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2 Lai Ho - 2012 - Ozone Membrane Reactor
2 Lai Ho - 2012 - Ozone Membrane Reactor
Catalysis Today
journal homepage: www.elsevier.com/locate/cattod
a r t i c l e i n f o a b s t r a c t
Article history: An advanced ozone membrane reactor that uses membranes for ozone distribution, reaction contact and
Received 19 October 2011 selective water separation was used for ozone treatment of a recalcitrant endocrine disrupting compound
Received in revised form 15 February 2012 in water. Experiments and model calculation were employed to examine the ozonation of phthalate
Accepted 28 March 2012
in the new reactor. Experimental results showed that fast ozone mass transfer rate is responsible for
Available online 12 May 2012
membrane reactor’s superb performance compared with a semibatch reactor. Selective water removal
further enhanced phthalate conversion and TOC removal by concentrating the pollutants in the reaction
Keywords:
zone. Clean water was produced by membrane separation. Mathematical model was used to investigate
Water and wastewater treatment
Ozonation reaction
the effect of membranes, reactor design and reaction operation on pollutant conversion and removal.
Phthalate © 2012 Elsevier B.V. All rights reserved.
Nanofiltration membrane
Zeolite membrane
0920-5861/$ – see front matter © 2012 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.cattod.2012.03.059
H.L. Ho et al. / Catalysis Today 193 (2012) 120–127 121
Nomenclature
j the jth alumina support sub-model
Ac cross-sectional area (m2 ) p permeate
Ag surface area for gas distribution (m2 ) r retentate
Am membrane surface area (m2 ) Al alumina support phase
C concentration (mol m−3 ) G bulk gas phase
Co feed concentration (mol m−3 ) L bulk liquid phase
Cv convective flux (mol m−2 s−1 ) Sat saturated vapor pressure (bar)
D diffusivity (m2 s−1 )
De depletion factor
Di diffusive flux (mol m−2 s−1 ) for practical application in the treatment of EDCs-contaminated
En enhancement factor water.
Ni organic compounds permeation flux (mol m−2 s−1 )
No total number of species 2. Experiment and model
Nw water permeation flux (m3 m−2 s−1 )
P water permeance (m2 bar−1 s−1 ) 2.1. Potassium hydrogen phthalate (KHP) ozonation reaction
P EDC permeance (m−1 s−1 ) kinetics
Pe Peclet number
Q̇ gas feed rate (m3 s−1 ) The KHP ozonation reaction scheme in Fig. 1 was mainly based
R reaction rate (mol m−3 s−1 ) on the experimental results [39], with some of the pathways
Rm membrane intrinsic resistance (bar s m−1 ) deduced from literature reports on dimethyl phthalate (DMP) [41].
Rcp concentration polarization (bar s m−1 ) The main intermediates and products include large intermediates
X dimensionless radial location in the membrane sup- with molecular structure similar to KHP (I1), intermediate ketones,
port aldehydes and carboxylic acids (I2) and simple carboxylic acids
K ozonation reaction rate constant (m3 /mol s) such as formic and acetic acids (I3) that have low UV detection. The
ab specific interfacial area of gas bubble (m2 m−3 ) reaction rate equations are fitted to a second order reaction kinetic
kDd ozone direct decomposition rate constant (s−1 ) typical for ozonation reactions [42,43]. The reaction rates were
kDi Ozone indirect decomposition rate constant obtained from a semibatch reactor using a glass sparger for ozone
(mmol−0.5 s−1 ) distribution. Ozone was produced from pure oxygen by corona dis-
kH Henry’s constant of ozone charge in Wedeco ozone generator. The gas pressure and ozone
kL mass transfer coefficient of ozone from gas to water concentration were measured by an on-line pressure gauge and
(m s−1 ) ozone analyzer (BMT 964® ), respectively. The ozone gas volumet-
p Vapor pressure (bar) ric flowrate was regulated by a Teflon flow meter (Cole Parmer® ).
q̇ gas feed flux through s.s. membrane ozone distriutor The 250 mL semibatch reactor was filled with 150 mL of 250 ppmC
(m s−1 ) KHP solution and sparged with 200 sccm 120 ppm O3 /O2 . Samples
r radius (m) were taken at fixed time intervals and purged with nitrogen gas.
rin inner radius of membrane support (m) 10 mL samples were poured into a 50 mL conical flask and the dis-
rout outer radius of membrane support(m) solved ozone was measured by iodometric titration. 0.3 g KI and six
r transformed radius (m) drops of 0.4 M sulfuric acid were added to the solution and titrated
t time (s) using 0.002 M Na2 S2 O3 solution and starch indicator. The pH was
v superficial flow velocity (m s−1 ) measured and the organics were analyzed by Water Acquity UPLC
v̄ superficial flow velocity per unit reactor height (s−1 ) equipped with BEH C18 column and a PDA e UV–vis detector and
x mole fraction Shimadzu total organic analyzer (TOC-V CSH). The concentrations
y dimensionless concentration of the intermediates and products were obtained by calculating
z stoichiometric coefficient their sensitivity factors (SFi ) from Eqs. (1) and (2).
Greek symbol
N
where PAi is the peak area of species i (AU); SFi is the sensitiv-
Subscripts ity factor for species i (ppmC/AU) obtained at minimum SSETOC
i different species (i.e., squared errors of TOC); TOCCal is the calculated TOC (ppmC);
ref reference TOCMea is the measured TOC (ppmC); and N is number of species.
w water
A ozone
2.2. Advanced ozone membrane reactor experiments
B endocrine disrupting compound
BP degradation byproducts
A schematic drawing of the advanced ozone membrane reactor
is shown in Fig. 2. Ozone gas bubbles were fed by a 35 mm long
Superscripts
porous stainless steel membrane (i.e., 0.2 m) welded to the stain-
g gas
less steel reactor shell. The stainless steel membrane was purchased
from Mott Metallurgical and had inner and outer diameters of 12.5
122 H.L. Ho et al. / Catalysis Today 193 (2012) 120–127
HO
+ -
K O KHP
O O O
OH
HO CHO HO CHO HO
OOH
+ - + - + -
K O CHO K O HC K O
OH
O O O
O O
OH COOH
HO HO
+ - + -
K O K O
OH CHO
O Intermediate group 1 (I1) O
O OOH O
and 15.5 mm, respectively. The membrane was heat treated in air pump. Once steady-state flow condition was reached, 130 ppm
at 773 K overnight, cleaned in 0.1 N HCl solution, before rinsing O3 /O2 gas mixture was bubbled through the membrane distributor
with water and ethanol. This pretreatment ensures fine gas bub- at a flow rate of 20 sccm. The ozone gas mixture was produced by
bles were generated uniformly over the entire membrane. Alumina Wedeco GSO 20 ozone generator and the ozone concentration was
membrane from Pall-Exekia with inner and outer diameters of 6.5 monitored by a set of internal and external (BMT) ozone analyzers.
and 10 mm, were cut into 75 mm lengths and end-sealed with glass The ozone gas flow was regulated by Teflon flow meter from Cole-
enamel. A thin layer of zeolite was grown on the inner tube surface Palmer. The gas and liquid from the retentate outlet were separated,
for water separation, while the coarse ␣-Al2 O3 ceramic tube served and the disengaged ozone gas was analyzed to measure the outlet
as the membrane contactor. The zeolite membrane was grown by concentration. Samples of the retentate liquid were titrated for dis-
seeding and regrowth method, but unlike previous works [44–50], a solved ozone, and the remaining liquid was purged with nitrogen to
template-free synthesis solution was used to grow the ZSM-5. Seed- remove the dissolved ozone and quench the reaction. The organ-
ing is important for controlling the zeolite growth and membrane ics in the retentate liquid were analyzed by Water Acquity UPLC
properties [51–55]. The membrane separator/contactor was held and Shimadzu TOC analyzer. Reactions carried out using the mem-
in place by a pair of O-rings, giving the advanced ozone membrane brane distributor and contactor will be referred to as membrane
reactor a reactor volume of 2 cm3 , membrane distributor area of ozonication.
13.7 cm2 and membrane separator/contactor area of 9.2 cm2 . Thus, Water separation and removal was accomplished by pervapo-
the membrane area-to-reactor volume ratio for the membrane dis- ration across the zeolite membrane deposited on the inner surface
tributor was 690 m−1 , and 460 m−1 for the membrane separator. of the membrane separator/contactor unit. A vacuum pressure of
The advanced ozone membrane reactor operates in continuous 60–100 Pa was maintained in the permeate-side by BOC-Edward
mode. A 250 ppmC phthalate solution was prepared from potas- vacuum pump. Water was selectively pervaporated across the
sium hydrogen phthalate (KHP, 99.9%, Sigma–Aldrich). The solution zeolite membrane, while the organics were retained in the reac-
was fed to the membrane reactor by a Watson-Marlow peristaltic tion zone for deeper oxidation. The clean permeate stream from
H.L. Ho et al. / Catalysis Today 193 (2012) 120–127 123
the advanced ozone membrane reactor was collected in a cooled permeation (Eq. (19)), convective (Eq. (20)) and diffusive fluxes
condenser and samples were withdrawn regularly. The amount (Eq. (21)). Based on the concentrations at the boundary between
was weighed to determine the average flux. The composition and the membrane separator and the permeate section, the permeate
organic carbon content of the retentate and permeate samples were fluxes of water and organics were calculated and their concentra-
analyzed by UPLC and TOC to calculated the overall KHP and TOC tions in the permeate stream can be obtained (cf. Eqs. (16) and
removal efficiencies. (20)).
Material balance equations for gas phase (for hO3 f ≥ h ≥ hO3 o ):
2.3. Advanced ozone membrane reactor modeling ozone gas
G − C G )V̄ g A − k a ˇ((C G /k ) − C L )
dCAG (CoA C L b H
The advanced ozone membrane reactor consisted of three sec- = A A A
for h ≥ hO3 o (3)
tions; the retentate, membrane and permeate. The reactor was dh Vg
considered to be isothermal and isobaric. A uniform ozone distri- gas phase boundary conditions:
bution by the membrane distributor was assumed in the model.
The fluid flows in the retentate and membrane were considered at h = hO3 o : CAG = CoA
G
(4)
along the axial and radial directions, and the diffusions of the
organics in the membrane were calculated using a transient 1D Material balance equations for liquid phase (for hf ≥ h ≥ 0): dis-
convection and diffusion model. A pseudo steady-state, plug flow solved ozone:
condition was assumed for the retentate stream and well-mixed j
dCAL kL ab ˇ((CAG /kH ) − CAL ) + RAL + DifA
for the permeate stream. The retentate stream and membrane sep- = (5)
arator/contactor were coupled by convective and diffusive fluxes dh Vr
of ozone, reactants and products across their boundaries. Water KHP and reaction products:
and organic flux across the ZSM-5 membrane was modeled using
j
experimental and diffusion data, and assumed to be uniform. Thus, dCiL RiL + Difi
the composition of the permeate stream can be calculated from the = (6)
dh Vr
component fluxes across the zeolite membrane. Ozone flux across
the membrane was assumed negligible, which is consistent with Liquid phase boundary conditions:
experimental observation. Thus, ozone oxidation reaction can be
ignored in the permeate stream. It was further assumed that the at h = 0 : CAL = O, CBL = CoB
L
, CjL = 0 (7)
membrane was inert and do not catalyze the reaction.
Material balance equations in the porous membrane contactor
The material balance in the retentate section is shown in Eqs.
For ozone, KHP and its degradation intermediates:
(1)–(5) for ozone gas (Eqs. (3) and (4)), dissolve ozone in liquid
(Eqs. (5) and (7)) and organic compounds (Eqs. (6) and (7)). The
Al,j
Al,j Al,j ∂2 Cj Al,j
∂Ci j ∂Ci 1 ∂Ci Al,j
concentrations of ozone and organics within the porous membrane + Nw − DiAl + − Ri =0 (8)
contactor are accounted for by the component material balance ∂t ∂r ∂r 2 r ∂r
Eqs. (8)–(11), and their concentration profiles were calculated by
finite element orthogonal collocation method. These equations initial condition:
along with the superficial gas velocity (Eqs. (12) and (13)) and Al,j
retentate liquid velocity (Eqs. (14) and (15)) were solved using the at t = 0 : Ci = 0 for rin ≤ r ≤ rout (9)
124 H.L. Ho et al. / Catalysis Today 193 (2012) 120–127
250
−0.246
kL ab = 0.1995(q̇) (18)
200
j
Permeation flux (Nw ):
150
j j p
−Nw = Pw (pSat
w xw |r=rin − pw ) (19)
100
j
Solute permeation flux (Ni ):
50
−Ni = Pi (Ci
j Al,j p
|r=rin − Ci ) (20)
0
j 0 10 20 30 40 50 60 70
Convective flux (Cvi ):
Time(min)
j j L,j
Cvi = Nw Ci (21) KHP I1 I2 I3 TOC
j
Diffusive flux (Difi ): 300
Calculated concentraon (mg/L C)
Al,j b
j ∂Ck 250
Difi = −DiAl (22)
∂r
r=rout 200
Table 2 100%
Reaction rate constant, activation energy and stochiometry from semibatch
ozonation. a
80%
25 40 60
60%
KHP Ab 3.87 m3 /(mol s)
Eab 12036 J/mol
zb 1 0.5 0.2 – 40%
I1 Ac 0.218 m3 /(mol s)
Eac 3111 J/mol 20%
zc1 6 –
zc2 0.05 0.03 0.02 –
0%
I2 Ad 0.263 m3 /(mol s)
0 2 4 6 8 10 12
Ead 11085 J/mol
Retenon me(min)
zd1 0.7 –
zd2 0.3 0.25 0.08 –
zd3 0.1
100%
m3 /(mol.s)
I3 Au
Eau
677
33263 J/mol
b
80%
40%
with ozone to produce less toxic I2 and I3 products. The I3 prod-
ucts consisting of simple carboxylic acids are refractory to ozone 20%
(cf. Table 2) and are responsible for the high TOC content of the
reaction mixture (Fig. 3a). They also have larger stoichiometric
0%
coefficient and consume more ozone per molecule than KHP, I1 and 0 2 4 6 8 10 12
I2. Fig. 3a shows that there is excellent agreement between exper-
Retenon me(min)
imental data and model calculations. A semibatch reactor model
based on the work of Benbelkacem and De bellefontaine [57] was Fig. 4. Percent removals of (a) KHP and (b) TOC in the advanced ozone membrane
used in the calculation along with the experimental rate kinetics in reactor with (×, +) and without membrane pervaporation of water (, ). Reactions
were carried out at 25 ◦ C (, ×) and 40 ◦ C (, +). Please note that symbols – exper-
Tables 1 and 2. The calculated and experimental concentrations
imental data and lines – model calculation ([KHP] = 250 ppmC, [O3 ] = 130 ppm, and
of KHP and organic carbon from experiments carried out at 25, QO3 = 20 sccm).
40 and 60 ◦ C were plotted in Fig. 3b. The plot shows that there is
good agreement between experiment and model over the different
temperatures and reaction conditions used in the study.
mass transfer rate from the fine gas bubbles produced by the
stainless steel membrane distributor. The pressure drop across the
3.2. KHP ozonation in advanced ozone membrane reactor membrane distributor is also small and it requires less energy to
generate fine bubbles. Mathematical calculations were done to
KHP ozonation was performed in the advanced ozone mem- optimize ozone usage in the advanced ozone membrane reactor.
brane reactor shown in Fig. 2. The reaction was carried out with and Fig. 5 plots the calculated KHP and TOC removal as a function of
without water separation across the zeolite pervaporation mem- ozone dosage (i.e., moles of ozone per mole C) for different volumet-
brane. The reaction at 25 and 40 ◦ C are plotted in Fig. 4 as a function ric feed flow rates of ozone. The calculations show that a complete
of hydraulic retention time. The data show that a retention time of KHP conversion can be obtained using ozone dosage as little as 2,
6 min in the membrane reactor is sufficient to reacts all KHP in
the water (Fig. 4a) and temperature affects TOC removal (Fig. 4b)
more than KHP conversion during membrane ozonation. Selec-
tive water separation by zeolite membrane pervaporation during
advanced ozone membrane reactor operation resulted in a signifi-
cant enhancement in KHP and TOC removals. KHP was completely
reacted within 3 min of ozonation (Fig. 4a) and TOC removal was
doubled compared to membrane ozonation (Fig. 4b). Model calcu-
lations were conducted to investigate the membrane and advanced
ozone membrane reactor performance for the KHP ozonation
reaction. Rate equations from semibatch reaction experiments
(Tables 1 and 2) were used along with the experimental ozone mass
transfer rate (Eq. (16)), membrane permeation rates (Eq. (17)) and
ozone solubility and diffusion data [58,59]. Fig. 4 shows that there
is good agreement between experimental data and model calcula-
tions. The model successfully captured the behavior of the reaction
in both membrane reactor configurations.
Membrane ozonation gave faster KHP conversion and better
Fig. 5. Calculated percent removals of KHP (solid lines) and TOC (dash lines) at
TOC removal compared to the semibatch reactor equipped with a different ozone dosage and ozone feed flow rates (QO3 ) ([KHP] = 250 ppmC, T = 25 ◦ C,
traditional glass sparger. This is mainly due to the higher ozone and = 3.5 min).
126 H.L. Ho et al. / Catalysis Today 193 (2012) 120–127
4. Concluding remarks
Acknowledgments
Fig. 6. Calculated percent removals of KHP (solid lines) and TOC (dash lines) as References
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