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LPG-1102-E-EL-CAl-006 - 110V DC UPS Sizing - A
LPG-1102-E-EL-CAl-006 - 110V DC UPS Sizing - A
NAME Radhakrishna
Tummala
POSITION Originator Design Manager Project Manager
Development of LPG Import Terminal
Revision: A
Assumption List
Contents
1. INTRODUCTION ........................................................................................................................ 6
2. The Proposed Project: ............................................................................................................. 6
3. Environmental and Geotechnical Data ..................................................................................... 7
4. Purpose of this document ............................................................................................................ 8
5. Project Reference Documents...................................................................................................... 8
5.1 Codes and Standards ........................................................................................................ 8
5.2 Definitions ...................................................................................................................... 8
6. BASIS OF DESIGN ................................................................................................................... 9
6.1 Purpose ......................................................................................................................... 9
6.2 Design Basis and Requirements ................................................................................... 9
6.3 Ambient Conditions ....................................................................................................... 9
6.4 Design Conditions ......................................................................................................... 9
7. DC UPS AND BATTERY SIZING ............................................................................................ 10
8. CALCULATION ....................................................................................................................... 10
9. CONCLUSION ......................................................................................................................... 11
Figures
No table of figures entries was found.
Tables
Table 5-1 Project Reference Documents ............................................................................................ 8
Table 5-2 International Codes and Standards .................................................................................... 8
Table 6-1 Site Conditions ..................................................................................................................... 9
Table 6-2 System Parameters .............................................................................................................. 9
Appendices
Appendix A. DC UPS and Battery Sizing Calculation for 33KV Switchgear ......................................... 12
Appendix B. DC UPS and Battery Sizing Calculation For 6.6KV and 0.415KV Switchgear ................. 13
Development of LPG Import Terminal
Abbreviations Description
A, amp Ampere
DB Distribution Board
kA Kilo Ampere
kV Kilo Volt
kW Kilo Watt
LV Low Voltage
V Volt
Development of LPG Import Terminal
1. INTRODUCTION
JSW Infrastructure has an operating capacity of 154 MTPA and operates environment-
friendly seaports and terminals in Maharashtra, Goa, Orissa, Karnataka, and Tamil Nādu
in India and Fujairah in UAE that offer mechanized and multi-cargo handling facilities
to its customers.
Jaigarh Port is operated by JSW Jaigarh Port, an SPV of JSW Infrastructure. The
Company was created to develop the port, on a build-own-operate-share-transfer
(BOOST) basis, under a 50-year concession licensed by the State Government of
Maharashtra.
JSW Jaigarh Port started operations in 2009 by handling coal import vessels for JSW
Energy's thermal power plant located at Jaigarh.
True to the vision of the Group, JSW Jaigarh Port has since expanded its commercial
operations to service the requirements of various other industries as well.
JSW Jaigarh Port is the first deep water, 24/7 operational private port in Maharashtra.
Inaugurated in August 2009, JSW Jaigarh Port was built in a record time of 20 months.
This greenfield, all-weather port occupies a strategic location on the west coast, as it is
situated between the ports of Mumbai and Goa.
JSW Jaigarh Port Limited (JSWJPL), a subsidiary of JSW Infrastructure Ltd., has
developed
an all-weather multi-commodity Greenfield port.
JSWJPL currently operates 6 berths including 5 Bulk berths and one coastal shipping
berth. The present combined capacity of the 4 berths is 50 MTPA. In addition, one LNG
berth to the extreme west is ready for operations with a Floating Storage Regasification
Unit (FSRU) vessel moored at the berth.
M/s JSW has proposed to set up an LPG Import Terminal at Jaigarh Port with facilities
for pipeline transfer of LPG from tanker to terminal storage, and dispatch of LPG from
terminal by road tankers.
Particulars Description
5. Reference Documents
The following documents are referred to while preparing the EDG Sizing Calculation:
Table 5-1 Project Reference Documents
Document Number Description
LPG-1102-E-GN-DB-001 Basis of Design – Electrical
LPG-1102-E-EL-LL -001 Electrical Load List
LPG-1102-E-EL-DS-013 Data Sheets – DC UPS
LPG-1102-E-EL-SPC -007 Specification for DC UPS
5.2 Definitions
UPS: An Uninterruptible Power Supply (UPS) is defined as a piece of electrical equipment that
can be used as an immediate power source to the connected load when there is a failure in
the main input power source.
Development of LPG Import Terminal
DC-UPS: A DC-UPS is an uninterruptible power system that takes in primary power (usually
utility AC) and outputs DC voltage while providing backup power from the integrated batteries
in the event the incoming (utility AC) power is lost.
6. BASIS OF DESIGN
6.1 Purpose
The DC auxiliary power supply is required in a terminal unit to ensure that the critical equipment remains
in operation continuously even while the primary AC supply is interrupted. When a circuit breaker opens
to interrupt the power supply in a radial feeder, this leads to interruption of the power supply to the
circuit breaker itself.
For this, the battery bank stores the energy with the help of an appropriate charger and supplies the
DC loads continuously or during power failure via the DC distribution system under proper monitoring
and control as per requirement.
Parameter Values
Minimum Design Life of Batteries 10 years at 25˚C
Aging Factor 1.25
Design margin for Battery 1.1
The nominal cell voltage of Battery 2.23V
The end cell voltage of Battery 1.85V
b) The battery shall be low maintenance Valve Regulated Lead Acid with 2 x 50% rated
configurations.
c) The total Battery Capacity shall be suitable for one full operation of the switchgear and
protection and parameter display for 30 min
d) Load cycle has been prepared for 33KV, 6.6KV, and 0.415KV switchgear and other electrical
equipment and is enclosed as Appendix A & Appendix B.
1) 1 min Tripping load (Momentary Loads): This time cycle shall include the tripping load of
all the circuit breakers in addition to the continuous loads required for switchgear control
and indication. Tripping of all the breakers is considered in the first one-minute cycle.
2) Continuous load (28 min Cycle): This time cycle shall include all the continuous utilities like
indication lamps, auxiliary relays, protection relays, etc.
3) Last 1 min closing load (Momentary Loads): This time cycle shall include the load required
for closure of all the Incomer CBs which is required to complete the circuit for charging the
UPS batteries in addition to the continuous loads.
8. CALCULATION
Refer to Appendix A: for DC UPS & Battery sizing calculation for the 33KV Switchgear
Refer to Appendix B: for DC UPS & Battery sizing calculation for the 6.6KV and 0.415 KV Switchgear
Development of LPG Import Terminal
9. CONCLUSION
Calculation details are summarized below:
NOTE: The calculated Battery size is tentative. Vendor shall prepare & submit the calculation for
battery & charger, as part of Vendor documentation based on the load profile available in this
document, in line with IEEE 1115 and IEE 485.
Development of LPG Import Terminal
1.1.4 control supply for Earth switch 1 2 C 110V DC 1900 0 0.00 0 this load is not considered for Battery sizing
1.2.2 contractor Relays 3 6 C 110V DC 3 0 6 18.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.2.2 contractor Relays 3 6 TR 110V DC 3 6 18.00 6 0 9 lamps per feeder 6 lamps shall be on continuously
2.2.2 contractor Relays 3 3 C 110V DC 3 0 3 9.00 0 9 lamps per feeder 6 lamps shall be on continuously
2.2.2 contractor Relays 3 3 TR 110V DC 3 0 0.00 3 0 9 lamps per feeder 6 lamps shall be on continuously
3.2.2 contractor Relays 3 9 C 110V DC 3 0 9 27.00 0 9 lamps per feeder 6 lamps shall be on continuously
3.2.3 contractor Relays 3 9 TR 110V DC 3 0 0.00 9 0 9 lamps per feeder 6 lamps shall be on continuously
Sheet 1 of 3
REV.
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Current
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20 120 A 88.0 A
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27 1 28min 1 30 Minutes
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Sheet 2 of 3
REV.
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Current
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20 59.9 A 44.0 A
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27 1 28min 1 30 Minutes
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31 Notes:
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33 1 Two complete Operation cycle shall be considered within 30 Min of operation in the event of power supply failure.
34 It is considered that, power shall be resumed only after 30th minute.
35 2 During the shown load cycle (0 to 30th minute) battery shall be on discharging mode
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Sheet 3 of 3
APPENDIX A
Load Data Reference
33KV Switchgear
Load Details As per ABB 33KV VCB Switchgears are consider for sizing
Enquiry Details
Enquiry Number :
Date : July 07, 2023
Customer : JSW - infrastrcture
Project : LPG Import Teriminal At JSW
Sizing Inputs ( IEEE 485 Based )
Page 1 of 2 The document becomes contractual only after HBL acceptance and acknowledgement of a purchase order
Version : Beta 3.0
Maximum Section Size (8) 55.61 Ah + Random Section Size (9) 0.00 Ah = Uncorrected Size (US) (10) 55.61 Ah
US (10) 55.61 Ah x Design Margin (11) 1.10 x Aging Factor (12) 1.20 x Temperature factor (13) 1.19 x Spare capacity factor (1
4) 1 / State of Charge Factor 1.00 = (15) 87.35 Ah
When the cell size (15) is greater than a standard cell size, the next larger cell is required.
Required cell size (16) 87.35 Ampere Hours. Therefore, cell (17) T-100 HP is required.
Battery Proposal
Battery Settings
Page 2 of 2 The document becomes contractual only after HBL acceptance and acknowledgement of a purchase order
Version : Beta 3.0 July 07, 2023
Datasheet of VRLA Battery
Enquiry Number : Project Ref. : LPG Import Teriminal At JSW
Customer Name : JSW - infrastrcture Revision : 0
S.No Parameters 110V - 100AH Battery Details
1 Battery Type Maintenance Free Valve Regulated Lead Acid Battery
2 Model Offered T-100 HP (Single cell)
3 Battery Rating 110V - 100Ah
4 No. of Cells 52 Cells of 100 Ah in 2V
5 Recommended max. Period of storage 6 months at 25°C
6 Capacity rated at 8 hour rate to 1.75 ECV at 25°C
7 Ah Efficiency Min 95%
8 Wh Efficiency Min 85%
9 Recommended charging for Float application Constant potential with minimum current 0.2 C8 Amps
Float charging: 2.23 ± 0.005V/Cell at 25°C
Boost charging: 2.32 ± 0.005V/Cell at 25°C
Recommended charging for Cyclic application Constant potential with current limited to 0.2 C8 Amps (Max.)
Float charging: 2.27 ± 0.005V/Cell at 25°C
Boost charging: 2.35 ± 0.005V/Cell at 25°C
10 Grid Alloy High corrosion resistant alloy
11 Plate type Flat pasted
12 Separator AGM (Absorbent Glass Mat)
13 Electrolyte Sulfuric acid, immobilized in Absorbent type Glass Mat
14 Container & Lid Material Polypropylene
15 Container to lid sealing method Heat Sealing Method
16 Safety vent Self resealing, Pressure Regulating Valve with Flame arrestor
17 Cell enclosure or Housing Steel enclosures with Powder Coated
18 Nuts, Bolts and Washers for Inter cell connectors Acid Resistant Stainless Steel
19 Termination Bolted type
20 Operating temperature range -20°C to 55°C
21 Self discharge < 2% per month at 25°C
22 Design float life 20 years at 25°C on float under recommended charging
23 Ventilation Natural ventilation is sufficient
24 Battery shipment condition Filled and charged. Ready to use
25 Applicable standards IEC 60896 – 21 & 22-2004
Page 1 of 1 The document becomes contractual only after HBL acceptance and acknowledgement of a purchase order
Version : Beta 3.0 Friday, 7 July, 2023
For a 110 V battery composed of 52 cells T-100 HP operating on float charge, air flow rate of 0.26 m3/h is
required for proper ventilation and to maintain the hydrogen concentration below 4% vol of the available free
space.
For a 110 V battery composed of 52 cells T-100 HP operating on boost charge, air flow rate of 2.08 m3/h is
required for proper ventilation and to maintain the hydrogen concentration below 4% vol of the available free
space.
Page 1 of 1 The document becomes contractual only after HBL acceptance and acknowledgement of a purchase order
RECTIFIER -1 SIZING CALCULATION
Attachment A - Battery Charger Sizing for 33kV Switchgear (HV Switchgear)
44.00
Calculated Charger rating and 20% Design Margin Standard Charger Size Selected
52.8 55A
Development of LPG Import Terminal
APPENDIX-B
Last one minute closing
One Minute Tripping Continuous Load
Equipment Details Load - 1st Operating
Load (A)
Sequence (C)
(B)
Remarks
Per
Load Duty Power Number of Number of Number of
Unit Total Load Load Load
Item Equipment Equipment Description (C/TR/CL/DS) Voltage Consumption Per Devices Devices Devices
Quant Quantity (Watts) (Watts) (Watts)
(Note-2) Device (watts) Energized Energized Energized
ity
1 MV 6.6KV Switchgear
1.1.1 Indicating lamps 10 50 C 110V DC 3 0 30 90.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.2.1 Indicating lamps 9 171 C 110V DC 3 0 114 342.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.2.10 control supply for disconnector 2 38 DS 110V DC 1000 0 Load rating is Assumed
1.3.1 Indicating lamps 9 18 C 110V DC 3 0 18 54.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.4.1 Earthing Switch Blocking Coil 1 2 C 110V DC 66 0 2 132.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.5.1 Indicating lamps 10 60 C 110V DC 3 0 36 108.00 0 9 lamps per feeder 6 lamps shall be on continuously
Sheet 1 of 5
REV.
APPENDIX-B
Last one minute closing
One Minute Tripping Continuous Load
Equipment Details Load - 1st Operating
Load (A)
Sequence (C)
(B)
Remarks
Per
Load Duty Power Number of Number of Number of
Unit Total Load Load Load
Item Equipment Equipment Description (C/TR/CL/DS) Voltage Consumption Per Devices Devices Devices
Quant Quantity (Watts) (Watts) (Watts)
(Note-2) Device (watts) Energized Energized Energized
ity
1.6.1 Indicating lamps 10 60 C 110V DC 3 0 48 144.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.6.1 Indicating lamps 9 27 C 110V DC 3 0 18 54.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.7.1 Indicating lamps 9 18 C 110V DC 3 0 12 36.00 0 9 lamps per feeder 6 lamps shall be on continuously
1.8.1 Indicating lamps 9 45 C 110V DC 3 0 30 90.00 0 9 lamps per feeder 6 lamps shall be on continuously
Sheet 2 of 5
REV.
APPENDIX-B
Last one minute closing
One Minute Tripping Continuous Load
Equipment Details Load - 1st Operating
Load (A)
Sequence (C)
(B)
Remarks
Per
Load Duty Power Number of Number of Number of
Unit Total Load Load Load
Item Equipment Equipment Description (C/TR/CL/DS) Voltage Consumption Per Devices Devices Devices
Quant Quantity (Watts) (Watts) (Watts)
(Note-2) Device (watts) Energized Energized Energized
ity
2.1 Indicating lamps 10 60 C 110V DC 3 0 90 270.00 0 9 lamps per feeder 6 lamps shall be on continuously
Sheet 3 of 5
REV.
5
Current
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20 204 A 95.1 A
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27 1 28min 1 30 Minutes
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Sheet 4 of 5
REV.
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Current
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20 102 A 47.5 A
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27 1 28min 1 30 Minutes
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MV/LV 11OV(2X50%) DC Battery Profile
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31 Notes:
32
33 1 Two complete Operation cycle shall be considered within 30 Min of operation in the event of power supply failure.
34 It is considered that, power shall be resumed only after 30th minute.
35 2 During the shown load cycle (0 to 30th minute) battery shall be on discharging mode
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Sheet 5 of 5
APPENDIX B
Load Data Reference
6.6KV AND 0.4KV Switchgear
Load Details As per Schinder Electrical System Switchgears Vendor are considered for sizing
Enquiry Details
Enquiry Number :
Date : July 07, 2023
Customer : JSW- infrastructure
Project : Port Terminal Unt -JSW
Sizing Inputs ( IEEE 485 Based )
Page 1 of 2 The document becomes contractual only after HBL acceptance and acknowledgement of a purchase order
Version : Beta 3.0
Maximum Section Size (8) 47.94 Ah + Random Section Size (9) 0.00 Ah = Uncorrected Size (US) (10) 47.94 Ah
US (10) 47.94 Ah x Design Margin (11) 1.10 x Aging Factor (12) 1.20 x Temperature factor (13) 1.19 x Spare capacity factor (1
4) 1 / State of Charge Factor 1.00 = (15) 75.30 Ah
When the cell size (15) is greater than a standard cell size, the next larger cell is required.
Required cell size (16) 75.30 Ampere Hours. Therefore, cell (17) T-100 HP is required.
Battery Proposal
Battery Settings
Page 2 of 2 The document becomes contractual only after HBL acceptance and acknowledgement of a purchase order
Version : Beta 3.0 July 07, 2023
Datasheet of VRLA Battery
Enquiry Number : Project Ref. : Port Terminal Unt -JSW
Customer Name : JSW- infrastructure Revision : 0
S.No Parameters 110V - 100AH Battery Details
1 Battery Type Maintenance Free Valve Regulated Lead Acid Battery
2 Model Offered T-100 HP (Single cell)
3 Battery Rating 110V - 100Ah
4 No. of Cells 52 Cells of 100 Ah in 2V
5 Recommended max. Period of storage 6 months at 25°C
6 Capacity rated at 8 hour rate to 1.75 ECV at 25°C
7 Ah Efficiency Min 95%
8 Wh Efficiency Min 85%
9 Recommended charging for Float application Constant potential with minimum current 0.2 C8 Amps
Float charging: 2.23 ± 0.005V/Cell at 25°C
Boost charging: 2.32 ± 0.005V/Cell at 25°C
Recommended charging for Cyclic application Constant potential with current limited to 0.2 C8 Amps (Max.)
Float charging: 2.27 ± 0.005V/Cell at 25°C
Boost charging: 2.35 ± 0.005V/Cell at 25°C
10 Grid Alloy High corrosion resistant alloy
11 Plate type Flat pasted
12 Separator AGM (Absorbent Glass Mat)
13 Electrolyte Sulfuric acid, immobilized in Absorbent type Glass Mat
14 Container & Lid Material Polypropylene
15 Container to lid sealing method Heat Sealing Method
16 Safety vent Self resealing, Pressure Regulating Valve with Flame arrestor
17 Cell enclosure or Housing Steel enclosures with Powder Coated
18 Nuts, Bolts and Washers for Inter cell connectors Acid Resistant Stainless Steel
19 Termination Bolted type
20 Operating temperature range -20°C to 55°C
21 Self discharge < 2% per month at 25°C
22 Design float life 20 years at 25°C on float under recommended charging
23 Ventilation Natural ventilation is sufficient
24 Battery shipment condition Filled and charged. Ready to use
25 Applicable standards IEC 60896 – 21 & 22-2004
Page 1 of 1 The document becomes contractual only after HBL acceptance and acknowledgement of a purchase order
Version : Beta 3.0 Friday, 7 July, 2023
For a 110 V battery composed of 52 cells T-100 HP operating on float charge, air flow rate of 0.26 m3/h is
required for proper ventilation and to maintain the hydrogen concentration below 4% vol of the available free
space.
For a 110 V battery composed of 52 cells T-100 HP operating on boost charge, air flow rate of 2.08 m3/h is
required for proper ventilation and to maintain the hydrogen concentration below 4% vol of the available free
space.
Page 1 of 1 The document becomes contractual only after HBL acceptance and acknowledgement of a purchase order
RECTIFIER -2 SIZING CALCULATION
Attachment A - Battery Charger Sizing for 6.6kV and 0.415KV Switchgear
59.00
Calculated Charger rating and 20% Design Margin Standard Charger Size Selected
70.8 75A