Ozcon Industries Pty Ltd ABN 21 116 467 399

Inspection and Test Plan

[#Insert Type] Fabrication
Document Number: #ITP-001 Rev 1
Client Reference: [########]

[#PROJECT NAME]
[#Project Location]
[#Structural] [#Mechanical] [#Piping] Works
Contract No. [##########]

[#INSERT CLIENT
LOGO]
Rev Date Author Approved By Revision Details Status

OZForm7.5.2f – Rev.:02 Edited by: Peter Sorensen16/04/2014 Page 1 of 5

 Inspection & Test Plan
[#PROJECT DESCRIPTION] Contract No. [#########] Authorised: [##########]
ITP Number [###] Date: [##########]
Steelwork Fabrication
No. Operation Document Standard, Verifying Inspection Remarks
Number Spec or Document/ Responsi Workshop Client (May be used as a sign off column by one or all responsible persons or
the Client to indicate that the activity has been satisfactorily completed.
Drawing Report bility.
All hold points to be signed off.)

1.0 Approvals Subject to

client
1.1 Review Subcontractor ITP [#Spec No] ITP PE/QC H R Not required if this pre approved ITP is used
requirements
1.2 Submit Qualified Weld Procedures [#Spec No] Approved PE/QC H R
WPS/PQR
1.3 Submit Welder Qualifications [#Spec No] Approved WQR PE/QC H R
1.4 Prepare Weld Procedure and Welder Qualification Registers [#Spec No] Registers PE/QC H M
1.5 Review MDR List of Contents [#Spec No] MDR Index PE/QC H R
Contract
Deliverables

2.0 Materials Ozcon

2.1 Receive materials to designated area Oztracker [#Spec No] D/Dkt/PO ST M M
2.1 Inspect materials: [#Spec No] D/Dkt/PO ST V/D M Ensure Material Certificates are filed in MDR
 quantities Pipes, Test Certificates Inspect for Over, Short & Damaged
 conformance to requirements Flanges,
 dimensional Fittings
 damage Received
 Material Certificates Checklist

3.0 Materials Preparation Ozcon Quality [#Spec No]

3.1 Check material type and identification Manual AFC Dwg WF/ST V M

3.2 Material identified by AFC Drawing and Mark Number AFC Dwg WF/ST V M

3.3 Material cut and ends prepared Cutting List WF/QC V M

3.4 Materials issued for AFC Drawing AFC Dwg WF V M

Inspection Codes Responsibility

Key H Hold Point V Visual Inspection PE Project Engineer ST Storeman
W Witness D Dimension Inspection WF Workshop Foreman SC Sub-Contractor
M Monitor R Review & Approve Documentation TR Tradesman WS Welding Supervisor
QC Quality Control DC Document Controller
OZForm7.5.2f – Rev.:02 Edited by: Peter Sorensen16/04/2014 Page 2 of 5
 Inspection & Test Plan
[#PROJECT DESCRIPTION] Contract No. [#########] Authorised: [##########]
ITP Number [###] Date: [##########]
Steelwork Fabrication
No. Operation Document Standard, Verifying Inspection Remarks
Number Spec or Document/ Responsi Workshop Client (May be used as a sign off column by one or all responsible persons or
the Client to indicate that the activity has been satisfactorily completed.
Drawing Report bility.
All hold points to be signed off.)

4.0 Fabrication Ozcon

Oztracker
4.1 Approved WPS and Work Instructions available [#Spec No] Current Revision WF/WS H M
Documents
4.2 Check material for correctness and grade [#Spec No] AFC Dwg WF/ST V/H M
4.3 Check weld preparations [#Spec No] AFC Dwg & WF V/D M
WPS
4.4 Calculate NDT % Required per Facility [#Spec No] Client Spec WS/ V R Nominate on subcontractor NDT % form amount and
QC/PE type of NDT required.
i.e. PT/MT of UT/RT
4.5 Check welding consumables [#Spec No] WPS WF M M
4.6 Check fit up, configuration, dimension and orientation [#Spec No] AFC Dwg TR/WF V/D M
4.7 Check welder qualification [#Spec No] Register/WQR WS/WF W M
4.8 Check welding parameters [#Spec No] WPS WS/WF V M
4.9 Check completed weld [#Spec No] WPS WF/WS V M
4.10 Check removal of burrs, slag, spatter, scale and flux [#Spec No] ITP WF/WS V M Verify and accept by signing section 5.0 of this ITP
4.11 Check holes are clean cut with no ragged or torn edges [#Spec No] ITP TR/WF V M Verify and accept by signing section 5.0 of this ITP
4.12 Final dimensional check [#Spec No] AFC Dwg WF/QC H/D M Verify and accept by signing section 5.0 of this ITP

5.0 Inspection and Testing Ozcon

5.1 Perform final inspection Oztracker
[#Spec No] ITP WF/QC H/V/D M
 visual
 dimensional
 weld inspection and/or
 check for distortion NCR
 sharp edges (if non-
 missed bolt hole complying)
 correct mark number
5.2 Welding [#Spec No] WF/QC M M
All Welds 100% visual scanning
All Welds 100% visual examination

Inspection Codes Responsibility

Key H Hold Point V Visual Inspection PE Project Engineer ST Storeman
W Witness D Dimension Inspection WF Workshop Foreman SC Sub-Contractor
M Monitor R Review & Approve Documentation TR Tradesman WS Welding Supervisor
QC Quality Control DC Document Controller
OZForm7.5.2f – Rev.:02 Edited by: Peter Sorensen16/04/2014 Page 3 of 5
 Inspection & Test Plan
[#PROJECT DESCRIPTION] Contract No. [#########] Authorised: [##########]
ITP Number [###] Date: [##########]
Steelwork Fabrication
No. Operation Document Standard, Verifying Inspection Remarks
Number Spec or Document/ Responsi Workshop Client (May be used as a sign off column by one or all responsible persons or
the Client to indicate that the activity has been satisfactorily completed.
Drawing Report bility.
All hold points to be signed off.)

5.3 Welding NDT: [#Spec No] NATA Report SC/QC R M NATA approved NDT Company to conduct testing
As per client spec
5.4 All lifting lugs 100% UT/MPI. [#Spec No] NATA Report SC/QC H M
5.5 Verify NDT % has been completed Ozcon [#Spec No] NDT Reports WF/ H R Sign off NDT % form
Oztracker QC/WS
5.6 Perform hydrostatic test OZSOP7.5.6 [#Spec No] OZForm7.5.6.a WF/ H W/M
QC/TR
5.7 Check Documentation for completeness QC Reports QC/DC H M
6.0 Final Inspection
6.1 Inspect delivery dockets record every item Ozcon ST/WF H M
Oztracker

Ozcon Loading
Docket

Ozcon Pick
List

Ozcon Truck
Load Checklist

6.2 Final inspection and release Release Note ST/WF H M

7.0 Delivery
7.1 Ensure that all inspections and tests are completed, all reports Ozcon AFC Dwgs Reports/ PE/QC R/H M
and documentation are available and all results comply with Oztracker P.Order/Scope Checklists
requirements of Works
Ozcon Loading
7.2 Check marking is legible Docket D/Dkt PE/WF W M
7.3 Check Delivery Docket completed and forwarded to stores and Delivery Docket WF/DC H/R M Every item shall be marked and listed on the Delivery
Ozcon Pick
logistics office. List Docket.
7.4 Ensure that all items are loaded using sufficient dunnage to Visual WF M M
allow safe transport and unloading & prevent damage to material Verification
and surface coatings

Inspection Codes Responsibility

Key H Hold Point V Visual Inspection PE Project Engineer ST Storeman
W Witness D Dimension Inspection WF Workshop Foreman SC Sub-Contractor
M Monitor R Review & Approve Documentation TR Tradesman WS Welding Supervisor
QC Quality Control DC Document Controller
OZForm7.5.2f – Rev.:02 Edited by: Peter Sorensen16/04/2014 Page 4 of 5
 Inspection & Test Plan
[#PROJECT DESCRIPTION] Contract No. [#########] Authorised: [##########]
ITP Number [###] Date: [##########]
Steelwork Fabrication
No. Operation Document Standard, Verifying Inspection Remarks
Number Spec or Document/ Responsi Workshop Client (May be used as a sign off column by one or all responsible persons or
the Client to indicate that the activity has been satisfactorily completed.
Drawing Report bility.
All hold points to be signed off.)

7.5 Items shall be adequately supported to prevent undue strains or Ozcon Truck Visual WF M M
stresses and to maintain straightness Load Checklist Verification
7.6 Weights and dimensions of the load shall comply with statutory Visual WF/SC M
requirements. Compliance is the responsibility of the approved Verification
transport contractor.
7.7 Deliver product and documentation to nominated location Contract/ D/Dkt DC R M
Purchase
Order

8.0 Records
8.1 Check MDR complete and available. MDR Approved MDR PE/QC R R
Procedure

Inspection Signature Register

RESPONSIBILITY NAME DATE SIGNED QUALIFICATION NOTES

Inspection Codes Responsibility

Key H Hold Point V Visual Inspection PE Project Engineer ST Storeman
W Witness D Dimension Inspection WF Workshop Foreman SC Sub-Contractor
M Monitor R Review & Approve Documentation TR Tradesman WS Welding Supervisor
QC Quality Control DC Document Controller
OZForm7.5.2f – Rev.:02 Edited by: Peter Sorensen16/04/2014 Page 5 of 5