Date Machine No.

Observed Points Cocern Area

9/18/2023 1.Calibration frequency need Quality
to be change of attribute
gauges
9/18/2023 1. Setup approval format need Quality
to be update.
9/18/2023 Setting rejection , supplier Quality
rejection and setting rejection
ppm not calculate separately

9/18/2023 Not display any types of Quality

information like 3 month
ppm,top rejection,customer
complaint list,rework ppm,
rejection cost

9/18/2023 Broach re-sharping data not Production

available and broach life not
decided

9/18/2023 some operator not wearing Security

safety shoes.
9/18/2023 1. Input and output not decided
rejected material and ok
material kept in same bin.
2.Wastage coolant kept near
machine.
3.Scrap overloaded

CNC-15 QC and housekeeping

9/19/2023
VMC -14
Not identified Production
9/19/2023 Coolant spilled around
CNC-07
machine Housekeeping
9/19/2023 Oily floor need to be clean by Housekeeping
daily basis

Assy area

9/20/2023
Magnetic v block unidentified
and no calibration Quality
9/20/2023

7265,7275,6065 In the
appearance same,and kept on
near machine Production/Quality
9/20/2023
VMC line inspector absent from 2
days Quality
9/20/2023
VMC-02
Rework material kept on floor Production / Quality
9/20/2023 machine side cover missing use
carton

VMC-10

Maintenance
9/20/2023 In De-burring area material kept
under the table decission
pending

Quality
9/20/2023

9992 hub They are moving part

with dent and burr not anyone
available for take decission. Quality
9/20/2023
Part cleaning machine chemical
change frequency not decided Quality
9/20/2023
After visually inspection part not
arrange sytematic,it may cause
of dent Quality
Refrence photos Action Plan
Responsibility Target Date
Month Total Moulds Ok Casting CF CF% ok machinig
April 2798 1988 810 40.7% 1178
May 3042 2192 850 38.8% 1342
June 2962 2038 924 45.3% 1114
July 2924 2087 837 40.1% 1250
August 3029 2104 925 44.0% 1179
MF MF% ok
88 7.5% 48.2% 1900 51.8%
103 7.7% 46.5% 2089 53.5%
91 8.2% 53.5% 1947 46.5%
100 8.0% 48.1% 1987 51.9%
95 8.1% 52.0% 2009 48.0%