High Quality Immersion Silver PCB Manufacturer

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RAYMING PCB & ASSEMBLY

High Quality Immersion Silver PCB Manufacturer


Introduction

Immersion silver is a chemical plating process that deposits a thin layer of

silver onto exposed copper traces and pads on printed circuit boards

(PCBs). It serves as a surface finish that protects the underlying copper

from oxidation while providing excellent solderability. This article provides

an in-depth look at immersion silver finishing for PCBs.

Immersion Silver Plating Process

Immersion silver involves chemically displace plating silver without using

external electrical current:

 PCBs immersed in heated silver-based aqueous solution

 Solution contains silver ions and reducing agents

 Silver ions displace copper atoms on surfaces

 Reduction agents supply electrons for silver deposition

This results in a thin, uniform layer of silver plating onto copper features.

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Figure 1: The immersion silver chemical displacement reaction.

Immersion silver is a simple single solution process compared to other

plating techniques.

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Benefits of Immersion Silver

Key benefits of immersion silver finish:

 Excellent Solderability – Silver readily dissolves into solder.

 Corrosion Resistance – Silver is noble and won’t oxidize or corrode.

 Solder Leach Resistance – Prevent silver leaching into solder joints.

 Wire Bondable – Compatible with wire bonding applications.

 Lower Cost – More affordable than immersion gold.

 RoHS Compliant – Contains no lead or other hazardous substances.

 Shelf Life – 1-3 year shelf life with proper handling.

So immersion silver offers superior assembly performance combined with

improved lifecycle durability.

PCB Applications for Immersion Silver

Typical applications include:

 High density interconnects

 Fine pitch surface mount pads


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 Ball grid array packages

 Connectors and sockets

 Power electronics boards

 RF/microwave PCBs

 Harsh environment electronics

Any application requiring excellent solderability.

Shelf Life Considerations

While superior to bare copper, silver does still exhibit shelf life limitations:

 Slowly oxidizes over months-years of storage

 Gradual yellowish discoloration over time

 Can impact solderability if severely tarnished

 Shelf life 1-3 years under ideal conditions

So minimizing storage time prior to soldering is advised.

Secondary Reflow Considerations

Reflowing boards with immersion silver repeatedly can cause issues:

 Silver slowly dissolves into solder with reflow cycles

 Can reduce solder joint integrity over many reflows

 Keep number of high temperature reflows to 1-2 times

 Recommended for single soldering assembly


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Physical Properties

Typical characteristics of immersion silver deposits:

 Thickness – Typically 2-5 microinches

 Hardness – Up to 200 HV depending on thickness

 Color – Bright white (fresh) to yellowish tinge

 Deposit Rate – Approximately 0.2 mil/hour max

 Bond Strength – Excellent adhesion to copper

 Solder Leaching – 2-6% into solder with multiple reflows

Thickness, hardness, and bond strength make it durable for assembly and

service.

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Process Details

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Immersion silver plating involves several steps:

Surface Preparation

 Alkaline soak clean

 Microetch acid dip

 Water rinse

Activation

 Predip in noble metal salt solution

 Improves silver nucleation

Silver Deposition

 Immerse boards in 130-150°F silver plating solution

 Plate for sufficient duration to achieve target thickness

Post-Treatment

 Anti-tarnish solution to stabilize silver surface

 Destressing if needed

 DI water rinses

Testing

 Thickness measurement via X-ray fluorescence

 Solderability testing if required

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The process is straightforward and does not require complex solutions

like ENIG.

Solution Maintenance and Control

To ensure optimal performance:

 Solution Filtration – Remove contaminants that may deposit in

finish

 Solution Concentration – Titrate key constituents like silver ions

 pH – Monitor and maintain proper acidity

 Temperature – Control bath temperature for stability

 Aeration – Prevent depletion of reducing agents

 Contamination – Prevent introduction of impurities

Like any chemical process, discipline is required for peak results.

Design and Manufacturing Guidelines

IPC provides design and production guidelines:

 IPC-4553 – Covers specification and implementation of immersion

silver finish

 IPC-A J-820 – Assembly guidelines for boards with immersion silver

 IPC-A-610 – Inspection criteria for silver deposits

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Additionally, fabricators have internal process control standards and

procedures.

Comparison to Other Final Finishes

Finish Solderability Shelf Life Cost


Immersion Silver Excellent Medium 1-3yrs Medium
Immersion Tin Excellent Long 5-10yrs Medium
OSP Fair Short <6 months Low
ENIG Fair Medium 1-2yrs High
HASL Good Long 5-10yrs Low

Table 1: Comparison of immersion silver to other common PCB finishes

Conclusion

Immersion silver is an exceptional PCB finish for assemblies requiring the

highest quality soldering performance along with good lifespan stability.

With proper control of deposition quality and secondary reflow exposure,

immersion silver offers superior wetting and leach resistance compared to

alternatives like OSP and ENIG. While avoiding the long-term tarnishing

concerns of bare copper, immersion silver provides a cost-effective

solution for most high reliability soldering applications. The combination

of excellent solderability, shelf life, reliability, and affordability make

immersion silver finishing a leading choice for quality-driven PCB

manufacturing.

FAQs

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Q: What color is immersion silver?

A: Freshly deposited immersion silver has a bright white appearance

which gradually takes on a yellowish tinge over a period of months to

years.

Q: Does immersion silver oxidize over time?

A: Immersion silver does slowly oxidize which contributes to reduced

solderability over an extended shelf life. Proper handling is needed.

Q: What thickness of immersion silver is typically deposited?

A: A thickness of 2-5 microinches (0.05-0.13 microns) is standard for most

PCB applications requiring immersion silver plating.

Q: Does immersion silver contain any hazardous substances?

A: Immersion silver is free of lead and other toxins, making it RoHS

compliant for environmentally safe electronics.

Q: What is the maximum shelf life for immersion silver plating?

A: With ideal cool, dry storage conditions, immersion silver can achieve

approximately 1-3 years of shelf life before solderability may become a

concern.

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Immersion silver PCB is a printed circuit board which surface finish is

coated by immersion silver, immersion siliver is most used

for aluminum wire bonding, metallic dome contacts, and EMI shielding.

The thickness of immserion silver is 5 micro inches to 12 micro inches, and

is can be store for at least 12 months.

In order to meet the urgent requirements of the electronics industry for

banning lead, the PCB industry is gradually moving surface treatment

from HASL to other finishes, such as immersion silver, immersion

tin, immersion gold, and OSP. Immersion silver is a new surface treatment

technology with excellent performance at a reasonable cost, which is

considered the best choice.

As a new environmentally-friendly surface treatment process, immersion

silver is plated 6-18u” thick on the copper surface to ensure reliable

soldering of electronic components on the circuit board. The immersion

silver process is based on the displacement reaction between the silver

ions in the solution and the metal copper on the printed circuit

board. After the copper surface is micro-roughened by the micro etching

solution, a uniform immersion silver layer can be slowly formed at a

controlled silver deposition speed.

The slow silver immersion speed is conducive to depositing a

dense crystal structure, forming a high-density silver layer, and avoiding

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particle growth due to precipitation and agglomeration. The immersion

silver solution is very stable, has a long service life, and is insensitive to

light and trace halides.

Immersion silver is cheaper than immersion gold. If the PCB has functional

connection requirements and needs to reduce costs, immersion silver is a

good choice. What is more, immersion silver has good flatness and

contact; it is better to choose immersion silver technology. It has been

widely used in communication products, automobiles, computer

peripherals, and high-speed signal design. It can also be used

in high-frequency signal design because of its excellent electrical

properties. EMS recommends the immersion silver process because it is

easy to assemble and has a good inspection pass rate. However, the trend

of using immersion silver grows slowly (but has not decreased) because of

defects such as tarnishing and solder joint voids. It is estimated that about

10%-15% of PCBs are currently using this technology.

Features: Between OSP and immersion gold, the process is simple and

fast. Even if exposed to heat, humidity, and pollution, immersion silver can

still provide good electrical properties and solderability, but it will tarnish.

Because there is no nickel under the silver layer, immersion silver does

not have the desired physical strength of immersion gold.

Immersion Silver Process and Principle


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Immersion silver in the PCB process:

Electrical test → AOI → immersion silver → visual

inspection/packing/shipping

Immersion Silver Process:

Pre-treatment → loading → acid degreasing → water washing → pure

water washing → micro-etching → pure water washing *2 → preliminary

dip → sterling immersion silver → pure water washing *2 → hot water

washing → silver protection → hot water washing → pure water washing

*2 → drying → IPQC inspection→ packing

Remark:

1. Pre-treatment: The main processes are pickling, scrubbing,

washing, and drying.

2. Post-treatment: Horizontal line (the main process includes washing

and drying).

Reaction principle

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immersion silver

Reaction principle

Reaction schematic diagram

Immersion silver Reaction schematic diagram

Process Control

Steps Operating type Temperature ℃ Time minutes

Oil removal Spray 30 1-2

Cleaning Spray Indoor temperature 1-2

Micro-etching Overflow 30 1-2

Cleaning Spray Indoor temperature 1-2

Preliminary dip Overflo 40 0.5-1

Sterling immersion silver Overflow 50 2-4

Deionized water washing Spray Indoor temperature 1-2

Drying Hot air 80 1-2

Typical steps of immersion silver process

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The stability of the immersion silver process is evaluated by monitoring

the products in the horizontal production line (the process steps are

shown in the above table). The oil removal and micro-etching in the

pre-treatment step are very important for controlling the immersion silver

layer’s appearance. The total micro-etching depth is about 1-2µm, which is

related to the actual condition of the copper surface.

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1. Function Introduction:

2. Acid degreasing:

3. Remove oxide.

4. Clear fingerprints.

5. Remove S/M residues.

6. Remove other pollutants.

7. Washing:

8. Clean the liquid medicine remaining on the board surface to

prevent the liquid from polluting the follow-up process.

9. Micro-etching:

10. Roughen the surface to strengthen the bonding force between the

coatings.

11. Provide a flat copper surface so that the silver can be evenly applied

to the plating surface.

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12. Adjust the copper surface to a highly active surface.

13. Preliminary dip:

14. Ensure the board is clean, which prevents pollutants from being

brought into the silver tank.

15. Ensure the board is operated at the correct pH and temperature.

16. There is a thin and dense release layer on the copper surface,

conducive to the subsequent silver layer deposition.

17. Sterling immersion silver

18. A uniform silver coating is produced on the copper surface by a

displacement reaction.

19. Main Parameters:

No. Process Ingredient Parameter control

1 Acid degreasing Acid degreasant: 100ml/L; Temperature: 30±5℃;Circulating pressure: ≤0.9kgf/cm2;

2 Micro-etching Sulfuric acid: 80g/L;35% Hydrogen peroxide200ml/L;WCD-126 Temperature: 25-30℃;Micro-etching thickness: 30-60u’’;Cu2+:

additive:250ml/L; ≤45g/LCirculating pressure: ≤0.9kgf/cm2;

3 Preliminary dip MT-IMG 500A: 300ml/L;MT-IMG 500B: 30ml/L; Temperature: 40±5℃;Circulating pressure: ≤0.9kgf/cm2;PH:1.95

4 Sterling immersion MT-IMG 500A: 300ml/L;MT-IMG 500B: 70ml/L;MT-IMG 500S: 10ml/L; Temperature: 48-54℃;Circulating pressure: ≤0.9kgf/cm2Cu2+: <4g/L;

silver

5 Pure water washing Pure water /

6 Hot water washing Pure water 55±5℃

The Step of potion configuration

 Preliminary dip tank:

 Fully clean the equipment with oil removing agent and rinse

thoroughly.

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 Add pure water to 50% of the tank volume. Keep a record of the

exact amount of water added.

 Add MT-IMG 500A according to the ratio of 300ml/L and heat to

operating temperature.

 Add MT-IMG 500B according to the ratio of 30ml/L.

 Add pure water to the tank to reach the final volume and heat to

operating temperature.

 Sterling immersion silver tank

 Fully clean the equipment with oil removing agent and rinse

thoroughly.

 Add deionized water to 50% of the tank volume. Keep a record of

the exact amount of water added.

 Add MT-IMG 500A according to the ratio of 300ml/L and heat to

operating temperature.

 Add MT-IMG 500B according to the ratio of 70ml/L.

 Add MT-IMG 500S at a ratio of 10ml/L.

 Add pure water to the final volume and heat to the operating

temperature.

 Ensure that the silver liquid is fully mixed. The liquid should be

the operating temperature before immersing the silver.

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4. Plating Bath Maintenance, Addition, and Control

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 Preliminary dip liquid

When maintaining the liquid medicine, MT-IMG 500 A and MT-IMG

500 B should be replenished at a volume ratio of 10:1. You can

change the tank when the liquid reaches the following standards:

 Copper content ≥ 2000 ppm (2g/L).

 When the immersion silver liquid needs to be replaced, the

preliminary dip liquid must be replaced as well.

 Immersion silver liquid:

When maintaining the liquid medicine, MT-IMG 500 A and MT-IMG

500 B should be replenished at a volume ratio of 6:1. Add MT-IMG

500S regularly, and the silver concentration should be maintained

between 600-1000 ppm by adding MT-IMG 500S (15-25ml/L).

You can change the tank when the liquid reaches the following

standards:

 Copper content ≥4000 ppm (4g/L).

 When the liquid reaches 20 MTO silver concentration (based on the

initial 1000 ppm (1g/L) ).

5.Tank Cleaning and Maintenance

 Cleaning of preliminary dip and silver tank:

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Tank wall cleaning → water washing → alkaline washing (10g/L sodium

carbonate 60℃ 1H) → acid washing (10% nitric acid 60℃ 1H) → pure

water washing.

 Micro-etching tank cleaning:

Tank wall cleaning → water washing → pure water washing.

 Other tank cleaning:

Tank wall cleaning → water washing → alkaline washing (10g/L sodium

carbonate 60℃ 1H) → acid washing (2% sulfuric acid 60℃ 1H) → pure

water washing.

How to Solve the Problem for Bad Immersion Silver?

Immersion

silver

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 Black oxidation: Caused by contact between the silver surface and

sulfide, which affects the solderability of the final surface.

Treatment process: Rework

Improve methods:

1. Use non-sulfur and non-chlorine gloves for operation.

2. Use non-sulfur and non-chlorine neutral unimpregnated liner

board.

3. Yellow oxidation: Caused by contact between the silver surface and

chloride. This does not affect solderability.

Treatment process: 5% dilute sulfuric acid → water washing → drying

Improve methods:

 Use non-sulfur and non-chlorine gloves for operation.

 Use non-sulfur and non-chlorine neutral unimpregnated liner

board.

 Leakage plating (exposed copper): There are pollutants on the

copper surface.

Treatment process: Rework. Preliminary dip→ chemical immersion

silver → washing → drying. The operation time of the controlled silver

tank is not more than 45sec. This method can only be used once.

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Silver is insufficient or too thick:

 The temperature is too high or too low.

 The influence of silver ion concentration.

 Nitrate concentration.

 Action time.

 Microetching on the copper surface.

 Stirring of the liquid.

 Measuring method.

 There are silver deposits or other contaminants on the tank wall:

 The liquid in the immersion silver tank is old.

 The operating temperature is too high in the immersion silver tank.

 The immersion silver tank is polluted by chloride ions (there are

many white particles on the tank wall).

 Sulfate pollution (Black sedimentary particles on the tank wall)

 Poor filtering effect.

 The content of the chelating agent is too low.

About rework:

 Copper surface oxidation and fingerprint rework process: Return to

immersion silver process:

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Oil removal → water washing → water washing → 5% dilute sulfuric acid

→ water washing → drying.

 Immersion silver board rework:

 Rework of solder mask layer:

 Dry film solder mask: Wash off the solder mask (film stripping

aid) → press dry film solder

mask → exposure → developing → post-baking → rework

immersion silver.

 Solder-resistant solder mask: Wash off the solder mask (film

stripping aid) → printing solder resist → pre-baking → exposure →

development → post-baking → rework immersion silver.

Immersion silver (such as uneven gloss, exposed copper, etc.) rework:

Wash off the solder mask (film stripping aid) → silver fading.

The Common Problems and Solutions during immersion silver

1. Galvanic Effect

The “Galvanic Effect” mechanism of copper lines is similar to the “crevice”

corrosion mechanism. Under normal conditions, copper is both the anode

and the cathode. In this way, the oxidation of copper and the reduction of

silver ions proceed simultaneously, forming a uniform silver-plated layer

on the copper surface. However, if there is a “gap” between the solder

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mask and copper circuit, the supply of silver ions in the gap will be limited.

The copper in the gap will become a sacrificial anode, providing electrons

for the reduction reaction of silver ions on the exposed copper pads (as

shown in Figure 4).

Sche

matic diagram of the “Galvanic Effect” of copper lines

Under normal production conditions (2.5 minutes, 0.25 um), the

Galvanic Effect is shown in the scanning electron microscope picture

above. Before the solder mask is peeled off, it can be seen that the copper

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pad is completely covered by silver, even the copper wire under the

side etching. After the solder mask is peeled off, Galvanic Effect cannot be

seen on the left and the middle images, but we can see a slight bite

etching from the right image. It should be noted that bite etching does not

occur under the side etching of the solder mask, but in the area behind

the solder mask/copper interface. If the residence time is doubled to 5

minutes to form a 0.48um thick silver-plated layer, the Galvanic Effect will

become stronger. As shown in the figure below, there will be a Bite Etching

groove with 20 um width and 10 um depth on the copper circuit under the

solder mask.

Therefore, the risk of the Galvanic Effect can be prevented or reduced by

the following methods:

(1)Choose a less corrosive immersion silver process (with appropriate

pH) and do not increase the silver thickness to meet corrosion resistance

requirements.

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(2)Control the micro-etching within the required amount.

(3)Avoid connecting large copper surfaces and small copper lines in

the PCB design.

(4)Improve the bonding force between the solder mask and the copper

surface by optimizing pretreatment, imaging, curing, developing processes,

and use chemical-resistant solder mask.

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Solderability (IC Hole/PAD)

Immersion

Silver Finish for PCBs

IC hole solderability problems caused by hole wall quality (thick hole,

insufficient copper thickness):

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Immersion silver technology is indispensable in circuit board

manufacturing, but it can also cause defects. The formulation of

preventive measures needs to consider the contribution of chemicals and

equipment to various defects in actual production to avoid defects and

improve the yield rate. The prevention of the Galvanic Effect can be traced

back to the copper plating process. For high-aspect-ratio holes and

micro-vias, the uniform thickness of the electroplated layer can help

eliminate the dangers of the Galvanic Effect. Excessive etching or side

etching during film stripping, etching, and tin stripping processes will

promote the formation of cracks, resulting in micro etching liquid or other

liquids in cracks. However, the problem of the solder mask is still the main

reason for the Galvanic Effect. Most of the defective boards with the

Javanni effect have side etching or solder mask peeling off. This problem

mainly comes from the exposure and development process. Therefore, if

the solder mask shows a “positive foot” after development and is

completely cured, then the Galvanic Effect problem can be almost

eliminated.

In order to get a good immersion silver layer, the immersion silver

position must be 100% metal copper. Each tank solution must have a good

through hole capacity, so that the liquid in the through-hole can be

exchanged effectively. If it is a very complicated stack up, such as an HDI

board, installing ultrasonic or jet in the pretreatment process and

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immersion silver tank is very useful. For production management,

controlling the micro-etching rate to form a smooth, semi-bright surface

can also improve the Galvanic Effect. For original equipment

manufacturers (OEMs), they should avoid connecting large copper

surfaces or high aspect ratio through holes with thin lines in the design to

eliminate the hidden dangers.

For chemical suppliers, silver immersion liquid should not be very

aggressive. It is necessary to maintain an appropriate pH value, control

the immersion speed, generate the expected crystal structure, and

achieve the best anti-corrosion performance with the thinnest silver

thickness. Corrosion can be reduced by increasing the density of the

coating and reducing the porosity. Using sulfur-free material

packaging and sealing to isolate the PCB board from the air also prevents

the sulfur in the air from the silver surface. It is best to store the packaged

boards in an environment with a temperature of 30°C and relative

humidity of 40%. Although immersion board has a long shelf life, it still has

to follow the first-in, first-out principle.

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Matters Need Attention:

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 The silver-plated material shall be placed on site for no more than

4 hours and generally in office for no more than 1 day. The material

shall be vacuum-packed within 24 hours after discharge.

 The silver-plated parts should avoid contact with items containing

sulfur and chloride. When the silver-plated part comes into contact

with chloride, the board surface will turn yellow, which will not

affect the solderability. However, if it comes into contact with sulfide,

the board surface will turn black, and the solderability will be

reduced.

 Copper surface control: The copper surface must be

immaculate and clear of fingerprints and oil stains. Clean gloves

must be worn during the milling profile and final inspection.

Packaging requirements:

 Packaging before outward processing: Separate the board with

non-sulfur paper or kraft paper.

 Packaging before shipment: Separate with sulfur-free paper, and

then use vacuum packaging. No air leakage is allowed. It is

forbidden to put desiccant on the board to avoid yellowing of the

silver surface.

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