ELMRAD introduces Brand Heavy Body Aluminum gearbox

ELMN WORM GEAR SPEED REDUCER

1. Products Pictures P.04

2. Products Structure P.05
3. Model Instructions P.05
4. Mounting Dimesions P.08
5. Model Selections P.14
6. Parameter Selections P.16
7. Operating Instructions P.23
8. Lubricant P.25
9. Malfunctions Analysis P.26
 1.

Single Speed Reducer ELMN ELMN..VS ELMN..F2

1/5 - 1/100

ELMN-S ELMN-SS ELMN-SF

Double Speed Reducer ELMN + ELMN

1/300 - 1/5000

ELMN
 2.

O-ring
Bore seal
Worm shaft
Bearing
Input flange
Worm gear
Oil Seal Name plate

Gear box

3.
Model And structure Table
ELMN-110-100-VS-F1-AS1-80B5-0.75kW-AS1

ELMN Product Code: ELMN-Worm gear speed reducer , ELMN + ELMN- Combined worm gear speed reducer

ELMN- S Unit Structure: ELMN-S Worm gear speed reducer , ELMN- S + ELMN- Combined worm gear speed reducer

Reduction Ratio
Single Step Mounting Positions

Double Step Mounting Positions

 4.

Worm Gear Reducer

Motor Input Flange

Motor Flange The Hole Diameter Of Shaft

Centre
Distance A Transmission Ratio

ELMN030

ELMN040

ELMN050

ELMN063

ELMN075

ELMN090

ELMN110

ELMN130

ELMN150

ELMN
ELMN Mounting Dimensions

ELMN
A
AC
AJ
AK
AQ
B
BA
BR
BU
DY
E
EA
EC
F
G
H
K
M1
O
RB
RH
SB
SH
UB
UH
VN
WG
Y
YE
YF
(kg)
 Output Flange Mounting Dimensions

ELMN

ELMN-S Input Shaft Dimensions

ELMN-S
A
B
UB(j6)
G1
EC
M1
SB
RB
Double Step Worm Gear Reducer
ELMN + ELMN Mounting Dimensions
 Accessories
(AS) (AB) Single & Double output shaft Dimensions

( C ) Base Plate

A
 ( D ) Protective Cover

ELMN

( E ) Torque Arm

ELMN
 5.

Please understand the following at first in order to select the model of ELMN Worm-gear speed reducer
properly :

1. Load Condition.
2. Speed scope or ratio in application.
3. Working condition and environment.
4. Installation space.

Define working in condition Coeffiecient k1 and revise coefficient k2.

1. Ensure machinery load types A,B,C according to table 1.
2. Get the working condition coefficient k1 from diagram 1 according to turning ime(hour/day) and start
frequency (times/hour).
3. Inspect working condition and select coefficient k2 from table 2.

Table 1 machinery load classification selection Table 2 working condition coefficient k2

Using Situation Example Load Type Working Condition

Ambient Temperature
Coeffient k2
Uniform Load Convey Band(Uniform Conveying) A(Uniform Load)

Moderak Load Speed Changed Conveying B(Moderate Load)

Severe Load Compressor, Pulverizer,etc C(Severe Load)

1) Diagram 1 working condition coefficient k1

24h/(day) 16h/(day) 8h/(day) 2h/(day)

2.3 2.0 1.8 1.6

C (Severe Load)
2.2 1.9 1.7 1.5
2.1 1.8 1.6 1.4
C
2.0 1.7 1.5 1.3 B(Moderate Load)
1.9 1.6 1.4 1.2
1.8 1.5 B
1.3 1.1
1.7 1.4 1.2 1.0
A(Uniform Load)
1.6 1.3 1.1 0.9 A
1.5 1.2 1.0 0.8

5 10 20 30 40 50 60 70 80 90 100
Working condition coefficient k1
Start Frequency (time/hour)
 6.

ELMN Single Reducer(flange input,input speed is 1400r/min) / (matched with 4 poles motor)

N2 M2 N2 M2
Model
(r/min) (N. m) i (kN) f.s. Model (r/min) (N. m) i (kN) f.s.

ELMN 30 ELMN 40

ELMN 50

ELMN 30
ELMN 40

ELMN 50

ELMN 30
ELMN 63

ELMN 75

ELMN 40 ELMN 40

ELMN 50
ELMN 50

ELMN 30
 N2 M2 N2 M2
Model (r/min) (N. m) i (kN) f.s. Model (r/min) (N. m) i (kN) f.s.

ELMN 63 ELMN 63

ELMN 75

ELMN 75

ELMN 50

ELMN 90

ELMN110

ELMN 63

ELMN130

ELMN 63
ELMN 75

ELMN 90 ELMN 75

ELMN110

ELMN 90
ELMN 50

ELMN 63
ELMN110

ELMN130
ELMN 75

ELMN 75

ELMN 90
ELMN 90

ELMN110
 N2 M2 N2 M2
Model
(r/min) (N. m)
i (kN) f.s. Model (r/min) (N. m)
i (kN) f.s.

ELMN110 ELMN130

ELMN130 ELMN150

ELMN110
ELMN150

ELMN130

ELMN 75

ELMN 90

ELMN150

ELMN110

ELMN110

ELMN130 ELMN130

ELMN150
ELMN150

ELMN 75
ELMN150
ELMN 90

ELMN110
ELMN150
ELMN + ELMN (1400r/min)
Double Step Reducer(Flange input, input speed is 1400r/min) (matched with 4 poles motor)

N2 M2 N2 M2
Model
(r/min) (N. m)
i i1 i2 (kN) f.s. Model (r/min) (N. m) i i1 i2 (kN) f.s.
 N2 M2 N2 M2
Model
(r/min) (N. m) i i1 i2 (kN) f.s. Model (r/min) (N. m) i i1 i2 (kN) f.s.
ELMN-S (1400r/min)
ELMN Singles Step Reducer(shaft extend input,input speed is 1400r/min)

N2 M2
Model kW
(r/min)
i (kN) f.s. N2 M2
(N. m) Model kW
(r/min) (N. m) i (kN) f.s.
ELMN-S 30
ELMN-S 75

ELMN-S 90

ELMN-S40

ELMN-S110

ELMN-S50

ELMN-S130

ELMN-S63

ELMN-S150

ELMN-S75
ELMN-S + ELMN (1400r/min)
ELMN-S + ELMN Double Step Reducer(shaft extend input, input speed is 1400r/min)
N2 M2 N2 M2
Model kW (r/min) (N. m) i (kN) (kN) Model kW (r/min) (N. m) i (kN) (kN)
 8.

Lubrication Oil Chosen Table

Reducer size

Type of lubricantion oil Synthetic lubrication oil Mineral lubrication oil

Ambient temperature -25~+50 -5~+40 -15~+25

Adding Capacity of Lubrication Oil

Type
Installation
 9.

Fault Description Reasons Solutions

Improper connection among prime morer, reducer

and the operative device