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ControlEdge RTU
ControlEdge 2020 Platform Hardware

Planning and Installation Guide
HWDOC-X284-en-F
March 2021
DISCLAIMER
This document contains Honeywell proprietary information.
Information contained herein is to be used solely for the purpose
submitted, and no part of this document or its contents shall be
reproduced, published, or disclosed to a third party without the
express permission of Honeywell International Sàrl.
While this information is presented in good faith and believed to be
accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a purpose and makes no express
warranties except as may be stated in its written agreement with and
for its customer.
In no event is Honeywell liable to anyone for any direct, special, or
consequential damages. The information and specifications in this
document are subject to change without notice.
Copyright 2021 - Honeywell International Sàrl
2
Contents
CONTENTS
Contents 3
Chapter 1 - About this guide 7
Chapter 2 - Overview 11
Chapter 3 - Hardware Components 13
Non-redundant Controller 15
Onboard Mixed I/O Module 17
Redundant Controller 20
I/O Modules 22
ControlEdge 2020 Expansion IOMs 22
Foundation Fieldbus Interface Module 26
ST103A Data Acquisition Module 28
Chapter 4 - ControlEdge 2020 Platform Installation 35

Environmental Specification 36
Power Considerations 36
Power Requirements 36
Power Consumption 37
Solar Power Supply 38
Basic Design Components 38
Design Calculations 42
Installation Declarations 46
Dimensions and Layouts 47
Dimensions of Non-redundant ControlEdge 2020 Controller 48
Dimension of Redundant ControlEdge 2020 Controller 49
Dimensions of Expansion I/O 50
Dimensions of the Right End Plate 51
3
Contents
Dimensions of the Left End Plate 52

Installation Dimension for a ST103A 53
Installation Dimensions for a Non-redundant Controller without
Expansion IOMs 53
Installation Dimensions for a Non-redundant Controller with Expansion
IOMs 55
Installation Dimensions for a Redundant Controller with nine
Expansion IOMs 56
Mounting 57
Mounting a Controller without Expansion_IOMs 57
Mounting a Controller with Expansion IOMs 57
Mounting a ST103A 61
Mounting a Series C FIM4 64
Wiring and Cabling Planning 64
Power Cabling 65
Communication Cabling 68
Grounding and Other Considerations 70
I/O Wiring 72
SC-UCMX01 Controller with onboard Mixed IOM 73
SC-UMIX01 Mixed IOM 77
ST103A Wiring and configuration details 78
Connecting with Wireless I/O 79
Chapter 5 - Maintenance 81
CPM, IOM and IOTA Replacement 82
Safety considerations - PLAN AHEAD! 82
Removal and Insertion Under Power (RIUP) 83
Replacing a CPM 85
Replacing an IOM 86
Replacing an IOTA 86
Spare parts and model numbers 88
4
Contents
Chapter 6 - Diagnostics and Troubleshooting 89

Checking LED Indicators of Non-redundant Controller 89
Checking LED Indicators of a Redundant Controller 93
Checking LED Indicators of Expansion I/O Module 96
Checking LED Indicators of a ST103A 97
Checking LED Indicators of a Series C FIM4 97
Additional Information 97
Chapter 7 - Special Condition of Use and Approved Standards 99

Approval Rating of ControlEdge RTU 99
Special Condition of Use for Division 2/Zone 2 Hazardous Location
Installation 100
For the United States 100
For Canada 100
For ATEX and IECEx 101
Approved Standards for Division 2/Zone 2 Hazardous Location 101
US Approval Standards 101
Canadian Standards 102
European Standards (Zone 2) 102
CE LVD and EMC Compliance Standards 103
IEC Standards (Zone 2) 104
Marine Approvals 104
Bureau Veritas (BV) 104
Notices 105
5
Contents
6
CHAPTER
1 ABOUT THIS GUIDE
This publication provides the information on hardware planning,

installation, operation and maintenance for Honeywell ControlEdge™
2020 Controller.
For software and firmware considerations, see ControlEdge Builder
User’s Guide.
Revision history
Revision Date Description
A April 2017 Initial release of document
B October Add ST103A Module related information
2017
C November Support up to 30 Expansion IOMs
2018
D January Add a new non-redundant controller SC-UCMX02
2020
E April 2020 Update Program memory (Flash) and Nonvolatile memory for
redundant controller.
F March Add information for connectors: Terminals of I/O and power
2021 supply of ControlEdge 2020 controller and Expansion IOM
are with TIN Plating, and the other connectors are with Gold
Plating.
Introduction to ControlEdge Technology

Item Description
ControlEdge ControlEdge 900 controllers running the eCLR (IEC 61131-3)
PLC execution environment with PLC software options configured with
ControlEdge Builder.
ControlEdge ControlEdge 2020 controllers running the eCLR (IEC 61131-3)
RTU execution environment with RTU software options configured with
ControlEdge Builder.
7
Chapter 1 - About this guide
Item Description
ControlEdge ControlEdge 900 controllers running the Honeywell control execution
UOC environment (CEE) configured with Experion Control Builder.
Special terms
The following table describes some commonly used industry-wide
and Honeywell-specific terminology:
Terminology Description
CPM Control Processor Module
Expansion IOM I/O Module (IOM) external to the CPM that expand the I/O
capacity
IOTA Input Output Termination Assembly
Left End Plate Left end plate is used only in multi-row 2020 I/O systems. It starts
a new row of IOMs and provides connections for 24Vdc supply to
the row along with I/O Network connections.
Mixed IOM Mixed input/output module, which supports DC current or voltage
type signals, such as analog input, analog output, digital input,
digital output and pulse input.
Onboard IOM I/O Module (IOM) 'onboard' with the CPM
Right End Plate A right end plate is required at the end of each row of expansion
I/O modules, including the row connected to a controller. It allows
additional rows to be added or terminates the I/O network.
Related documents
The following list identifies publications that may contain information
relevant to the information in this document:
n ControlEdge Builder Software Installation User’s Guide
n ControlEdge Builder Software Change Notice
n ControlEdge PLC and ControlEdge RTU Getting started
n ControlEdge Builder User's Guide
8
n ControlEdge Builder Function and Function Block Configuration

Reference
n ControlEdge Builder Protocol Configuration Reference Guide
n ControlEdge PLC and ControlEdge RTU Network and Security

Planning Guide
n ControlEdge EtherNet/IP User's Guide
n ControlEdge RTU and PLC DNP3 Device Profile
n Remote Fieldbus Interface Module Solution

n Firmware Manager User Guide
n ControlEdge RTU EFM Configuration Reference Guide
9
10
CHAPTER
2 OVERVIEW
Make sure all the hardware modules used in the system are installed
with the right firmware version and the engineering station has the
latest ControlEdge Builder. You can find the firmware and software
updates on http://www.honeywellprocess.com with valid credentials.
If the equipment is not used in a manner not specified by the
manufacturer, the protection provided by the equipment may be
impaired.
ControlEdge 2020 controller is a modular, powerful, and scalable
system capable of all remote automation and control applications.
When combined with Experion® PKS and its simplified SCADA
configuration, it solves the remote automation requirements.
Starting with R160, a new non-redundant controller SC-UCMX02 is
added in ControlEdge 2020 Platform. SC-UCMX01 is only applicable
to firmware versions R151 and lower.
How to Use this Guide

The following table outlines the tasks involved in planning and
installing a Honeywell ControlEdge 2020 Controller. The links
provided will navigate the user through those tasks.
Task Go to
Check the model number of the hardware See Spare parts and model numbers for
components more information.
Understand and plan the hardware See Hardware Components for more
components of the system information.
Plan the wiring of the system See Wiring and Cabling Planning for
more information.
Install controller and I/O modules See Mounting for more information.
Wire I/O modules See I/O Wiring for more information.
Troubleshoot the system See Diagnostics and Troubleshooting
for more information.
Remove or replace system components See Maintenance for more information.
11
Chapter 2 - Overview
Task Go to
Software configuration See ControlEdge Builder User’s Guide for
more information.
12
CHAPTER
3 HARDWARE COMPONENTS
ControlEdge 2020 Platform comes with two controller options: non-

redundant or redundant. The non-redundant controller comes with an
onboard I/O module and both controllers can be expanded with the
same ControlEdge 2020 Platform I/O Modules. Depending on
software support, other form factor I/O modules like the ST103A and
the Series C FIM4 are also supported along with Wireless I/O via a
Honeywell Field Device Access Point (FDAP). See the images and
table below for the ControlEdge 2020 Platform Hardware.
Starting with R160, a new non-redundant controller SC-UCMX02 is
added in ControlEdge 2020 Platform.
Terminals of I/O and power supply of ControlEdge 2020 controller
and Expansion IOM are with TIN Plating, and the other connectors are
with Gold Plating.
Figure 3-1: Non-redundant ControlEdge 2020 Controller
13
Chapter 3 - Hardware Components
Figure 3-2: Redundant ControlEdge 2020 Controller
Item Model Number Description

1 SC-UCMX011 ControlEdge 2020 Non-Redundant Controller with 28
mixed onboard I/O, 128MB DRAM
SC-UCMX021 ControlEdge 2020 Non-Redundant Controller with 28
mixed onboard I/O, 256MB DRAM
2 SC-UCNN11 ControlEdge 2020 Redundant Controller
3 SC-UMIX01 ControlEdge 2020 Mixed I/O Module with 28 I/O
4 SC-TEPR01 ControlEdge 2020 expansion I/O right end plate,
includes a CAT-5 termination cable
5 SC-TEPL01 ControlEdge 2020 expansion I/O left end plate
Note 1 – Includes a complete controller: CPM and IOTA
14
Non-redundant Controller
The non-redundant controller consists of a CPM and an IOTA.
n Control Processor Module (CPM)

A device that contains most of the electronics required to perform
the function of a process controller. A CPM plugs onto an IOTA
designed for the CPM. The CPM may optionally include the
functionality of an IOM.
n Input Output Termination Assembly (IOTA)
An assembly holds the CPM and the connections for field and
other wiring. The IOTA contains only passive devices.
Figure 3-3: Non-redundant ControlEdge 2020 Controller
Item Description
1 18-30 VDC power supply
2 RS485 Ports (two)
3 RS232 Ports (two)
4 Ethernet Ports (two)
15
Item Description
5 Screw hole: used for locking controller IOTA and expansion I/O IOTA.
6 Expansion Connector: used for connecting with expansion I/O module.
7 Terminal strips: used for connecting I/O cable from the field.
Refer to the following table for the specification:
Table 3-1: Non-redundant controller specification
Item SC-UCMX01 SC-UCMX02

Processor Dual Core ARM® Cortex™-A9 Core (32 bit) 667 MHz
Dynamic memory 128 Megabytes 256 Megabytes
(RAM)
Program memory 32 Megabytes 256 Megabytes
(Flash)
Nonvolatile memory 4 Mbits
Nonvolatile memory 20+ years (no battery required)
data life
Real-time clock 1 ms
resolution
Execution cycle time >= 50 ms >= 20 ms
Time Synchronization Simple Network Time Protocol (SNTP) or DNP3
Programming port Ethernet port
SD card support 32GB Class 6 / Class 10 industry standard, not hot-
swappable, maximum weight 3g (0.0066 lb, 0.1058 oz)
CAUTION: Explosion hazard. Do not remove the SD

card when the ControlEdge 2020 Controller is powered
unless the area is non-hazardous.
Clock accuracy Time-keeping Accuracy ±4 Time-keeping Accuracy ±1

Second/Day @first year, ±0.26 Second/Day
Second/Day aging per year
16
Onboard Mixed I/O Module

The onboard IOM is a mixed I/O module. It supports 28 I/O channels
of mixed types. The information provided in the following tables is
applicable to both the onboard mixed I/O module and the expansion
mixed I/O module, SC-UMIX01.
Analog Inputs
Table 3-2: Analog Input Channel Specification
Item Specification
Number of Channels 8
Standard Input Range 4~20mA or 1~5VDC, software
configurable
Input Type Single end
Short circuit protection Yes
Isolation No
Transient Voltage Suppression 600W peak pulse power capability at
10×1000µs waveform, repetition rate:
0.01%
A/D resolution 16bit
Full scale accuracy ± 0.1% at 25°C
± 0.2% from -40°C to 75°C

Repeatability +/-0.05%
Temperature Coefficient 0.005% per Deg C of Full-Scale
Deflection (FSD)
Differential Non Linearity < 1 L.S.B
Normal Mode Rejection Ratio (NMRR) Greater than 49dB at 60Hz
Input impedance (voltage mode) 1Mohm
HART device support Yes
Max HART Multi-drop Connection One device per channelSupported
Device Wiring2-wire/3-wire/4-wire
devices
17
Analog Outputs
Table 3-3: Analog Output Channel Specification
Item Specification
Output Range 4~20mA
Output Type Source
D/A resolution 12bit
Full scale accuracy ± 0.2% at 25°C
± 0.3% from -40°C to 75°C

Repeatability ± 0.1% of full scale
Temperature Coefficient 0.01% per Deg C of FSD
Differential Non Linearity < 1 L.S.B
Load resistance (@ 24 V) 50~600ohm
Input impedance (voltage mode) 1Mohm
HART device support Yes
Max HART Multi-drop Connection One device per channel
Transient Voltage Suppression 600W peak pulse power capability at 10×1000µs
waveform, repetition rate: 0.01%
Digital Inputs
Table 3-4: Digital Input Channel Specification
Item Specification
Input type Sink (dry contact)
Input Isolation No
Input Voltage range 24VDC, +/-10%, external power supply
18
Item Specification
Guaranteed ON voltage 12VDC
Guaranteed OFF voltage 4VDC
Digital Outputs
Table 3-5: Digital Output Channel Specification
Item Specification
Maximum Output Power 24VDC, 80mA load per channel, external power
supply
Output Type Sink (voltage free)
Isolation No
Output voltage range 24VDC, +/-10%
On-State Voltage Max 1VDC, load current @ 80mA max
Off-State Voltage 24 V, typical
Max. off state leakage 100uA, maximum
Typical on resistance 0.8 ohm
Pulse Inputs
Input registers are used to accumulate the positive transitions of each
input and record count.
Table 3-6: Pulse Input Channel Specification
Item Specification
Input Isolation No
19
Item Specification
Input Type Sink
Input Voltage range 5~10Volt peak to peak
Input Frequency 0 to 10kHZ
Input Impedance 97 kohm
Minimum high level single width 40us
Guaranteed ON voltage 4.5V
Guaranteed OFF voltage 1.5V
PI configuration As pulse input or digital input
Accumulator rate Accumulator and rate functions
Filter Configurable
Redundant Controller
The redundant controller consists of two CPMs and an IOTA.
n Control Processor Module (CPM)

the function of a process controller. A CPM plugs onto an IOTA
designed for the CPM. The CPM may optionally include the
functionality of an IOM.
n Input Output Termination Assembly (IOTA)
An assembly holds the CPM and the connections for field and
other wiring. The IOTA contains only passive devices.
20
Figure 3-4: Redundant Controller
Item Description
1 18-30 VDC power supply (two)
2 RS485 Ports (two)
3 RS232 Ports (two)
4 Ethernet Ports (four) Ethernet port1 and port2 for the left CPM (SLOT1).
Ethernet port3 and port4 for the right CPM (SLOT2).
5 Screw hole: used for locking controller IOTA and expansion I/O IOTA.
6 Expansion Connector: used for connecting with expansion I/O module.
Refer to the following table for the specification:
Table 3-7: Redundant Controller Specification
Item Specification
Processor Dual Core ARM® Cortex™-A9 Core (32 bit) 667 MHz
Dynamic memory (RAM) 256 Megabytes
Program memory (Flash) 256 Megabytes
Nonvolatile memory 16 Mbits
Nonvolatile memory data life 20+ years (no battery required)
21
Item Specification
Real-time clock resolution 1 ms
Execution cycle time >=20 ms
Time Synchronization Simple Network Time Protocol (SNTP) or DNP3
Programming port Ethernet port
SD card support 32GB Class 6 / Class 10 industry standard, not hot-
swappable, maximum weight 3g (0.0066 lb, 0.1058
oz)
CAUTION: Explosion hazard. Do not remove

the SD card when the ControlEdge RTU is
powered unless the area is non-hazardous.
I/O Modules
I/O modules contains ControlEdge 2020 Mixed I/O, the ST103A and
Series C Fieldbus Interface Module (FIM4).
ControlEdge 2020 Expansion IOMs

An Expansion I/O module consists of an I/O Module (IOM) and an
Input Output Termination Assembly (IOTA).
n I/O Module
a specific I/O function. The IOM plugs onto the IOTA.
ATTENTION: We support two versions of Expansion IOMs,

Revision A and Revision B. For IOMs of Revision A, the IOM
address rang set by the rotary switch is from 1 to 9. And for
IOMs of Revision B, the IOM address rang is from 1 to 99.
You can find the HW revision information on the IOM label.
n Input Output Termination Assembly

An assembly holds the IOM and the connections for field wiring.
The IOTA contains only passive devices.
Both non-redundant and redundant controllers can function
independently without any additional hardware but can be expanded
with I/O modules, with the following restrictions:
22
Non-redundant Non-redundant Redundant

Item controller SC- controller SC- controller SC-
UCMX01 UCMX02 UCNN11
Maximum expansion I/O 9 30 30
modules per controller in
total
Maximum rows in total, 5 5 5
including the controller
row
Maximum I/O modules 9 9 9
per row
Notes:
l The controller row ends with a right end plate (SC-TEPR01).

l Subsequent rows start with a left end plate (SC-TEPL01) and end with right end
plate.
Figure 3-5: Expansion I/O module
Item Description
1 Chassis ground
2 Left expansion connector: used for connecting with controller, expansion I/O
23
Item Description
module or left end plate.
3 Rotary switch (two): used for setting the address of IOM. The controller can
configure and communicate with IOM according to this address. Set the
switches to the two digit address . The upper switch (10) is used to set the tens
digit and the lower switch (1) sets the ones digit. For expansion IOMs of
Revision A, you can set the rotary switch from 1 to 9. And for expansion IOMs
of Revision B, you can set the rotary switch from 1 to 99. See Mounting a
Controller with Expansion IOMs for more information.
ATTENTION:
l The address must be unique across all I/O modules connected to
the same ControlEdge 2020 controller.
l Unless the location is known to be non-hazardous, do not adjust
the switches while the equipment is powered.
4 Terminal strips: used for connecting I/O cable from the field.
5 Screw holes: used for locking IOTAs between two expansion I/O Modules.
6 Right expansion connector: used for connecting with expansion I/O module or
right end plate.
ATTENTION: The non-redundant controller IOTA (51307198-

175) must be at hardware version ‘B’ or later to work with
expansion I/O modules. The hardware version is detailed on the
controller IOTA label.
Expansion IOMs and CPMs communicate via a ring topology

providing two link paths. If the running link path breaks, the other link
path re-establishes communication within in 250 ms. See Mounting a
Controller with Expansion IOMs for more information.
SC-UMIX01 Mixed IOM

This I/O module has the same specifications as the onboard mixed
IOM. See Onboard Mixed I/O Module for more information.
24
Right End Plate

A right end plate is required at the end of each row of ControlEdge
2020 Expansion I/O Modules including the row connected to a
controller. It allows additional rows to be added or terminates the I/O
link. The right end plate has two Ethernet ports and a left expansion
connector, as numbered in the following picture.
Figure 3-6: Right End Plate
Item Description
1 Left expansion connector: connects to a controller or an expansion I/O
module.
2 Ethernet port 1: allows additional rows to be added or terminates the I/O link.
3 Ethernet port 2: allows additional rows to be added or terminates the I/O link.
ATTENTION: Two ports of the last right end plate should be

connected with a termination cable to complete ring formation.
25
Left End Plate

Left end plate is used when there are multiple rows of ControlEdge
2020 Expansion I/O Modules. Left end plate has an 18-30 VDC Power
Input, two Ethernet ports and a right expansion connector, as
numbered in the following picture.
Figure 3-7: Left End Plate
Item Description
1 18-30 VDC power supply
2 Right expansion connector: connects to an expansion I/O module.
3 Screw holes: used for locking left end plate and expansion I/O IOTA.
4, 5 Ethernet port 1 and Ethernet port 2: extends the I/O link to another row.
Foundation Fieldbus Interface Module

The Remote Fieldbus Interface Module (RFIM) solution utilizes
ControlEdge RTU and Series C Fieldbus Interface Module (FIM4) as
the core components in the Experion system and meets the needs of
the remote FIM application.
26
The RFIM solution interfaces with ControlEge RTU using FIM4, along
with a Modbus TCP interface. FIM4 shipped from the factory contains
latest released boot image by default. Users have to upgrade to RFIM
firmware using Firmware Manager. For more information, see
"Remote FIM configuration" in the Remote Fieldbus Interface Module
Solution.
Figure 3-8: Series C Fieldbus Interface Module mounted on non-

redundant Input/Output Termination Assembly
Item Model number Description

1 CC-PFB401 Series C Fieldbus Interface Module (FIM4)
2 CC-TFB401/CC- Non-Redundant Input/Output Termination Assembly
TFB402 (IOTA) (FIM4)
3 / Ethernet ports: used to connect to ControlEdge 2020
Controller
4 / Fieldbus ports: used to connect to fieldbus devices
For more information of this module, see Series C Fieldbus Interface

Module User's Guide.
27
ST103A Data Acquisition Module

The ST103A is an ultra reliable data acquisition module that provides
I/O capability to systems that require high accuracy and /or fiscal
metering interfaces (e.g Dual pulse fidelity checking). The ST103A
reads and updates all its I/O within 500mSec and makes the data
available over two Modbus serial ports. The ST103A can be remotely
mounted (>1km) from the host system.
Table 3-8: General Description of ST103A
Item Description Number

Analogue Inputs 18 bits minimum, 1-5V or 4-20mA 5
PRT Inputs 4 wire, 1mA sense current 1
Frequency Inputs High sensitivity, AC Coupled 2
Pulse Inputs 2 Single or 1 Dual (Level A, B or E) 2
Digital Inputs D.I. 9 Can also be used as Sphere Switch 9
inputs
Digital Outputs Open collector, 100mA Max 8
Analogue Outputs 12 bit minimum, each fully isolated 2
Alarm Relay Volt Free, Normally Closed Contact 1
Raw Pulse (Input or Differential Bus, enable & direction 1
Output) configurable
Table 3-9: Analogue Inputs Specification
Item Description
Type of Inputs 0 to 5 Volt or 4-20 mA nominal i/p type
Isolation All channels individually isolated to 50 V RMS
Conversion Method Integrating charge - balance
Effective resolution More than 18 bits, auto zero, auto calibrate
Conversion time Less than 100 mSec per channel
Scan Rate All channels can be acquired in under 1 second
Series mode rejection >100 dB at 50 Hz and 60 Hz
28
Item Description
Voltage Common mode range ±50 V relative to computer ground or other input
Calibration Period 2 Years to 0.005% of Voltage. 5 Years to 0.01 % of
Voltage
Table 3-10: ADC Inputs Voltage Mode
Item Description
Type of Inputs Differential voltage inputs
Input Range 0 to +5.5 V
Accuracy +/- 0.005% of FSD at 23 °C
Ambient Temperature +/- 7 ppm/°C from 23°C in the range 0 to 45°C. 0.05% -
effect 40°C to +85°C
Table 3-11: ADC Inputs Current Mode
Item Description
Type of Inputs Isolated current inputs
Input Range 0 to 22mA.
Accuracy +/- 0.02% of FSD at 23 °C
Ambient Temperature +/-10 ppm/°C from 23°C in range 0°C to 45°C. .0.1% -40°C
effect to +85°C
Table 3-12: PRT Inputs
Item Description
Type of Inputs 4 wire using Pt 100 RTD
Temperature measuring range -100°C to +300°C.
Resolution 0.01°C
Accuracy 0.05°C
PRT cables Loop resistance up to 600 Ohms
Barriers 9 V, 100 Ohms are satisfactory.
29
Item Description
Security Continuous cable/PRT integrity tests
3 Wire Mode Not recommended, but possible
Table 3-13: Analogue Outputs
Item Description
Type Each channel is an individually isolated current
controlled 0 to 21 mA output, that can be used to
sink or source cubicle power
Effective resolution 12 bit minimum.
Accuracy +/- 0.1% at 23°C.
Temperature Coefficient 20ppm / °C
Minimum Load Loop resistance Safe down to zero ohms from +32V external
supply.
Maximum Load Loop resistance 1000 Ohms when powered from +24V external
Maximum External Supply 32 Volts
Output Form Isolated active current controller
Number of field connections 2 terminals per channel
Update time 500mSec to within 1%
Table 3-14: Digital Status Inputs
Item Description
Configuration Individually Opto-isolated inputs
Max Input Voltage 30V
Min Input on Voltagee 12V
Max Input off voltage 3.0V
Input Impedance 2-2.5K Ohm typical
Protection Surge and reverse voltage protection
Additional Features Filtering and fleeting input detection provided
30
Table 3-15: Digital Status Outputs
Item Description
Configuration Individually galvanically isolated
Max Output Current 100mA
Min Output Saturation Voltage 2.1V @ 100mA
Max Output Standoff Voltage 32V, limited by input protection
When off|Reset/Power on State All digital outputs OFF
Table 3-16: Frequency/Density Meter
Item Description
Configuration AC Coupled, Galvanically Isolated, with active limiting
Sensitivity 3.0 V peak to peak minimum
Maximum Input Voltage 24V peak to peak
Input current Internally limited to 3mA
Frequency Range 50Hz to 5 kHz.
Accuracy of frequency 10 ppm
measurement
Resolution 25 nanoseconds
Note Info from Solartron – a 220R resistor inline will give approx
3.5V peak to peak signal.
Table 3-17: Flow Meter Pulses
Item Description
Input Type Can use "best in class" differential mode or single
ended.
Configuration Opto-coupled inputs.
Input signal levels +/- 3.5 V to +/- 24 V.
Input current minimum 5 mA
Frequency range DC to 10 kHz.
31
Item Description
Line Integrity Dual back-to-back optos, allowing full quiescent line
and electronic integrity testing, when used with
differential pre-amps and VS300 pulser
Dual Pulse compliance IP 252/76 or API Ch 5.5 level A or B, or E
Table 3-18: Raw Pulse Bus
Item Description
Configuration Digital Ground referenced Differential transceiver
Gating & Direction Software controlled
Use To bus together several streams to a common prover
Signalling RS422 Compatible drive & receive levels
Max output 10 KHz
frequency
Table 3-19: Pulse Outputs
Item Description
Configuration Individually Isolated
Max Output Current 100 mA
Max Output Saturation Voltage 2.1 V @ 100 mA
Max Output Standoff Voltage 32V, limited by Transorb
Frequency range DC to 100Hz
Table 3-20: Alarm Relay
Item Description
Contact Form Form B (Normally Closed)
Max current 1A
Max Voltage 32 V, limited by input protection
Maximum Power 30 VA
Control Released on de-power or watchdog restart or software command
32
The ST103A is equipped with two Modbus serial ports to give dual
redundant links to DCS or PLCs.
Table 3-21: Modbus Comms Interface – Serial Ports
Item Description
Port Type Dual RS485, two wire half Duplex
Isolation None
Protection Highly ruggedised ports with Full EMC protection, including
transient and surge protection
Biasing/Determination Very light biasing to maintain receivers in an off state when
disconnected
Baud Rate Fixed at 19,200 Baud
Above technical specification may change, the latest data should refer
to the module specification published on the website.
ST103A needs to be procured from Swinton Technology, UK.
Please contact this email id for procurement -
enquires@swintontechnology.com
Swinton Technology's contact details :
Swinton House, Hertford Way
York Road Business Park
Malton - YO17 6YG
United Kingdom
Telephone: +44 (0)1653 698844
Fax: +44 (0)1653 605679
33
34
CHAPTER
4 CONTROLEDGE 2020 PLATFORM

INSTALLATION
In this section:
Environmental Specification 36
Power Considerations 36
Solar Power Supply 38
Installation Declarations 46
Dimensions and Layouts 47
Mounting 57
Wiring and Cabling Planning 64
I/O Wiring 72
Connecting with Wireless I/O 79
35
Chapter 4 - ControlEdge 2020 Platform Installation
Environmental Specification
The operating conditions for ControlEdge RTU Acuity components
are as follows:
n Storage temperature: -40°C to +85°C (–40°F to +185°F)

n Operational Ambient temperature (T4): -40°C to +75°C (-40°F to
+167°F)
n Relative humidity: 5% to 95% (non-condensing)
n Vibration (sinusoidal): excitation: sine-shaped with sliding freq.
o frequency range: 10 ~ 2000 Hz

o loads: 10 ~ 150 HZ 1.0g
o 150 Hz ~ 2000 Hz: 0.5g
o no. of axes: 3 (x, y, z)
o traverse rate: 1 oct/min.
n Shock: 4g max. / 25ms 6 direction
Power Considerations
Power Requirements
Power is supplied to the controller and I/O modules through the
power input terminals on the controller IOTA and the left end plate
(when used). The relevant specifications at each power input terminals
are detailed in the following table.
Table 4-1: Power Requirements
Rated Input Maximum

Maximum rated input
Model Number input voltage ripple
current
voltage range voltage
SC-UCMX01/SC-UCMX02 24 VDC 18 to 30 120 mVpp 1.20 A at 30 VDC
Controller with onboard VDC (controller with 9
IOM IOMs)
SC-UCNN11 Redundant 24 VDC 18 to 30 120 mVpp 1.30 A at 30 VDC (Dual
Controller VDC controllers with 9
IOMs)
SC-TEPL01 Left End Plate 24 VDC 18 to 30 120 mVpp 1.02 A at 30 VDC (9
VDC IOMs)
36
ATTENTION: To comply with CE certification, use shielded wire

to connect to the 24 VDC power source.
Power Consumption
The following three tables are provided for the purpose of sizing
power systems. Three different scenarios are provided with each
having various controller options configured. Select the scenario
most suited and interpolate values when required.
This table only includes power consumption data of the listed
modules and does not include power consumption of any connected
instruments, (transmitters, valves etc.), even if that power is provided
through the I/O module terminals. Allow for instrument power
consumption separately in your power system sizing calculations
along with other components to be powered by the system, (e.g.,
network radio).
Table 4-2: Power Consumption, Non-redundant Controller
Minimum Power Maximum Power Maximum Power

Model Consumption where Consumption where Consumption where
Number there are no expansion there are no expansion there are expansion
IOMs 2 IOMs 3 IOMs 4
SC- 1.7 W 2.9 W 3.4 W
UCMX01
/SC-
UCMX02
Note 1 – All values exclude power consumption of any connected instruments.
Note 2 – Input voltage 24 Vdc; All I/O channels active; no serial ports active; Ethernet
port 2 active; Ethernet ports 1 and 3 not active;
Note 3 – Input voltage 24 Vdc; All I/O channels active; 4 serial ports active; Ethernet
ports 1 and 2 active; Ethernet port 3 not active;
Note 4 – Input voltage 24 Vdc; All I/O channels active; 4 serial ports active; Ethernet
ports 1, 2 and 3 active; Does not include expansion IOMs.
37
Table 4-3: Power Consumption, Redundant Controller
Minimum Power Consumption Maximum Power

Model Number where there are no expansion Consumption where there are
IOMs1 expansion IOMs 2
SC-UCNN11 6W 6.96 W
Note 1– Input voltage 24 Vdc; no serial ports active; Ethernet port 2 and 3 active;
Ethernet port 1 not active; Does not include expansion IOMs;
Note 2– Input voltage 24 Vdc; Two controllers; 4 serial ports active; Ethernet ports 1, 2
and 3 active; Does not include expansion IOMs.
Table 4-4: Power Consumption, Other Hardware
Model Number Power Consumption1
SC-UMIX012 2.0 W
SC-TEPR01 0.0 W
SC-TEPL01 0.0 W
Note 1 – All values exclude power consumption of any connected instruments.
Note 2 – Input voltage 24 Vdc; All I/O channels active;
Solar Power Supply

CAUTION: The external mains or solar power supply system are
not covered within the scope of ControlEdge RTU’s hazardous
location and other certifications.
This section describes the main components and design guidelines

for building a standalone solar power supply for the ControlEdge RTU
system.
Basic Design Components

A stand alone solar system consists of the following components.
n Solar panels
n Solar battery charger
n Deep cycle batteries
38
n Battery box
n Solar panel mounting
The first three items in the list requires electrical design calculations.
CAUTION: Battery box and Solar panel mounting must be

designed as per local regulations, to address the hazardous area
and civil engineering requirements.
The design objective should be to size the panels and batteries so as

to provide continuous power supply during the entire day. The five
major design inputs are as follows:
n Determine the average power supply load over a period of 24

hours
n Geographical location and site conditions
n Awareness about peak sun hours or insolation at the site
n Expected number of days on autonomy (no sun days)
n Expected recovery time (recharging the batteries) after the
autonomy period
Load Calculations
Load calculations are based on data sheets of the components that
are expected to be connected. Ensure to state any assumptions in
your calculation. For example all analog loops are assumed to be
100% loaded at 20 mA, radio is expected to operate on 20% transmit
duty (radio consumes considerably more power during transmission
than reception) and so on. For small jobs, a paper calculation along
with a safety margin is sufficient. For larger jobs, an actual
measurement of assembled system may be required. Ensure to
estimate the expected load accurately as possible as this is the most
critical design input for a successful solar system. See the following
table of calculations and assumptions including source of estimated
values for reference.
39
Table 4-5: Calculations and assumptions including source of estimated values
Duty Power
Curren
Quantit Cycl Suppl Current Power Data
Device t Total
y e y Each (A) (W) Source
(A)
(%) (VDC)
Hardware Solar 1 100 24 0.015 0.015 0.36 datashe
Componen Regulator et
ts
Honeywell 1 100 24 0.064 0.064 1.54 measure
ControlEd d
ge RTU, 28
MIXED IO¹
Honeywell 1 10 24 0.140/0.2 0.151 3.624 datashe
XYR301-E² 50 et
Hardware 0.23 5.52
Total
Instrument None 0 0 24 0 0 0
s Identified³
I/O Analog 6 100 24 0.02 0.12 2.88 Full
Componen Inputs Load
ts⁴
Digital 8 100 24 0.00034 0 0.07 Full
Inputs Load
Analog 1 100 1 0.02 0.02 0.02 50 Ohm
Outputs⁵
Digital 2 100 24 0.0066 0.0132 0.316 Full
Outputs⁶ 8 Load
I/O Total 0.16 3.28
Combined 8.8
Total
40
Load Calculation Example Notes and Assumptions:

1. Only Ethernet port 2 is used. The other Ethernet ports and all
serial ports are disabled
2. Radio current draw is based on idle state due to the low volume
communications. If a radio is used as a repeater, or similar high
load situation, the current draw must be revaluated.
l XYR-301E
l Average Current Draw 270 mA @ 12 V (Idle); 140 mA @ 24 V
(Idle)
l Transmit Current Draw 470 mA @ 12 V (400 mW); 250mA @ 24
V (400 mW)
3. All instruments are loop powered.
4. The calculations should be based on the quantity of the actually
used I/O channels. Full load and full duty values have been used
for the calculations. A more accurate power budget can be
produced when information on the typical I/O states is available.
The I/O components make up over 30% of the power budget, so a
more accurate assessment may reveal significant improvements.
5. Power consumption assumes 50 Ohm load.
6. Digital output assumes Weidmuller 8533640000 relay coil load to
provide dry contact. No allowance is made for power on relay
contact side.
Geographical Location and Site Conditions

Geographical location latitude determines the orientation of solar
panels. In the northern hemisphere, panels must face south.
Conversely, in the southern hemisphere panels must face north. The
panels should be inclined above horizontal at an angel of latitude plus
15 degrees. For example in Brisbane, Australia at a latitude of 27.5°
(South) solar panels should be mounted at 42.5° to horizontal and
pointing north. The additional 15 degrees provides better sun
exposure during winter months so that the solar output is more
evenly distributed over the entire year.
Ensure that there are no shadows cast over the solar panels as even a
narrow shadow cast from a radio mast can reduce the output by 30-
50%. This is because individual solar cells are connected in series in
the panel so a shadow cast over one cell will reduce the output of all
cells.
41
Available Solar Energy

Solar energy (insolation) is normally expressed in MJ/m2/day. Solar
energy is also expressed more conveniently in peak sun hours (PSH),
which is numerically equal to kWh/m2/day. The relationship between
solar energy and peak sun hours is given below:
PSH = kWh / m2/ d @ 1000 W/m2
PSH= MJ / M2/ d /3.6
To calculate the expected output of a solar panel, multiply the panel

power by peak sun hours. For example, the expected energy output of
a 300 W panel at peak sun hours of 5.5 hrs is 1650 Wh or 1.65 kWh
(300 x 5.5).
Autonomy7
Autonomy determines sizing of your batteries and how long load can
be supplied during no sun days due to heavy cloud and rain.
Autonomy is usually provided as a design input. If this input is not
provided, follow the guidelines in the following table.
Notes 7 – Autonomy: Solar panels are not producing any energy when
at night or for extended periods of time such as heavy cloud or rain
periods, hence all the energy is provided by battery only.
When peak sun hours are reduced, autonomy must be increased.
Table 4-6: Autonomy
kWh/m2/day (PSH) Days of Autonomy

>4.5 5
3.5 – 4.5 6
2.7 – 3.5 7
2.0 – 2.7 8
<2.0 10 or more
Design Calculations
With your design inputs established, you are now in a position to size
the various components. As an example, let’s assume the following
values were determined as design inputs.
42
n Supply voltage = 24 VDC

n Average load current = 2.0 A (calculated from datasheets)
n Location latitude 25 degrees North
n Autonomy = 5 days (from table 3.4)
n Recovery = 5 days (suggested to be equal to autonomy time)
Battery Sizing
The batteries must be sized to provide load for the autonomy period.
Sizing not only depends on autonomy but also on batteries selected.
Only deep cycle batteries should be used as these are designed for
deep discharge use. The amount of discharge is known as depth of
discharge or DoD. A DoD of 20% means that 20% of a battery’s
available capacity has been exhausted. The more a battery is
discharged, the shorter its life will be, therefore some compromise
must be made since greater DoD allows smaller batteries but reduces
the service life of the batteries. Generally a figure of 50% is good but
some batteries exhibit good lifetime even down to 80% DoD.
Standard car lead acid batteries are not suitable for solar.
Since batteries are based on an electrochemical reaction, the battery
capacity reduces with lower temperatures. See the following table for
the de-rating factors.
Table 4-7: De-rating factors
Temperature. in °F Temperature. in °C Factor

80+ 27+ 1.00
70 21 1.04
60 15 1.11
50 10 1.19
40 4 1.30
30 -1 1.40
20 -7 1.59
For our example the following battery sizing results are obtained.
43
1. Identify total daily use V x I x 24 h = 24 V x 2.0 A x 24 h = 1152 Wh

2. Autonomy Energy 5 days x 1152 Wh = 5760 Wh
3. Depth of discharge (assume 50%) 5760 Wh / (50%) = 11520 Wh
4. De-rate battery bank for temperature 11520 x 1.11 = 12787 Wh
(assuming 15 C)
5. Divide by voltage to get Ah capacity 12787 Wh / 24 V = 532.8 Ah
ATTENTION:
l The result of the above calculation is the Ah capacity of the
battery at the nominal voltage. If you use 12 V batteries, you

will need two 532.8 Ah batteries in series. If you use 2 V
batteries, you will need twelve 532.8 Ah batteries in series.
You need to do some juggling of different available battery
sizes to meet or exceed the calculated value.
l Peukert's Law increases the battery capacity at low discharge
current. If a minimal optimized solution is required, this rule
can be used to calculate a slightly higher (~10%) battery
capacity to meet specifications.
Solar Panel Sizing

The solar panels must provide the daily load including additional
charge current to recharge the batteries. A charge factor must be
incorporated for inefficiencies in the charging process. Generally a
charge factor of 1.1 is used. This means 1.1 times the discharged
capacity is required to recharge the battery. However the biggest
factor affecting solar panel sizing is the type of solar charger.
Shunt Charger
Shunt chargers are the simplest kind of solar charger. They are
dependent only on the current which a solar panel can supply. Hence,
a solar panel which provides high voltage and low current is less
effective than a panel which provides low voltage and high current
even though the former panel maybe a higher power rating. The
calculations are given below for our example:
1. Required Charge per day (Ah) 2 A x 24 h = 48 Ah.

2. Required Charge per sun hr for load 48 Ah / 5 Sun Hours = 9.6 A
(Load).
44
3. Total required panel charge current for load and battery charging:
= Load x (1 + Autonomy / (Recovery / Charge factor))
= 9.6 x (1 + 5 / (5 / 1.1)) = 20.16 A
At this point we now need to select a suitable solar panel. Solar panel
data sheets have many parameters, but the parameters of interest are
Vmp and Imp which are the voltage and current at maximum power
conditions. Vmp can vary from 12 V to 60 V for different panels.
Ideally we are looking for a panel that has a Vmp of greater than or
equal to nominal supply voltage plus 25% which in our example is 24
V + 25% = 30 V. The Canadian Solar CS6P-250M 250W Mono panel is
a good fit with Vmp = 30.4 V and Imp = 8.22 A. Thus we need at least 3
panels connected in parallel to provide a current of 8.22 x 3 = 24.66 A.
We can only have whole panels, not partial panels, so panel selection
can be tedious since no single panel can fit all designs optimally.
MPPT Charger
Unlike the shunt charger, the MPPT charger intelligently adjusts load
on the solar panel so that it operates at its maximum power transfer
point. This energy is then transferred to the batteries with high
efficiency. The MPPT charger fully utilises the power output of the
panel, not just the current. This allows much better utilisation of the
solar panel output and allows far more flexibility in panel selection.
Essentially we can take the result for the shunt charger and multiply
by the system voltage to determine the power required to meet our
load and charging requirements. For example: 20.16 A x 24 V = 484
Watts
The MPPT charger is not 100% efficient, so allowance must be made
for this. A figure 0.9 (90%) is a reasonable value, thus the solar panel
power requirement is: 484 / 0.9 = 537.6 Watts
In this case, you can choose 2 x Sunmodule plus SW 270 Mono
panels (Vmp = 30.9 V, Imp = 8.81 A) to give a total of 540 Watts. Note
that in the shunt case we used 3 x 250 W panels or 750 W in total. This
illustrates the advantage of MPPT over Shunt chargers. You can also
choose to connect these two panels in series or parallel since MPPT
chargers have a much wider solar voltage range. However you still
need to maintain a minimum panel voltage of nominal supply voltage
plus 25%. Also you need to ensure that combined open circuit voltage
(Voc) of the connected panels does not exceed 90% of maximum
input voltage of the solar regulator.
45
Solar Panel Mounting Requirements

Finally you can specify the solar mounting requirements. In our case
the panels should be mounted at Latitude 25 plus 15 = 40 degrees
above horizontal pointing south.
Installation Declarations
CAUTION: This equipment shall be installed in accordance with
the requirements of the National Electrical Code (NEC),
ANSI/NFPA 70, the Canadian Electrical Code (CEC) or
EN/IEC60079-14 and applicable National regulations in Europe.
See Special Condition of Use for Division 2/Zone 2 Hazardous
Location Installation for more information. The suitability of the
enclosure and installed system shall be acceptable to the local
"authority having jurisdiction," as defined in the NEC, or
"authorized person" as defined in the CEC. Where installed in
outdoor or potentially wet locations, the enclosure shall, at a
minimum, meet the requirements of IP54 in accordance with
CAN/CSA 60529.
CAUTION: ESD HAZARD

Electrostatic discharge can damage integrated circuits or
semiconductors if you touch connector pins or tracks on a
printed wiring board.
l Touch a grounded object to eliminate static electricity

l Wear an approved anti-static wrist strap
l Do not touch the wire connectors or connector pins
l Do not touch circuit components inside a component
l Use a static-safe workstation if available
l Leave the component in its static shielding box or bag until
they are ready for installation.
CAUTION: Unless the location is known to be non-hazardous, do

not:
l Connect or disconnect cables

l Install or remove components
46
While the control system is powered.
Dimensions and Layouts
In this section:
Dimensions of Non-redundant ControlEdge 2020 Controller 48

Dimension of Redundant ControlEdge 2020 Controller 49
Dimensions of Expansion I/O 50
Dimensions of the Right End Plate 51
Dimensions of the Left End Plate 52
Installation Dimension for a ST103A 53
Installation Dimensions for a Non-redundant Controller without
Expansion IOMs 53
Installation Dimensions for a Non-redundant Controller with
Expansion IOMs 55
Installation Dimensions for a Redundant Controller with nine
Expansion IOMs 56
47
Dimensions of Non-redundant ControlEdge 2020

Controller
The following picture illustrates the physical dimensions of non-
redundant controller.
Figure 4-1: ControlEdge 2020 Non-redundant Controller Dimensions
The Non-redundant Controller Dimensions

Number Dimensions
1 36.83
2 183.97
3 98.52
4 132.08
5 140.51
6 77.54
48
Dimension of Redundant ControlEdge 2020 Controller

The following picture illustrates the physical dimensions of
ControlEdge 2020 redundant controllers.
Figure 4-2: Redundant ControlEdge 2020 Controller Dimensions
Table 4-8: The Redundant Controller Dimensions
Item Dimension (mm)

1 36.85
2 168.88
3 183.97
4 132.08
5 140.51
6 77.54
49
Dimensions of Expansion I/O

The following picture illustrates the physical dimensions of Expansion
I/O.
Figure 4-3: Expansion I/O Dimensions
Table 4-9: Expansion I/O Dimensions
Number Dimensions
1 36.85
2 183.97
3 98.51
4 132.08
5 140.51
6 77.53
50
Dimensions of the Right End Plate

The following picture illustrates the physical dimensions of the right
end plate.
Figure 4-4: Dimensions of the Right End Plate
Table 4-10: Right End Plate Dimensions
Number Dimension
1 30.12
2 183.97
3 41.91
51
Dimensions of the Left End Plate

The following figure illustrates the physical dimensions of the left end
plate.
Figure 4-5: Left End Plate Dimensions
Table 4-11: Left End Plate Dimensions
Number Dimension (mm)

1 183.97
2 41.91
3 30.12
52
Installation Dimension for a ST103A

See the following table for ST103A installation dimension:
Table 4-12: ST103A installation dimension
Item Description
Length on Rail 168mm
Height 56mm
Width across Rail 128mm
Weight 650 grams
Structure: PVC extrusion with passivated steel lid
Installation Dimensions for a Non-redundant

Controller without Expansion IOMs
ControlEdge 2020 Controller is mounted on DIN rail, and the
following figure illustrates a non—redundant controller layout.
53
Figure 4-6: Non—redundant Controller Layout without Expansion IOMs
Table 4-13: Non—redundant Controller Layout Dimension
Item Dimensions (mm [inch])

1 30.00 [1.2]
2 30.00 [1.2]
3 50.00 [2.0]
4 50.00 [2.0]
54
Installation Dimensions for a Non-redundant

Controller with Expansion IOMs
The following figure illustrates the layout when one controller is
connected with nine Expansion IOMs.
Figure 4-7: Dimensions for a Non-redundant Controller with nine

Expansion IOMs
Table 4-14: Dimensions for a Non-redundant Controller with nine Expansion IOMs
Item Dimensions (mm [inch])

1 30.00 [1.2]
2 30.00 [1.2]
3 50.00 [2.0]
4 50.00 [2.0]
55
Installation Dimensions for a Redundant Controller

with nine Expansion IOMs
The following figure illustrates the layout when one redundant
controller is connected with nine Expansion IOMs.
Figure 4-8: The Dimensions for a Redundant Controller with Expansion

IOMs
Table 4-15: The Layout Dimension
Item Dimension (mm [inch])

1 30.00 [1.2]
2 30.00 [1.2]
3 50.00 [2.0]
4 50.00 [2.0]
56
Mounting
ATTENTION:
l The recommended spacing between the ControlEdge 2020
modules and the cabinet door is 30 mm.

l The non-redundant controller IOTA (51307198-175) must
be at hardware version ‘B’ or later to work with expansion I/O
modules. The hardware version is detailed on the controller
IOTA label.
Mounting a Controller without Expansion_IOMs

When the redundant controller is used alone, perform the following
steps to mount ControlEdge2020 Controller.
1. Mount the ControlEdge 2020 Controller IOTA onto the DIN(TH35-

7.5) rail.
2. Insert the DIN rail hook to attach the IOTA to the DIN rail.
3. Insert the CPM onto IOTA making sure that the CPM matches
properly with the IOTA connector.
4. Secure the CPM to the IOTA with two screws located at each side
of the metal cover.
5. Secure the IOTA to the DIN rail with DIN rail stops.
Mounting a Controller with Expansion IOMs

When either a non-redundant or redundant controller is used with
Expansion IOMs, the right and left end plates, perform the following
steps to mount ControlEdge 2020 Controller. See Non-redundant
Controller, Redundant Controller and ControlEdge 2020 Expansion
IOMs for more information. Then you can find the details of the right
and left expansion connectors and rotary switch.
1. Remove the connector cover on the right side of controller IOTA

with a screwdriver.
CAUTION: The connector cover cannot be reattached once it

is removed.
2. Mount the controller IOTA onto the DIN rail.
57
3. Mount the expansion I/O IOTA onto the DIN rail and insert the
expansion I/O IOTA into controller IOTA via the corresponding
connectors.
4. With a ɸ3.0 mm screwdriver, set the rotary switch to the address of
the IOM. For expansion IOMs of Revision A, you can set the rotary
switch from 1 to 9. And for expansion IOMs of Revision B, you can
set the rotary switch from 1 to 99.
CAUTION: The address must be unique across all I/O

modules connected to the same ControlEdge 2020
controller.
5. Mount two screws (M2.5*12) into the screw holes located on IOTA
to lock one IOTA to another.
6. Insert the DIN rail hook to attach every IOTA to the DIN rail.
7. Add Expansion IOMs in either a single row or multi-row.
l To add Expansion IOMs in a single row:
a. Connect right end plate to the last Expansion I/O IOTA.

b. Connect the two Ethernet ports of right end plate with
termination cable.
l To add Expansion IOMs in multi-rows, there are two scenarios:
ATTENTION: Except the first right end plate, the port 2 of

the other right end plates and all the left end plates
should not be connected.
58
l If a controller is standalone in a row:

a. Connect a right end plate to the controller IOTA.
b. Starting from the second row, connect a left end plate to
the first Expansion I/O IOTA in every row, and connect a
right end plate to the last Expansion I/O IOTA in every
row.
c. Connect the Ethernet port 1 of the first right end plate
and the first left end plate with Termination Cable.
d. Except the row within the controller, connect all the
Ethernet port 1 between right and left end plate with CAT-
5 cable to provide connection of Expansion I/O modules
which are located in different rows.
e. Connect the Ethernet port 2 of the first right end plate
and the Ethernet port 1 of the last right end plate with
CAT-5 cable.
l If a controller is connected with expansion IOMs in the same

row:
a. Connect a right end plate to the last Expansion I/O IOTA
in the first row.
59
b. Starting from the second row, connect a left end plate to

the first Expansion I/O IOTA in every row, and connect a
right end plate to the last Expansion I/O IOTA in every
row.
c. Connect all the Ethernet port 1 between right and left end
plate with CAT-5 cable to provide connection of
Expansion I/O modules which are located in different
rows.
d. Connect the Ethernet port 2 of the first right end plate
and the Ethernet port 1 of the last right end plate with
CAT-5 cable.
9. Insert the CPM onto IOTA making sure that the CPM matches
properly with the controller IOTA connector.
of the metal cover.
11. Insert IOM onto Expansion I/O IOTA to make sure that the IOM
matches properly with the IOTA connector.
60
12. Secure the IOM to the IOTA with two screws located at each side
of the metal cover.
Mounting a ST103A
ST103A acting as a slave communicates with the controller which acts
as a master through any one of two RS485 ports over Modbus.
ST103A can be remotely mounted (>1km) to the controller.
To mount ST103A
1. It is recommended to mount ST103A on a 35 mm symmetrical

Top Hat rail to EN50022 or on an asymmetric G-type rail.
2. Connect RS485 ports between ST103A and the controller using a
solid wire.
To understand the location of serial ports of ST103A, see ST103A
Wiring and configuration details for more information.
3. If multiple ST103A modules are connected to the controller, they
need to be connected in a daisy chain with a termination resistor
(120 Ohms) at the termination end.
4. Configure a slave ID for the ST103A module. See "Configuring a
Slave ID for the ST103A" below for more information.
Configuring a Slave ID for the ST103A

The ST103A needs to be enabled to configure the Slave ID. 4 bit
switches allow the Modbus slave address to be set in the range of 1 to
15.
See the following table for the Switch Setting:
61
Table 4-16: Switch Setting of ST103A
Switch'1' Switch'2' Switch'3' Switch'4' Slave ID

ON (Down) ON (Down) ON (Down) ON (Down) Not valid
OFF (Up) ON (Down) ON (Down) ON (Down) 1
ON (Down) OFF (Up) ON (Down) ON (Down) 2
OFF (Up) OFF (Up) ON (Down) ON (Down) 3
ON (Down) ON (Down) OFF (Up) ON (Down) 4
OFF (Up) ON (Down) OFF (Up) ON (Down) 5
ON (Down) OFF (Up) OFF (Up) ON (Down) 6
OFF (Up) OFF (Up) OFF (Up) ON (Down) 7
ON (Down) ON (Down) ON (Down) OFF (Up) 8
OFF (Up) ON (Down) ON (Down) OFF (Up) 9
ON (Down) OFF (Up) ON (Down) OFF (Up) 10
OFF (Up) OFF (Up) ON (Down) OFF (Up) 11
ON (Down) ON (Down) OFF (Up) OFF (Up) 12
OFF (Up) ON (Down) OFF (Up) OFF (Up) 13
ON (Down) OFF (Up) OFF (Up) OFF (Up) 14
OFF (Up) OFF (Up) OFF (Up) OFF (Up) 15
Configuring an Analog input channel for voltage (1 -

5V) or current mode (4-20mA)
The factory setting for all analog inputs is voltage mode. This means
that an external 250R 0.01% (minimum 0.2W) is required, and the
signal monitored by the ST103A is 1~5V.
If the analog input is required to be in current mode (4~20mA), then
an internal bit link should be fitted and the ADC configuration
modified to match via the Modbus interface (Register #50 and #51).
62
Figure 4-9: Analog Board
Analog Input P1 P2 P3 P4 P5 P6 P7 P8
1 (1-5V)-factory OFF
setting
1 (4-20mA) ON
setting
2 (4-20mA) ON
setting
3 (4-20mA) ON
setting
4 (4-20mA) ON
5 (1-5V)-factory OFF ON
setting
5 (4-20mA) ON ON
5 (RTD2) OFF OFF
6 (1-5V)-factory OFF ON
setting
6 (4-20mA) ON ON
6 (RTD1) OFF OFF
63
NOTE: Access to bit links cover from the unit should only be
attempted by an engineer with suitable training.
If the bit links on the analog board need to be changed you need to
first remove the unit's cover .
To remove the cover of the unit:
1. Remove the Earth stand-off which secures the cover earth tag
using a 9/32" or 7mm socket driver.
2. Remove the M3x6mm pozidrive pan head screw which is next to
the Status LED and above the ETH2 connector.
3. Remove the remaining four M3x20mm pozidrive pan head screws.
4. Remove the cover by lifting it vertically away from the base.
To re-fit the cover:
1. Slid the cover back into position, taking care that the earth tag
slips over the earth stud.
2. Refit the screws to secure the cover.
3. Screw the stand-off back into the Earth Stud.
Mounting a Series C FIM4

Series C FIM4 acting as a server communicates with the controller
which acts as a client through any one of two Ethernet ports. Connect
Ethernet ports between FIM4 and the controller using Ethernet cable.
For more information, see "Overview of Remote Fieldbus Interface
Module (RFIM)" in Remote Fieldbus Interface Module Solution.
For more information of Series C FIM4 installation, see "Series C
FIM4/FIM8 installation and upgrades" in Series C Fieldbus Interface
Module User's Guide.
Wiring and Cabling Planning
In this section:
Power Cabling 65
Communication Cabling 68
Grounding and Other Considerations 70
64
Power Cabling
A ControlEdge 2020 Controller installation requires a 24VDC to
power the controller and IOM. ControlEdge 2020 controller is
equipped with an on-board protection system to protect against
voltage fluctuations beyond the rated range of 18 to 30 VDC.
Power supply for Non-redundant Controller

For each power supply, connect positive and negative poles of the
24V power source to the power input terminals of the ControlEdge
2020 Controller. This powers the controller and any I/O modules
connected in the same row as the controller. This does not provide
the loop power to the field instruments.
Connect positive and negative poles of the 24V the power source to
power input terminals of the left end plate. This powers any I/O
modules connected in the same row as the left end plate.
Figure 4-10: Non-redundant Controller Power supply
CAUTION: In hazardous location, all 24V field device supply

wiring as well as the controller I/O and communication wiring
must adhere to the Division2 / Zone 2 wiring methods.
65
Power supply for Redundant Controller

ControlEdge RTU supports redundant power supply.
For each power supply, connect positive and negative poles of the
24V power source to the power input terminals of the redundant
controller. This powers the controller and any I/O modules connected
in the same row as the controller. This does not provide the loop
power to the field instruments.
Connect positive and negative poles of the 24 V the power source to
power input terminals of the left end plate. This powers any I/O
modules connected in the same row as the left end plate.
Figure 4-11: Redundant Controller Power supply
66
Power Supply for ST103A
Table 4-17: Power Supplies- Inputs
Item Description
Input Voltage & Current 20-32V D.C 2W nominal, 4 W Max
No of DC Inputs 2 off, allowing direct connection to redundant
supplies
Galvanic isolation 50V RMS to Instrument Earth
Maximum Input Ripple 2V pp
DC Input Power fail flag 19V +/- 0.5v
Hold up period after powerfail 4ms
flag
Input protection Non-replaceable 1A Input Fuse
Table 4-18: Power Supplies—Outputs
Item Description
Output Nominal 12V supply for turbine pre-amplifiers
Isolation Isolated from incoming power and computer 0 V
Regulation Fully regulated
Voltage level 12V, 500mV p-p ripple
Output Current 75 mA
Output protection Electronic current limit and thermal shutdown
See ST103A Wiring and configuration details for more information.
67
Communication Cabling
Ethernet Ports
For redundant controller, Ethernet port1, port2 ,port3 and port4 of
the CPM should be connected to a switch in the Ethernet to make the
redundancy effect. For non-redundant controller, there is no special
requirement for connecting the switch.
The ControlEdge 2020 controller has 2 Ethernet ports and use RJ45
type connectors. See the following figure for the pin assignment:
Figure 4-12: Pin Assignment of RJ45
See the following table for the pin assignments:

Table 4-19: Ethernet Ports
RJ 45 Pin Number Ethernet Signal Name

1 TX+ (Transmitted Data+)
2 TX- (Transmitted Data-)
3 RX+ (Received Data+)
4 N/C
5 N/C
6 RX - ( Received Data-)
7 N/C
8 N/C
68
RS485 Ports
The ControlEdge 2020 controller has two RS485 ports to some
specific equipment. Each port has five terminals: GND, 485 A+, 485 B-,
chassis ground and termination. See the following picture for the
RS485 pin assignment.
Figure 4-13: Pin Assignment of RS485 Port
The regulations are recommended to follow:
n All chassis ground terminals of RS485 must be connected to the

earth.
n Use single shielded two wire twisted cable.
RS485 Terminals: A termination resistor (120-ohm) is used within
ControlEdge 2020 controller to match the characteristic impedance
of the cable to prevent signal reflections potentially interfering with
communications.
For RS485 (2-wire, point-to-point or multi-drop), the termination
should be placed at each end of the network. Connect the “T” terminal
to the RS485 B- to enable the termination at ControlEdge 2020
Controller RS485 port side, and refer to third-party devices user
manual for information about termination.
RS232 Ports
The ControlEdge 2020 controller has two RS232 ports and use RJ45
type connectors. See the following figure for the pin assignment:
Figure 4-14: Pin Assignment of RJ45
69
Table 4-20: Pin Assignment of RJ232
RJ 45 Pin Number RS232 Signal Name

1 TXD (Transmitted Data)
2 RXD (Received Data)
3 DSR (Data Set Ready)
4 DCD (Data Carrier Detect)
5 DTR (Data Terminal Ready)
6 CTS (Clear To Send)
7 RTS (Request To Send)
8 GND (Common Ground)
ATTENTION: The above RS232 port RJ45 pin assignments are

specific to ControlEdge 2020 hardware and do not follow the
EIA/TIA-561(RS-232D) guidelines.
Grounding and Other Considerations
Grounding and Shielding
CAUTION: ControlEdge 2020 controller must be connected to

earth ground.
Connect ControlEdge 2020 Controller to earth ground through power

input terminal chassis ground pin (pin 33) as illustrated in the
following figure.
Figure 4-15: Redundant Controller Grounding
Connect Expansion I/O to earth ground through pin 31 as illustrated

in the following figure.
70
Figure 4-16: Non-redundant Controller Grounding
Figure 4-17: Expansion I/O Grounding
Grounding and Shielding recommendations:
n Use individually shielded twisted pair of cables with full foil shield
coverage, to minimize crosstalk and false counting of pulses from
one channel to another, within the cable bundle.
n Select appropriate wires for pulse counting performance. The foil
along with the overall braid provides effective shielding.
n Low capacitance enables fast counting, ensuring that the pulse
fidelity (pulse distortion) for longer cable lengths is not
compromised.
n Use cables that have a braided shield (55% or greater coverage)
for best EMI/RFI performance. Double shielded cable with a braid
over foil performs best, if the environment is EMI harsh. Proper
grounding of the shields is necessary to obtain the optimum
performance.
n The shields (screen) of the cable carrying the pulse signals can be
grounded at any one or both ends (double termination). If the site
has problem with low frequency ground loops, ground the shield
at one end to minimize common mode noise and interference.
71
Wire Conductor Size

See the following table for input wire conductor size range for each of
the ports and connectors:
Table 4-21: Wire Conductor Size Range for Ports and Connectors
Wire Type I/O Terminal Block Power input RS485 Connector

Solid Wire (MAX) 12 AWG 12 AWG 12 AWG
Stranded Wire (MAX) 14 AWG 14 AWG 14 AWG
With plastic collar ferrule (MAX) 2.5 mm² 1.5 mm² 1.5 mm²
I/O Wiring
All I/O channels share the power source with the system components
while the two analog output devices are powered internally. In most
cases, the other 26 channels require external cabling to introduce the
voltage to field loops from the system power source.
72
SC-UCMX01 Controller with onboard Mixed IOM
Analog Inputs
See the following diagram for analog input wiring examples.
Figure 4-18: Analog Input Cabling
73
Analog Outputs
See the following diagram for analog output wiring examples:
Figure 4-19: Analog Output Cabling
74
Digital Inputs
See the following diagram for digital input wiring examples:
Figure 4-20: Digital Input Cabling
75
Digital Outputs
See the following diagram for digital output wiring examples:
Figure 4-21: Digital Output Cabling
76
Pulse Inputs
See the following diagram for pulse inputs wiring examples:
Figure 4-22: Pulse Input Cabling
If the pull up or pull down resistor is required to secure the pulse

signals’ quality, see pulse output devices specification for details.
SC-UMIX01 Mixed IOM

This I/O module has the same I/O wiring details as the onboard mixed
IOM. See SC-UCMX01 Controller with onboard Mixed IOM for more
information.
77
ST103A Wiring and configuration details

See the following diagram for connection details for ST103A wiring:
Figure 4-23: ST103A Wiring Diagram
78
Connecting with Wireless I/O

To connect Wireless I/O, a Honeywell Field Device Access Point
(FDAP) is connected to the controller through Ethernet. A Honeywell
FDAP can connect with non-redundant controller directly while to
connect with a redundant controller, a switch is needed.
n For detailed and complete information about installing the FDAP,

see the Field Device Access Point User’s Guide.
n For the topology of FDAP and field devices in the system, see
"Network Security" in the ControlEdge PLC and ControlEdge RTU
Network and Security Planning Guide.
n For how to configure wireless I/O, see ControlEdge Builder Users
Guide for details.
n For detailed and complete information about the Wireless Device
Management, refer to the Wireless Device Manager User’s Guide.
79
80
CHAPTER
5 MAINTENANCE
In this section:
CPM, IOM and IOTA Replacement 82

Safety considerations - PLAN AHEAD! 82
Removal and Insertion Under Power (RIUP) 83
Replacing a CPM 85
Replacing an IOM 86
Replacing an IOTA 86
Spare parts and model numbers 88
81
Chapter 5 - Maintenance
CPM, IOM and IOTA Replacement

ATTENTION:
l For a non-redundant controller, this procedure can only be
performed while off process. The repair process can be

conducted only in a nonhazardous area. We recommend that
you proceed with extreme warning whenever replacing any
component in a control system. Ensure that the system is
offline or in a safe operating mode. Component
replacements may also require corresponding changes in
the control strategy configuration through ControEdge
Builder, as well as downloading appropriate data to the
replaced component.
l For a redundant controller, the replacement could be
proceed on process.
Safety considerations - PLAN AHEAD!

When using the procedures in this section, plan the sequence of
procedural actions so as to ensure:
n The safety of personnel

n The protection of property
n The integrity of operating processes
CAUTION: The first consideration is safety of personnel. While

there is always an inclination to preserve the materials and time
invested in a running process, no action should ever be taken that
would risk injury to personnel.
Protection of personnel property is an important consideration that

always requires comprehensive knowledge of the entire control
process: the control equipment, the process control strategy, and the
conditions and circumstances that exist when the removal and
replacement procedures are taken.
The procedures in this section include notices of potential hazard as
they apply to various components in the controller. Because each
control process and the set of conditions and circumstances at each
user site are unique, it is the user's responsibility to know the potential
consequences of each action as it relates to a running process.
82
It is recommended that the user becomes familiar with the significant

aspects of each set of circumstances and has a plan for execution of
the proper action sequence.
CAUTION: All of the modules available for use in the ControlEdge

RTU have an RIUP designation. That is, they can be Removed and
Inserted Under Power, where "power" refers to DC power at the
backplane of the rack. (It does not refer to power for field wiring
at the terminal board associated with the I/O module, which must
be disconnected (using a user-supplied switch) at the field device
before removing or inserting the module.
For all other components of the system, AC power to the system
must be removed before removal or replacement of the
component.
WARNING: Hazardous voltages exist at the Power Supply and at

the terminal boards on I/O Modules:
l Only trained and authorized personnel should perform the

procedures in this section.
l Disconnect all sources of power associated with these
components before removal or insertion.
Failure to comply with these instructions could result in death or
serious injury.
EXPLOSION HAZARD Class I, Division 2/Zone 2 Installations
SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY
FOR CLASS I, DIVISION 2/ZONE 2.
EXPLOSION HAZARD Class I, Division 2/Zone 2 Installations
DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN NOT TO BE
HAZARDOUS.
Removal and Insertion Under Power (RIUP)
CAUTION: Read and understand all of the following information

regarding RIUP before attempting to remove and/or replace the
redundant controller, non-redundant controllers or expansion
I/O, particularly in a system that is actively controlling a process.
That is, while the system is powered, any of the controllers or
expansion I/O can be removed or inserted:
83
l With no physical damage to the controller, to the expansion

I/O, or to the other modules in the system
l Without disturbing the functions of the controllers or
expansion I/O in the system.
Under carefully controlled circumstances, this feature enables
the user to remove and insert a controller or an expansion I/O
module without completely shutting down a running system.
However, it must be recognized that removing or inserting it
under power is potentially hazardous to property and to
personnel.
CAUTION: :Explosion hazard. RIUP is not supported in Division 2/

Zone 2.
Table 5-1: RIUP: Potential Hazards and Recommended Actions
Hazard Source Preventive Action(s)

Danger: Potentially lethal voltages on Disconnect all signals at terminal
Hazardous Terminal Boards associated with non- blocks from sources of power
Voltages redundant controller and expansion before removing the terminal
I/O. block from thenon-redundant
controller and expansion I/O.
Loss of Each signal at each of the terminals Either:
control or for non-redundant controller and
view of a expansion I/O has a specific function. Using trained personnel and
running Any or all of the signals may be vital appropriate control mechanisms,
process for safely controlling a process. transfer to manual control for
each signal that is necessary to
maintain safe process control.
Or:
Bring the process to a safe stop

before initiating the removal or
insertion procedure.
NOTE: It takes 30 seconds to one minute for an expansion I/O to

be online after inserting the same expansion I/O to the same
IOTA under power.
84
Replacing a CPM
In a system with redundant ControlEdge 2020 controllers, when the
primary CPM fails, the second CPM takes over as the primary. And the
original one becomes the secondary CPM. The secondary CPM
should be replaced.
For other cases, it is recommended to manually switch over before
you remove the primary CPM.
Replacing a secondary controller CPM

1. Loosen screws at each side of the module that secures the CPM to
the IOTA
2. Carefully remove the CPM from the IOTA.
The system will proceed without the secondary controller.
3. Insert the new CPM onto IOTA making sure that the CPM matches
4. Optional-for IPsec enable system, setup certificates and IPsec
policy in the CPM. See "Setup certificates and IPsec policy in
PLC/RTU" in ControlEdge PLC and ControlEdge RTU Network and
Security Guide for more information.
5. Use the ControlEdge Builder to load firmware to the new CPM to
match the version that is running in the primary controller CPM.
6. Check the redundancy synchronization state by monitoring the
status LED of the secondary controller CPM.
Replace a non-redundant controller CPM

1. Loosen screws at each side of the module that secures the CPM to
the IOTA.
2. Carefully remove the CPM from the IOTA.
The system will be shortly shutdown during the replacing.
3. Insert the new CPM onto IOTA making sure that the CPM matches
Note that all modules are keyed to ensure that only CPM can be
inserted onto controller IOTA.
of the plastic cover.
85
5. Use the ControlEdge Builder to load firmware to the new CPM to

match the version that was running in the removed CPM.
6. Re-download the target project to the new CPM.
7. If FDAP and field devices are connected in ControlEdge 2020
system, do the following steps:
a. Reset FDAP and all the field devices to factory defaults using
the handheld device (PDA).
b. Re-commission the wireless network. Refer to Commissioning
Wireless I/O in ControlEdge Builder Users Guide for the details.
ATTENTION: Make sure that the device tag names and

channel names of FDAP or field devices match with
wireless I/O devices’.
Replacing an IOM
NOTE: After replacing an IOM, it takes 5 minutes to fetch the new

IP address. During this period, the status LED is blinking in
yellow, but there is no impact for the I/O communication.
1. Loosen screws at each side of the module that secures the IOM to
the IOTA.
2. Carefully remove the IOM from the IOTA.
3. Insert the new IOM onto IOTA making sure that the IOM matches
properly with the IOTA connector. Note that all modules are keyed
to ensure that only IOM can be inserted onto Expansion I/O IOTA.
4. Secure the IOM to the IOTA with two screws located at each side
of the plastic cover.
Replacing an IOTA
To replace an IOTA:
1. On the defective IOTA, loosen screws at each side of the module

that secures the CPM or IOM to the IOTA.
2. Carefully remove the CPM or IOM from the IOTA.
3. Remove the end brackets which prevent IOTAs sliding movements
at both sides of the IOTA.
86
4. Loosen the DIN rail hook that secures the defective IOTA to the
DIN rail.
5. Pull out the terminal strips from the IOTA.
6. Loosen the screws which lock the IOTA from the screw holes and
pull out the connectors from the left and right IOTAs.
7. Remove the IOTA from DIN rail.
8. Mount new IOTA on the DIN rail at the same position as the old
IOTA.
9. Mount the screws at the screw holes of the new IOTA and its left
one to fix it to adjacent IOTAs.
10. Insert the terminal strips onto the IOTA.
11. Completely insert the DIN rail hook to attach the IOTA to the DIN
rail.
12. Insert the CPM or IOM onto IOTA making sure that the CPM or
IOM matches properly with the IOTA connector.
13. Secure the CPM or IOM to the IOTA with two screws located at
each side of the plastic cover.
87
Spare parts and model numbers

Use the model numbers in the following table if you need to purchase
spare parts for your ControlEdge 2020 Controller system.
Description Model Number

Non-redundant Controller with Onboard Mixed I/O Module, 28 SC-UCMX01
channels (a complete Controller: CPM and IOTA)
SC-UCMX02
Redundant Controller (Includes a complete Controller : 2 x CPM SC-UCNN11
and 1 x IOTA)
Mixed IO Module, 28 channels (Includes a complete IOM: IOM SC-UMIX01
and IOTA)
Expansion End Plate, Right SC-TEPR01
Expansion End Plate, Left SC-TEPL01
88
CHAPTER
6 DIAGNOSTICS AND TROUBLESHOOTING
Diagnostics have two functions; they:
n Automatically alter system operation to react appropriately to

operating conditions (particularly in the event of a system fault).
n Provide external indications that enable operating and
maintenance personnel to react appropriately when external
actions are required.
The following diagnostic indicators are provided for the ControlEdge
2020 Controller:
n Hardware Light Emitting Diodes (LEDs) that assist with

troubleshooting activities solely at the controller. LEDs are also
useful for verifying indications viewed as screen items. LED
indicators are provided for the following hardware components:
l Non-redundant Controller indicators
l Redundant Controller indicators
l Expansion I/O indicators
n ControlEdge Builder display messages on the PC.
Checking LED Indicators of Non-redundant

Controller
LEDs indicate the various operating status of the ControlEdge 2020
controller. The following figure shows the LEDs in the ControlEdge
2020 Controller:
89
Chapter 6 - Diagnostics and Troubleshooting
Figure 6-1: ControlEdge 2020 Non-redundant Controller LEDs
Table 6-1: ControlEdge 2020 Non-redundant Controller LED States
LED
LED Condition Color Note
Status
RS485#1 TX Blink Orange Bi-color LED
RX Blink Green
No communication OFF N/A
RS485#2 TX Blink Orange Bi-color LED
RX Blink Green
RS232#1 TX Blink Orange Tri-color LED
RX Blink Green
TX and RX Blink Orange/Green
90
LED
Status
RS232#2 TX Blink Orange Tri-color LED
RX Blink Green
Power Power good, when power ON Green Single color
(18VDC – 30VDC) is supplied. LED
No power, when no power is OFF N/A
supplied or the power supply
does not meet system
requirements.
Status Boot All LED N/A Tri-color LED
ON
System good in running state ON Green
without error.
System stops with control Flash Green
strategy at 1Hz
System good without control Flash Green
strategy at
0.5Hz
System error ON Yellow
Firmware upgrade Flash Green/Yellow
at
0.5Hz
ETH#1 Communication Blink Green Single color
LED
Connected and no ON Green
communication
Not connected and no OFF N/A
communication
91
LED
Status
LED
communication
communication
LED, Used for
Connected, no communication ON Green
Expansion
Not connected, no OFF N/A I/O Modules
communication
92
Checking LED Indicators of a Redundant

Controller
The following figure shows the LEDs in the redundant Controller.
Figure 6-2: ControlEdge 2020 Redundant Controller LED States
The various LED states are detailed in the following table.

Table 6-2: The Controller LED States
LED
Status
RS485#1 TX Blink Orange Bi-color
LED
RX Blink Green
RS485#2 TX Blink Orange Bi-color
LED
RX Blink Green
93
LED
Status
RS232#1 TX Blink Orange Tri-color
LED
RX Blink Green
RS232#2 TX Blink Orange Tri-color
LED
RX Blink Green
Power Power good, when power (18VDC ON Green Single
– 30VDC) is supplied. color
LED
supplied or the power supply does
not meet system requirements.
Status Boot All LED N/A Tri-color
ON LED
Primary, system is running with ON Green
control strategy and good
Primary, system is stopped with Blink Green
control strategy and good 1Hz
Primary, system Good without Blink Green
Control strategy 0.5Hz
Secondary synchronized ON Orange
Secondary synchronizing Blink Orange
1Hz
Secondary not synchronized Blink Orange
0.5Hz
System Error ON Yellow
Primary, Firmware Upgrade Blink Green/Yellow
0.5Hz
Secondary, Firmware Upgrade Blink Orange/Yellow
0.5Hz
94
LED
Status
Primary, Format SD Blink Green/Yellow
0.5Hz
Secondary, Format SD Blink Orange/Yellow
0.5Hz
ETH#1 Communication Blink Green Single
color
LED
communication
communication
color
LED
communication
communication
color
Port 1 Connected, no communication ON Green
LED,
Not connected, no OFF N/A Down
communication Link

color
LED,
Not Connected, no OFF N/A Down link
communication
color
LED for
Not Connected, no OFF / Down link
communication
color
LED for
Not Connected, no OFF / Down link
communication
95
LED
Status
ATTENTION: Both ETH3 and ETH4 have two ports for ring solution. Each port
has a LED for status indication.
Checking LED Indicators of Expansion I/O

Module
The following figure shows the LEDs in the Expansion I/O module.
Figure 6-3: Expansion I/O Module LEDs
The various LED states are detailed in the following table:

Table 6-3: Expansion I/O Module LED States
LED
Status
Power Power good, when power ON Green Single
(18VDC – 30VDC) is supplied. color
LED
supplied or the power supply
doesn’t meet system
requirements.
96
LED
Status
IOM Status Boot All LED N/A Tri-
ON color
LED
System good in running state ON Green
without error.
System error ON Yellow
Firmware upgrade Flash Green/Yellow
at
0.5Hz
No IP address Flash Yellow
at 5Hz
I/O communication error Flash Yellow
at 1Hz
Communication Both ports connected ON Green Bi-
color
One port connected ON Yellow
LED
No port connected OFF N/A
Checking LED Indicators of a ST103A

To assist debugging, LEDs are provided on both the transmit and
receive lines of all three communications ports.
Checking LED Indicators of a Series C FIM4

For more information, see "Series C FIM4/FIM8 IOTA display and LED
descriptions" in the Series C Fieldbus Interface Module User's Guide.
Additional Information
n You may contact the Honeywell Technical Assistance Center (TAC)
or support center listed in the “Support and other contacts”
section of this document, for any issues related to ControlEdge
RTU. Please ensure that you provide all the relevant information,
while requesting support. When requesting support, supply as
many relevant details about the problem.
97
n When an ControlEdge 2020 controller failure occurs, you should

gather information about the controller and the conditions under
which it failed. This information will be beneficial to Honeywell
TAC to help in diagnosing and correcting the fault and/or
replacing the ControlEdge 2020 controller hardware.
Performing the following will help you to gather more

information about a failed ControlEdge 2020
controller or IOM.
1. Remove and replace the failed ControlEdge 2020 controller or
IOM. See CPM, IOM and IOTA Replacement for more information.
2. Install the failed controller or IOM in a safe off-process location
and start it up.
Ensure that you have the following information handy,

when you request support.
1. Hardware revision number of the ControlEdge 2020 controller
2. Firmware revision, both the Boot image and Application image
3. The ControlEdge 2020 System Release number in which the
ControlEdge 2020 controller was operating.
Following are the additional information which will

help the support team to assist you better.
n Any other status or fail indications on the controller's faceplate
observed at the time of the failure or following the event.
n Detailed summary of the sequence of events leading up to the
failure.
n Operations that preceded the event, such as: load, activate, change
parameter, delete, power cycle, synchronization, switchover, and
so on.
98
CHAPTER
7 SPECIAL CONDITION OF USE AND

APPROVED STANDARDS
Approval Rating of ControlEdge RTU
Certification Approval Rating
CSA Class I, Division 2, Group A,B,C,D; T4
Ex ec IIC T4 Gc
Class I, Zone 2
AEx ec IIC T4 Gc
AEx nA IIC T4 Gc
ATEX II 3 G Ex ec IIC T4 Gc
IECEx Ex ec IIC T4 Gc
ATTENTION: Classification of maximum surface temperatures for Group II

electrical equipment are:
Temperature class: Maximum surface temperature ℃:

T1 450
T2 300
T3 200
T4 135
T5 100
T6 85
99
Chapter 7 - Special Condition of Use and Approved Standards
Special Condition of Use for Division 2/Zone 2

Hazardous Location Installation
For the United States
n The installer shall provide transient over-voltage protection
external to the apparatus such that the voltage at the supply
terminal of the apparatus does not exceed 140% of the voltage
rating of the equipment.
n The installation shall provide a controlled environment that limits
the pollution degree to the pollution degree 2 or better as defined
in IEC 60664-1.
n The equipment shall be mounted within a tool-secured enclosure
which meets the requirements of UL 60079-0 and UL 60079-7
and is capable of accepting the application wiring methods
specified in NFPA 70.
n The enclosure for the equipment shall provide a degree of
protection not less than IP54 in accordance with the test of
enclosure section of UL 60079-0 and UL 60079-7 unless the
equipment is afforded an equivalent degree of protection by
location.
For Canada
the pollution degree to the pollution degree 2 or better ad defined
in IEC 60664-1.
which meets the requirements of CSA 60079-0 and CSA 60079-7
and is capable of accepting the application wiring methods
specified in CEC Part I.
enclosure section of CSA 60079-0 and CSA 60079-7 unless the
equipment is afforded an equivalent degree of protection by
location.
100
For ATEX and IECEx

the pollution degree to the pollution degree 2 or better as defined
in EN/IEC 60664-1.
which meets the requirements of EN/IEC 60079-0, EN/IEC
60079-7 and is capable of accepting the application wiring
methods specified in EN/IEC 60079-14.
enclosure section of EN/IEC 60079-0 and EN/IEC 60079-7 unless
the equipment is afforded an equivalent degree of protection by
location.
Approved Standards for Division 2/Zone 2

Hazardous Location
ControlEdge RTU meets the following approvals standards:
US Approval Standards
Item Number
Nonincendive electrical equipment for use in Class I and II, UL121201
Division2 and Class III, Division 1 and 2 hazardous (classified) (Ninth Edition)
locations
Explosive atmospheres - Part 0: Equipment – General Requirements UL 60079-0
(Sixth Edition)
Explosive atmospheres - Part 7: Equipment protection by increased UL 60079-7-
safety "e" 2017
Safety Requirements for Electrical Equipment for Measurement, UL Std. No.
Control, and Laboratory Use - Part 1: General Requirements 61010-1 (3rd
Edition)
101
Canadian Standards
Title Number
Nonincendive electrical equipment for use in Class I and II, CAN/CSA-C22.2
Division2 and Class III, Division 1 and 2 hazardous (classified) No. 213 - 17
locations
Safety Requirements for Electrical Equipment for CAN/CSA-C22.2
Measurement,Control, and Laboratory Use, Part 1: General No. 61010-1-12
Requirements
Explosive atmospheres - Part 0: Equipment - General requirements CAN/CSA-C22.2
No. 60079-0:15
Explosive atmospheres - Part 7: Equipment protection by increased CAN/CSA-C22.2
safety "e" No. 60079-7:16
General Requirements - Canadian Electrical Code Part II CAN/CSA C22.2
No. 0-10
(R2015)
European Standards (Zone 2)
ATEX Standards
Title Number
Electrical apparatus for explosive gas atmospheres. Part 0: EN 60079-0: 2018
General Requirements
Explosive atmospheres - Part 7: Equipment protection by EN 60079-
increased safety "e". 7:2015+A1:2018
102
CE LVD and EMC Compliance Standards

LVD directive
Title Number
Safety requirements for electrical equipment for measurement, control, and EN
laboratory use – Part 1: General requirements 61010-1
EMC directive
Title Number
Electrical equipment for measurement, control and laboratory EN 61326-1
use - EMC requirements -- Part 1: General requirements
Industrial, scientific and medical (ISM) radio-frequency CISPR 11: 2009+A1
equipment – Electromagnetic disturbance characteristics –
Limits and methods of measurement.
Electromagnetic compatibility (EMC) – Part 3-2: Limits – Limits IEC 61000-3-2
for harmonic current emissions (equipment input current ≤ 16A
per phase)
Electromagnetic compatibility (EMC) – Part 3-3: Limits – IEC 61000-3-3
Limitation of voltage changes, voltage fluctuations and flicker in
public low-voltage supply systems, for equipment with rated
current ≤ 16 A per phase and not subject to conditional
connection
Electromagnetic compatibility (EMC) – Part 4-2: Testing and IEC 61000-4-2
measurement techniques – Electrostatic discharge immunity test
Electromagnetic compatibility (EMC) – Part 4-3: Testing and IEC 61000-4-3:
measurement techniques – Radiated, radio-frequency, 2006+A1:2007+A2
electromagnetic field immunity test
Electromagnetic compatibility (EMC) – Part 4-4: Testing and IEC 61000-4-4:
measurement techniques – Electrical fast transient/burst 2004+A1
immunity test
measurement techniques – Surge immunity test
measurement techniques – Immunity to conducted disturbances,
103
Title Number
induced by radio-frequency fields
measurement techniques – Power frequency magnetic field
immunity test
measurement techniques – Voltage dips, short interruptions and
voltage variations immunity tests
IEC Standards (Zone 2)
IEC Standards
Title Number
Electrical apparatus for explosive gas atmospheres. Part 0: IEC 60079-0 (2017)
General Requirements
Explosive atmospheres - Part 7: Equipment protection by IEC 60079-7:2017
increased safety "e". Ed 5.1
Marine Approvals
Bureau Veritas (BV)
Item Detail
Certificate Number 52627/AO BV
Requirements Bureau Veritas Rules for the Classification of Steel Ships
EC Code 31
104
Notices
NOTICES
Trademarks
Experion® is a registered trademark of Honeywell International, Inc.
ControlEdge™ is a trademark of Honeywell International, Inc.
OneWireless™ is a trademark of Honeywell International, Inc.
Other trademarks
Microsoft and SQL Server are either registered trademarks or
trademarks of Microsoft Corporation in the United States and/or
other countries.
Trademarks that appear in this document are used only to the benefit
of the trademark owner, with no intention of trademark infringement.
Third-party licenses
This product may contain or be derived from materials, including
software, of third parties. The third party materials may be subject to
licenses, notices, restrictions and obligations imposed by the licensor.
The licenses, notices, restrictions and obligations, if any, may be found
in the materials accompanying the product, in the documents or files
accompanying such third party materials, in a file named third_party_
licenses on the media containing the product, or at
http://www.honeywell.com/en-us/privacy-statement.
Documentation feedback
You can find the most up-to-date documents on the Honeywell
Process Solutions Support website at:
http://www.honeywellprocess.com/support
If you have comments about Honeywell Process Solutions
documentation, send your feedback to: hpsdocs@honeywell.com
Use this email address to provide feedback, or to report errors and
omissions in the documentation. For immediate help with a technical
problem, contact HPS Technical Support through your local
Customer Contact Center, or by raising a support request on the
Honeywell Process Solutions Support website.
105
Notices
How to report a security vulnerability

For the purpose of submission, a security vulnerability is defined as a
software defect or weakness that can be exploited to reduce the
operational or security capabilities of the software.
Honeywell investigates all reports of security vulnerabilities affecting
Honeywell products and services.
To report a potential security vulnerability against any Honeywell
product, please follow the instructions at:
https://www.honeywell.com/en-us/product-security.
Support
For support, contact your local Honeywell Process Solutions
Customer Contact Center (CCC). To find your local CCC visit the
website, https://www.honeywellprocess.com/en-US/contact-
us/customer-support-contacts/Pages/default.aspx.
Training classes
Honeywell holds technical training classes that are taught by process
control systems experts. For more information about these classes,
contact your Honeywell representative, or see
http://www.automationcollege.com.
106

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ControlEdge RTU

ControlEdge 2020 Platform Hardware

Chapter 4 - ControlEdge 2020 Platform Installation 35

Dimensions of the Left End Plate 52

Chapter 6 - Diagnostics and Troubleshooting 89

Chapter 7 - Special Condition of Use and Approved Standards 99

1 ABOUT THIS GUIDE

This publication provides the information on hardware planning,

Introduction to ControlEdge Technology

n ControlEdge Builder Software Installation User’s Guide

n ControlEdge Builder Software Change Notice

n ControlEdge PLC and ControlEdge RTU Getting started

n ControlEdge Builder User's Guide

n ControlEdge Builder Function and Function Block Configuration

n ControlEdge Builder Protocol Configuration Reference Guide

n ControlEdge PLC and ControlEdge RTU Network and Security

n ControlEdge EtherNet/IP User's Guide

n ControlEdge RTU and PLC DNP3 Device Profile

n Remote Fieldbus Interface Module Solution

How to Use this Guide

ControlEdge 2020 Platform comes with two controller options: non-

Figure 3-1: Non-redundant ControlEdge 2020 Controller

Figure 3-2: Redundant ControlEdge 2020 Controller

Item Model Number Description

n Control Processor Module (CPM)

Figure 3-3: Non-redundant ControlEdge 2020 Controller

Refer to the following table for the specification:

Table 3-1: Non-redundant controller specification

Item SC-UCMX01 SC-UCMX02

CAUTION: Explosion hazard. Do not remove the SD

Clock accuracy Time-keeping Accuracy ±4 Time-keeping Accuracy ±1

Onboard Mixed I/O Module

± 0.2% from -40°C to 75°C

± 0.3% from -40°C to 75°C

n Control Processor Module (CPM)

Figure 3-4: Redundant Controller

Refer to the following table for the specification:

Table 3-7: Redundant Controller Specification

CAUTION: Explosion hazard. Do not remove

ControlEdge 2020 Expansion IOMs

ATTENTION: We support two versions of Expansion IOMs,

n Input Output Termination Assembly

Non-redundant Non-redundant Redundant

l The controller row ends with a right end plate (SC-TEPR01).

Figure 3-5: Expansion I/O module

ATTENTION: The non-redundant controller IOTA (51307198-

Expansion IOMs and CPMs communicate via a ring topology

SC-UMIX01 Mixed IOM

Right End Plate

Figure 3-6: Right End Plate

ATTENTION: Two ports of the last right end plate should be

Left End Plate

Figure 3-7: Left End Plate

Foundation Fieldbus Interface Module

Figure 3-8: Series C Fieldbus Interface Module mounted on non-

Item Model number Description

For more information of this module, see Series C Fieldbus Interface

ST103A Data Acquisition Module

Table 3-8: General Description of ST103A

Item Description Number

Table 3-9: Analogue Inputs Specification

Table 3-10: ADC Inputs Voltage Mode

Table 3-11: ADC Inputs Current Mode