RA No: CSMS – SF – RA – 00 - 30 Issue : 1

Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Department: Reduction Lines 1-3 Date of Date of

assessment revision
Activity: New anode marking 26-11-23

Personnel
affected:

Risk Assessment Team

Name: Position: Signature:
Serafima Borovikova Safety Manager
David Orrell Operations Manager
Sasidharan Ratheesh Superintendent
N.V.KAUNDINYA Safety Officer
Abdulla Ali SNR safety Officer
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Pure Risk Rating

SEVERITY LIKELIHOOD Likelihood
1 2 3 4 5
1 = very minor injury 1= extremely unlikely
1 1 2 3 4 5
2 2 4 6 8 10

Severity
2= first aid injury 2= unlikely
3 3 6 9 12 15
3= LTI 3= possible 4 4 8 12 16 20
4= hospital treatment 4= likely 5 5 10 15 20 25
Risk=Severity x Likelihood
5= disabling injury 5= very probable
Severity X Likelihood = Risk Total (S x L = R)
RED- IMMEDIATE Risk is Unacceptable. Top Priority – work
ATTENTION must not be allowed to continue. ALL RED
REQUIRED risks MUST be reported to your line
Manager.
ORANGE As soon as possible. Risk is Tolerable (not
ATTENTION acceptable but can be tolerated for a short
REQUIRED time until further controls are put in place.
YELLOW- RISK As soon as reasonably practicable. Risk is
REDUCTION Tolerable (not acceptable but can be
REQUIRED tolerated for a short time until further
controls are put in place.
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

GREEN - NO IMMEDIATE ACTION Risk is acceptable for the time being, current control measures are adequate). needs
REQUIRED reviewing regularly, especially after changes.

Residual Risk Rating

 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

ELIMINATION - is the most preferred option. Refers to

stop using the process, substance or equipment, or use it in a
different form
SUBSTITUTION – replace the hazard with something less
hazardous
ENGINEERING – technical controls, e.g., enclosure,
isolation of the process, safety guards/locks etc., Applied
directly to the hazard to minimize the exposure
ADMINISTRATIVE - work procedures and systems
designed to reduce the exposure (SSW, PTW). Use of signage;
training, instructions, supervision.
PPE - last resort, least effective control, protect only the
individual.
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Residual
In
Pure Risk Control Measures Risk
Plac
Person(s) rating Required Rating
Ref e
Hazard Risk Identified exposed to Further
No control Responsi Time
Hazard
measures bility frame
S L R Y N S L R required
01 Working in hot 1.Heat Stress 4 4 16 1.Use of cooling cloth x 1 3 3
environment. during summer period for
2.Dehydration all personnel at site.
3.Heat Rash
2.Drinking sufficient
4.Heat Cramps amount of water and take
5.Heat Exhaustion frequent breaks.

6.Heat Stroke 3.Workers should be

7.Reduced encouraged to increase
Cognitive Function their fluid intake during
hot weather.

4.Provide job rotations to

prevent fatigue.

5.Ensure no one should

work under direct sun in
the month of July &
August in between 12PM
to 4PM.

6.Follow heat stress

prevention TBT#018
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Residual
Pure
In Risk
Risk
Re Person(s) Place Rating
rating
f Hazard Risk Identified exposed Control Measures Required Further
No to Hazard control Responsi Tim
measures bility fra
S L R Y N S L R required
02 Vehicle 1.Impact/crushing Assistant/ 4 3 12 1.Barricaded the work area x 3 2 6 Safety
Movement Supervisor Officers/
injury completely. Supervisors
2.Property damage 2.Maintain 5Meters safe distance
from vehicle.
3. JSP for safe vehicle operations
should be communicated to the
drivers.
4.TBT on safe working habits
ref# 019 should be
communicated.

5. TBT on Working near mobile

plant ref# 36 should be
communicated

Residual
Re Person(s) Pure
In Risk
f Hazard Risk Identified exposed Risk Control Measures Required
Place Rating
No to Hazard rating
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Further
control Responsi Tim
S L R Y N S L R measures bility fra
required
03 DC Hazard 1. Electric shock 5 5 25 1.All employees must have a x 5 1 5 TBT on Safety Bef
valid DC hazard badge. Electricity Officers/Su eac
2. Fatality
hazards ref# pervisors shif
3. Bridging 012 should be
2. Avoid connecting between
communicated
4. Electrocution two different potentials.
 Pot potential
 Earth potential
 Floating potential

3. Ensure employees have

appropriate PPE (Safety helmet,
safety glass, hand gloves).

4.Safety shoes must be in good

condition.
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Residual
Pure
In Risk
Risk
Person(s) Place Rating
Ref rating
Hazard Risk Identified exposed Control Measures Required Further
No control Responsi Tim
to Hazard
measures bility fra
S L R Y N S L R required
04 Working in 1.Respiratory 2 3 6 1. Use appropriate PPE, such as x 1 2 2 Safety
hazardous Problems Officers/
environment( ga M3 masks, safety goggles, and Supervisors
2.Chronic
s/smoke/dust) protective clothing.
obstructive
pulmonary disease 2. Encourage good personal
(COPD) or
hygiene practices, like washing
restrictive lung
diseases. hands and changing clothes after
3.Irritation of Eyes work completion.
and Skin
3.TBT on PPE ref# 013 should
4.Allergies
5.Occupational be communicated.
Lung Diseases
6.Skin dermatitis
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Residual
Pure
In Risk
Risk
Person(s) Place Rating
Ref rating
Hazard Risk Identified exposed Control Measures Required Further
No control Responsi Tim
to Hazard
measures bility fra
S L R Y N S L R required
05 Use of Multiple injuries Assistant 3 3 9 1.Checklist/ pre-shift × 2 2 4 Safety Be
damaged & inspection of the tools; officers/ the
improper tools supervisor shi
2.TBT on safe use of different
types of tools;

3.Use only new anode marker

tool and wiping tool;

4.Training on reporting
unsafe conditions.

Residual
Person(s) Pure
Ref In Risk
Hazard Risk Identified exposed Risk Control Measures Required
No Place Rating
to Hazard rating
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Further
control Responsi Tim
S L R Y N S L R measures bility fra
required
06 Contact with hot Burn injury Assistant/ 3 3 9 1.TBT on PPE ref# 013 should x 2 2 4
anode assembly Supervisor be communicated
on trailer
2.Always wear fire retardant
PPE and leather gloves

3.Stay cautious, be aware of hot

anode assembly and trailer.

4.Close pot hoods to prevent the

radiated heat.

Residual
Person(s) Pure
Ref In Risk
Hazard Risk Identified exposed Risk Control Measures Required
No Place Rating
to Hazard rating
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Further
control Responsi Time
S L R Y N S L R measures bility frame
required
07 Uneven/ 1.Physical Injury Assistant/ 3 3 9 1.Watch your step while x 2 2 4 Safety
damaged floor/ Supervisor walking. Officers/
2.Fractures
Gaps between Supervisors
floor 3.Spinal Cord
2.Keep walkways and workplace
Injuries clear of clutter, loose cords, and
objects that could pose tripping
4.Head Injuries
hazards.
5.Psychological
Impact 3. Don’t climb on anode/trailer.
6.Slips/Trips
4.Ensure wearing good condition
safety shoes.

5.Ensure to perform
housekeeping on regular basis.

6.Report to supervisor if any

Uneven/damaged floor/Gaps
between floor is observed.

7.TBT on safe working habits

ref# 019 should be
communicated.

8.TBT on House Keeping ref#

11 should be communicated.
 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Residual
Pure
In Risk
Risk
Person(s) Place Rating
Ref rating
Hazard Risk Identified exposed Control Measures Required Further
No control Responsi Tim
to Hazard
measures bility fra
S L R Y N S L R required
08 Suspended load 1.Damage to Assistant/ 5 3 15 1.Never work or stand under x 5 1 5 Safety
property Supervisor suspended load. Officers/Su
pervisors
2.Injury to personnel 2.Barricade the working area.
3.Swaying and 3.Maintain 5M distance from
Uncontrolled suspended load.
Movement 4.Regularly inspect all lifting
equipment and attachments for
wear, damage, and proper
functioning.
5.Ensure that loads do not
exceed the rated capacity of the
lifting equipment.

6. TBT on Safe work habits ref#

19 should be communicated.

7.Follow JSP 60-47 REV.02

 RA No: CSMS – SF – RA – 00 - 30 Issue : 1
Rev. 00

Hazard Identification, Risk Assessment and Risk Control Register Date: 26-11-23

Residual
Pure
In Risk
Risk
Person(s) Place Rating
Ref rating
Hazard Risk Identified exposed Control Measures Required Further
No control Responsi Tim
to Hazard
measures bility fra
S L R Y N S L R required

14