Service Documentation Market Release 4/97

Braun Flex Control 4005 cord shaver 5403

5403
BINC Rev: 4/97 Service Documentation
Exploded Drawing
BAG Rev: 11/93 5403

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BINC Rev: 4/97 Service Documentation
Spare Parts List
BAG Rev: 4/96 5403

Pos. No. Part Description Part Number

1 Protective cap 5585060
2 4000 series shaving foil order by description
3 4000 series cutter block order by description
4 Sealing plate 5528007
5 Bearing screw 5528027
6 Swivel frame 5528626
7 Head carrier support 5501627
8 Head carrier support, cpl. 5501628
9 Housing bottom 5403622
10 Drive, cpl. 5403624
11 PCB 5403625
- Switch lever to pos. 11 5434010
12 Insulating foil 5403036
13 Housing cover, cpl. 5403633
14 Screw 5235018
15 Plug pin 5465082
16 Long-hair trimmer 5501629
17 Plug insert 5501626
18 Switch plate for LHT 5501019
19 Slider for LHT 5501016

Cleaning brush 5002820

Coiled cord 5001750
Case 5585097

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BINC Rev: 4/97 Service Documentation
Service Information
BAG Rev: 11/95 5403

Description of shaver

Cord shaver: 100 - 240 V charging voltage without selector switch

Housing: Thermoplast

Shaving head and swivel frame: Thermoplast

Double shaving foil: Frame construction, "Sixtant"-geometry, Nickel,

Platinum-coated

Double Cutter block: Plastic, 27 cutter blades, 6 mm diameter

Long hair cutter: Integral part of slide (switch). Shaving head and long hair
cutter are working in opposite direction to each other.

General Information

Drive: 40 V direct current motor. Power transmission to shaving system by

eccentric drive.

Power supply: Supply by means of direct mains supply. Built-in electronics controls
the supply automatically and independently of the mains voltage or
frequency.

Technical data

1. Amplitude measured at the cutter block: 2.6 - 3 mm

2. Rotational speed: approx. 6300 RPM without long hair-cutter

3. Current input when run on: 17 mA without long hair-cutter

line-voltage (220V)

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BINC Rev: 4/97 Service Documentation
Service Information
BAG Rev: 9/94 5403

Dismantling Shaving foil (2) To be removed

Cutter block (3) To be removed.

Swivel Head (6) Unscrew bearing screws (5).

Take out swivel head (4).

Housing Snap out plug pins (15) by means of a needle

or a knife remove screws (14). Place the
device with it's plug socket (backside down-
wards) on the edge of a table and press the
headcarrier supports downwards.

Isolating foil (12) To be removed from PCB (11)

PCB (11) Insert a screwdriver between the head carrier

support and the PCB and snap out the PCB.
Remove the PCB.

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Service Information
BAG Rev: 9/94 5403

Drive unit (10) By means of a tweezers, first press together the snap-on pin
"C". At the same time press a narrow screwdriver between
the drive (10) and the housing bottom (9) (in front of the
snap-on pin), snapping out by turning the screwdriver.
Repeat procedure with the snap-on pin "D". Hence remove
the drive unit by means of the reciprocal lever effect of the
screwdriver.

Head carrier supports Press the housing back (9) on a pad and take off the
(7 + 8) head carrier supports.

Attention! Prior to taking off the head carrier supports (7 + 8) the

drive unit (10) has to be removed!

Long hair trimmer (14) To be opened with the slider LHT (14). The slider is
to be snapped off upwards at the angle of the hinge
Return the LHT to it's original position in front of the
housing front part Then remove it from the
indentation, turning it 90° horizontally in front of
the housing. (The slider arm snaps out at the lead slot
of the LHT).

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Service Information
BAG Rev: 9/94 5403

Re-assembly The re-assembly has to be made in reversed order.

Attention is to be paid to the following points:

Long hair trimmer Lift the slider by approx. 6 mm out of the

indentation of the housing cover, fixing it by
laying a match underneath. Insert LHT
horizontally in front of the housing cover
(cutting side to the right with the slider lead
slot into the cranked sliding lever head. Then
the LHT is to be turned 90° (the cutting side.
now, faces downwards), to be placed in the
working position and snapped into the hinges.
Remove the match.

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BINC Rev: 4/97 Service Documentation
Service Information
BAG Rev: 9/94 5403

Head carrier supports To be inserted prior to re-assembling the drive (10).

(7 & 8)

Motor connection Attention is to be paid to the correct polarity (The red

line is to be connected to the soldering tag marked
with a round symbol).

PCB (11) The spring contacts have to fit correctly in

relation to the plug socket.

Housing upper part (13) To be inserted exactly into the bottom (9) in the
eccentric area. The parts are held tightly. With the
other hand, the housing parts are to be pressed
together in the lower area.

Eccentric stud To be lubricated with a small amount of Vaseline.

Swivel frame (6) To be inserted with the correct sides in head carrier
supports (7 + 8). The eccentric stud must grip exactly
in the lead slot of the swivel frame. When the
switchplate (19) is in position, head lock and long
hair trimmer, the swivel frame (6) has to be secured
in the mid-position.

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