1 2 3 4 5 6 7 8 9 10 11 12

Company / customer Terex

Project description 60501666 Terex 1000 MXT T3 PT Tech
drawing number 60501666 Mk01c

Project name 60501666 - 1000 MXT T3 PT Tech_Mk01c

Manufactured by Westbury Control Systems Ltd

Created on 26/03/2012
Edit date 27/06/2013 by AV Number of pages 24

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced
Mk01 - Created due to this bein a standard job 22-11-12 A.V without written permission from
Westbury Control Systems Ltd
Approved by
Approved date
Project Description == =
Stephenson Ind. Est.
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 Title page / cover sheet Project Total
Email: Design@Westbury-uk.com Drawn by AV Date started 22/11/2012 Date last modified 22/11/2012 Pages 24 Page 1 of 24
 1 2 3 4 5 6 7 8 9 10 11 12

Table of contents Column X: An automatically generated page was edited

Page Page description Latest Revision Description Date Edited by X

/1 Title page / cover sheet 22/11/2012 AV
/2 Table of contents : /1 - /24 27/06/2013 AV
/3 ENGINE 26/06/2013 AV
/4 INCOMING POWER Mk01c - Showing 4 cables coming from Relay -R(13) 26/06/2013 AV
/5 CAT TOOL & EMERGENCY STOPS 26/06/2013 AV
/6 EMERGENCY STOPS 26/06/2013 AV
/7 AUX SUPPLIES Mk01c - "A" now shown as grey on schematic 26/06/2013 AV
/8 INPUTS 26/06/2013 AV
/9 INPUTS 31/07/2012 AV
/10 INPUTS 26/06/2013 AV
/11 OUTPUTS Mk01a - Changed Q5 polarity; Corrected R8 references 26/06/2013 AV
/12 OUTPUTS 26/06/2013 AV
/13 RADIO & UMBILICAL 26/06/2013 AV
/14 LEVEL CONTOLLERS & PACKTRONIC 26/06/2013 AV
/15 PTECH CLUTCH CONTROL Mk01b - Clutch bulkhead name changed 26/06/2013 AV
/16 CABLES 26/06/2013 AV
/17 TERMINAL RAIL Mk01c - Terminal 25 & 56 removed as no longer required on XC1 26/06/2013 AV
/18 MAXTRAK DOOR CUT OUT Mk01c - Changed for future updates & new screen cut out 26/06/2013 AV
/19 MAXTRAK PANEL REAR Mk01b - Added Trunking position measurements 26/06/2013 AV
/20 MAXTRAK PANEL LAYOUT 31/07/2012 AV
/21 E/STOPS + SOUNDERS 31/07/2012 AV
/22 PLUG LAYOUT 31/07/2012 AV
/23 GLAND PLATE 27/06/2013 AV
/24 Gland Plate Layout Mk01c - Changed for future updates 26/06/2013 AV

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced
without written permission from
Westbury Control Systems Ltd
Approved by
Approved date
Project Description == =
Stephenson Ind. Est.
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 Table of contents : /1 - /24 Project Total
Email: Design@Westbury-uk.com Drawn by AV Date started 27/06/2013 Date last modified 27/06/2013 Pages 24 Page 2 of 24
 HEATER

105A
1

RELAY
HEATER
ALTERNATOR

80A

G
2

ISOLATOR

Revision description
CAT C9 ENGINE
3

MOTOR
STARTER

M
30A
4

Mk00a-SWITCHED_POS colour changed from orn to red/yel

SMMS

Date
MAINTENANCE
RESET SWITCH
15A

31/7/12
4.1 / -RED_24V

By
4.1 / -BLK_0V

A.V
40A
5

4.2 / -RED_WHT_24V

4.2 / -BLK_0V_1
20A

Approved by
Approved date
BLK/ORN
53

This drawing is copyright

ORN
6

and must not be reproduced

Westbury Control Systems Ltd

+B

without written permission from

AT
RELAY

52
ORN
TU
+B NS
AT WI
SHUTDOWN

48 TC
ORN
TU HE
+B NS
WI D
AT
70 TC
ORN
TU HE
+B NS
WI D
AT
65 TC
BLK
TS HE
WI D
7

-BA TC
TT

LE67 3HE
63 HE
BLK

Email: Design@Westbury-uk.com
D
-BA
TT
61
BLK BLK
/ CONTROL_NEG

Unit 5 Wylam Court,

-BA

Stephenson Ind. Est.

TT
44
BLK/PUR WHT
4.10 / -E_STOP_NEG

Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756

SH

Coalville, Leicestershire UK.

UT
6 DO
RED/YEL BLU
4.4 / -SWITCHED_POS MA WN
IN
30
8

YEL/BLK YEL/BLK
T.
CL

ENGINE
4.4 / -MAINT_DUE MA EA
R

Drawn by AV
IN
45 T.
WHT/RED WHT/RED O
4.7 / -INTERMEDIATE_SPEED IN VE
TE RD
29 R UE
GRN/WHT GRN/WHT

Page Description
ME
Project Description 4.5 / -WARNING_LAMP WA DI LA
AT MP
58
RN
IN E S
GRN/BLK GRN/BLK P
4.7 / -PTO_RAMP_UP PT GL EE
O AM D
60 R P
WHT/BLK WHT/BLK AM
4.8 /
9

-PTO_RAMP_DOWN PT PU
O P
56 R
PUR PUR AM
/ -PTO_ENABLE PT PD
O
Date started 26/03/2012

EN OW
YEL AB N
4.3 / -START_INTERLOCK LE
60501666 Terex 1000 MXT T3 PT Tech

GRN
4.6 / -FUEL_LEVEL
26
RED RED
4.5 / -DIAGNOSTIC_LAMP DI
AG
10

50 NO
CLEAR CLEAR
4.11 / -J1939_HI +J ST
IC
19
34 3 9 LA
BLK BLK MP
4.11 / -J1939_LO -J1
93
Date last modified 26/06/2013

42 9
4.12 / -J1939_SCRN J19
39
++
==

8
WHT WHT SC
4.12 / -CAT_DATA_HI +C RN
Pages 24

AT
9
Project Total

BLK BLK
11

DA
4.12 / -CAT_DATA_LO -CA TA
TD
4
ORN AT
-D A
IG
49 ITA
+
=

WHT LS
CO EN
OL
3 AN SO
R
BRN TL
Drg No. 60501666 Mk01c

+D EV
IG EL
BLK/GRN
GRN

ITA SIG
LS
12

I S A B C EN
Page 3 of 24

SO
R
FUEL SENSOR COOLANT SENSOR
 1 2 3 4 5 6 7 8 9 10 11 12

503 C2
SUPPLY / 15.1
C1
CANH_PT / 15.1
CANL_PT / 15.1
503

1 1
-QE1 -QE2 +DOOR-XP
6A B 2 1A B 2 -XP A B G F C D E

502

504
+DOOR OFF ON START
BAT 1 x1
-S1 S
-MCR1 -R10
503 IGN /6.5 2 120Ω x2

505

511
24VDC / 5.1

RADIO_STOP / 13.2
0V / 5.1

503 2 504 504 504 503 00 503 00 C1 C2 00

-MCR2 3
/6.6 1 -MCR1
/6.5 4

512

521
2 to the cooler "0V" terminals

505 4
+DOOR +DOOR
Take 4 wires from here.

14 -MCR2
2 to the "0V" bank

-R2 /6.6 3
RED BLK BLU WHT
/5.12 11
-H4 523
x1 x1 x1 FUEL +
11 -A2 11
4x1.5 GUAGE CANTRAK 2 1 7 8
-H1 -H2 -H3 -R8 + - LO HI
14 MAINT x2 DIAG x2 WARN x2
- S
/11.4 14 -S3 12
-R LAMP LAMP LAMP UMB/ 524
LINK RADIO
/4.3 13 A1
-R 21
519

-R4

RADIO_STOP_RTN
A2
00 /5.4 24

525
24
14 13 /4.2 -R2
501

23 24 /5.2
00

/5.12
+

21
-

529
33 34 /5.3
43 44 /5.4
501 00 + -VE 510 519 529

13.4 /

C2

C1
+PNL-XP 1 2 3 4 +PNL-XS R P E C D Q M H N J K F G A B

+WP-XS 1 2 3 4 +WS-XS R P E C D Q M H N J K F G A B

YEL/ YEL/ GRN/ GRN/ WHT/ WHT/ BLK/

YEL RED BLK RED WHT GRN BLK RED BLK PUR CLR BLK SCRN WHT BLK
3.5 / RED_24V

3.5 / BLK_0V

3.5 / RED_WHT_24V

3.5 / BLK_0V_1

START_INTERLOCK

SWITCHED_POS

3.8 / MAINT_DUE

DIAGNOSTIC_LAMP

WARNING_LAMP

3.10 / FUEL_LEVEL

PTO_RAMP_UP

INTERMEDIATE_SPEED

PTO_RAMP_DOWN

E_STOP_NEG

3.10 / J1939_HI

3.10 / J1939_LO

3.11 / J1939_SCRN

CAT_DATA_HI

CAT_DATA_LO
3.8 /

3.11 /

3.11 /
3.9 /
3.8 /

3.9 /

3.9 /
3.9 /

3.10 /

3.8 /

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == =
Stephenson Ind. Est.
Mk01c - Showing 4 cables coming from Relay -R(13) 26-06-13 A.V without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
Mk00a - 503 to ignition changed from 0.75 to 1.5 31-07-12 A.V LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 INCOMING POWER Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 4 of 24
 1 2 3 4 5 6 7 8 9 10 11 12
+ 2
4.2 / 24VDC 24VDC / 6.1
1.5

1 1 1 1 14 1 14 83
-QHOC -QLOC -QS -Q3A -Q4 -MCR1
16A B 2 16A B 2 16A B 2 6A B 2 11 2A B 2 11 /6.5 84

/8.12

/8.10
604

605

603

10
4
6 84
23 33 43 -R3 -MCR2
-R -R -R /11.11 5 /6.6 83
/4.3 24 /4.3 34 /4.3 44

7
PT_SUPPLY / 15.1
600

601
1 14 1 14 1 11

6
-QCS -Q1 -QUMB
-X1 2 2A 2 11 4A 2 11 2A 2 14 -T1
1 +XC2M-XP

/10.9

/8.9

/8.9
C1
16 350
-R3 350 / 11.2

8
15
/11.11 3 14
18
+XC2F-XS C1 -R1
602

/11.11 11 /5.11
909

909

11

14

15
9

7
-X1 600 602 2 6 909 5 9

+PNL-XC2F A3 +PNL-XC3F C9 +PNL-XC2F C6 +PNL-XC2F A9 +PNL-XC1F A8 +PNL-XC1F A4 +PNL-XC1F A2

+XC2M-XP A3 +XC3M-XP C9 +XC2M-XP C6 +XC2M-XP A9 +XC1M-XP A8 +XC1M-XP A4 +XC1M-XP A2

-VDC6

-VDC7
+WXC2-CAB PUR +WXC3-CAB PUR +WXC2-CAB RED/YEL +WXC2-CAB RED/BLK

12.8 /

12.10 /
+WXC1 +WXC1 +WXC1
-CAB BLU -CAB PUR/LT GRN -CAB BRN/RED

+XF5-XS A +M2-XS 1 +XF6-XS 1 +XF8-XS 1

A 1
1 -XF8 1 1 1
-XF5
M -M2
M -XF6 /14.8 3 8
PACTRONIC
HYDRAULIC CRUSHER LUBE HYD OIL 2 -YCC -YHE -YCE
OIL COOLER B OIL COOLER 2 LEVEL CONE HEATER CLUTCH OIL
4 9
CONTROL PE VALVE 2 PURGE 2
+XF5-XS B +M2-XS 2 +XF6-XS 2

+XF8-XS 4 11
+WXC1 +WXC1 +WXC1
+WXC2-CAB BLK +WXC3-CAB BLK +WXC2-CAB PUR/BLK +WXC2-CAB BLK/WHT BLU -CAB BLK/WHT -CAB BLK/WHT -CAB BLK/WHT

+XC2M-XP A4 +XC3M-XP C8 +XC2M-XP C5 +XC2M-XP B4

+XC1M-XP A7 +XC1M-XP A3 +XC1M-XP A1

+PNL-XC2F A4 +PNL-XC3F C8 +PNL-XC2F C5 +PNL-XC2F B4

- - 3 - +PNL-XC1F A7 +PNL-XC1F A3
+PNL-XC1F A1

- -
3

-
A1 A1 A1
-R4 -T1 -R2
A2 A2 A2
4.2 / 0V 0V / 6.1
14 11 /8.9 18 14 11 /4.4
15 /5.11
21 24 /4.10 16 24 21 /4.10

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced
without written permission from
Westbury Control Systems Ltd
Approved by
Approved date
Project Description == =
Stephenson Ind. Est.
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 CAT TOOL & EMERGENCY STOPS Project Total
Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 5 of 24
 1 2 3 4 5 6 7 8 9 10 11 12

2
5.12 / 24VDC 24VDC / 7.1
1
-QMCR +F_CHASSIS -XF7 +RRHS -ES3
2A 2

200
UMB_STOP / 13.7
1 2 1 2
220
UMB_STOP_RTN / 13.8
1 2 1 2

5
+WXF7-CAB C2 C1 C3 C4 +WES3-CAB C2 C1 C3 C4
-MCR2
14 /6.6 6 +XF7-XP 2 1 3 4 +ES3-XP 2 1 3 4
-RST1 55
FAULT 13 6
RESET -MCR1 +XF7-XS 2 1 3 4 +ES3-XS 2 1 3 4
/6.5 5 ORN/ ORN/ ORN/ ORN/ ORN/ ORN/ ORN/ ORN/
+WXC2-CAB RED BLK BLK RED +WXC3-CAB RED BLK BLK RED
E-STOP_HEALTHY / 8.6

+XC2M-XP A5 A7 A8 A6 +XC3M-XP A5 A7

+DOOR
54

-ES1
+PNL-XC2F A5 A7 A8 A6 +PNL-XC3F A5 A7

201
-X1 201 210 211 202
202
202 211
1 2

211
1 2 210

+RLHS -ES5 +PLTFRM_CHASS -ES4

2 1 2 1

2 1 2 1
+WES5-CAB C4 C3 C1 C2 +WES4-CAB C4 C3 C1 C2

+ES5-XP 4 3 1 2 +ES4-XP 4 3 1 2

+ES5-XS 4 3 1 2 4 3 1 2
ORN/ ORN/
+WXC3-CAB RED BLK

ORN/RED

ORN/BLK
+XC3M-XP A6 A8

+PNL-XC3F A6 A8

-X1 205 214

A1 A1
-MCR1 -MCR2
A2 A2

5.12 / 0V 0V / 7.1
1 2 /4.4 2 1 /4.4
3 4 /4.10 4 3 /4.10
6 5 /6.2 5 6 /6.2
53 54 /7.7 54 53 /7.7
83 84 /5.8 84 83 /5.8
Revision description Date By This drawing is copyright Unit 5 Wylam Court,
and must not be reproduced Project Description == =
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 EMERGENCY STOPS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 6 of 24
 1 2 3 4 5 6 7 8 9 10 11 12
2
6.12 / 24VDC +VE / 11.1
24
+24VDC / 14.1
1 1 14 53
-QIN -QMD -MCR1 24V_PLC / 8.1
10A 2 2A 2 11 /6.5 54 1
-QPLC

/10.10
700

26

27
2A 2
-X1 25
-X1 26 54
-MCR2
+PNL-XC3F

25
C5 /6.6 53

28
+XC3M-XP C5

+WXC3-CAB RED/YEL
1 14
SP1 / 10.1 -Q6
2A 2 11

/8.11
29
+MD1-XS 1

-X1 29 -A10 -A11

+METAL_DETECTOR

PANELVIEW +24VDC MICROLOGIX +24VDC

-U1 + - -MD1 x1 PLC
METAL +
DETECTOR
-R12
/15.6 x2
+ - 6.8KΩ
- 6 PE
-X1 31
701

1 x3

-QOUT -R13 0VDC PE 0VDC PE

6A 2 +MD1-XS PE 2 2.5K POT x2 x1
24

A
+WXC3-CAB BLK/YEL

x1
SP2 / 12.1
-R14
2.7KΩ PE PE
+WXC3-CAB x2
BLK/WHI GRN/GRY

-
+XC3M-XP A1 A3

+PNL-XC3F A1 A3

- 101
101

32

29

28
METAL_DETECT_HEALTHY

12.3 / VDC1

-VDC0

11.1 / OUTPUTS
12.2 /
10.9 /

-
6.12 / 0V 0VDC / 8.1
Revision description Date By This drawing is copyright Unit 5 Wylam Court,
and must not be reproduced Project Description == =
Stephenson Ind. Est.
Mk01c - "A" now shown as grey on schematic 26-06-13 A.V without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 AUX SUPPLIES Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 7 of 24
 1 2 3 4 5 6 7 8 9 10 11 12

25 24V_PLC / 9.1
7.12 / 24V_PLC
-X1 25 25 25

+PNL-XC2F C2 +PNL-XC3F C3

+XC2M-XP C2 +XC3M-XP C3
14 14 14 14 14 14 3 14

CRUSHER_RUNNING / 15.2
-Q1 -Q2 -R4 -Q4 -Q5 -Q6 -Q3A
/5.9 11 /12.6 11 /5.4 11 /5.7 11 /11.8 11 /7.7 11 -S2 4 /5.5 11
/9.3
+WXC2 +WXC3 PTO
-CAB BRN -CAB BRN

61A

69
11 11
+SPEEDWHEEL +KOBOLD -QUMB -Q3
/5.10 14 /14.8 14
-XF3 -QS1
1 2 1 4
+

+
4 3
- -

361
A1 14

-CRUSHER_BOWL_HI / 14.4
+WXC2 +WXC3 -R5

-FEED_CONV_LOW / 14.6
RADIO_STOP_PLC / 13.3

A2 11
-CAB -CAB

/ 6.3
FEEDER_ON/OFF / 13.4

BLK WHT BLU BLK

E-STOP_HEALTHY
+XC2M-XP C4 C3 +XC3M-XP C1 C2

+PNL-XC2F C4 C3 +PNL-XC3F C1 C2

-X1 - 52 - 53 56
WHT

BRN

52

53

54

56

57

59

61

62

63

64

65

66

67

68
-
7.12 / 0VDC 0VDC / 9.1
11 14 /8.7

21 24 /14.10
DC COM IN0 IN1 IN2 IN3 DC COM IN4 IN5 IN6 IN7 DC COM IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15
RADIO FEEDER
OFF/ON

RADIO/UMB
CONTROL STOP

BECKFORD SPEED
WHEEL

KOBOLD OIL FLOW

PULSE SWITCH

EMERGENCY STOP
RELAY HEALTHY

CRUSHER HFO
PRESS SW(ENGINE)

MATERIAL LEVEL
CRUSH BOWL HIGH

MATERIAL LEVEL
FEED CON LOW
(IF FITTED)

TRACK/UMBILICAL
HEALTHY

OIL PUMP HEALTHY

HYDRAULIC OIL
LEVEL

OIL HEATER HEALTHY

DISCHARGE CONV
HEALTHY

FEED CONV
HEALTHY

INTERMEDIATE
SPEED SWITCH

PACKTRONIC SUPPLY
HEALTHY
MICROLOGIX 1500
EMBEDDED INPUTS 24V DC
ADDRESS I:0/0 - 0/15

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == =
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 INPUTS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 8 of 24
 1 2 3 4 5 6 7 8 9 10 11 12

25
8.12 / 24V_PLC 24V_PLC / 10.1

-X1 25

-S1 -S2 -S3 -S4 -S5 -S6 -S7 -S8 -S9 -S10 -S11 -S12 -S13
TRACK /8.11 FAULT OIL OIL CRUSH CRUSH DISCH DISCH FEED FEED UMB/ CRUSH
FAULT MUTE PUMP PUMP START STOP CONV CONV CONV CONV RADIO AUTO/
RESET START STOP START STOP START STOP MAN
OUT OF SEQUENCE

UMB_STOP_PLC / 13.8
-X1 71
70

71

72

73

74

75

76

77

78

79

80

81

82

83

85
-
8.12 / 0VDC 0VDC / 10.1

IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7 - IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 -
PLANT MODE
(TRACK)

FAULT RESET

FAULT MUTE

OIL PUMP START

OIL PUMP STOP

CRUSHER START

CRUSHER STOP

DISCHARGE CONV
START

DISCHARGE CONV
STOP

FEED CONV START

FEED CONV STOP

UMBILICAL/RADIO

CRUSHER LEVEL
CONTROL AUTO/
MANUAL

HOPPER LEVEL
CONTROL AUTO/
MANUAL

UMBILICAL STOP
MICROLOGIX 1500
EXPANSION INPUTS 24V DC
ADDRESS I:1/0 - 1/15

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == =
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 INPUTS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 31/07/2012 Pages 24 Page 9 of 24
 1 2 3 4 5 6 7 8 9 10 11 12

25 25
9.12 / 24V_PLC +24V / 13.2

25 25 25

+WXC3
14 14 14
-CAB RED/YEL
7.5 / SP1 QCS QMIN QMD
/5.8 11 /14.2 11 /7.4 11

DRUM SENSOR DISABLE (TEST ONLY)

HYDRAULIC OIL PREHEAT ENABLE

FIT LINK FOR 1300 MAX ONLY
+TS2-XS 1 +TS1-XS 1 +LS5-XS 1 +PS4-XS 1

1 1 1 1
-TS2 Θ -TS1 Θ -LS5 -PS4 P
OIL HIGH 3 OIL 3 OIL LOW 2 OIL 3
TEMP. COOLER LEVEL PRESSURE
+TS2-XS 3 +TS1-XS 3 +LS5-XS 2 +PS4-XS 3

/ 7.5
-METAL_DETECT_HEALTHY
+WXC3

CRUSHER_INTLK / 14.9
-CAB PUR/PNK PUR/GRN PUR/BRN PUR/BLU

+XC3M-XP A4 B6 C4 C6

+PNL-XC3F A4 B6 C4 C6

91 92 93 94 - 95 96 97

101

102

103

104
91

92

93

94

95

96

97

99
- -
9.12 / 0VDC 0VDC / 11.1

IN0 IN1 IN2 IN3 IN4 IN5 IN6 IN7 - IN8 IN9 IN10 IN11 IN12 IN13 IN14 IN15 -
OIL HIGH TEMP

OIL HIGH TEMP

COOLER

OIL LOW LEVEL

OIL PRESSURE

SPARE

DRUM SENSOR DISABLE

CRUSHER INTLK

DISCHARGE CONV
DRUM SENSOR

METAL DETECTOR
HEALTHY

CRUSHER SOLENOID
HEALTHY

LEVEL CONTROL
SUPPLY HEALTHY

METAL DETECTOR
SUPPLY HEALTHY
PRE-HEAT ENABLE

MICROLOGIX 1500
EXPANSION INPUTS 24V DC
ADDRESS I:2/0 - 2/15

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == =
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 INPUTS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 10 of 24
 1 2 3 4 5 6 7 8 9 10 11 12

MICROLOGIX 1500
EMBEDDED OUTPUTS
ADDRESS O/0-O/11

CLUTCH OIL PURGE

UMBILICAL/RADIO

DISCHARGE CONV

LUBE OIL COOLER

AUDIBLE ALARM

INTERMEDIATE
SPEED RELAY
SELECTION

(ENGINE)
SPARE

STAT
SOL
VAC-VDC0 O/0 VAC-VDC1 O/1 VDC2 O/2 O/3 O/4 O/5 O/6 O/7 VDC COM2 VAC VDC 3 O/8 O/9 VAC VDC4 O/10 O/11
300

315

316

310

312

311

313

314
28
2
-Q5
2A B 1
2 /8.10
7.12 / +VE

28
7.8 / -OUTPUTS OUTPUTS / 12.1
350 / 5.12
350

-X1 350 300 -X1 312 311

-V1 -V2 A6
350

320

+XC1M-XP A9 A6
-X1 320
-AUDIBLE

+WXC1 +WXC1
-X1 320
-CAB -CAB
BRN/ORN LT GRN/RED

+PNL-XC2F A2
13.4 /

+XC2M-XP A2

+WXC2 1
-CAB RED/ORN 2

-YPC
+XF4-XS 1 DISCHARGE CONV PE

1
-XF4
AUDIBLE 2
ALARM
+WXC1
-CAB BLK/WHT
+XF4-XS 2

+WXC2
-CAB BLK/ORN

+XC2M-XP A1 +XC1M-XP A5

+PNL-XC2F A1 A1 A1 +PNL-XC1F A5 A1 A1
-X1 - -R6 -R8 - -R1 -R3
A2 A2 A2 A2
-
10.12 / 0VDC 0VDC / 12.1
14 11 /13.5 11 14 /4.7 14 11 /5.8 1 3 /5.3
12 6 5 /5.7
24 21 /13.5
22
34 31 /13.5
32

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == =
Stephenson Ind. Est.
Mk01a - Changed Q5 polarity; Corrected R8 references 28-01-13 AMV without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 OUTPUTS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 11 of 24
 1 2 3 4 5 6 7 8 9 10 11 12

MICROLOGIX 1500
OUTPUT CARD OW8I
ADDRESS O/12-O/19

RADIO SELECTED
TRACK VALVE
FEED SPEED

FEED SPEED

PT CLUTCH

UMBILICAL
SELECTED
OIL PUMP
MANUAL
FEEDER

ENABLE
AUTO
VAC-VDC0 OUT0 VAC-VDC 1 OUT1 VAC-VDC 2 OUT2 VAC-VDC 3 OUT3 VAC-VDC4 OUT4 VAC-VDC 5 OUT5 VAC-VDC 6 OUT6 VAC-VDC 7 OUT7 NC NC

RED
307

308

360
29

30

32

33

35

33

11

14

13
28
1.12 / -OUTPUTS
1
-Q2
/8.9
7.7 / VDC0

7.6 / VDC1

14.2 / VDC2

PT_CLUTCH

5.9 / VDC6

RADIO_SUPPLY

5.10 / VDC7

UMB_SUPPLY
2

309

15.2 /

13.7 /
13.2 /
-X1 30 33 309

7.5 / SP2 SP2 / 13.2

+PNL-XC3F B7 B8 A2

+XC3M-XP B7 B8 A2

+WXC3
-CAB GRN/RED BLK/GRN GRN/ORN BLK/GRN VIO/RED

2 1

PE
-YLP
-YFC OIL PUMP
FEED CONV 1 SOLENOID PE
SOLENOID

A1
-R7
A2

-
11.12 / 0VDC 0VDC / 13.2
11 14 /13.5
21 24 /13.5
31 34 /13.7

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == =
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 OUTPUTS Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 12 of 24
 1 2 3 4 5 6 7 8 9 10 11 12
25
10.12 / +24V +24V / 14.1
523 200
4.11 / -RADIO_STOP 6.3 / -UMB_STOP
RED 13
12.9 / RADIO_SUPPLY 12.10 / UMB_SUPPLY
-X1 25 25 13 200 25

+PNL-XR1 RED BRN ORG WHT

+RADIO-U1 +UMB-U1

RED +24VDC

BRN RADIO STOP

ORG ENGINE STOP

WHT FEEDER ON/OFF

C1 +24VDC

C2 UMB STOP

C6 ENGINE STOP
RADIO 16 WAY
UMBILICAL
CONNECTOR

WHT FEEDER ON/OFF

GRN OUTPUT VALVE1

BLU OUTPUT VALVE2

C9 OUTPUT VALVE1

C5 OUTPUT VALVE2
GRY SOUND ALARM
ORG ENGINE STOP

YEL VALVE POWER

C4 SOUND ALARM

C8 VALVE POWER
BRN RADIO STOP

C7 ENGINE STOP
C3 UMB STOP
BLK 0VDC

G/Y 0VDC
+PNL-XR1 BLK BRN ORG WHT GRY YEL GRN BLU -X1 - 220 85 350 49 50 51
WHT

GRN
BRN

BLU
524

350

220

350
YEL

85

49

50

51
-

-
-X1 0
RADIO_STOP_PLC

RADIO_STOP_RTN

8.2 / FEEDER_ON/OFF

-AUDIBLE

14 12 24 22 34 32
-R6 -R6 R6
/11.3 11 /11.3 21 /11.3 31
46

47

48

-UMB_STOP_RTN

-UMB_STOP_PLC
11.1 /

11 21 31
8.2 /

-R7 -R7 -R7

4.11 /

/12.5 14 /12.5 24 /12.5 34

42

45
-X2 42 43 42 0 45

9.10 /
6.3 /
12.12 / SP2
+PNL-XC3F B4 B5 +PNL-XC1F C8 C9 C7

+XC3M-XP B4 B5 +XC1M-XP C8 C9 C7

+WXC3 +WXC1
YEL/ YEL/ YEL/ YEL/ YEL/ YEL/
-CAB ORN BRN BLU -CAB RED BLK GRN

2 2

PE PE

-YLT -YRT
LH TRACK 1 RH TRACK 1
SOL SOL

12.12 / 0VDC 0VDC / 14.1

Revision description Date By This drawing is copyright Unit 5 Wylam Court,
and must not be reproduced Project Description == =
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 RADIO & UMBILICAL Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 13 of 24
 1 2 3 4 5 6 7 8 9 10 11 12

25
13.12 / +24V

24
7.12 / +24VDC

1 1

-CRUSHER_INTLK / 10.8
-QMIN -Q3
/10.10 2 /8.12 2
2A 4A
CUSTOMER OPTION ONLY

36

39
HOURS RUN
-R5
24 21

BLU

BLU
BLK

BLK
/8.6

99

25

40

41
+WXC2 RED/
YEL
BLU/
PUR SCRN
+WXC3 RED/
BLU
GRN/
BLU SCRN
-CAB -CAB -X2 39 99 25 40 41
+PNL-XC2F C9 C8 C7 +PNL-XC3F B2 B3 A9
+PNL-XC2F B2 B6 B5 B7 B8

+XC2M-XP C9 C8 C7 +XC3M-XP B2 B3 A9
M1A M1B SCN M2A M2B SCN +XC2M-XP B2 B6 B5 B7 B8

+WXC2
WHT

WHT
BLK

BLK
RED/ GRY/ RED/ GRY/ GRY/
-CAB YEL WHT PUR BLU PUR

+XF2-XS +LS6-XS
A B C 1 2 3 +XF8-XS 2 6 5 7 8

-XF2 -LS6 -XF8

10 9 8 5 4 12 10 9 8 5 4 12 /5.5 1 14 15 5 21

M1 M2
LEVEL CONTROL LEVEL CONTROL PACKTRONIC
CRUSHER FEED CONV

27 28 11 13 27 28 11 13 2 PE 27 28 29 30 8 13
35

+XF8-XS
57

59
3 10 9
-

+WXC2
BLK/ BLK/ RED/
-CAB YEL ORN ORN
-X1 35 0
+XF9-XS
+XC2M-XP B3
VRVT
1
-R15

RED

BLU

GRN

SCN
500ohm 1
8.7 / CRUSHER_BOWL_HI

8.8 / FEED_CONV_LOW -XF9

+PNL-XC2F B3
CRUSHER HIGH
2
ALARM
-X1 -
2
+XF9-XS
12.4 / VDC2

-
13.12 / 0VDC 0VDC / 15.2

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == =
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 LEVEL CONTOLLERS & PACKTRONIC Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 14 of 24
 1 2 3 4 5 6 7 8 9 10 11 12

C2
4.12 / -CANH_PT

C1 PT TECH CLUTCH
4.12 / CANL_PT
CONTROLLER
7
5.12 / -PT_SUPPLY (Optional - Not usually fitted)
501
4.12 / SUPPLY
-R12
/7.7
120Ω

A B C
CRUSHER_RUNNING / 8.6

1 2

0
PT_CLUTCH / 12.8

-X6 501
5A -X6 7 0 C1 C2 610 611 612

610

611

612
C1

C2
+

0
+PNL-WPT 1 2 3 4 5 6 7 8
+PT_TECH_LOOM

-X1 1 2 3 4 5 6 7 8

GREEN "B" CAN1

YELLOW "A" CAN1

WHITE SHIELD

BLACK SHIELD
-X1 360 361 8 WAY ILME PLUG

YELLOW
BLACK
GREY
RED
+PNL-XSPC 1 2

+WPC-XP 1 2

-X6 1 2 -X7 1 2
PWM COIL CLUTCH ON/OFF

PURPLE

GREEN
BLACK

BLACK
+WPC
-CAB 1

-X5 1 2 3 -X4 2 1 4

WHITE
BLACK

BLACK
SCRN
INPUT SPEED PICKUP

RED

RED
PT TECH CLUTCH
PRESSURE TRANSDUCER

BARE METAL SHIELD

BARE SHIELD DRAIN

YELLOW "A" CAN1

GREEN "B" CAN1
BLACK SHIELD
BLACK SHIELD

WHITE SHIELD
RED SHIELD
ORANGE

YELLOW
PURPLE

WHITE
BLACK
GREEN
BLACK
GREY

RED
RED

-X2 1 2 3 4 5 6 7 8 9 10 11 12 -X3 1 2 3 4 5 6 7 8 9 10 11 12
0 12 Way Grey Plug 12 Way Black Plug
0
14.12 / -0VDC

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == =
Stephenson Ind. Est.
Mk01b - Clutch bulkhead name changed 25-02-13 A.V without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
Mk00a - Shown twisted pair as that 31/7/12 A.V LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 PTECH CLUTCH CONTROL Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 15 of 24
1 2 3 4 5 6 7 8 9 10 11 12

-X1 1 250 mm CORE 1 1 3 250 mm

+ BRN/C1 BRN/C1 1
3 CORE 3
2 CORE 2 2 4 BLU/C2 BLU/C2 2
4 CORE 4 -

-X2 1 250 mm CORE 1 1 3 250 mm

+ BRN/C1 BRN/C1 1
3 CORE 3
2 CORE 2 2 4 BLU/C2 BLU/C2 2
4 CORE 4 -

-X3 1 250 mm CORE 1 1 3

3 CORE 3
2 CORE 2 2 4
4 CORE 4

-X4 1 250 mm CORE 1 1 3

3 CORE 3
2 CORE 2 2 4
4 CORE 4

Revision description Date By This drawing is copyright Unit 5 Wylam Court,

and must not be reproduced Project Description == =
Stephenson Ind. Est.
without written permission from
Coalville, Leicestershire UK.
60501666 Terex 1000 MXT T3 PT Tech ++ +
Westbury Control Systems Ltd
LE67 3HE Page Description
Drg No. 60501666 Mk01c
Approved by Tel:+44 (0)1530 510751 Fax:+44 (0)1530 510756 CABLES Project Total
Approved date Email: Design@Westbury-uk.com Drawn by AV Date started 26/03/2012 Date last modified 26/06/2013 Pages 24 Page 16 of 24