INTERNATIONAL iso STANDARD 8062 ‘Second ection Castings — System of dimensional tolerances and machining allowances Pidcas mouldes — systime de tléances dimonsionroles et Surépascous cusinabe Feference number 186 soe reoae)‘Professional Sohuton of Send Casting, Investment Castrg and Die Casting, 180 s062:189416) Foreword ISO the International Organization for Standarization) is a wortwide federation of natoralstangards bodies (SO mare Bods). The work of prezring Inereatonal Standards fs normaly cared out Uough 1SO {echrical commitoas. Each member body terested in © aubjet for ‘which technical comics has been establishes hes the fight to be Tepresanted on tht committe, iteration erganisston, goverment 4nd nom-governmentl raison wit IS, alg fake part the work. 150, Galabortes chealy with tho Intamatons) Eletotachrical Commision AEC) on a mutters of elecrotechnica tanderaatin rat interationsl Stands adopted by the technical commitoes are International Standard 1SO 8062 was prepared by Technical Committee Iso7re 5, Lint and its This second edion cancels and replaces the fist edition, {150 8082°T984), which has boon total raved, ‘Annexes A, 8 and C of this Internationa Standard are for infermation only SiR LEI eLer ty han bo lor Case Pestle 58s C7 Gare 20» Sears Bg user tones am. copy and avert pret +180 6062 1994 Standen _ Girton Oana Co, ‘uses con‘Professional Sculion of Sand Casting, invesimert Casting and Die Casting 150 62 1994 Stared 6180 180 soe2:1994(E) Introduction This International Standard relates to a system of tolerance grades and machining alowance grads for esst metals sod ther los ‘The tolerance speci fr a casting may determina the casting method Ivis therefore recommended, before the design or the order fined. ‘atthe customer cise withthe foundry to desuse 8} the proposed casting design and socuracy require 1b) machining requirements; ©) method of casting: a the nurber of eastins tobe manufacture: the cating equpment involved: 4 any special requements, for instance, datum target systems, indi tal dimensional coleranees, geometrical tolances, tet red tle lances end invidel machining allowances; 19 whether anyother standard is more eppropriate fr the easing NOTE 1 Furher inestgaton on metalic prmanent mous feu: ae owe [esse poser ie casings and stent casings shuld ba cae! out Because the dimensional acurscy of a cating is elated to production factors, tlerance ofedes which ean be achieved for varout matiocs nd Ietls ave described m annex A for ong series and mass production, where devalooment,austment and trteance of easing eguprent eke t pestle achieve oes tolerances, 1 shor series and single production. lforason on tpl reaued mashing slowenes pads & gen [SSStrroere ei Sone A a cea ty. 8 jen eee a ayn teeny oneneSe HAPS aly alFone Sno Sond Cas mana Casing ade Casing 150 2:29 Sivas “This page nteionly et bane EXCUSES) Soaps one ommenmcmyetecy mechProfessional Schtion of Sand Casting, Investment Casing and Die Costing INTERNATIONAL STANDARD © SO 180 0062 1994 Standard 180 sosa:t994(e) Castings — System of dimensional tolerances and machining allowances 1 Scope This Intemational Standard species a system oft ference grades and required machining allowance ‘1ades for the dimensions of easings. t's sppesble {0 the dimenslons of east metals end thar aloys rosuced by various casting manufacturing processes [but soe also Invodueton g) and clause 5). ‘his Intemational Standars applies Both to general telernces andor required machining llavances ‘ven ons. ding and to indiwaual tolerances fandjor required. machining slowances wich 216 shown immediately following 2 specie dimension (soe clause 11 ‘The system apected apps wien the foundry pro- vides the pattern or dle equipment or accepts re: "sponsibty fr proving 2 Normative references ‘The following standards contsin provisions wich, through refernce in thi tox, constitute provisions of ths ntoratoal Stender At the time of pub "atin, the estos indicated waco vais. Al stances 1x sibject to revision, and partes to agreements besed on thi Intecatonal Standard ere encouraged to investigate tha possiity of applying the most r- cant edtons of the standnds. Indicated below, Members of IEC and ISO maintain registers of cur rent vai International Stancards 180 286-1:1988, 1S0 system of mis and fits — Fart: Bases of tolerances, deviations and fs 10 19021882, Technica! arawings — Method of i. Seating surtace txtre 3. Definitions For th purposes of this Intemational Standard, the {allowing defintons apy. 31 basie dimension: Dimension of a raw casting before machining isee figure, the necessary me chiningslowance being included (ee Faure encanta cas fay cto ce denon 1 =, Drawing indiostions (ate couse 4) SSSR nS a a eco Seti cope seem van ey‘Frofessiorat Solin of Sand Casting, Investment Casteg arc Die Casing, 180 soée:1994(E) Figure 2 — Tolerance limits 32 dimensional tolerance: [See ISO 286-1) 83. required machining allowance, RMA: On 13 casting, 8 matoallowance to permit te roma Of tho effects of easing on the surface by subsequent machining and to allow the schieverert of the de- Sed surface texture and the necessary aouney of ‘mension. 180 0062 1994 Standard e180 With cyincicalfstues of machining on bot sides, the RMA is taken Info account ties (eee figures § and 8. 3.4 mismatch: Relative éplecoment of surfaces of ® astng owing to insccurcies In the constituent Dats of matibat moulds ise figures. 35 _ draft angle Itapar: Actions slope of shaping ‘laments fag. on enveloping selaces) necessary 10 fecitate the removal ofa casting from armoud ord, ‘a pator rom e mou ore port of permanent ‘oul fom each other 4. Dimensioning with tne exception of dmonsining of well thickness (where 2 chan of two dimensions may ex, chan nonsioning shall be avoid 5 Tolerance grad There are 16 essing tolerance grades, designated CTI to CT16 (soe tbe Dimensions for which general tolerances are rot ‘sutable sal ba alocated indivi teerancea, While work i proceeding to obtain definite tlerance information for metalic permanent modd castings (gravy and low-pressure, presure dle castings anc Investment casting, other more epprooit tolerance ‘standards, 09. national standards, may be employed {or these parcularprocarees. Sg ines ty seit ea OSC ay ao ‘mst omProfessional Sotualan of Sand Casing, Investment Caeting ane Die Casting 150 8062 1904 Standard e180 180 s062:1994(E) 6 Mismatch thickness in giades CTI 40 CTIS shel be one grade coarser than the general toleance for other den: Unioss otherwise specified, mismatch shal fe within sons; fer example if thor is ganael trance on tho tolorance shown in table eae figure’). When drawing of CTO, the tolerance on wall theknesses |s important to restet further the valu of mismatch, shall be CTT the Tanimum value shal be stated on the eraving (seo tt, 8 Tapered features 7 Wall thickness Whore 2 design equies # tapered feature (ag. fat ‘ure with 2 daft angi), the tolerance shal be apes Units otherwise soscifed, the tolaence for wall symmetialy alana tho surface [see fue) ea neti reais t = t I | | Ea “4 ca. aa. Figure 4 — Tolerance zone ita Sn cat nay aC. Sa cae‘Professtnal Sohsion of Sand Casing, mwvestment Casting and Oto Casing 180 so62:1994(E) ‘The craving sal specily generaly whether the tape stall be added io, subtracted from or averaged tothe materia, 0, taper +, figured) taper, figure ab) taper, figure 40) Topers for sorcuor eurtces arranges sterenty ‘rom the ganerlawangement of taro the dewing shal be indicated Indivdualy at the surece, 09, +o For dimensions to be machined, “taper +” shal be spied, respective of the gonerl raving speciice tin for taper, In order that the finshed denensions ‘an be achievable, ‘9 Position of tolerance zone ‘Te tolerance zone, unless otherwise stated, shall be symmeticaly disposed with respect 19 a basic & ‘onson, v2, with one half on the positive sige end ‘ne hat onthe nepative side (se igure?) (180 6062 1994 Standard 180 When agreed between manufacturer and purchaser for spectic ressons, the tolerance zone mey be agymmotc. Iv such a case the tolerance shal be ‘Stated iniidaly, flowing tho base dimension, 10 Required machining allowances, RMA 104 General Unless otherwise specified, the required machining allowance is val or the ene raw cast, ie. only (0 value is specified fr al surtacos to bo machine, ‘nd this sal be eelcted from the appropite mension range eccording to the largest overall db Ioesion ofthe fhished casting attr nal machiing (see figure. ‘The maximum dimension of» feature, 98 cast, shall not exceed the fished dimension pies the required machining slowence plus the total casting tlarance (Gee foure2 and igus 5 to 8). When aplcabl, the taper shat be considered adtionaly, a8 shown In igus. 3 = Rw casting basie dimension = Dinner fl sting FMA = Reguied machining slowance (CT = Casting tolerance Figure 5 — External mechining of boss Sg arenas ry apn sacs a Cae Gayl Cat ‘oases‘Pratessional Sokaon of Sand Casting, Inveskaert Contng and Die Casing, 180 e062 1954 Standard iso 180 sos2:1996(6) Figure 6 — Internal mechining Figure 7 — Machining of step dimension nepemasc Le] Figure 8 — Machining on one side of feature Sect op arty senses SynProfeesionel Sokston of Sand Casting, Investment Cacting and Ore Casing 180 aoea:t9941€) Figure = Largest overal dimension ofthe ‘astng aftr final machining 102 Grades of required machining allowance There are 10 grades of required ectining alowance, esignsted Ato K (oe table 2, NOTE 2 Grades recommended fr pir aloys end ‘manufctsng methods a0 show tea. oro {on on 103 Surfaces pre-machined by the foundry ‘Ay surfaces to be preemachined by the foundry end tha necessary machining alowances forte na! ma chining shal be stipulated onthe cing by the cut tomer aczordonce with ISO 1902, ‘The required machining stowances necessary forthe achievement of the premachined condition sal be ‘tho responsibilty of the foundry, independent of the ‘values given in tbl 11 Indication on drawings ‘1141 Indication of casting tolerances Cestng tolerencos acconing to this Interna Stand shall be stated on the draveng in one of the {allowing ways: 4) with gone information relating to tolerances: EXAMPLE Genera! tolerances 0 8062 C712" "S150 ) it futhor resiction of the miamaton is raques (see clause 4) EXAMPLE "General toerences ISO 6062 - CT12 ~ maxe ram mismatch 1.5" ) it inciviual tolerances are requed folowing the base dimension, BOMPLE "089° of "200 f+ 112. Indication of machining allowances Tha surfaces tobe mechined, the romuted machining ‘lowance value ond, in bracket, the requred > Chining allowance grade shall be statod on tha drove Ing. These shall be taken into account when the pater oe equipment is bang produced, Requed mschiing allowances shall be stand onthe rowing 8s folows: with gonoainfermation relating to oerences anc Fequited machining lowanoes; EXAMPLE For 8 required machining ellovance of 6 men it ade H for casting in the largest ckmension ange over 400 mm and up to\630 mm (with (goveral tolerance for the cestng ISO 8062 — cra: “180 0062 - C12 AMA BH)" andlor 1B) ona pantculreurtce on the ating if an inc ‘ial required reaching alowance fs necassary (see 103), BAPE Sen foe 10, Figure 10 — Indication of required machining allowance on individual surfaces Stig tt nn cy can 2 ar en Me Cot Ona ‘wow atretcom‘Protasionel Sohiton of Send Casing, Invesinent Costing and De Casi rae ro, stg uma ‘Toble 4 — Casting tolorances negate Tot eating oreo en ato etree rae > oe] ee fa tata fale |e] a] es] s fu] a| se] we] see | sou | nl inseea =| w [ose fars [ar [ox fox [aw fon] > [es] 2 |aef(—-|-]|-]— 2s_{.art{ oss | a2e | 02 | oa2 | ass | ome | 12 | +7 | 2¢ | a2 | ae | « wie w | © [anlar ox [asa foe |oo| oa fralew|aalae|s|>]e |u| wo] « Jor] ow] oas}ossfos}ar| s |re|2 ae] + | se w|a | ss | 1a lor or {ozs | oa [nssfore| x |rs| 22] a2] ees | o | | | ow vo | wo ow]on| os [ow fos|os|iafafasfas| =| >|] a] w| = wo} 20 | —Jomloa|os|or| a fral2faela fac} e [in| u| we | 2 xo] | — | — | os [ose |or| v1 | re |az|az[oaler| o | wz | | 20 | | = ]-|-|- oa [oz | [ze fae] = |? |e zfs eo rom }—]—|—]—}s fale faefete lela s|2 avo] «oo | — |=] —=] =] =|] = ]acfer] eo] 2 | a ale am exo |—]-]-]-]-]—]}-]-]7]olulo ales 2: Farol owns aden C1 CT ta ngs ne date 7. 3 Suche 6 1) Foran upto 6 mga tents rn T1316 TIS nto Fr Peas nd en shal ts, hee av ey or wal ions xtra oT grat he Casting Cy nti is “moses com, 7professions Schiten of Sand Casting, ivesiment Casing and Die Casing 180 sosz:19946) 180 Table 2 — Required machining elowances (RMA) ‘ergest dimension’ Required machining alowance eauired mechining elowanes grade wosd | a | as elu over | BEE | aa c | o F af« = #@ | or [or | oz | oa | ow | os | os | or | 1 | va a | or | 02 | os | o2 | ov of foal e wo |oz | os | os | os | or | 1 ra | 2 | ae | 4 wo | wo fos | oa | os | oe |r | as | 22 | 2s | a | 6 wo | 20 | os | os | or) 1 |e] 2 [ze | e | cs | zo | wo | os | or | ov | 13 | us | 25 | as] 5 | 7 | wo | co |os | os | ss] ss | 22] a] «|e fs | w e | 100 | oe fos | s2 | is | as | ss | s | 7 | wo | sooo | re Jor | > [ra | 2 |ze |e | ss] e | | reo | 2sm | oe | a | re | 22 | sz | as | s | o | wo | 2eoo0 | som | os | rs | ts | 25 | as | 6 | 7 | w | uw | 2 400 | em | 1 | re} 2 | as] «fas | s | [ow | 2 sa00_| roo | i | rs | 22 | 2 | as | 6 | o | 2 | wv | om 1) Largest ovr dimension of theca, er Gl aching, 21 Grades A une B sha ono arpled in speci cases. fo example with sates production n when he ptm equlr iment the easing roca ad be machining secede wth ght cerring sans and datum sues tes ave been agreed between i customer and he fury Forres Gay rast os ‘eww casrget comProfessknal cuter of Sand Casing, vest Casing and Oe Casting eis0 180 052-1894) ‘Annex A (informative) Casting tolerances ALA. Tables At and A2 show tolerance grades whic ca nacraly bo expect in easing processes. 1s insted In the Induction to this Itemation Standard, the accuracy of a casing process Ie do- pendent upon many facters, ilu 2) compleiy ofthe design: 1) typo of pattern equipment or de equipment } the metal or aloy concemed, 4) the eondion of pattems or dies; the foundry working methods. AL2_ For long series of ropetive work, it may be possbia to maka adjustments and to contol core postions caetuly to achiowe tolerance grades fnae than those inaested in tole 1 ‘A.3 In sand cestng for shor production series end fot single castings, is general impact and ‘coromial to" use meal pattoms and to develop {euipment and casting procedures resting in rarow ‘olerncos, The wider towrances for th cles of manufacture a@ shown in abled? AA Tolerances in tle of thi International ard are based on feuncty data from a umber ef ountias. These date wore used to constrct a series ‘of sroath curves using nerements of VP tor eades C11 1113, ad YF torres cris wor, Many cinonsions of s easing are affected by the presence of 3 mould sit or 2 cor, requiing ite ‘rossed érnensiona tlernce Sines th designe wil ‘ot necessary be aware of te meuld and core layout 10 be uses, Incroasos have seedy beon included in ‘able! esate mr Cat ‘em cag con ‘9Profesional Saudon of Sand Casing, lneatment Casing and Die Casing 180 802 1994 Start 180 8062:1994(E) ‘8180 ‘Table A.1_— Tolerance grados for long-serles production raw castings Tolerance pede CT Casting materi teste | Cooper | Zee en | aloys. | aoye obat beeee slays Lit sos sisal | reyton | 5.6. ton Sendai, han more] ner | trot | tors | 1019 | 101019 | o1ot2 | attora | tte rosie Send ar, frovted ans | 81912 | 1912 | siz | aw12 | ew | ewr | 7w9 | ewre | sor Shot mou ing "Metic por Frou or fyenaion rss) _| work is proousrg to esablshapproprate deta. Meanwhile consiaon shout ake pice baie the 5 Tourdy and he customer t6 ates pen vals sed Investment owe Nores: 1 The terres gies indentec ao those when can normaly be held for castings penaicd neo ses end when roan fers iunong te dmersiona arcuzcy of the eng have been My evap 2th eematonl Sando canals be ape osrocesss and merle netted inthis bl by agreement between the rede’ ante use ofthe estas SSRs irre 2505 Gn cig ay ado ‘Sipe nyse ee ean Ce, »Professional Soluion of Sand Casting, lvesiment Casting an Die Casing 130 062 1964 Stand ‘0180 180 so62:1996(E) Table A.2 — Tolerance grades for short-series or singleproduction raw castings ‘Tolerance grade CT Moulding (Casting material Method 8 Wate | come | ust | seat | come Sea | Gry ton | 5.6.4n Fon tle | toe | stove | alos Car | raiwis | 19:18 | s9t016 | rat 18 | 19015 | 1019 | 19.018 | ow IE songeast, | bandos ‘mosited | Creat] sae 14 | rneis | r11013 | 11919 | 10w12 | 1017 | rer | wT tensed | 12 2 | 12 ores 1 Tho tlgance grades inated are those which can rary be hal fread esting produced in short sre or 8 Sing ost. 2. Thales instal generat base dmarsion ratr tan 25mm. For smal dmonsors, ter orancs ‘an sora be economeay and pracy hed a ows a} basecension upto 10m te res fn 18 base canstn 10 mn 20 16 man: two wade et 1 Saxe dmanson 16 mi 625 min: oe do fe. {3 Tis tematoa Stands can aa be cpio opoceses ord materials ot ced in Wis te araement betweon the pradiee tn tha uaa fhe casings Eb Soria n steromemuind 260608 qurwsCome cea ae “tye eon cy raat penne CANS aly rast Co ‘Sra iy ony eget ota‘Professional Sctston of Sanc Castrg, investment Casting and Die Casing 190 6082 1994 Standard 180 s062:1994() e180 Annex B (informative) Required machining allowance grades (RMA) RMA grades recommended for particular metals and aloys and ranulactuing methods are precented in othe tupne | sete | comet sea | Grey ton | 5.6.40 rota | beset | basse slovs_| aoe | tons Sond mt wk | Fon | Fe | Fen | FH | Fon | Fon | GK | ovo sore | cwk | & F H | Fen |e ow | Geox Sond se, rare ag | Fh | ewe | ec | ewe | ewe | ewe | ews | rom | ron Samoan ‘Wort perms: eee wt | owe | or | owe | ow a ears — | owe | owe | owe | owe | owe | owe ewes) ea - | - | - | = |ewo | avo] seo) - | - is efefe?lolef-fefele NOTE ~ mis ntenatnl Standard can also bo appl to prosestes and mols not hen in i bi by aareaant tetween he producer athe sar af te extn [85 Sow ree erent sae Pon aereeee al 2 Sab ence op nr ers CO Bl Co‘Profesional Scion of Sand Casing, tnesimant Casting ana Oke Casting 180 062 199¢ Standard 8150 180 8062:1994(E) Annex © (informative) Bibliography 17 19, 110.1088, Tec! amin — Gaomet [2 160 HEB, Tecnica! hws — Geamer ‘eal tlerancing — Tolerancing of form, oren- ‘eal tolrarcing — Datums and catur-systoms {aton. locaton and runout — Goneratbas, {or georatieal olerances. ditions, symbol, inccatons on drawings. [5] 150 10135:—», Teoria! dowings — Sinpitied representation of moulded, cast and forged ars 1 Tobe pba emt ASS00ogaerane nus au eZ Hoot ® eievtteeroohe 205090" aygans aay Guay ai Co, Ui Sg eee nyc a meg piso Cass Cea a Seat on‘Preto Sotto San Casg nan Cary sri Garg "so cos ane Sanus “i page internal lane [eS siecs series anes” args Cg Gayle ace ors ng ets aly tlPre Soon Sans exe Cong nO Csr soso ee sant “Ts page intentional arc Ehoewe'leeenenyonpinasrarewotry eng OF Csing Ouay esieCo ta ‘tensa‘Fepigssional Satuion of Sang Casting, Investment Casting ang Die Casting 180 8082 1904 Standard i806 s06z-1994ie) S86 = aS aeereeeeenEn EEE el Ics 17,040.10 Deseitore cists, muarses secs, dre, rl Sans, machin esr. [SGiocavr# toaTrPownrdt 00839 crpen cong ay emt Ch gin nen pig dss rae COE OY BAEC LS