STRUCTURAL STEEL

1.0 GENERAL
1.1 SCOPE OF WORK. 2.6 STAIR NOSINGS.
The section includes but is not limited the followings: Stair nosing shall be of stainless steel plate, complying with ASTM A 666, Type 316, with thickness of 2 mm.
A. Stair steel framing 2.7 PAINT.
B. Staircase and landing plates A. Shop Primers: Provide primers that comply with Division 9 Section 09 91 00 "Painting."
C. Steel grating staircase B. Galvanizing Repair Paint: High-zinc-dust-content paint for re-galvanizing welds in steel, containing a minimum of 94 percent zinc dust by
D. Stair handrails and kick plates weight.
E. Stair nosing C. Bituminous Paint: Cold-applied asphalt mastic complying with SSPC-Paint 12, except containing no asbestos fibers, or cold-applied
F. Fasteners asphalt emulsion complying with ASTM D 1187.
G. Galvanizing of steel and metal items 2.8 FASTENERS.
1.2 RELATED SECTIONS. A. General: Provide Type 304 or 316 stainless-steel fasteners for exterior use and zinc-plated fasteners with coating complying with ASTM
A. Section 09 59 00 Metal Specialties B 633, Class Fe/Zn 5, where built into exterior walls. Select fasteners for type, grade, and class required.
B. Section 09 91 00 Painting B. Bolts and Nuts: Regular hexagon-head bolts, ASTM A 307, Grade A unless otherwise indicated with hex nuts and flat washers.
1.3 REFERENCE AND STANDARD. C. Anchor Bolts: ASTM F 1554, Grade 36.
A. “Standar Nasional Indonesia” (SNI): D. Plain Washers: Round, carbon steel.
1. SNI.03-1729-2015 “Tata Cara Perencanaan Bangunan Baja untuk Gedung”. E. Expansion Anchors: Anchor bolt and sleeve assembly of material indicated below with capability to sustain, without failure, a load equal to
2. SNI.07-2054-1990 “Baja Siku Sama Kaki Bertepi Bulat Canai Panas, Mutu dan Cara Uji”. six times the load imposed when installed in unit masonry and equal to four times the load imposed when installed in concrete, as
3. SNI.07-0052-1987 “Baja Kanal Bertepi Bulat Canai Panas, Mutu dan Cara Uji”. determined by testing per ASTM E 488, conducted by a qualified independent testing agency.
4. SNI.07-0329 “Baja Bentuk I Bertepi Bulat Canai Panas, Mutu dan Cara Uji”. 1. Material: Carbon-steel components zinc-plated to comply with ASTM B 633, Class Fe/Zn 5.
5. SNI.07-0138-1987 “Baja Kanal C Ringan”. 2. Product: Hilti HSL Heavy Duty Anchor, Hilti Inc. or as indicated.
6. SNI.07-3018-1992 “Baja Pelat, Strip, dan Lembaran Canai Panas”. 2.9 FABRICATION, GENERAL.
B. American Institute of Steel Construction (AISC). American Welding Society (AWS): A. Shop Assembly: Preassemble items in shop to greatest extent possible to minimize field splicing and assembly. Disassemble units
D1.1-96 Structural Welding Code- Steel only as necessary for shipping and handling limitations. Use connections that maintain structural value of joined pieces. Clearly mark
C. American Society for Testing and Materials (ASTM): units for reassembly and coordinated installation.
1. ASTM A 36/A 36M Standard Specification for Carbon Structural Steel B. Shear and punch metals cleanly and accurately. Remove burrs.
2. ASTM A500M Standard Specification for Cold-Formed Welded and Seamless Carbon Steel Structural Tubing in Rounds and C. Ease exposed edges to a radius of approximately 1/32 inch (1 mm), unless otherwise indicated. Form bent-metal corners to
Shapes smallest radius possible without causing grain separation or otherwise impairing work.
3. ASTM A307-90 Specification for carbon Steel Externally Threaded Standard Fasteners D. Weld corners and seams continuously to comply with the following:
4. ASTM A123-89 Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products. 1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals.
5. ASTM A153 - 09 Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware 2. Obtain fusion without undercut or overlap.
6. ASTM A325/A325M Specification for High-Strength Bolts for Structural Steel Joints 3. Remove welding flux immediately.
7. ASTM A780-09 4. At exposed connections, finish exposed welds and surfaces smooth and blended so no roughness shows after finishing and
Standard Practice for Repair of Damaged and Uncoated Areas of Hot- Dip Galvanized Coatings
1.4 SUBMITTALS. contour of welded surface matches that of adjacent surface.
A. Product Data: For the following: E. Provide for anchorage of type indicated; coordinate with supporting structure. Fabricate and space anchoring devices to secure metal
1. Paint products. fabrications rigidly in place and to support indicated loads.
2. Galvanizing repair paint F. Cut, reinforce, drill, and tap metal fabrications as indicated to receive finish hardware, screws, and similar items.
B. Shop Drawings: Plan and sections of stair installation. G. Fabricate joints that will be exposed to weather in a manner to exclude water, or provide weep holes where water may accumulate.
C. Welding Certificates: Copies of certificates for welding procedures and personnel. H. Allow for thermal movement resulting from the following maximum change (range) in ambient and surface temperatures by preventing
D. Qualification Data: For firms and persons specified in "Quality Assurance" Article to demonstrate their capabilities and experience. Include buckling, opening up of joints, overstressing of components, failure of connections, and other detrimental effects.
lists of completed projects with project names and addresses, names and addresses of architects and owners, and other information specified. Temperature Change (Range): 120 deg F (67 deg C), ambient; 180 deg F (100 deg C), material surfaces.
1.5 QUALITY ASSURANCE. I. Form exposed work true to line and level with accurate angles and surfaces and straight sharp edges.
A. Fabricator Qualifications: A firm experienced in producing metal fabrications similar to those indicated for this Project and with a record J. Remove sharp or rough areas on exposed traffic surfaces.
of successful in-service performance, as well as sufficient production capacity to produce required units. K. Form exposed connections with hairline joints, flush and smooth, using concealed fasteners where possible. Use exposed fasteners of
B. Welding: Qualify procedures and personnel according to the following: type indicated or, if not indicated, Phillips flat-head (countersunk) screws or bolts. Locate joints where least conspicuous.
1. AWS D1.1, Structural Welding Code--Steel. 2.10 MISCELLANEOUS FRAMING AND SUPPORTS.
2. AWS D1.2, Structural Welding Code--Aluminum. A. General: Provide steel framing and supports that are not a part of structural-steel framework as necessary to complete the Work.
3. AWS D1.3, Structural Welding Code--Sheet Steel. B. General: Provide steel framing and supports indicated and as necessary to complete the Work.
4. Certify that each welder has satisfactorily passed AWS qualification tests for welding processes involved and, if pertinent, has undergone C. Fabricate units from structural-steel shapes, plates, and bars of welded construction, unless otherwise indicated. Fabricate to sizes,
recertification. shapes, and profiles indicated and as necessary to receive adjacent construction retained by framing and supports. Cut, drill, and tap units to
1.6 PROJECT CONDITIONS. receive hardware, hangers, and similar items.
A. Field Measurements: Where metal fabrications are indicated to fit walls and other construction, verify dimensions by field measurements 1. Where units are indicated to be cast into concrete or built into masonry, equip with integrally welded steel strap anchors 1-1/4
before fabrication and indicate measurements on Shop Drawings. Coordinate fabrication schedule with construction progress to avoid delaying inches (32 mm) wide by 1/4 inch (6 mm) thick by 8 inches (200 mm) long at 24 inches (600 mm) o.c., unless otherwise indicated.
the Work. 2. Furnish inserts if units must be installed after concrete is placed.
B. Established Dimensions: Where field measurements cannot be made without delaying the Work, establish dimensions and D. Galvanize miscellaneous framing and supports where indicated.
proceed with fabricating metal fabrications without field measurements. Coordinate construction to ensure that actual dimensions 2.11 FINISHES, GENERAL.
correspond to established dimensions. Allow for trimming and fitting. Finish metal fabrications after assembly.
1.7 COORDINATION. 2.12 STEEL FINISHES.
Coordinate installation of anchorages for metal fabrications. Furnish setting drawings, templates, and directions for installing anchorages, A. Galvanizing: Hot-dip galvanize items as indicated to comply with applicable standard listed below:
including sleeves, concrete inserts, anchor bolts, and items with integral anchors, that are to be embedded in concrete or masonry. 1. ASTM A 123, for galvanizing steel products.
Deliver such items to Project site in time for installation. 2. ASTM A 153/A 153M, for galvanizing steel hardware.
1.8. DELIVERY, STORAGE, AND HANDLING. B. Preparation for Shop Priming: Prepare uncoated ferrous-metal surfaces to comply with minimum requirements indicated below for
A. Store products in manufacturer's unopened packaging until ready for installation. surface-preparation specifications and environmental exposure conditions of installed metal fabrications:
B. Store stairway until installation inside under cover. If stored outside, under a tarp or suitable cover. 1. Exteriors "Commercial Blast Cleaning."
2.0 PRODUCTS 2. Interiors "Power Tool Cleaning."
2.1 GENERAL REQUIREMENT. C. Apply shop primer to uncoated surfaces of metal fabrications, except those with galvanized finishes and those to be embedded in
All steel material shall be new and be free from defects impairing strength, durability or appearance and shall be of the best commercial quality, concrete, sprayed-on fireproofing, or masonry, unless otherwise indicated. Comply with Section 09 91 00 “Painting" for shop painting.
and shall comply with the relative standard. Stripe paint corners, crevices, bolts, welds, and sharp edges.
2.2 STAIR STEEL FRAMING. 3.0 PRODUCTS
Stair steel framing shall be of steel shapes complying with ASTM A 36/A 36M and ASTM A 123-02 and shall be standardized product as 3.1 INSTALLATION, GENERAL.
mentioned below or their equivalents approved by the Engineer : A. Fastening to In-Place Construction: Provide anchorage devices and fasteners where necessary for securing metal fabrications to in-place
Steel grade Bj.37 (St. 37) having yield strength of 2400kg/cm2 and tensile strength of ≥ 370 N/mm2 complying with SNI.03-1729- construction. Include threaded fasteners for concrete and masonry inserts toggle bolts, through-bolts, lag bolts, wood screws, and other
2002 or ASTM A36/A36M-94. connectors.
2.3 STAIRCASE AND LANDING PLATES. B. Cutting, Fitting, and Placement: Perform cutting, drilling, and fitting required for installing metal fabrications. Set metal fabrications
A. General: Fabricate staircase profile for locations shown, with dimension, spacing, detail anchorages as indicated on drawings. accurately in location, alignment, and elevation; with edges and surfaces level, plumb, true, and free of rack; and measured from established
B. Staircase and landing plates shall be hot-dip galvanized chequered plate complying with ASTM A 36/A 36M, with thickness as lines and levels.
indicated on the Drawings. C. Provide temporary bracing or anchors in formwork for items that are to be built into concrete, masonry, or similar construction.
2.4 STEEL GRATING STAIRCASE. D. Fit exposed connections accurately together to form hairline joints. Weld connections that are not to be left as exposed joints but cannot be
Steel grating for staircase shall be ex Webforge, with sizes and types as indicated on the Drawings. shop welded because of shipping size limitations. Do not weld, cut, or abrade surfaces of exterior units that have been hot-dip galvanized
2.5 HAND RAILS AND KICK PLATES. after fabrication and are for bolted or screwed field connections.
A. General: Fabricate railing and kick plate profile for locations shown, with dimension, spacing, detail anchorages as indicated on drawings. E. Field Welding: Comply with the following requirements:
B. Handrails plates shall be of hot-dip galvanized steel complying with ASTM A 36/A 36M and ASTM A 123 and stainless steel grade 316 as 1. Use materials and methods that minimize distortion and develop strength and corrosion resistance of base metals.
indicated on the Drawings. 2. Obtain fusion without undercut or overlap.
C. Kick plates shall be of hot-dip galvanized steel, complying with ASTM A 36/A 36M and ASTM A 123. 3. Remove welding flux immediately.
D. Hand rail size: 10x50 mm or as indicated on Drawings. Kick plate size: 10x100 mm or as indicated on Drawings. 4. At exposed connections, finish exposed welds and surfaces smooth and blended so no roughness shows after finishing and
contour of welded surface matches that of adjacent surface.
F. Corrosion Protection: Coat concealed surfaces of aluminum that will come into contact with grout, concrete, masonry, wood, or
dissimilar metals with a heavy coat of bituminous paint.
3.2 SETTING BEARING AND LEVELING PLATES.
A. Clean concrete and masonry bearing surfaces of bond-reducing materials, and roughen to improve bond to surfaces. Clean bottom surface
of plates.
B. Set bearing and leveling plates on wedges, shims, or leveling nuts. After bearing members have been positioned and plumbed,
tighten anchor bolts. Do not remove wedges or shims but, if protruding, cut off flush with edge of bearing plate before packing with
grout.
1. Use nonshrink grout, either metallic or nonmetallic, in concealed locations where not exposed to moisture; use nonshrink, nonmetallic grout
in exposed locations, unless otherwise indicated.
2. Pack grout solidly between bearing surfaces and plates to ensure that no voids remain.
3.3 INSTALLING MISCELLANEOUS FRAMING AND SUPPORTS.
A. General: Install framing and supports to comply with requirements of items being supported, including manufacturers' written instructions and requirements indicated on Shop Drawings, if any.
B. Anchor supports for operable partitions securely to and rigidly brace from building structure.
C. Support steel girders on solid grouted masonry, concrete or steel pipe columns. Secure girders with anchor bolts embedded in grouted masonry or concrete or with bolts through top plates of pipe columns.
Where grout space under bearing plates is indicated at girders supported on concrete or masonry, install as specified above for setting and grouting bearing and leveling plates.
D. Install pipe columns on concrete footings with grouted base plates. Position and grout column base plates as specified above for setting and grouting bearing and leveling plates.
Do not grout base plates of columns supporting steel girders until girders are installed and leveled.
3.4 ADJUSTING AND CLEANING.
A. Touchup Painting: Cleaning and touchup painting of field welds, bolted connections, and abraded areas of shop paint are specified in Division 9 Section "Painting."
B. Galvanized Surfaces: Clean field welds, bolted connections, and abraded areas and repair galvanizing to comply with ASTM A 780.