UPMRC, AGRA METRO PROJECT, AGCC-02

HIRA FOR BATCHING PLANT ERECTION

Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 1 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
1. Mobilization R Lack of Person injury 1. Safety induction Y 2 4 8 1. Worker and work 1 4 4 A
of knowledge. training is being given shall be monitor by
Manpower by safety department. experience supervisor.
Insufficient 2. Not allowing any 2. Increased frequency
knowledge on worker in intoxicated of inspection at
using safety state to site. workplace by safety
appliances. 3. Job specific PPE and concern person.
provided.
Ill health person 4. Job specific training
deploying for shall be provided to
job. workers.

Worker working
in intoxicated
state.
2. Loading & R 1. Failure of 1. Personal injury or 1. Ensuring valid test Y 3 3 9 Work shall be monitor 2 3 6 A
unloading of lifting gear. fatal accident certificate for lifting by competent person.
materials 2. Toppling of 2. Property damage tools & tackles.
vehicles. 2. Competent operator Job specific training
is deployed.
3. Uneven 3. Well trained rigger is shall be provided
surface of deployed.
ground 4. Using proper PPEs.
4.Incompetency Using tag line while
/ Lack of lifting.
knowledge of
rigger.
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 2 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
5.
Miscommunication
n between
operator and
signalman
3. Material R 1. Failure of lifting 1. Personal injury 1. Ensuring test Y 3 4 12 To ensure safety 1 4 4 A
Handling gear 2. Property damage certificate for all checklist before
(Mechanical) 2. Incompetency lifting gear/ tools commencing of
. /Lack of tackles are available work.
knowledge of and valid. Work shall be
rigger. 2. Checking the monitor by
3. Fall of load due competency of person competent person.
to failure of lifting & equipment
gears or faulty 3. Trainings Riggers
once in a week.
attachments.
4. Using tag line
4. Hit by hanging
while lifting.
load.
4. Material R 1. Non-use of PPE's 1. Personal injury 1. Using proper PPEs. Y 2 3 6 To ensure safety 1 3 3 A
2. Inadequate 2. Providing adequate checklist before
Handling 2. Property damage manpower for the lifting commencing of work.
(Manual) manpower. 3. Back pain, sprain of loads.
3. Lack of etc. 3. Avoided handling of Competent person
concentration heavy loads by workmen. shall monitor the
4. Close supervision is activity
in group. ensured.
4. Wrong body
posture.
5. Lifting error.
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 3 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
Injury due sharp
edges/ corners/
projected parts/
protruding nail.
5. Storage of R 1. Fall of 1. Personal 1. Ensuring test Y 3 4 12 To ensure safety 2 3 6 A
checklist before
material equipment injury. certificate for all commencing of work.
2. Vehicles 2. Burn injury. lifting gears are
topple. 3. Material damage. available and valid. Job specific training
shall be provided.
3. Collapse of 2. Deploying
stacking the Competent person shall
monitor the work
materials. competent activity.
4. Roll over of operator.
cable drums. 3. Isolating
ignition
source.
4. Material
stacked
properly.
5. Stoppers provided
to avoid rolling over
of cable drums.
6. Using proper PPEs.
6. Loading and R 1. Slip of poles 1. Personal Injuries 1. Ensuring the Y 3 3 9 1. Close supervision is 2 3 6 A
required.
unloading of while shifting. 2. Damage of usage of PPE's. 2. To ensure safety
silo 2. Non usage property. 2. Competent checklist before
of PPE's. person are commencing of work.
3. Job specific training
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 4 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
3. Improper use deployed. 3. shall be provided.
of lifting gears. Trainings
conducting in
regular
intervals.
7. Excavation NR 1. Damage of Personal injury 1. Ensuring from local Y 2 4 8 1. Work permit 1 4 4 A
system shall be
(Manual) underground authority that there followed.
utilities has no underground 2. Competent person
2. Leg injury utilities. shall monitor the work
2. Step/Slope cutting is activity.
during use of 3. Job specific training
ensured. shall be provided.
hand tools.
3. Access/Egress
3. Collapse
ladder is
of soil
provided as per
4. Toppling
standards.
of vehicle 4. Barricading is being
5. Toppling of provided
person & animal. 5. Vehicle
movement near
the excavation is
restricted.
6. Using proper PPEs
during manual
excavation.
8. Erection of NR 1. Improper 1. Serious injury due 1. Providing proper Y 3 4 12 1. Close supervision is 2 3 6 A
lifting tackles. required.
silo lifting and to fall of silo. 2. Checking rope before 2. To ensure safety
positioning of 2. Trapping of hand / use. checklist before
silo. leg 3. Provide commencing of work.
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 5 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
2. Improper 3.Electrocution adequate support 3. Work permit system
shall be followed.
support of silo. during the
3. Damage erection of silo.
lifting silo 4. Using safety harness.
4. Fall of 5. Taking shut down
person from during erection near
height. existing line.
5. Injury due 6. Not allowing any
to electrical unauthorized person
shock near the erection area.
7. Barricading the
(during erection area.
erection 8. Not allowing any
near existing person under the
erection work.
line)
9. Working at R 1. Fall of person Personal injury 1. Using proper PPE's Y 3 4 12 1. Permit to work 2 3 6 A
2. Rescue training shall system shall be
height or material. be given to the provided.
2. Improper use workforce. 2. Close supervision is
of full body 3. All height worker required.
3. Job specific training
harness. are having medically shall be provided.
3. Electric shock fitness certificate.
4. Unauthorized 4. Ensuring fall
entry of persons protection devices
at height work are properly used
area. by all the workforce
5. Heavy wind & working at height.
rain.
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 6 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
1 Laying of R 1. Struck of fingers Major/Minor injury 1. Competent person Y 2 4 8 1. Close supervision is 1 4 4 A
in-between cable has been deployed. required.
0 Electrical and rollers. 2. Proper handling of 2. To ensure safety
Cables and 2. Vehicle the cable drum & jack checklist before
connection. has been ensured. commencing of work.
topple. 3. Use hand gloves. 3. Positive work culture
4. Level of ground to be system shall be
even. followed.
5. Sufficient manpower
deployed during cable
laying on ground.
1 Hot work- R Fire Burn Major/Minor injury 1. Use PPE’s (Safety Y 2 4 8 1. Leak Test to be done 1 4 4 A
prior to use.
1 Welding and Helmet with face shield, 2. Dual gauge to be
Gas cutting Safety shoes, Apron installed at oxygen &
etc.) LPG cylinders.
2. Ensure Competent 3. Fire extinguisher to
supervision and workers be made available.
3. Ensure permit system 4. All unwanted and
to be followed. flammable materials to
4. Fire extinguisher to be kept away during
hot work.
be readily available.
5 Ensure adequate PPE
is worn (e.g. Safety
Glasses and hearing
protection.
6. Welding should not
be done while standing
in water or on surfaces
holding water that
couldpresent electrical
shock.
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 7 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
7. Well-insulated
electrode holders and
cables should be used.
When leaving electrode
holders unattended,
electrodes are
removed, and holders
placed so that
accidental electrical
contact is not made.
8. Always stop the
wheel before setting
the grinder down.
9. Never modify the
guards or handles.
10. Take regular breaks
from continues
operation.
11. Conduct periodic
maintenance to ensure
smoother operation
and less vibration.
12. Do not force drill
bit. Drill should be used
at a speed and feed
rate that does not
overload the
motor
1 Use of Man R Fall from height Major/Minor injury 1. Competent Y 3 4 12 1. An aerial lift may 1 4 4 A
2 lift / Man operator to be not be moved when
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 8 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
basket for engaged for man lift the boom is
fixing/remov operation. elevated with
al of Sling 1. Only third party workers in the
inspected man basket basket.
or man lift to be 2. Do not exceed
engaged for the job. vertical or
2. Operator should horizontal reach
not operate beyond limits.
the rated capacity. 3. Do not operate
Ensure that access an aerial lift in high
gates or openings winds above those
are closed. recommended by
5. Stand firmly on the themanufacturer.
floor of the bucket or 4. Do not override
lift platform. hydraulic,
6. Do not climb on or mechanical, or
lean over guardrails electrical safety
or handrails. devices.
7. Harnesses and 5. Ground shall be
lanyards firm and rigid.
compulsory worn
by workers &
Operators in the basket.
1 Working NR Health Hazard, Hit, Human Injury , 1. High visibility Y 3 4 12 1. Provision of 2 4 8 A
3 during Night Struck Hazard and Property damage vests to be worn Shelter room for
& Adverse Heat stress/cold compulsory. protection during
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 9 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
Climate. weather 2. Banksmen to be rain and storm and
(Heat, Rain, provided during warm weather.
Stormy Wind vehicle movement. 2. Adequate
,Flood) 3. During night quantity of drinking
proper illumination water and Glucon D
to be worn. to be availed during
4. Welfare facility to hot climate.
be provided 3. Communication
including tea and with Emergency
snacks. team in case of
5.During rain & emergency.
heavy wind no 4. Regular
activity including Monitoring of wind
vehicle movement to and water Logging
be carried out to be monitored
during monsoon &
windy weather.
1 Housekeepin R Environmental Major/Minor injury 1. Unwanted Y 3 3 9 1. Waste bins to 2 3 6 A
4 g hazard, Slip &Trip materials to be kept at designated
removed from work location.
location. 2. Awareness
2. No waste to be through PEP Talk to
thrown on waterbed be conducted at
or river. regular interval.
Chemicals, Oil and 3.Cotton rags and
3. Grease waste to soak
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 10 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
cleaned and drip tray 4.lothes to be used
to be provided to for spills
arrest oil leaks.
1 Environment R Noise Major/Minor injury 1. Dust to be Y 3 3 9 1. Use green net 2 3 6 A
5 /dust/Heat
al issue controlled. and use water spray
Stress/pollution
2. Environmental at site.
monitoring shall be 2. All equipment
carried on weekly must be monitoring
basis. on both shift.
3. Sufficient Toilets
and Drinking water
to be provided.
1 Emergency R In case of any 1. Ambulance need Y
6 measures emergency to be present at the
site for taking
affected personnel in
case of any
emergency.
2. First aider need to
be present at the
site.
3. Emergency
organization need to
be displayed on the
site and need to be
communicated to all
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 11 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
personnel before
starting work.
4. Mock drill must be
conducted
frequently.
5. Emergency route
should be free of
materials.
6. Regular inspection of
first aid box and
Ambulance shall be
carried.
SHE RISK ASSESSMENT MATRIX For each of the identified hazard, the level of risk is assessed based on the SHE Risk Assessment Matrix, see the
below Figure during GRA review. Risk ranking is firstly performed based on the unmitigated risk for each hazard, and then the level of risk is re-
evaluated after taking into consideration of the existing prevention/mitigation measures and controls.

Risk matrix
Very likely-5 5 10 15 20 25
Probability

Likely-4 4 8 12 16 20
Possible-3 3 6 9 12 15
Unlikely-2 2 4 6 8 10
Very unlikely-1 1 2 3 4 5
1 2 3 4 5
Negligible Slight Moderate High Very high
 UPMRC, AGRA METRO PROJECT, AGCC-02
HIRA FOR BATCHING PLANT ERECTION
Document No. AFC/SHE/4562/HIRA /06 REV. No. R0 DATED: 24/09/2022 Page: 12 / 12
S. Base risk Residual risk

Routine(R)/Non routine

A/Not acceptable: NA)

N

Remarks (Acceptable:
1 to 25

1 to 25
Legal concern (Y/N)

1 to 5

1 to 5

1 to 5

1 to 5
Activity,
product, Potential hazard Consequence Present control Proposed control

Probability

Probability
service

Severity

Severity
(NR)

Risk

Risk
Severity
Risk Risk Action
1-6 Low risk May be acceptable but review task to see if risk can be reduced further
8-12 Medium risk Task should only be undertaken with appropriate management authorization after consultation with specialist personnel and
15-25 High risk Task must not proceed. It should be redefined, or further control measures put in place to reduce risk. The controls should be

AFCONS
Approved By
Prepared by Reviewed By Approved By
Name Nihar Ranjan Jena Mr. M H. Hashmi Yogesh Velapure
Designation Sr. SHE Manager Chief SHE Manager Contractors Representative UPMRC/GC Representative

Signature

Date