Service Documentation Market Release 3/85

Braun 3025 electronic 5419

5419
BINC Rev: 7/96 Service Documentation
Exploded Drawing
BAG Rev: 3/85 5419

5419 - 2
BINC Rev: 8/98 Service Documentation
Spare Parts List
BAG Rev: 6/92 5419

Pos. No. Part Description Part Number

1 Protective cap 5424065
2 3000 series foil Order by description
3 Shaving head frame 5567628
4 Press key 5567068
5 Lower frame 5567066
6 3000 series cutter block Order by description
7 Circlip 0107002
8 Cutter block support 5424825
9 Foam rubber seal 5424049
10 Conical coil spring 5211032
11 Sliding plate 5567624
12 Cover 5419891
13 Spring catch 5567062
14 Spring 5660029
15 Sealing strip 5424050
16 Flat spring 5424063
17 Leg Spring 5424051
18 Chassis 5419001
19 Motor, cpl. 5419828
20 Circuit board, cpl. 5419621
21 Switch 5419850
25 Screw 0034119
26 Washer 0111144
27 Circlip 0107005
28 Oscillating arm 5564034
29 Crank 5564015
30 Eccenter 5564017
31 Square nut 0063015
32 Housing case 5564005
33 End cap 5419007
34 Housing screw 5564018
35 Plug pin 5567626
36 Insulating foil 5419006

Cleaning brush 5002820

Coiled cord 5323015
Case 5419805

5419 - 3
BINC Rev: 7/96 Service Documentation
Service Information
BAG Rev: 1/88 5419

Product description

Operating on line voltage: 100 - 240 V line voltage operation,

(mains voltage): without selector switch
Housing: Thermoplast
Head frame: Metal
Foil: Frame-insert, "sixtant"-hole geometry, velour-nickel plated,
platinum-finished
Cutter block: Thermoplast 26 knives, 3° inclined position, 13 mm dia.
Long hair cutter: Integrated into slide switch
Slide switch: 3 switch functions : 1. on-off
2. combination-shaving
3. longhair cutting
Weight: 174 grams

General description:

Drive system: 12 volts-DC-motor Power transmission to the cutting system via excentric
and oscillator.

Power supply: Power supply is sourced by an electronic circuit directly from the mains
(line voltage), The electronic circuit automatically controls the supply need,
independently from line voltage or frequency.

5419 - 4
BINC Rev: 7/96 Service Documentation
Service Information
BAG Rev: 1/88 5419

Dismantling

Remove cutter parts. Pull out 2 plug pins (35), and loosen screws (34). Pull off housing case (32).
Push sliding plate with trimmer (11) into the extreme upper position, disengage tabs on both sides,
and remove by sliding in an upward direction. Remove insulating insert.

Attention:

The leg spring (17) can jump out! Remove circlip (7), cutter block support (8) with foam rubber
seal (9), and conical spring (10). Now, disengage cover (12) from the chassis (18) and remove. To
remove spring catches (13), they have to be disengaged on the inside of the cover (12), by pushing
with a small screwdriver. Remove plug pin plate by sliding upwards, and remove circuit board
(20) by lifting from the bottom edge and pulling out. Unsolder connecting wires from the motor.
Disengage circlip (27), and pull oscillating arm (28) with crank (29) from the shaft. Watch
washers (26)! The crank (29) can be removed from the oscillating arm (28) by a 90° turn. Loosen
the 2 screws (25), and pull motor (19) downwards.

Reassembly

The assembly operation is done in the reversed sequence. Lubricate the joints of crank (29) and
oscillating arm (28) with silicon paste. When assembling the sliding plate with trimmer (11), first
make sure that cover (12) is well attached to the chassis (18), then install flat spring (16) and leg
spring (17) according to drawing. The oscillating fork on the back of the sliding plate with trimmer
should be center-positioned. Put insulation insert back into position. The sliding plate with
trimmer (11) should be inserted straight from above. The guide pins of the cover must be sliding in
the channels provided for in the sliding plate. Move slide plate until a snap action is audible. Close
the unit

Attention:

For safety reasons the printed circuit board (20) is treated with a special varnish against dampness
and therefore, no repairs can be conducted on the circuit board.

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