect
timing and not more than 20mA when it it from moisture
see its benefits. Do us a favour and
and dust etc.
is producing a tone. promote it. In doing so, you will help
Bring the probe leads through a small
yourself and us. want this bug to get the
Since the tone burst is very short ft will hole and determine out how many levels
I
14 FM BUGS TO Bl
M
FOX HUNT
-II-
22*
Hr-HH
Wn Mn
H
f
0
3
-©
x BC547
This project is used in conjunction with a You can build the Cricket on either the
portable FM radio to create a hunting 'ANT board or the CRICKET board. The
game called HUNT THE TRANSMITTER Cricket PC is specially designed for the
or FOX HUNT. job and will take all the components
including the 4 extra items at the front
The object of the game is to hide the end. These are identified on the board as
Cricket and for your partner to attempt to 10k. 10k 22n and 22n as shown on the
locate it with the aid of an FM receiver. artwork below.
This means you are using the FM radio as But you can also build the circuit on the
a direction finder and if the range of the 'ANT' board by adding the extra parts as
Cricket is short, you will be able to shown in the photos. They are mounted
encircle it with the radio and eventually partly on the board and partly off the
pinpoint its location. board and by cutting the leads very short
they will occupy little more space than
We have called the project CRICKET on the electret mic and load resistor.
account of the tone it produces and
although it may not have the same sound Using the ANT board
cheaper because
is
as a real cricket, it's the closest of the huge quantity we
ordered and we
comparison we could think of. are passing this saving on to you. The 4
MkV
vox
OUR SURFACE-MOUNT VOICE-OPERATED FM BUG
with
LED power meter required to
peak the bug:
PCB layout by Justin Viete
9. I
14 FM BUGS TO BUILD 63
The
1 for
component to fit is the IC. Pin
first
the chip has been marked on the
enlarged diagram and this corresponds
to the slight depression at one end of the
II QDaDDDDDDD
\10p 10p 47p 47p 47p
black line
1n 1n m 10n 10n 22n 22n 22n 47n
I
_ ^
1
1 4k7 1 - 47k
4 10k 1 - 470k
^U
I 8
with the values we have provided a list: . turns
,Um8 2 22k 4 - 1M
SURFACE MOUNT RESISTOR \\\\\\\\
1 39k 1 - 2M2
-
1n ceramics
1 0n ceramic
"
"
39k marked as 393 on chip 3 - 22n ceramics "
47k marked as 473 on chip
470k marked as 474 on chip
mini
trim px* surtao. mount parts ^ bottom
ooard
1
2
-
-
47n ceramic
10u 16v tantalums "
-
electret
6turn
microphone
.5mm wire
insert
3mm dia enamel
Inverter2 charges C, then R discharges it 1 - 8tum .5mm wire 3mm dia enamel
over a period of 8 »
1 - spdt mini slide switch
1 - 1 5cm tinned copper wire for
leecnnougns
1
- 50cm fine solder
4 - N' cells
1 - 1 75cm antenna wire
2 - VOX MkV PC boards (one large,
* 1 one small)
base bias
1 -
LED Power meter kit (for peaking)
available for $1.10 extra.
BLOCK DIAGRAM OF VOX MkV
1 0k mini pot under
audio amps
b_ pint 40106BT iB
VOX delay
IC
VOXIV article in Learning Electronics identification of the surface-mount com- 8 diodes. You will find the letters "1 K" or
book d tor Taurt nnomg ana oxner reiatea similar letters on the transistor package
The transistors and diodes look similar while the letters "A6" appear on the
" diode case. These letters may vary from
PARTS IDENTIFICATION as they arein the same type of package.
one batch of components to another so
The only area we will talk about is the But there are only three transistors and
64 14 FM BUGS TO BUILD
+ ~ g
5 JUZZ S
3
5 ro
ro
7^
40106 I*
(
ro -r
5"
ro -vi .'s -r
9 * 5 5
55
2M2 « H
D
ln
4K7 0
470K
n
D
22n
Full size artwork for
your boards.
checking
+ VOX MKV
The diagram above shows the placement of the surface mount components on the small PC board. The 3v9 zener diode, 470u,
and the two transistors: BC 547 and 2N 3563 mount on the track-side of the PC board.
the three coils
14 FM BUGS TO BUILD 65
don't worry too much.
The resistors are all easily iden-
tified as they cany a three digit
code.
The overlay on P61 identifies
each of the resistors according to
this 3-digit code and the overlay
on P60 identifies the resistors ac-
cording to the circuit diagram.
The only components that are
not identified in any way are the
chip capacitors. That's why we
have placed them in a strip with
a black band at one end accord-
ing to the diagram at the top of
page 59.
The size of the chip has nothing
to do with the value of
capacitance so remove the chips
one-at-a-time and do not
remove them until they are re-
/3v9 zener diode quired.
Now, to the job of assembly.
These diagrams
are 250% ASSEMBLY
enlargements of Pin number the surface-
1 for
the board. You mount IC is by the
identified
will get quite a white line across one end. The
shock when diagram in the middle of page 60
t
y shows how the IC is placed on
anlsee°how
small the board the board and the position of pin
Is. 1. Rrstfy solder the pins at op-
This protect will posite comers, making sure the
highlight the rest of the pins are correctly
inadequacies of positioned on the pads. Solder
your old-style the rest of the pins. Next fit the
soldering Iron.
Be warned. two 1 0u tantalum capacitors.
Don't build it
unless you are Enlargements of the two
up to the boards showing the position
demands of of the surface-mount com-
surface mount. ponents with the resistor
values according to the 3-digit
code.
14 FM BUGS TO BUIL 67
E FIELD Parts &
PC Board
GTH METER |
See the end of the article
for our Field Strength Meter
Mkll
Essential for checking the output of our FM transmitters.
bugs too. ON, the field strength meter becomes 1 - 47p ceramic
Up to now, field strength meters have very insensitive. 2 - 100p ceramics (101)
only been able to detect transmitters Our design overcomes this problem 1 - 22n ceramic (223)
with an output of 1 00 milliwatts or higher, and produces a reading up to 1 0cm from 1 - 100n ceramic (104)
and foran output such as this, a simple a bug. This means you can adjust and
circuit such as a meter and a coil is peak a bug with the antenna fitted and 1 10k mini trim pot
-
sufficient. But when ft comes to a low get an accurate indication of the power 1 100k mini trim pot
-
amplification, is not suitable. Up to now you have had to rely on the 1 - 2N 3563 RF transistor
We spent more than 5 days building all "LED Power Meter" as described in the 2 - 1N 4148 diodes
the circuits we could find, that purported Amoeba and Ultima articles and al- 1-13 enamelled wire 3mm dia coil
to be suitable for low-power transmitters, though gives a good indication of the
it 1-15 enamelled wire 3mm dia coil
hoping that one of them would work. RF energy, it does not take into account 1 - 12v lighter battery
near good enough so we had to design The antenna loads the output stage of 1 - SPDT mini slide switch
our own. any transmitter and when you have a low 2 - paper clips
The the circuit we came up with is power device such as ours, the antenna
shown above and it incorporates an RF tends to detune the frequency slightly so 1 - FIELD STRENGTH
amplifier, diode rectification, and a DC that a slight re-peaking is necessary if METER PC BOARD
amplifier so that a movement from a you want to get maximum performance. 1 - multimeter (0-1 Ov range)
multimeter (a movement is the 'meter' The field strength meter will allow you to
do this and get back the extra perfor- amplifier.The first feature that may be
part of a multimeter) could be used as
the readout. The heart of the design is a mance you may have lost. new to you is the inductor in the antenna
circuit. You may think produces a
pair of diodes that are partially turned on HOW THE CIRCUIT short-circuit
it
68 14 FM BUGS TO BUILD
antenna picks up a signal. This voltage
is fed to the base of the first transistor via
d
-
ne
: in
N
H
:
- (U
ter. 100k
It's impedance at 100MHz- is 16 ohms -h OJ I Mln. Max.
and gives the stage a gain of about
this
12. At 10MHz the reactance of the
capacitor is 1 60 ohms and the gain of the
in Sensitivity
Adjust £±,D
stage drops to about 2.
This prevents low frequencies from The new CAD board shown 250% larger than normal.
mm
being amplified and up-setting the read-
millivolts developed on the antenna cir-
ing.
cuit to start the detecting process.
By increasing the value of the emitter
bypass capacitor, the gain of the stage The makes the Field Strength Meter
only sensitive to nearby signals and
will be increased but this is not desirable
prevents weaker signals from upsetting
as ft may cause excessive gain in which
the reading.
end serf-oscillates.
the front
The 10k pot connected to one end of
The inductor in the collector circuit
the voltmeter sets the full-scale deflec-
separates the output signal from the FSM artwork
tion for a 0-1 Ov range on the multimeter.
power rail and increases the output You can even use an old, broken, mul-
amplitude slightly. The circuit consumes about 3.5mA and
timeter providing the movement is not
with a lighter battery (50mAHr cells) the
The low value coupling capacitor damaged. We have about 5 of these
circuit win operate for more than 12
(1 OOp) between the RF stage and diode fieldstrength meters at work, one for
hours. A switch is provided to conserve
pair is sufficient to transfer the energy each worker, as everyone needs one to
the battery when not required and the
as, don't forget, we are dealing with very peak the devices we are making.
board attaches to any multimeter via
high frequencies. The two diodes in the We turned 5 broken multimeters into
leads and paper clips that have been
diode stage simply work as a rectifier active service. Ifs one good way of using
bent to suit the banana sockets on the
and are partially forward biased via a 47k up damaged equipment. It's amazing
meter.
and 100k 'sensitivity' control from the how the staff can blow up things, with the
positive rail. But they are not turned on Any old meter will can have a
do and it
The antenna wire is enamelled to We still get projects sent to us for repair lyas specified.
prevent it touching the active com- where one or more leads have not been Ifyou get really stuck, don't hesitate to
ponents of the bug you are testing. soldered and obviously the project could buy another kit and start again. You can
We needn't say any more about con- never work. come back to the faulty one later. This
struction as you will obviously know how Next you can make a few voltage read- project is so important that we don't want
to put the kit together. ings. Although they don't tell you too you to miss out. With a field strength
much, it is a fast way of determining if a meter you can carry out experiments
SETTING UP stage has the correct DC conditions. that would take a chapter of a book to
Solder the paper clips to the board as
The voltages are: explain. Here's one:
shown in the photos and bend them to
suit the sockets on the multimeter. Turn
RF Stage: EXPERIMENTING
Collector: 6.1v
the "sensitivity" control ( 1 00k pot) to min- iane tne voyager project ana connect
imum resistance and switch the circuit Base: 5.8v 30cm of tinned copper wire to the anten-
ON. Turn the "Set full scale deflection" Emitter: 5.2v na point on the PC board. Hold the Field
pot (10k) to give full deflection on the DC stage: Strength Meter in your hand (keep away
meter. Now turn the sensitivity pot until Coilector: .2v from the actual circuit by holding the
the needle just starts to "dip." Base: .65 multimeter) and bring the receiving an-
At this point the circuit is the most sen- tenna near the Voyager antenna,
Emitter: Ov
sitive as the DC amplifier transistor is without touching it. As you move up and
If these check out ok, you should make
just turned on and any signal appearing down the Voyager antenna, watch the
a few further DC tests. If the meter
on the diodes will reduce the voltage needle.
swings full scale at power-up, you
appearing on the top of them and turn It will show that energy is not radiated
should short between base and emitter
the transistor off. The Field Strength uniformly from the antenna but has a
of the BC 547 to see the needle falls to
Meter is now ready for use. maximum and minimum value. ft is for
zero. This will show the transistor is
you to see where these occur. Measure
USING THE FIELD working ok. If not, the transistor may be
me lengm oi me antenna ana piot tne
STRENGTH METER shorted.
results. Cut 2cm off the antenna and
This project will help you get the best Next remove the 47k on the diode pair. repeat the tests. Fit a 1 75cm antenna to
out of any transmitter. It will give an This will also cause the needle to move
the bug and repeat the tests.
accurate readout because it does not down-scale and show the biasing net-
This will give you a good understanding
connect to the transmitter but registers work is working. H is more difficult to test
of the phenomenon of electromagnetic
the strength of the field AT A DIS- the RF stage and merely probing
radiation.
TANCE. around the stage with a meter or CRO,
will pick up hum and cause the needle to
There are lots of other things you can
The way it Is used is to set up the test with this project including our latest
deflect.
antenna of the Field Strength Meter in
Pen Bug with active antenna and I am
the same plane as the transmitting an- Of course we have assumed you have
sure you willfind it essential for RF work.
tenna get the best pick-up) and at a
(to bought a kit and PC board for the project.
The frequency of operation of this circuit The Field Strength Meter Mkll wiH be
distance that just causes the needle on
presented in one of our next books and
tie meter to deflect. makes important that
it it is built on the
correct PC board.
willhave the advantage of a tuned front
The meter is wired as a "DIP" meter and end and 3-LED readout. This will enable
the needle deflects towards zero as the We cannot guarantee "breadboard"
you to not only peak the transmitter but
field strength increases. Place the bug made with your own com-
jobs or circuits
also find the frequency on which it is
to be peaked on the test bench, with the ponents as so many variables creep in.
operating.
antenna out-stretched and bring the Things like different markings on
capacitors, different RF transistors or
But don't put off building this project as
receiving antenna so that the needle just
signal diodes could make the difference
you will need both of them as they have
starts to dip.
different capabilities. And you also need
Peak the circuit a small amount and between success and failure.
the LED Power Meter. Test equipment
If you know what you are doing, that's
take your hands away so that they don't is very important when working with RF
upset the reading, and watch the needle. fine - you can use your own com-
so don't put it off any longer, start build-
As the output increases, the needle dips ponents. But you intend to learn from
if
ing now.
further. By maintaining the exact same our projects, don't take any chances. It's
distance between bug and meter, you cheaper in the long run to get all the
can compare one bug with another. projects in kit form and build them exact-
it's the fastest way of determining the
IF IT DOESN'T WORK
As with all our projects, they work be-
cause we have actually built them and
checked their performance. If yours
doesnt work, the first thing to do is check
the value of the components against the
overlay on the board.
Two components in the wrong place
can make a huge difference and a circuit
like this is fairly critical as the biasing
A close-up of the
board showing the
must be correct.
two mini trim pots
Secondly, make sure all the parts are
and 12v lighter bat-
and nothing has been missed. Also
fitted
tery.
make sure all the parts have been
soldered neatly and cleanly.
70 14 FM BUGS TO BUILD