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  • HEC WORKFLOW - 20231107 - v0 - Amjad

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    Usama Rahat
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    The document outlines the key steps in the manufacturing layout for power transformers. It involves receiving queries from industrial and private sectors, providing cost estimations, participating in tender bids, receiving purchase orders, verifying materials, manufacturing the core and coils, assembly, testing, and delivering the transformers to customers for payment. Quality checks are performed throughout the process.

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    HEC WORKFLOW_20231107_v0_amjad (1)

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    The document outlines the key steps in the manufacturing layout for power transformers. It involves receiving queries from industrial and private sectors, providing cost estimations, participating in tender bids, receiving purchase orders, verifying materials, manufacturing the core and coils, assembly, testing, and delivering the transformers to customers for payment. Quality checks are performed throughout the process.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    3 views1 page

    HEC WORKFLOW - 20231107 - v0 - Amjad

    Uploaded by

    Usama Rahat
    The document outlines the key steps in the manufacturing layout for power transformers. It involves receiving queries from industrial and private sectors, providing cost estimations, participating in tender bids, receiving purchase orders, verifying materials, manufacturing the core and coils, assembly, testing, and delivering the transformers to customers for payment. Quality checks are performed throughout the process.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    of 1

    POWER TRANSFORMER MANUFACTURING LAYOUT

    Query From
    Industrial
    Sector

    Query From
    Private HEC. Participate in ( 90% share )
    Sector Disco Tenders.

    Cost estimation

    Participate
    in Disco Tenders
    * Submissions of quotation.

    Receipt of purchase order from customer.

    placement of queries as per BOQ.

    Technical verification and vetting of quoted materials

    Placement of purchase order to venders / supplaier


    Local and foregin.

    Matarial receving and quality check.

    material will be issued by


    Production Planning and Control (PPC) as per manufacturing
    Stock in Store order / layout

    ( Manufacturing )

    Fabrication
    Insulation Core manufacturing Coil Winding
    core clamp, tank body and conservator.

    HV
    LV
    RV

    Quality check and inspector Culting Winding Vendor In House

    Core Clamp Inspection

    Core Assembly Sizing an press.

    Drying in auto clave .

    Drying in auto clave

    Active Part Assembly


    On Load Tap Changer (OLTC)

    Leads Concestions
    Oil purchasing

    Testing.

    Oil processing to improve dielectric strength.


    Vapour Phase Drying (VPD) Process Time 72 Hrs

    Tanking

    Final Assembly with in 08 Hrs Auxiliary Components i.e Bushings, Bucholz Relays, Temprature Instruments, Aux. & OLTC Control Boxes.

    Rechecking Connection Oil circulation and dehydration

    In House testing

    FAT
    Routine,type and special ( if any ) tests.

    NTDCLab Rawat (High Voltage & Short Circuit La) test ( impulse test )

    Transport to customer store

    Goods receipt note ( GRN )


    From customer

    Payment

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