THStar Professional Bolting Services Submarine Bolt Tensioning System Introduction ‘Our new submarine latch design quick reaction nut provides quick and easy operation unlike the 2 piece design commonly found inthe market. This saves time for divers using thase equipment especially n poor visibility in the subsea's environment. Bolt Tensioning is a simple and reliable method of applying a preload to fastener assembly. Bok Tensioning apples a force directly to the bolt and stretches it axaly, eliminating most ofthe factors which provide control problems using other tightening methods such as torque tightening ‘The Bolt Tensioner is placed over each stud bolt onthe joint tobe lightened. They are then interconnected via a harness assembly to a single pump unit. Ths allows each bolt each bolt tensioning tool to be pressurised. simultaneously providing even loading around the joint. Extension is applied Girecly to the stud bol, whichis then retained by the stud bolls and nuts. This in tum provides the clamping force necessary to maintain the join, Antislip surface i Quick reaction nut Piston Stroke limit indicator Seal assembly Tool body ce Integral bridge CEIN 116 series Soupler Set Bot Tensioner is ascomled nthe std sssoreh, Piston ‘The piston features a stroke limit indicator and incorporates an operator safe over-stoke feature, where if maximum Stoke is exceeded the ol i crected inward ofthe fool and ‘away from the operator, Seal Assembly A simple clipsin self energising seal provides high cycle’ seal life and eliminates the need for time consuming seal adjustments Quick Reaction Nut(Patent Pending) Allows the rapid application and removal of the reaction nut by eliminating the need to run the nut down the stud assembly. Simply click open the nut, side it over the stud assembly and click it shut again atthe appropriate point on the stu, Eliminates the need to clean full length of stud assembly on e-tonsioning applications during IRM work. Estimated time savings of over 50% can be noted when using quick reaction nuts instead of standard sold nuts - saving Valuable diving time, Coupler Assembly Simple ‘quick disconnect’ coupler system offers. quick connection and removal ofthe harness assembly, Anti-Slip Surface ‘Arenewable Anti-Slip grip surface improves tool handing Hydrate “The hex put of te stud pressure la assomblyistghtoned Spates ‘gaint he jot face. The developing an pressures released fom sal {he Tensioner ane the lod Sreteng the bat fn composing thojomnt i transferod tote sd assembly otaning the ‘lamping force across he ‘Singapore TRI-STAR INDUSTRIES PTE LTD 36 Joo Koon Road, Singapore 628988 Tal (65) 6266 3636 Fax: (65) 6265 2695 /6265 2801 malt sales@trstar.com sg ww tistar.com.sgAustralia. Indonesia Usa. China Bolt Tensioning System NO CORROSION + Stainless steel - TH-Star Professional Bolting(—)) Submarine SUZ Services + Optional Carbon Steel Electro-less Nickel Plated Standard ANSI + Improved on-site durability + Piston mis-alignment compensation + Hinged quick reaction nut - improved operation + Long piston stroke + Piston over-stroke safety feature + Max working pressure 1500 Bar (21750psi) & API Flanges 6 Tools Cover 3/4” to 3-1/2” M20 - M90 + PT SOUTHERN TRISTAR Ea sale @pss com *LINUS PRODUCTS ING Er sels Bruspoducs Malaysia fe. www. tristarcom.sg. ‘ TRISTAR AUSTRALIA PTY LTD Ena sals@istar-auc WidaleEost« TRISTAR MIDDLE EAST INDUSTRIES LLC South Kore ‘ TRISTAR INDUSTRIES (SHANGHA\) CO, LTD Email sabs@lviss-encom Bison Max Bot size |TootRet| wwe |Stoxo | HPA [tee Load] Dimensions rm Went ‘Bar| mm [mma] iN foRvoaT ADT B | ¢ToTETRTS TA to <4 [uno] 70 7a|uzz| swo |1500| 25 | 1007 | 250 | 72 | a0 | 16 | 20 |s41| 140246] 100-75] 22 [za] 81 [aa 57 BENICES 110 Taa[Mas] sma |1s00] 20 | ae17 | size | er | aso | 146] a5 |170| 122309] 120/118] se a | Az 7a a] Mas 736 Trjuae] sva | 1500] 20 | soa | oora | tos | a2 | ter] 40 {106 199|326| 125 [400] er Zz _we2 1a 2 | M56 are Zimjwes} sme |1500] 20 | 10409] 15519 | 195 | 177 | 190] 53 |221| 226576] 150 [704] 15.6 Zaire 795 3 [ure] 226 3 172| Mao] 288 “ALLOY TECHNOLOGY SDN BHO (MALAYSIA) Era: sales @sonbzcom at sales star-mieastcom -TRISTAR INDUSTRIES KOREALTD Ent salas@lieartecomTri-Star Professional Boling) Services Topside Bolt Tensioner Introduction Bolt Tensioning is a simple and reiable method of applying a preload to a fastener assembly. Bolt Tensioning applies a force directly to the bolt and stretches it axial, eliminating most ofthe factors which provide control problems using other tightening methods such as torque tightening. ‘ATonsioneris placed over each stud on the joint. They are then interconnected via @ hamess assembly to @ single pump unit This allows each tool to be pressurised simultaneously providing even leading around the joint. Astretch is applied directly to the bolt which is then retained by the bots and nuts. This in tum provides the clamping force necessary to seal the jit Puller Sleove Piston Piston ‘The piston features a stroke limit indicator and incorporates an operator an Sate aver-stono fete, wrote fmaxmum stokes oeeceded ooo has SEs reco ord oe el end anay fom re operator bine Seal Assembl ipajoat Actos cp a emrpiry ol prea gh cpa? wrt ead “Quick Bayonet eliminates the need for time consuming seal adjustment ce slant bridge Assemoy Bridge AssembI ae, ‘The Bridge Assembly has been designed to ofer the maximum coverage Nut Rotating Dee of bal sizs per Load Col size. ‘The Nut Rotating Disc is incorporated into the bridge assembly making it easier to use. ‘The faciity to alach the Bridge Assembly (inc. the Nut Rotating Disc) to the load cal allows the tool to be fted as a single unt, easing installation and removal ofthe Tensioner. {quick release’ bridge design allows for fast change over of bolt sizes ‘A380? swivel feature with three pre-sel window posiions cater for rotation ‘Stroke Lint ofthe bridge on any application inctestor Coupler Assembly ‘Simple ‘quick disconnect’ coupler system offers quick connection and femoval ofthe hamess assombly, Anti-Slip Surface ‘Atenewable Anti-Slip grip surface improves tool handling Seal Assembly Batt yore he hax ut ofthe Tensions is pressure is Bud assembiys| assembled on apoted ‘ghiened aga the the sud 2velopng an font face, The pressure ‘assembly ‘a force Ie roleaed rom the Stretching ins bo Tensioner an the ad fn comoressing is vanstored tothe stud 4 r, the ont [s _ssombly, ating tre = elamping fore across y wy tha jot ‘Singapore TRI-STAR INDUSTRIES PTE LTD 36 Joo Koon Road, Singapore 628988 Tel (65) 6266 3698 Fax: (65) 6265 9695 /6265 2601 Emal: sales@tnistar.com sg ‘wwuctristar.com.sgmR Tr-Star Professional Bolting¢ Topside Bolt Tensioner Standard ANSI & API Flanges is: 5/8” to 4” M16 - M100 +4" PRIMARY ' tools cover 1” to 3-1/2" M24 to M90 ° r +6 ‘PRIMARY’ tools cover 5/8” to 4’ M16 to M100 + 2 ‘SECONDARY tools add range flexibility Bolt [Piston Tool Hydraulic | A c : Tool Size |Stroke Load ‘Area_| via | ® | ae | © | Weight Ret [impr [wore | mm [TSG Se [om [me [ om? | oom | om | oom | om |e wee | 7 | Naw * we | 7} w2t_| io | sox | sar | wo | ax | 20 | or | aw 2 we eT |r [aie | as | ar fom | ow PE oo 2e Cee Pie te ie we [raw use| is | eee | mea | oo | rm | ase | ier Fe im | 47 MB [setae] | soe | roa | soe | rom J ome | ve Ce = 7 Me ne) ss | ws | ame | roo | roar | som | io OL Sy Me | ie | | ane | ams | 2am | aos | ems | 2m | ™ me | ar wR [sue—Pass—] 20 | aa | aoa | oro | sess | 210m | 20s [aos [aon] a8 ‘Dimension ineliges allowance for removal afr ensoning atl piston srke, Weight excludes puller slesve Bete contincous product development speciteatons may change witout por notice www. tristarcom.sg. Australia TRISTAR AUSTRALIA PTY LTO Enalsalesistarascom Malaysia «ALLOY TECHNOLOGY SDN BHO (MALAYSIA) Era sals@sinb.zcom Indonesia » PT SOUTHERN TRISTAR Ena sepa om idle Eas» TRISTAR MIDDLE EAST INDUSTRIES LLC Ena slseinarmieae.com ZUSA —“LNUSPRODUCTSING Eni ssles@inspadict.con South Kora TRISTAR NDUSTRIES KOREALTD Enal:salx@uvarkecon hina» TRISTAR INDUSTRIES (SHANGHA CO, LTD Ema sae Btita-cncom‘Tri-Star Professional ee Flange Pulling system High Tensile Cable No ‘Bird Nesting’ Problems High Tensile Cable eliminates ‘Bird Nesting’ problems associated with products using wire rope. © Multiple configuration modes: + Single or multiple operation + Individual or simultaneous operation «Integral or Remote valve © Reaction Clamp - Rapid set-up and Compact High Capacity decommissioning 248kN/25 Ton Introduction ‘The TRISTAR Flange Pulling system has been developed for use on subsea flanged connections where speed, reliabilty and simple operation are essential. They are hydraulically operated tools Being connected to @ pump unit via @ hydraule hamess assembly and downline. “The system comprises of a hydraulic puller cylinder, hyéraulic reaction clamp and length of high tensile cable. The high tensile cable is placed through corresponding bottholes on each ofthe flanges. The clamp cylinder i located on the cable atthe back of ‘one ofthe flanges and acts as a reaction pont forthe system. The clamp cylinder ‘grips! the cable via an integral hydraulically activated and do-acivated colect system. The pulling cylinder is located atthe opposite and ofthe high tensile cable (at the rear ‘of the opposite lange). Collets located atthe front ana rear of tre puler cylinder aternatively ‘grip’ the cable as the piston in the puller eylnder extends and retracs. As the piston extends the reat collect grins the cable and the puller moves forware bringing the flanges together. The piston is then retracted and front callts grip the cable holding the puller in position. This operation is repeated unl the flanges are brought together. “To bring the fangs togethor evenly and in alignment 2 puller cylinders and associated clamp cylinders are normally used. Alteraive arrangements are readily set-up for individual 0” simuitaneaus operation from ether iniegal valves or remote valves. ‘Once the flanges are brought together the clamps can be hycraulcaly de-actvated and removed from the cable, this then allows the puller units and the cables to be removed and recovered to the surface. Maximum Working laximum Loa Ison Stroke | Cable Pressure, ha bead Piston Stok DIA. Tool Ref. Ton. Tonf. tar ee | ep fm] mm | mm Putter cylinder Reaction ‘ame Singapore TRI-STAR INDUSTRIES PTE LTD 36 Joo Koon Road, Singapore 628988 Tel (65) 6266 3698 Fax: (65) 6265 3695 /6265 2601 Emal: sales@tistar.com sg ‘wwuctristar.com.sgAustralia. Indonesia usa ina Tri-Star Professional Boling) Services Flange Pulling System 440 240 Flange Adaptor — QuiekRelease oe oe Puller Gyinder Flange Adaptors Clamp Cylinder 105 Flange Adaptors Optional manifol for ramata valve operaton Unique Quick-connectIDis-connect flange adaptors are used to assis inthe alignment of flanges curing the puling operation. Sizes avaliable forall mperal & metic bol holes. Va assembly \ave design incorporates a centre hol” postion, allowing the e. rwacton _tyeaulesplidown ine 9 bo dconnocted andthe puller nis = {8 slay in poston. This wl ensure there's No seperation ofthe Jointing perods of woathorcowntim or ol changoovrs Vive. detgn iso pernts the. pulars tobe. operated Simutansouy oF inva. allowing the operator to contel the algnmant of he fangos dung th pling opaation Reaction Clamps Hydraulically activated and released reaction clamps eliminate collect lock-on and alow fast application and removal ofthe toc coupar Coupler Assembly Flange adantor assembly Simple ‘quick disconnect coupler system offers quick connection ‘and removal ofthe hamess assembly High Tensile Cable 18mm High Tensile Cable is used, the structure of the wire liminates the possibilty of the strands faling under load preventing ‘bird nesting’ from taking place. The cable is fexiole ‘ver longer distances (2-3m) but becomes almost rigid over short lengths (around 12’) his aids in the alignment of flanges as they are drawn together. www. tristarcom.sg. “TRISTAR AUSTRALIA PTY LTD Email sales@tisla-aucom Malaysia + ALLOY TECHNOLOGY SDN BHO (MALAYSIA) Emal: sals@sbabz.om ‘PT SOUTHERN TRISTAR Ems: sale pss com Widale East « TRISTAR MIDDLE EAST INDUSTRIES LLC Eri: sslos@ristarmideas.com LINUS PRODUCTS ING Era salsBlirusproduct.com South Korea" TRISTAR INDUSTRIES KOREA LTO Ema saes@litarkrcom ‘ TRISTAR INDUSTRIES (SHANGHA\) CO, LTD Email sabs@lviss-encomTri-Star Professional Bolting’ Cy Services EV Bolt Tensioning Tool FOR COMPLETE FLEXIBILITY Suited to a wide range of industrial applications, whether for SINGLE OR MULTIPLE BOLT SIZE PROJECTS the EV range enable users to select the most ECONOMICAL and VERSATILE range to meet their particular requirements. + Dual Bridge increases ECONOMY + 13 Tools provide flexible range 3/4” to 4" (M20 - M100) + Select only 4 tools TO COVER 1” to 3-1/2" Dia C Puller Sleeve Self Alignment Piston Combats Flange Rotation Load Cell Cylinder Proven Self Energising Seal | Economy Bridge Minimum 2 Bolt Sizes a per Bridge Loadcell| Piston Stoke | Load | HydrauloArea | A 8 © D | Weight ev [ins [mm [es [ew | ine [imme _|ins[ mm [ins] mm | ins | mm [ins] mm | ws | ka 1 | 050 | 15 | soso7 | 226 | 23 | 1510 [4.1]103.1|1.8] 44.6 | 3.2 | 2.5 [3.0] 75.5 | 6.2| 28 2 [oso | 15 | es7es [aor | a1 [1982 [42|t075|19| 476 [36 | 907 [9s] eo [73 a3 3__| oso | 15 | asaze | 300 | a9 | 2531 |44[11t9|20] 516 | 39 | 997 [9.8] 96.0 [10.3] «7 4 | ose [15 [rosa [ass [48 | 119 |a5|ri46 [20] 64.6 [42 [1077 [39] 08.6 [12.5] 67 5 _| ose | 15 |r2e142 | 570 | 59 | 3800 |4s|1176|23| 57. | 45 [16.0[0.2| 107.8| 13.4] 6.1 6 [ose | 15 | 153005 | eas |_7.1 | 4570 [4a] 1217 [24] 61.1 [49 |124.5|45| 115.9] 78.9] 6 7 [ose | 15 |208e48 | 920 | 96 | 6195 |5.0|127.9|2.7| 67.6 | 5.6 | 141.3|5.4] 136.7|22.0] 10.0 3 | os9 | 15 | 240097 [1068] 11.0 | 7120 |5.| 134.4 [29] 74.1 | 6.9 [1507|5.7| 143.8 | 25.7] 11.7 2 | oso | 15 |so97es [r97a| 142 | 9187 [55] 140.[9.2| 80.1 | 65 |167.8[5.0| 153.6[31.0| 14.1 70 [059 | 15 | sea875 [1712] 17.7 | 11412 |5.6|146.9|3.4] 866 | 72 [183.7 [6.4] 163.3|37.0|16.8 1__|_059 | 15 |47s606 [2116] 21.9 | 14109 |7.0[178.8|3.7| 92.8 | 79 [203.1 [6.6] 168.5] 45.5] 20.7 12 |0.59 | 15 | 676004 [3007] 31.1 | 20047 |7.5|191.5 4.2] 105.5] 0.3 [235.3 7.4] 107.5] 54.3|24.7 13__| 059 | 15 [05085 [4026] 41.6 | 2542 |8.0[2042|47| 118.2[10.5| 267-7 [9.2] 2947|73.9|93.6 ‘Singapore TRI-STAR INDUSTRIES PTE LTD 36 Joo Koon Road, Singapore 628988 Tal (65) 6266 3636 Fax: (65) 6265 9695 /6265 2801 malt sales@trstar.com sg ww tista.com.s9EV Range Table METRIC BRIDGE OPTIONS. oo Mas 8842 BULLER woo wos we ae SLEEVES ° ees For maximum economy select the Puller Sleeve and Bridge combinations that best suit your current and future requirements. Some examples are shown here Four Puller Sleeve Sizes with Two Bridges Two Smaller Puller Sleeve ‘Two intermediate Puller Sleeve Two larger Puller Sleeve Sizes with One Bridge Sizes with One Bridge Sizes with One Bridge www. tristar.com.sg. ‘Ausra «TRISTAR AUSTRALIAPTY LTD Email sls@isarausom Malaysia + ALLOY TECHNOLOGY SDN BHO (MALAYSIA) Emal: sals@sbbla.com Indonesia « PT SOUTHERN TRISTAR Era: sales@ptt. ‘Midalo East» TRISTAR MIDDLE EAST INDUSTRIES LLC Ema: sels @vista-ideas.com USA “UNUSPRODUCTS NC Ene salsBInumotictscm South Kort» TRSTAR NDUSTRIS KOREALTD Eat sks@tiseriecom J China + TRISTAR INDUSTRIES {SHANGHAI} CO.,LTD Erall: sles@tsta-en com 3URIS Tn-Star Professional Bolting’ TAR Services EVCompact Bolt Tensioning Tool + FOR SMALL BOLT LIMITED SPACE + Designed for Maximum Load with Minimum Size + Puller Sleeve Design with One Piece Cylinder! Bridge; No Adapter Bridges Required ua - evoos | 2-5 | 12970 | 7.7 | 0.506 | 3646 | 2.85 | 725 | 0.89 | 225 | 1.87 [ars | 1.3 | 33.0 Mia. Evoua | = se | 0a7s | OSS | OMA | BAO) 299 | TeO | Tor | reo DOP] ss | te | aD Mia, M14, Mae Suitable for limited space applications such as TEMA Flanges 112’ to 1" range evens | sie-aur | a1000 | 197.9 | 1425 | ota | 311 | 790 | 1.14 | 290 | 240 | 025 | 105 | 470 M18, M20 Eveo2 | sw-7e | 43000 | 1913 | tare |1278.2| 323 [eo | 1m] a0 are | 705 | 209 | sO M6, M20, M22 even | ae 29, M22, Moa seaas | 257.9 | 2000 |s675.| aa7 [ess | as acs | an | 79 | 2.22 | soo www.tristar.com.sg Singapore +TRLSTARINDUSTRIES PTELTO Ema sales @istarcom.sp Malaysia «ALLOY TECHNOLOGY SDN BHO (MALAYSIA) Era: sales @sonbzcom ‘Australia *TRISTARAUSTRALIAPTY LTD Eraisales@tetar-aucom | Middle East» TRISTAR MIDDLE EAST INDUSTRIES LLC Email sles@tietarigeatcom Indonesia “PT SOUTHERN TRISTAR Ena sales@pit.com South Korea» TRISTAR INDUSTRIES KOREA LTD Ema ssox@ita-kcom USA LINUS PRODUCTS INC Ena sles@lnusproaucts. com China _—_* TRESTARINDUSTRIES (SHANGHAI CO, LTD Email sales@trtar-an com