l

A B c D E F
F-- -----
-----
MOD~
~ELECTION l
- - POWERVIEW- .-----+.==:;. t,-;,\------, POWERVIEW MODULE 2103 0067
INCREMENT COMPRESSOR
21 02-0058 ,~~ I GND _!,'.ND 2128-0058 _,-INSTALL 2131-0017 FUEL LEVEL 16G=© -
DECREMENT
/ ' r-1D Al I' A1 1E--_,~-y ,RESISTOR IN 'B' 0958-0020 r - ' 1 , - - - - - - 21 E RED STOP HOUR METER (OPT.)
11 LOAD SWITCH r-2D A2 • I' r.A2=r---2E ~ (24V) ENGINE LIGHT 2074-0007
0049-0030
I
SWITCH
I1 I r- 3 D--+A"3"'lc •A3 ~. =© 2103-0068

-
0049-0043
4
r- D B1 I' Bl
4
E ---I .~
A
~
~
16
1-~1~---- 20E
K AMBER CHECK
r-SD B2. I' · B2 SE j S ENGINE LIGHT _rf-0 - + •o-t---,
- 6D
r-7D
B3. I' B3
B•. ,, .B4
6 E ---1
7E
_!.
GND
\
- ,!,
"
-16 F --:_-<--'~=--1f--=1)-'--1-
'
16G ----,.,,-----.
1-~1~---- 19E
;=Q) 21 03
-
0068 "'0z J.
°'

I,--
DECREASE
\. I 1 2 3 4 s 61 , ~ T C'1 r--16H--HJ,\ ~I-- 16K GND6 AMBER HYD. 0
BS 1' B5
5
INCREASE r- D I I '-:_/ '-:_/ TEMP. LIGHT I
r-9D--+c=1"'· ,. ·'"c~1t--9E Z G ) I r-16L --(i) 0-r-- 1 6 M - - - - , . . , - - - - , e - - - - - - - - - - - - - - - - - - - - - - - '
' lOD c 2 ' "' 'C:i' 1oE - - - 1 I 1 2 3 4 5 61 J1939 CANBUS

1 -~--+--RD -a= 1 AIR-CONTROL

PLC CABINET.
r-11D--+c~3"'"' '"c 3 :~.
r-12D C4 C4 '
CAN HIGH 25E
CAN LOW 26E
~ r - - 1.. 18E {i) {D--r---- 16N- -
_(1) f1'-e-- 16P ir-- 1
~ -att--+-- YE -El ~ ~ I'
+_ '. v
>--t-t-+--, CANH- ~13D c5_.p· ·csi·· "' CAN SHIELD 27E '-:.J '-:.J
~~--+--BK-EJ~
' I -~ "~ "il1 ~"' "'6 -(i)
1 J<\..
CANL- ' 14 D D1. ~' "Di' 14 E 0 ,____ 16Q tr- FOAM PUMP
SHLD-
-(i) ~I--
---~ r-15D D2 ''152r 15E---I "' 16R- - SWITCH
-t5
_J
+24 -
r-16D D3 ''D:\r-16E---I '-:.J 0049-0006 ii5 0
COM -
-(i) ~ ~
'17D 04 a 'i54' 17E {D--e-- 16E----1
D5. • '""'05 r- 1BE - - - 1 f-(i)--(i)- 16M 17EJ 17EJ ---h\ PANEL HARNESS
1153-04S1

rn
- - r- 18 0 I--
r-RD2SE- 1 1 r--RD2SE- 17E --..., -GND7~
:@j ~ r- 19D D6 • >osr- 19E - - - 1 I
GND~2
I '- -. , :i
~ BU2 1-----+tr:;s;:'fi""'O o · 1-t+--.,v p
COMPRESSOR SUMP
PRS. TRANSDUCER
r-20D 07 a 'olr 20E - - - 1
IGNITION
c-BK26E---(1)--{1)-r--BK26E---.lf--_.,------------~ 2103-0067 RD48

al
COMPRESSOR
CONmOL r-210 08 'a>o8r-21E RED FOAM

6 ,/ . _
(PIN 410B) STARTER SWITCH PRIMER SWITCH m
0192-0023 r--BA27E-~t--8A27E- MAST LIGHTS
I (P1~"'4~~) BK3
0 0 2- 1 2102-0011 r- 220
09
' 11 >ogr-- 22E _ __, 0192-0004 0192-0004 I '-:.J '-:.J LIGHT
~o o~ COMPRESSOR r- 23D ~ 23E r- GND~]-f-0 0-~ GND6-----., Ir-
SWITCH
PANEL LIGHT
lr---+~~o o~Q3 l~ D10 'u10r-
r 0049-0031

rn~:~~ I I
FAN SPEED 1 TEMP TRANSDUCER m 2103-0095
tr-
~ :~ ~
CONTROL r- 24D a " ,_9E02-0028 r- GND3 GND7-----.,
E1. . E1 I . ' SHIELDED CABLE 24V BULB
(PIN 4145) (PIN 4109)
e--n I I 6 E--+<•>-~•+--- 47 _ _ __ 2103-0096
.---+H~··'~"o@o
£~ I ~ ~ ~
1-t+--, 21 02-0013 ,--2sD E2 • • 72r-RD2SE ) r-GND4'-l...fi' .fi'-LrGND8-,__-, 1 r __
•';!, -
1

a~O 0 ·~ , 26D E3 • a >-or-8K26E-+-+-< ;\'; _ -ce - GND5_J I\-'.) '-Y"f'L GND9 - - . .

HYDRAULIC 0
r-+ti.~@o o ~ .- ~ ~~ ~;\'; -f-0 0-~~~~:~ ~
0 0

t;J;]bl=:~~
RUNNING TEMP TRANSDUCER
r 27 D E4 •74r-BA2 7 E ' ---48
0
"" r-GNO PANEL LIGHTS
~Q
0 0
BLOW DOWN (PIN 4111)
VALVE 11"•' 0 0 0 2102-0013 r- 28D Es· • 'TI;r- 2BE SWITCH
(PIN 4136)
8 WAY WIRING
BLOCK
0
0
0
(OPT) ENGINE '29D E6. a >i:sr- 29E - - - 1 f:l f-0 {D--r--GND12----, tr- 0049-0031
TO MAIN
HARNESS ~ 2128-0169
SPLITTER
0

°
o
0
TEMP TRANSDUCER
'300 E7 •• 7Jr- 30E _ __, C'1 ~ I ~46 I I I
2128-0148 Q (PIN 4110)
2102-0013 r- 31 D EB ' EB t--..1~- 7E .--------~ 48 - - -
(COMPRESSOR · - - - " "
SHUT OOWN) r- 320
E9.
6 1~
· E9 1 ' '
. - __..
~
N
~
N
~
~
COMP INTERSTAGE
0
0
0
PRS. TRANSDUCER r- 33 O· ___,.,,.,..,,. a " I
E10'..
.....__ ....,.
0 0
0 0
(PIN 4127)
2102-0011 I ~
El~
'" ENGINE PANEL 0998-03B1
-i-L________________________________________________________________________r:1•tll
1
B
1
11

OPTIONAL AIR-CONTROL KIT ----- ----- ----- ----- ----- ----- - - ----
_____,. m
COMP LJNE PRES_J 16 16 16
3039-0S30 WITH 3039-0S31 SPLITTER
0
o
0
TRANSDUCER 1/---:::=--FBDXENTRY VIA - - ---
REFER TO 08S9-0219 FOR 0
M12 CONNECTOR AND 2103-0051
2128-0148 ° (PIN 4129)
(2 REQ'D)
SYSTEM WIRING DIAGRAM
----- ----- - - - - 2102-0011
- .._ 1
CORD GRIP
2 - .
..\. I LcANH~ >-f2sB-
I
THROTTLE
ASSEMBLY
-
"'
N
"'
N
<O
2
HARNESS N
+ L_ CANL TO 26B - "'u
0 0923-0088 " C'1 C'1

16P~
BATTERIES - 80 EXTENSION <+lA
ECM1 - 2004-0013 2/0 1153-0445 ~ ~- SHLD 27B-
BATIERY 2 REQ'D r---t"2 hr-r-~---1----
G~ GN~ 1
'GND ~-•-"(S,,.5)"'C't- 29E
DISCONNNECT
s G
STARTER HARNESS t--10 AP
GND
A1 1C - 1-- 1B A1 ;i\
1 RD1 - :.,
2/D + + r-<f~
_jjm;:::ie.+-
1153-0328
1----20 -IA2c 0
1
A2_ 2c - + - - f-- 2 B -+~A2°" 'A2 RD2 - ~--~~=+-
(-)B 28E

'
,-0
RD5 - - - - - - - - -
1---30 -IA3c 0 ~A
1

3 •i 1-- 3B A::3' 'A3 RD3 -

2 GA. 1----40 -~ 2 B 1 4C - 48 81 .. RD4 -
r\
1--

~ARTIN~ w w 131 B-44.___,

1----so - I 82 c sc - N 58 . '"<~r-- RDS -
m~~
2 i:j

-~ ...m ,.,
1--
RD1 - 2 0 0 B2 132 MAST LIGHT
2 GA. MOTOR 1----60 -I c 2 'BJ 6C -
ID
en en
z z
6 B -+=B3"" BK6 - 2103-0007
ECM8 - 24 v f--
6 GA. B+ 83
r---70-IB 4 c2 134
N
"' "' 78
133
(1 OPT)
7C- 84.. BU7 -
I 1--
CHASSIS GROUND CIRCUIT BREAKERS 134
2

bM4~
GA. 32 AMP 2135-001S 88 BS' BK8 -
ECM10- HARNESS R• l---8D - I B5' 2 B5 " 1--
135
2 GA. / 20 AMP 2135-0016
0350-0046 c"f'
---GND - - - - - - - .
ALTERNATOR
-90 -
-100 -cz<
L.;
1
C2
9C -
10C -
<Il

I
15 AMP
10 AMP
2135-0012
2135-0011 -"' "'"' ,., "'I -
m Cl <D
N <D
<D
0
-
<D <D
"' r- co
<D <D
N
N
<D
"1
N
<D
...
<"
<D
co "'
<D

"' "'I "'

<D
0
-
-10B
-118
98 C 1.
C2
C3 ...
C1
"C2
"C3
BU9 -
RD10-
BK11-
40 -11D-cS "C 3 ' ' I I

CHASSIS GROUND STUD

****~~~~~~V_j ~
c- RD1 .
- - -120 -~ ~ -12 8 C4 , '" <c"C~4-c-- BU 12 -

t----M3~
L:4
(FRAME MOUNTED)
E ECM15- ALTERNATOR -130-cg< 'C5 ~~ -13 B cs' 'CS BK13-
ENGINE ECM PIN IDENTIFICATION

~:~
N MOUNTED BREAKER -140-~ eTJ 1 14C- -14B ... U BU14-
ECM16- A A A A A A A A A Y -~ 01 1
G #1 UNSWITCHED BATIERY + 2135-0019 1 3
ECM17- _ -15D-ot •u2 1SC-
M M M M M M M M M
-15 B 02 ... e '0 2 RD15 -

o---M2~
I
N ECM18-
#B
#1 D
SENSOR POWER ( +BV)
THROTILE POSITION SENSOR
-16D --ro< e lJ
3 16C - p p p p p p p p p -168 03 e '03 BK16-
15 ~ - 170 - N -04 17C - CB CB CB CB CB CB CB CB CB ,-2- -17B 04 · e "0 4 RD17- MAST HARNESS

~~l;t~cl;?;?;?;' ·~
8
E 15 SENSOR RETURN
16 J 1939 SHIELD
- -180-~ eUS 18C- -18 B OS' a 'DS BK18- 11S3-039S
SAM MAST HARNESS
-w
E
c
M
ECM22- 117
1B
22
#24
J 1939 DATA +
J1939 DATA -
ETHER INJECTION
DIAGNOSTIC LAMP
ECM GROUND STUD
(ENGINE MOUNTED) i-- ECM31 -t-O~J
15 -19D
-200
-21 D -
-ore
os<
e US
IJl
e -OB
19C -
20C -
21 C -
I
('
-19 B
-20 B
-21 B
06 ,. a '[)S
07 a TI?
DB a DB
BU19-
ECM24-
ECM2S-
1153-0393

o---M1~
ECM24- #25
#26
WARNING LAMP
SWITCHED BATIERY +
r- ECM32-t-O'
_ - 2 2 0 - w e u9 22c-
m ,.,u u u
a
<O
Ill Ill
N NU
u
0 a5 ~ g
w
"'Cf'
-22 B OS' a l)g BU22-
2103-0050
ECM25- -230-~·ll1 23C- "' ,., "' -23 B Dl O o 01 BU23-
3 #27 REMOTE SHUTDOWN SWITCH c-RD5----------~
-24D -~ e 1:. 1
N
"' "' N
I
N "1

"' "'
m
(1 REQ'D) 3
ECM26-
ECM27-
#31
#32
UNSWITCHED BATIERY +
UNSWITCHED BATIERY + -250 -~ 6 ·E2
24C -
25C - LJ -24 8
-25 B
E1 11 'El
E2 a E 2
BK24-
ECM17-
#36 COOLANT LEVEL SENSOR -26D -fo<
a E3
-270 -~ 6,E4
26C -
27C -
-
0
- ...
ID (j U
"'
u
0)
-
u
0
N
u
-
N
uuu
"' "' "
N N N
m~~
N Vl Vl L...-
-26 8
-278
E.3' e 'EJ
.
E4 , e 'E4
ECM18-
ECM16-
-SPARE1-~

MAST LIGHTS
l<BK30- -280-~6ES 28C- - 2 8 8 -+=Es""' e 'ES BK28- 2103-0007
(3 REQ'D, 1 OPT)
ECM31- -29D -~ 6 ·ES 29C - -29 B E6 a E 6 ECM10-
ECM32- -30D-fu<'E? 30C- -30 8 El' e 'E7 BK30- HARNESS
NOTE• . 11S3-041B
B - RD2 - - - - - - . -31 D -~ e l:.B ~ USE 16/2 TlllSTED AND -31 8 ES' e 'ES ECM22-
-320-~ 8t:9 ~~ SHIELDED CABLE FDR ALL -32 8 Eg. e 'Eg RD32-
\/IRES NUMBEREED 25, 26 AND 27
-330 -IE1b e ·E 10 :: -33 B Ejo , £ 10 sK33-
ECM36- ~~--~ ...........""'=.....L.....---"-................................................................____............................................................................................................:;:;-:;~;;;'":'::"~:;;""""
CONTROL BOX 0998-0388
................_ 1

TRAM LIGHT - - ---..,

I
PTIONA~ TRAM ALARM FOR -:;-RACK MOUNTE; RIGS 2103-0036 FIXTURE
2103-0036 BULB
HARNESS 2103-0009 CLEARANCE
11 S3-0392 LAMPS (RED) - 2
TRAM ALARM SWITCH PRS. , - - - - - - - - - - - t - - , 1SOW (OPT) 1--1 r-:i r.1
2234-000S 2144-0021 TOGGLE SWITCH
HYD. OIL TEMP.
(LIGHT) D CLOSE I
BK1B-,_ J 8K18- -IA-<1 (-A-l-BK1B-. NOTE: CLEARANCE AND
IDENTIFICATION LAMPS
REQ'D
0049-0036 (OPT) 214S-0028 160"F -BU19--' Lsu19---< ...,-BU19-

~~""~
L __ J ~.J LB_J SPLICED TO TRUCK
- CHASSIS CLEARANCE 2103-0011 CLEARANCE
1.--1--~ \ ""~; ~-.i--+---+-~
s
"-..____...- LIGHT SYSTEM ,_
]'-
LAMPS (AMBER) - 4
SHUT DOWN

MTD.~RAM D SPARE EJ BK24-

HARNESS WITH hlBU7 - REQ'D

L-
I B-RD3 - COMPRESSOR AiR-CONTROL ~ b::J-BK8 -
CLEARANCE IDENTIFICATION LIGHTS
SELECTOR SHUTDOWN HARNESS A BUZ 3 -
VALVE (2103-0012)
CONNECT TO 1153-048S [ BK2 ECM27 - HARNESS
hlBU14- PORT 8 ON WH4 C GND1- 1153-0336
------- b::J-BK13- 1/0 BLOCK FOAM PUMP
0861-0126
MTR. ~RD17 RD17--B B-RD17-
LOW COOLANT -
SWITCH HARNESS
hlBU9 - A RELEASED FOR PRODUCTION 02/24/2010 ALC
4 5001-1431 ECM~~1S3-039~CM8~ ;ECM8- b::J-BK11- hlBU12- REV ECN WAS DATE BY 4
ECM1S ECM1S B B ECM15- b::J-BK16-
( ]
ECM36 ECM36 C C ECM36- FUEL LEVEL SENSOR
HARNESS
1153-0329 WIRING DIAGRAM J 104-0138
REMOTE ESTOP OR
(GAUGE)
09S8-001S
s.-~ BU22 BU22--B B - 8U22- DIRECTLY CONNECTED
TO MAIN HARNESS CATERPILLER C15 ACERT
G-
~RD32~RD32--Q ~RD32-
TRAM ESTOP
(OPT)
0049-002S ,/ .....
HARNESS
1153-0448 ~
-........,
-r- HARNESS
COLD START
3063-0009 L__l_} BK33___r--i_ BK33~ hl BK33-
wI AiR-CONTROLS WEST CHESTER, PA, USA
-A~A DATE: 02/24/201 0 TOLERANCES - Unless otherwise specified
1153-0329
-B 8 B FUEL PUMP
./
'-·~;;.·L.J 0079-000S
24 VDC
MTR. l-RD10 RD10--B B-RD10-
~
DRAWN: ALC
f----------- (.x) 1 PLACE ±.060 ANGULARITY ±1'
ESTOP JUMPER ~ hlRDlS- .._____..~
WELDER OR
DUST COLLECTION
Fs=i-RD4 -
J OB NO: (.xx) 2 PLACE ±.030 FRACTIONS ±1 /16"
(REMOVE FOR ESTOP) L-t::Ej b::J-ECM26- (OPT) ~ i2:j-BK6- f----------- (.xxx) 3 PLACE ±.010 ROUND EDGES .005/.015 R MAX
-r- DO NOT SCALE DWG

I MAIN HARNESS
1153-0390 D ~~~LE: NONE PART NO. G 104-01 38 REV A
I A B c D E F I
I
I
L J