VALIANT ALUCAST TECHNOLOGY PVT. LTD.

MPPL TOOL CORRECTION POINTS STATUS- 1.2.2020

B. Part Name: Body-1.5" (Part No: KBFC01-040-001-K)

1. The parting line needs to be properly matched. OPEN -05 MM MATCH TO LEVAL
2. Ej. pin dep req. 0.5 mm max open
3. The mech. core finger cam guide problem was observed during the process. (Top core or side core check core stoke,
finger clmap lengt etc) ) OPEN (

4. The letters do not match according to the drawing requirements. (Like: ADC-12, 40A, 5K/10K etc..) metal stick up in rib in procces deeth
maintened as per drg
5. Core shifting issue (A thick flash obs. at the bottom side) CLOSE
6. Overflow volume needs to be increased according to the PPT. COLSE
7. The main branch needs to be properly matched to the Sub-branch. COLSE
8. Two-hole side cutter marks have been observed. COLSE
9. The core parting flash needs to be minimized. COLSE
10. There is a required an R10 radius at the spru area. OPEN
11. Letter-ADC-12,40A,5K/10K,I: Found Incorrect CLOSE
12. lettering wall thikness to be increase up to 0.5 mm OPEN -maintened as per drg

A. Part Name: Body-8" (Part No: KBFC01-200K-001-K)

1. Gate land req. 2.5 mm CLOSE
2. Ej. pin depression req. 0.5 mm max COLSE
3. There is a required an R10 radius at the spru area. COLSE
4. Req Dia 38.0+0.2: ( atual found 1) 37.8 2) 37.84 3) 37.82 4) 37.84 5) 37.78- Both Sides)
COSTUMER FEEDBACK PENDING
5. Req-Dia 34.0+0.1: ( atual found 1) 33.90 2) 33.8 3) 33.92 4) 33.90 5) 33.90- Both Sides )
6. There is a required sub branch as highlighted. (The same is applicable for all body tools) CLOSE
9. There is a need to increase the slide collar thickness up to 30mm. OPEN
7. There is a need to minimize the gap between the slide and guide wage to avoid core jamming issues. OPEN
(Applicable the same for all the body’s tools.)
8. The necessary stopper plate at the back of the top core to avoid mismatch issues between the finger cam and cam bore.
Applicable for all core (The same is applicable for all body tools) OPEN

9. Thera is need to matching , flash observed during procces or core jaming issuse. OPEN
10.fix up moving up cooling hole shift from inseart to housing area ,thear is need to be incressed hole size OPEN
11. Thear is need to incressed spru bush is actual -dia 60 - requried - dia70 OPEN
12. loose piece found in spru bush area , allso step obsereved. So Thear is need to be rquried spru bush in a one piece OPEN

13. flash on core pin area, so thear is req. change the parting line as per ppt. (all body apply) OPEN
C. Part Name: Handle 5" & 6"(Part No: HDL-013013-001-K)

1. R-5.5: Found Missing (Section-B) CLOSE

2. inseart diametar to be maintened as per the defined spec (actual found -13.2 ) req-13.+0.03/0.08 CLOSE
3. Drilling connection to be maintained as per the defined spec ( maintain +0.05 mm ) CLOSE
4. Inseart holding punch size to be maintened as per the defined spec (req- 12.85+0.05) CLOSE
5. Dia -17.00 mm to be maintained as per the drg spec. CLOSE
6. letter thikness to be maintened up to 0.5 mm (with aero mark) CLOSE
7. sub branch match to main branch as per ppt OPEN
8. The main-branch area is required- 9.0 cm² actual- 5.89 cm² CLOSE
9. Kindly provide the overflows at the highlighted area. As per ppt CLOSE
10. Ejector pin depration 0.2 mm requried, actual found-1.0mm found in all area. OPEN
11. Ejector pin noise during running production , while ejector pin broken in procces , thear is need to be change pin .. OPEN
12 u slot loose punch surface area uneven , need to be match to leval also u slot proparly as per drg OPEN

A. Part Name: Lever (Part No: HDL-013013-002-K)

1. All overflow volume to be increased double. COLSE

2. The sub branch gate land to be reduced (Keep 2mm only from cavity) (Req. gate land according to the part no: HDL-
016016-002K) CLOSE
3. The ejector pin depression is required 0.2mm in casting at all sides (existing obs. 1.2mm projection) OPEN
4. The cavity sub branch area to be increased (As per the PPT) CLOSE
5. There is a required R12 radius at the spru bush area. COLSE
6. There is a required R10 radius at the diffuser area. CLOSE
7. Cooling leakage obs. at both sides. OPEN
8. There is a required 0.5mm chamfer over the gate. OPEN
9. Fix half and Mov. Half cavity polishing req. OPEN
10. Required 0.2 mm chamfer on overflow and casting gate. OPEN

B. Part Name: Lever (Part No: HDL-016016-002K)

1. Required 0.2 mm chamfer on overflow and casting gate.

2. Fix half and Mov. Half cavity polishing req. ALL CORRECTION POINT IS OPEN , DIE
3. The ejector pin depression is required 0.2mm in casting at all sides (existing obs. 0.5mm projection) AS IT IS SEND RETURN
4. There is a required R12 radius at the spru bush area.
(TRIAL PENDING)
5. Cooling leakage obs. at both sides.
6. There is a required 0.2mm chamfer over the gate.
 C. Part Name: Handle 8 inch (Part No: HDL-016016-001K)

1. Sub branch area to be increased up to 4.0mm close

2. There is a required R12 radius at the spru bush area. Trial pending
3. Fix half and Mov. Half cavity polishing req. colse
4. Cavity marking is req. (As per the PPT) Trial pending
5. Required 0.2 mm chamfer on overflow and casting gate. Trial pending
6. Top side overflow is req. close
7. There is a required air vent at the overflow areas. close
8 Rib hight to be corrected as per the revised drg. ( actual -8.9 mm ) req-4.4mm close
9. letter thikness to be incressed up to 0.5mm (I.e "O" OR 'S" colse
10. Inserat dia to be maintened as per the drg spec ( actual-15.44 ) req-15.5+0.03/0.08)
11. inserat depth to be maintained as per the drg spec ( actual-19.0 , 19.20( req-18.5+/-0.1 mm
12. Drilling connection to be maintained as per the defined spec ( maintain +0.05 mm ) Trial pending

D. Part Name: Body-5" (Part No: KBFC01-125K-001-K)

1. Gate land req. 2.5 mm open
2. The core parting flash needs to be minimized. OPEN
3. Tapping area chamfer projection in casting Actual -- 1.0 mm OPEN
4. Dia 34.0 mm needs to be corrected as per the drawing. COSTUMER FEEDBACK PENDING
5. The core parting flash needs to be minimized. (all parting line miss match) OPEN
6. There is a required an R12 radius at the spru area. OPEN
7. letter thikness to be maintained as per the body 6 & 8 inch
8. ID 138 .64+/-0.1mm need to be corrected in tool (obs- 138.96 mm )
COSTUMER FEEDBACK PENDING, In
9. Dia 38.0+0.2: to be corrected (obs 1) 37.8 2) 37.84 3) 37.82 4) 37.84 5) 37.78- Both Sides House obs-37.85,37.85
10. Dia 34.0+0.1: to be corrected( 1) 33.90 2) 33.8 3) 33.92 4) 33.90 5) 33.90)- Both Sides
11. apply the same to all the body
12. Runner direction requried as per match to 200k body .. OPEN
13. There is a need to minimize the gap between the slide and guide wage to avoid core jamming issues. OPEN
(Applicable the same for all the body’s tools.)
14. The necessary stopper plate at the back of the top core to avoid mismatch issues between the finger cam and cam OPEN
bore. Applicable for all side core (The same is applicable for all body tools)
15. (bottam side core stroke maintened , ( hydrolic cylinder shaft coupling follwing from cylinder mounting plate, Thear is OPEN
incredssed hole size from mounting plate.)
16.fix up moving up cooling hole shift from inseart to housing area ,thear is need to be incressed hole size OPEN
17. flash on core pin area, so thear is req. change the parting line as per ppt. (all body apply) OPEN

18. loose piece found in spru bush area , allso step obsereved. So Thear is need to be rquried spru bush in a one piece
OPEN

D. Part Name: Body-6" (Part No: KBFC01-150K-001-K)

1. Gate land req. 2.5 mm CLOSE
2. The core parting flash needs to be minimized. OPEN
5. The core parting flash needs to be minimized. (all parting line miss match) OPEN
6. There is a required an R12 radius at the spru area. CLOSE
7. letter thikness to be maintained as per the body 6 & 8 inch
8. Dia 38.0+0.2: to be corrected (obs 1) 37.8 2) 37.84 3) 37.82 4) 37.84 5) 37.78- Both Sides
COSTUMER FEEDBACK PENDING
9 . Dia 34.0+0.1: to be corrected( 1) 33.90 2) 33.8 3) 33.92 4) 33.90 5) 33.90)- Both Sides
10. Dia 47.7+0.2 mm to be maintained as per the defined spec. (actual obs-47.3,47.4,47.44)
11. apply the same to all the body OPEN
12. Thera is need to matching , flash observed during procces or core jaming issuse. OPEN
13. There is a need to minimize the gap between the slide and guide wage to avoid core jamming issues.
(Applicable the same for all the body’s tools.) OPEN
14. The necessary stopper plate at the back of the top core to avoid mismatch issues between the finger cam and cam
bore. Applicable for all side core (The same is applicable for all body tools) OPEN
15. side core area finger clamp not loceted not crore proparly ,Noise during production , so Thera is provied to chamfer to
aviod noise issue.
15.fix up moving up cooling hole shift from inseart to housing area ,thear is need to be incressed hole size OPEN
16. Thear is need to incressed spru bush is actual -dia 60 - Requried - dia70 OPEN
17. flash on core pin area, so thear is req. change the parting line as per ppt. (all body apply) OPEN

18. loose piece found in spru bush area , allso step obsereved. So Thear is need to be rquried spru bush in a one piece OPEN
 VALIANT ALUCAST TECHNOLOGY PVT. LTD.
MPPL TOOL CORRECTION POINTS STATUS- 1.2.2020

B. Part Name: Body-1.5" (Part No: KBFC01-040-001-K)

1. The parting line needs to be properly matched. OPEN -05 MM MATCH TO LEVAL
2. Ej. pin dep req. 0.5 mm max open
3. The mech. core finger cam guide problem was observed during the process. (Top core or side core
check core stoke, finger clmap lengt etc) ) OPEN (

4. The letters do not match according to the drawing requirements. (Like: ADC-12, 40A, 5K/10K etc..) metal stick up in rib in procces deeth
maintened as per drg
5. Core shifting issue (A thick flash obs. at the bottom side) CLOSE
6. Overflow volume needs to be increased according to the PPT. COLSE
7. The main branch needs to be properly matched to the Sub-branch. COLSE
8. Two-hole side cutter marks have been observed. COLSE
9. The core parting flash needs to be minimized. COLSE
10. There is a required an R10 radius at the spru area. OPEN
11. Letter-ADC-12,40A,5K/10K,I: Found Incorrect CLOSE
12. lettering wall thikness to be increase up to 0.5 mm OPEN -maintened as per drg

A. Part Name: Body-8" (Part No: KBFC01-200K-001-K)

1. Gate land req. 2.5 mm CLOSE
2. Ej. pin depression req. 0.5 mm max COLSE
3. There is a required an R10 radius at the spru area. COLSE
4. Req Dia 38.0+0.2: ( atual found 1) 37.8 2) 37.84 3) 37.82 4) 37.84 5) 37.78- Both Sides)
COSTUMER FEEDBACK PENDING
5. Req-Dia 34.0+0.1: ( atual found 1) 33.90 2) 33.8 3) 33.92 4) 33.90 5) 33.90- Both Sides )
6. There is a required sub branch as highlighted. (The same is applicable for all body tools) CLOSE
9. There is a need to increase the slide collar thickness up to 30mm. OPEN
7. There is a need to minimize the gap between the slide and guide wage to avoid core jamming OPEN
issues. (Applicable the same for all the body’s tools.)
8. The necessary stopper plate at the back of the top core to avoid mismatch issues between the
finger cam and cam bore. Applicable for all core (The same is applicable for all body tools) OPEN

9. Thera is need to matching , flash observed during procces or core jaming issuse. OPEN
10.fix up moving up cooling hole shift from inseart to housing area ,thear is need to be incressed hole OPEN
size
11. Thear is need to incressed spru bush is actual -dia 60 - requried - dia70 OPEN
12. loose piece found in spru bush area , allso step obsereved. So Thear is need to be rquried spru OPEN
bush in a one piece
 13. flash on core pin area, so thear is req. change the parting line as per ppt. (all body apply) OPEN

C. Part Name: Handle 5" & 6"(Part No: HDL-013013-001-K)

1. R-5.5: Found Missing (Section-B) CLOSE

2. inseart diametar to be maintened as per the defined spec (actual found -13.2 ) req-13.+0.03/0.08 CLOSE
3. Drilling connection to be maintained as per the defined spec ( maintain +0.05 mm ) CLOSE
4. Inseart holding punch size to be maintened as per the defined spec (req- 12.85+0.05) CLOSE
5. Dia -17.00 mm to be maintained as per the drg spec. CLOSE
6. letter thikness to be maintened up to 0.5 mm (with aero mark) CLOSE
7. sub branch match to main branch as per ppt OPEN
8. The main-branch area is required- 9.0 cm² actual- 5.89 cm² CLOSE
9. Kindly provide the overflows at the highlighted area. As per ppt CLOSE
10. Ejector pin depration 0.2 mm requried, actual found-1.0mm found in all area. OPEN
11. Ejector pin noise during running production , while ejector pin broken in procces , thear is need to
be change pin .. OPEN
12 u slot loose punch surface area uneven , need to be match to leval also u slot proparly as per drg
OPEN

A. Part Name: Lever (Part No: HDL-013013-002-K)

1. All overflow volume to be increased double. COLSE

2. The sub branch gate land to be reduced (Keep 2mm only from cavity) (Req. gate land according to
the part no: HDL-016016-002K) CLOSE
3. The ejector pin depression is required 0.2mm in casting at all sides (existing obs. 1.2mm projection) OPEN
4. The cavity sub branch area to be increased (As per the PPT) CLOSE
5. There is a required R12 radius at the spru bush area. COLSE
6. There is a required R10 radius at the diffuser area. CLOSE
7. Cooling leakage obs. at both sides. OPEN
8. There is a required 0.5mm chamfer over the gate. OPEN
9. Fix half and Mov. Half cavity polishing req. OPEN
10. Required 0.2 mm chamfer on overflow and casting gate. OPEN

B. Part Name: Lever (Part No: HDL-016016-002K)

1. Required 0.2 mm chamfer on overflow and casting gate.

2. Fix half and Mov. Half cavity polishing req.
ALL CORRECTION POINT IS OPEN , DIE
3. The ejector pin depression is required 0.2mm in casting at all sides (existing obs. 0.5mm projection) AS IT IS SEND RETURN
(TRIAL PENDING)
 ALL CORRECTION POINT IS OPEN , DIE
AS IT IS SEND RETURN
(TRIAL PENDING)
4. There is a required R12 radius at the spru bush area.
5. Cooling leakage obs. at both sides.
6. There is a required 0.2mm chamfer over the gate.

C. Part Name: Handle 8 inch (Part No: HDL-016016-001K)

1. Sub branch area to be increased up to 4.0mm close

2. There is a required R12 radius at the spru bush area. Trial pending
3. Fix half and Mov. Half cavity polishing req. colse
4. Cavity marking is req. (As per the PPT) Trial pending
5. Required 0.2 mm chamfer on overflow and casting gate. Trial pending
6. Top side overflow is req. close
7. There is a required air vent at the overflow areas. close
8 Rib hight to be corrected as per the revised drg. ( actual -8.9 mm ) req-4.4mm close
9. letter thikness to be incressed up to 0.5mm (I.e "O" OR 'S" colse
10. Inserat dia to be maintened as per the drg spec ( actual-15.44 ) req-15.5+0.03/0.08)

11. inserat depth to be maintained as per the drg spec ( actual-19.0 , 19.20( req-18.5+/-0.1 mm

12. Drilling connection to be maintained as per the defined spec ( maintain +0.05 mm ) Trial pending

D. Part Name: Body-5" (Part No: KBFC01-125K-001-K)

1. Gate land req. 2.5 mm OPEN
2. The core parting flash needs to be minimized. OPEN
3. Tapping area chamfer projection in casting Actual -- 1.0 mm OPEN
4. Dia 34.0 mm needs to be corrected as per the drawing. OPEN
5. The core parting flash needs to be minimized. (all parting line miss match) OPEN
6. There is a required an R12 radius at the spru area. OPEN
7. letter thikness to be maintained as per the body 6 & 8 inch
8. ID 138 .64+/-0.1mm need to be corrected in tool (obs- 138.96 mm )

9. Dia 38.0+0.2: to be corrected (obs 1) 37.8 2) 37.84 3) 37.82 4) 37.84 5) 37.78- Both Sides OPEN
10. Dia 34.0+0.1: to be corrected( 1) 33.90 2) 33.8 3) 33.92 4) 33.90 5) 33.90)- Both Sides
11. apply the same to all the body
12. Runner direction requried as per match to 200k body .. OPEN
13. There is a need to minimize the gap between the slide and guide wage to avoid core jamming OPEN
issues. (Applicable the same for all the body’s tools.)
14. The necessary stopper plate at the back of the top core to avoid mismatch issues between the OPEN
finger cam and cam bore. Applicable for all side core (The same is applicable for all body tools)
15. (bottam side core stroke maintened , ( hydrolic cylinder shaft coupling follwing from cylinder OPEN
mounting plate, Thear is incredssed hole size from mounting plate.)
 16.fix up moving up cooling hole shift from inseart to housing area ,thear is need to be incressed hole
size OPEN
17. flash on core pin area, so thear is req. change the parting line as per ppt. (all body apply)
OPEN
18. loose piece found in spru bush area , allso step obsereved. So Thear is need to be rquried spru
bush in a one piece OPEN

D. Part Name: Body-6" (Part No: KBFC01-150K-001-K)

1. Gate land req. 2.5 mm CLOSE
2. The core parting flash needs to be minimized. OPEN
5. The core parting flash needs to be minimized. (all parting line miss match) OPEN
6. There is a required an R12 radius at the spru area. CLOSE
7. letter thikness to be maintained as per the body 6 & 8 inch

8. Dia 38.0+0.2: to be corrected (obs 1) 37.8 2) 37.84 3) 37.82 4) 37.84 5) 37.78- Both Sides
OPEN
9 . Dia 34.0+0.1: to be corrected( 1) 33.90 2) 33.8 3) 33.92 4) 33.90 5) 33.90)- Both Sides
10. Dia 47.7+0.2 mm to be maintained as per the defined spec. (actual obs-47.3,47.4,47.44)
11. apply the same to all the body OPEN
12. Thera is need to matching , flash observed during procces or core jaming issuse. OPEN
13. There is a need to minimize the gap between the slide and guide wage to avoid core jamming
issues. (Applicable the same for all the body’s tools.) OPEN
14. The necessary stopper plate at the back of the top core to avoid mismatch issues between the
finger cam and cam bore. Applicable for all side core (The same is applicable for all body tools)
OPEN
15. side core area finger clamp not loceted not crore proparly ,Noise during production , so Thera is
provied to chamfer to aviod noise issue.
15.fix up moving up cooling hole shift from inseart to housing area ,thear is need to be incressed hole
size OPEN
16. Thear is need to incressed spru bush is actual -dia 60 - Requried - dia70 OPEN
17. flash on core pin area, so thear is req. change the parting line as per ppt. (all body apply) OPEN
18. loose piece found in spru bush area , allso step obsereved. So Thear is need to be rquried spru OPEN
bush in a one piece
CORRECTION STAUS
 VALIANT ALUCAST TECHNOLOGY PVT. LTD.

MINUTES OF MEETING (MOM)

MPPL TOOL CORRECTION POINTS STATUS- 1.2.2020

B. Part Name: Body-1.5" (Part No: KBFC01-040-001-K)

1. The parting line needs to be properly matched. OPEN -05 MM MATCH TO LEVAL
2. Ej. pin dep req. 0.5 mm max open
3. The mech. core finger cam guide problem was observed during the process. (Top core or side core
check core stoke, finger clmap lengt etc) ) OPEN (

4. The letters do not match according to the drawing requirements. (Like: ADC-12, 40A, 5K/10K etc..) metal stick up in rib in procces deeth
maintened as per drg
5. Core shifting issue (A thick flash obs. at the bottom side) CLOSE
6. Overflow volume needs to be increased according to the PPT. COLSE
7. The main branch needs to be properly matched to the Sub-branch. COLSE
8. Two-hole side cutter marks have been observed. COLSE
9. The core parting flash needs to be minimized. COLSE
10. There is a required an R10 radius at the spru area. OPEN
11. Letter-ADC-12,40A,5K/10K,I: Found Incorrect CLOSE
12. lettering wall thikness to be increase up to 0.5 mm OPEN -maintened as per drg

A. Part Name: Body-8" (Part No: KBFC01-200K-001-K)

1. Gate land req. 2.5 mm CLOSE
2. Ej. pin depression req. 0.5 mm max COLSE
3. There is a required an R10 radius at the spru area. COLSE
4. Req Dia 38.0+0.2: ( atual found 1) 37.8 2) 37.84 3) 37.82 4) 37.84 5) 37.78- Both Sides)
COSTUMER FEEDBACK PENDING
5. Req-Dia 34.0+0.1: ( atual found 1) 33.90 2) 33.8 3) 33.92 4) 33.90 5) 33.90- Both Sides )
6. There is a required sub branch as highlighted. (The same is applicable for all body tools) CLOSE
9. There is a need to increase the slide collar thickness up to 30mm. OPEN
7. There is a need to minimize the gap between the slide and guide wage to avoid core jamming OPEN
issues. (Applicable the same for all the body’s tools.)
8. The necessary stopper plate at the back of the top core to avoid mismatch issues between the
finger cam and cam bore. Applicable for all core (The same is applicable for all body tools) OPEN

9. Thera is need to matching , flash observed during procces or core jaming issuse. OPEN
10.fix up moving up cooling hole shift from inseart to housing area ,thear is need to be incressed hole OPEN
size
11. Thear is need to incressed spru bush is actual -dia 60 - requried - dia70 OPEN
12. loose piece found in spru bush area , allso step obsereved. So Thear is need to be rquried spru OPEN
bush in a one piece
13. flash on core pin area, so thear is req. change the parting line as per ppt. (all body apply) OPEN

C. Part Name: Handle 5" & 6"(Part No: HDL-013013-001-K)

1. R-5.5: Found Missing (Section-B) CLOSE
2. inseart diametar to be maintened as per the defined spec (actual found -13.2 ) req-13.+0.03/0.08 CLOSE
3. Drilling connection to be maintained as per the defined spec ( maintain +0.05 mm ) CLOSE
4. Inseart holding punch size to be maintened as per the defined spec (req- 12.85+0.05) CLOSE
5. Dia -17.00 mm to be maintained as per the drg spec. CLOSE
6. letter thikness to be maintened up to 0.5 mm (with aero mark) CLOSE
7. sub branch match to main branch as per ppt OPEN
8. The main-branch area is required- 9.0 cm² actual- 5.89 cm² CLOSE
9. Kindly provide the overflows at the highlighted area. As per ppt CLOSE
10. Ejector pin depration 0.2 mm requried, actual found-1.0mm found in all area. OPEN
11. Ejector pin noise during running production , while ejector pin broken in procces , thear is need to
be change pin .. OPEN
12 u slot loose punch surface area uneven , need to be match to leval also u slot proparly as per drg
OPEN

A. Part Name: Lever (Part No: HDL-013013-002-K)

1. All overflow volume to be increased double. COLSE

2. The sub branch gate land to be reduced (Keep 2mm only from cavity) (Req. gate land according to
the part no: HDL-016016-002K) CLOSE
3. The ejector pin depression is required 0.2mm in casting at all sides (existing obs. 1.2mm projection) OPEN
4. The cavity sub branch area to be increased (As per the PPT) CLOSE
5. There is a required R12 radius at the spru bush area. COLSE
6. There is a required R10 radius at the diffuser area. CLOSE
7. Cooling leakage obs. at both sides. OPEN
8. There is a required 0.5mm chamfer over the gate. OPEN
9. Fix half and Mov. Half cavity polishing req. OPEN
10. Required 0.2 mm chamfer on overflow and casting gate. OPEN

B. Part Name: Lever (Part No: HDL-016016-002K)

1. Required 0.2 mm chamfer on overflow and casting gate.

2. Fix half and Mov. Half cavity polishing req.
ALL CORRECTION POINT IS OPEN , DIE
3. The ejector pin depression is required 0.2mm in casting at all sides (existing obs. 0.5mm projection) AS IT IS SEND RETURN
(TRIAL PENDING)
4. There is a required R12 radius at the spru bush area.
5. Cooling leakage obs. at both sides.
6. There is a required 0.2mm chamfer over the gate.

C. Part Name: Handle 8 inch (Part No: HDL-016016-001K)

1. Sub branch area to be increased up to 4.0mm close

2. There is a required R12 radius at the spru bush area. Trial pending
3. Fix half and Mov. Half cavity polishing req. colse
4. Cavity marking is req. (As per the PPT) Trial pending
5. Required 0.2 mm chamfer on overflow and casting gate. Trial pending
 6. Top side overflow is req. close
7. There is a required air vent at the overflow areas. close
8 Rib hight to be corrected as per the revised drg. ( actual -8.9 mm ) req-4.4mm close
9. letter thikness to be incressed up to 0.5mm (I.e "O" OR 'S" colse
10. Inserat dia to be maintened as per the drg spec ( actual-15.44 ) req-15.5+0.03/0.08)

11. inserat depth to be maintained as per the drg spec ( actual-19.0 , 19.20( req-18.5+/-0.1 mm

12. Drilling connection to be maintained as per the defined spec ( maintain +0.05 mm ) Trial pending

D. Part Name: Body-5" (Part No: KBFC01-125K-001-K)

1. Gate land req. 2.5 mm OPEN
2. The core parting flash needs to be minimized. OPEN
3. Tapping area chamfer projection in casting Actual -- 1.0 mm OPEN
4. Dia 34.0 mm needs to be corrected as per the drawing. OPEN
5. The core parting flash needs to be minimized. (all parting line miss match) OPEN
6. There is a required an R12 radius at the spru area. OPEN
7. letter thikness to be maintained as per the body 6 & 8 inch
8. ID 138 .64+/-0.1mm need to be corrected in tool (obs- 138.96 mm )

9. Dia 38.0+0.2: to be corrected (obs 1) 37.8 2) 37.84 3) 37.82 4) 37.84 5) 37.78- Both Sides OPEN
10. Dia 34.0+0.1: to be corrected( 1) 33.90 2) 33.8 3) 33.92 4) 33.90 5) 33.90)- Both Sides
11. apply the same to all the body
12. Runner direction requried as per match to 200k body .. OPEN
13. There is a need to minimize the gap between the slide and guide wage to avoid core jamming OPEN
issues. (Applicable the same for all the body’s tools.)
14. The necessary stopper plate at the back of the top core to avoid mismatch issues between the OPEN
finger cam and cam bore. Applicable for all side core (The same is applicable for all body tools)

15. (bottam side core stroke maintened , ( hydrolic cylinder shaft coupling follwing from cylinder OPEN
mounting plate, Thear is incredssed hole size from mounting plate.)
16.fix up moving up cooling hole shift from inseart to housing area ,thear is need to be incressed hole
size OPEN
17. flash on core pin area, so thear is req. change the parting line as per ppt. (all body apply)
OPEN
18. loose piece found in spru bush area , allso step obsereved. So Thear is need to be rquried spru
bush in a one piece OPEN

D. Part Name: Body-6" (Part No: KBFC01-150K-001-K)

1. Gate land req. 2.5 mm CLOSE
2. The core parting flash needs to be minimized. OPEN
5. The core parting flash needs to be minimized. (all parting line miss match) OPEN
6. There is a required an R12 radius at the spru area. CLOSE
7. letter thikness to be maintained as per the body 6 & 8 inch

8. Dia 38.0+0.2: to be corrected (obs 1) 37.8 2) 37.84 3) 37.82 4) 37.84 5) 37.78- Both Sides
OPEN
9 . Dia 34.0+0.1: to be corrected( 1) 33.90 2) 33.8 3) 33.92 4) 33.90 5) 33.90)- Both Sides
10. Dia 47.7+0.2 mm to be maintained as per the defined spec. (actual obs-47.3,47.4,47.44)
11. apply the same to all the body OPEN
12. Thera is need to matching , flash observed during procces or core jaming issuse. OPEN
13. There is a need to minimize the gap between the slide and guide wage to avoid core jamming
issues. (Applicable the same for all the body’s tools.) OPEN
 14. The necessary stopper plate at the back of the top core to avoid mismatch issues between the
finger cam and cam bore. Applicable for all side core (The same is applicable for all body tools)
OPEN
15. side core area finger clamp not loceted not crore proparly ,Noise during production , so Thera is
provied to chamfer to aviod noise issue.
15.fix up moving up cooling hole shift from inseart to housing area ,thear is need to be incressed hole
size OPEN
16. Thear is need to incressed spru bush is actual -dia 60 - Requried - dia70 OPEN
17. flash on core pin area, so thear is req. change the parting line as per ppt. (all body apply) OPEN
18. loose piece found in spru bush area , allso step obsereved. So Thear is need to be rquried spru OPEN
bush in a one piece

MEMBER OF MEETING VATPL OTHER SIDE:

SIDE: 1.
1.

OTHER POINT :-
 DATE OF MEETING:
VENUE: VATPL
START TIME:

M)

CORRECTION STATUS