COLLEGE OF ENGINEERING AND ARCHITECTURE

Department of Mechanical Engineering

ME463
MACHINE DESIGN 2

Plate no. 1:
Rubber Flat Belt Drive with Cast Iron Pulley

Submitted by:
Juvy Lyka R. Capul

Submitted to:
Engr. Danielle D. Cabaña, Meng

September 19, 2023

PROBLEM:

Design a flat rubber belt that needs to transmit 100 kW for a system consists of two

pulleys of diameter 1.0 m and 1.5 m. The two shafts of the two pulleys must rotate in

opposite direction. Center distance between the two shafts must be in 3.6 m and must

have a belt speed of 20 m/s. Cast iron is used as flat belt pulley material. A

consideration of slippage of 2% at each pulley and 5% friction loss at each shaft, and

20% overload. Belt thickness must be in 15 mm and the safe stress of the belt is 2.5

MPa.
NOMENCLATURE FOR FLAT BELT
N1 – Speed of smaller pulley in rev/min
N2 – Speed of larger pulley in rev/min
d1 – Diameter of smaller pulley
d2 - Diameter of larger pulley
r1 – radius of smaller pulley
r2 - radius of larger pulley
v1 – Peripheral velocity of the smaller pulley
v2 – Peripheral velocity of the larger pulley
σ2 – Stress of the belt in the tight side

σ1 – Stress of the belt in the slack side

s1 – Slip between the smaller pulley and the belt, %

s2 - Slip between the larger pulley and the belt, %
s – Total slip, %
t – Thickness of the belt
b – Width of the belt
L - Length of the belt
x – Center distance between the center of the two pulleys
θ - Angle of contact between pulley and belt
Tnet - Effective net pull
T1 - Tension of the tight side of the belt
T2 - Tension of the slack side of the belt
μ - Coefficient of friction between belt and pulley
Tc - Centrifugal tension
m – mas
ρ - density of belt material
 315.00
TOP VIEW

15.00
E
DETAIL E RIGHT VIEW
FRONT VIEW SCALE 1:50

NAME
CEBU INSTITUTE OF TECHNOLOGY-
UNIVERSITY JUVY LYKA R.
DRAWN
N. Bacalso St., Cebu City 9000
COLLEGE OF ENGNEERING AND CAPUL
ARCHITECTURE
DEPARTMENT OF MECHANICAL ENGINEERING
ENGR. DANIELLE
CHECKED D. CABANA,
ME463 MACHINE DESIGN 2 MENG,ME
SCALE TITLE PLATE NO.
1:50
FLAT BELT DRIVE PLATE NO. 1
 315.00
TOP VIEW

15.
00

1030.00
R750.00

FRONT VIEW RIGHT SIDE VIEW

NAME
CEBU INSTITUTE OF TECHNOLOGY-
UNIVERSITY JUVY LYKA R.
DRAWN
N. Bacalso St., Cebu City 9000
COLLEGE OF ENGNEERING AND CAPUL
ARCHITECTURE
DEPARTMENT OF MECHANICAL ENGINEERING
ENGR. DANIELLE
CHECKED D. CABANA,
ME463 MACHINE DESIGN 2 MENG,ME
SCALE TITLE PLATE NO.
1:50
FLAT CROSS BELT PLATE NO. 1
 355.00
1500.00

TOP VIEW

355.00

69
.00
167.50

1500.00
R47.
50

FRONT VIEW RIGHT SIDE VIEW

NAME
CEBU INSTITUTE OF TECHNOLOGY-
UNIVERSITY JUVY LYKA R.
DRAWN
N. Bacalso St., Cebu City 9000
COLLEGE OF ENGNEERING AND CAPUL
ARCHITECTURE
DEPARTMENT OF MECHANICAL ENGINEERING
ENGR. DANIELLE
CHECKED D. CABANA,
ME463 MACHINE DESIGN 2 MENG,ME
SCALE TITLE PLATE NO.
1:50
LARGER PULLEY PLATE NO. 1
 1000.00

355.00
TOP VIEW
355.00

1000.00

1000.00
984.00
R37.50

FRONT VIEW RIGHT SIDE VIEW

NAME
CEBU INSTITUTE OF TECHNOLOGY-
UNIVERSITY JUVY LYKA R.
DRAWN
N. Bacalso St., Cebu City 9000
COLLEGE OF ENGNEERING AND CAPUL
ARCHITECTURE
DEPARTMENT OF MECHANICAL ENGINEERING
ENGR. DANIELLE
CHECKED D. CABANA,
ME463 MACHINE DESIGN 2 MENG,ME
SCALE TITLE PLATE NO.
1:20
SMALLER PULLEY PLATE NO. 1
 28.00

149.23

300.00
95.00
TOP VIEW

95.00

FRONT VIEW RIGHT SIDE VIEW

NAME
CEBU INSTITUTE OF TECHNOLOGY-
UNIVERSITY JUVY LYKA R.
DRAWN
N. Bacalso St., Cebu City 9000
COLLEGE OF ENGNEERING AND CAPUL
ARCHITECTURE
DEPARTMENT OF MECHANICAL ENGINEERING
ENGR. DANIELLE
CHECKED D. CABANA,
ME463 MACHINE DESIGN 2 MENG,ME
SCALE TITLE PLATE NO.
1:5
SHAFT LARGER PULLEY PLATE NO. 1
117.81

300.00
TOP VIEW

73.35
75.00

300.00
FRONT VIEW
RIGHT SIDE VIEW

NAME
CEBU INSTITUTE OF TECHNOLOGY-
UNIVERSITY JUVY LYKA R.
DRAWN
N. Bacalso St., Cebu City 9000
COLLEGE OF ENGNEERING AND CAPUL
ARCHITECTURE
DEPARTMENT OF MECHANICAL ENGINEERING
ENGR. DANIELLE
CHECKED D. CABANA,
ME463 MACHINE DESIGN 2 MENG,ME
SCALE TITLE PLATE NO.

FLAT BELT DRIVE PLATE NO. 1

 149.23
TOP VIEW

16.00

28.00 149.23

FRONT VIEW RIGHT SIDE VIEW

NAME
CEBU INSTITUTE OF TECHNOLOGY-
UNIVERSITY JUVY LYKA R.
DRAWN
N. Bacalso St., Cebu City 9000
COLLEGE OF ENGNEERING AND CAPUL
ARCHITECTURE
DEPARTMENT OF MECHANICAL ENGINEERING
ENGR. DANIELLE
CHECKED D. CABANA,
ME463 MACHINE DESIGN 2 MENG,ME
SCALE TITLE PLATE NO.
1:5
KEY FOR LARGER PULLEY PLATE NO. 1
 117.81
TOP VIEW 117.81
22.00 14.00

14.00
FRONT VIEW RIGHT SIDE VIEW

NAME
CEBU INSTITUTE OF TECHNOLOGY-
UNIVERSITY JUVY LYKA R.
DRAWN
N. Bacalso St., Cebu City 9000
COLLEGE OF ENGNEERING AND CAPUL
ARCHITECTURE
DEPARTMENT OF MECHANICAL ENGINEERING
ENGR. DANIELLE
CHECKED D. CABANA,
ME463 MACHINE DESIGN 2 MENG,ME
SCALE TITLE PLATE NO.
1:2
KEY FOR SMALLER PULLEY PLATE NO. 1
References:
1. Virgil M. Faires (1965). Design of Machine Elements
2. Khurmi, R. S., & Gupta J.K. (2005). A Textbook of Machine Design. Eurasia
Publishing House