Download as pdf or txt
Download as pdf or txt
You are on page 1of 287

JOB SPECIFICATION No.

PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 1 of 287

PIPING MATERIAL SPECIFICATION


(6860-6-44-005)

Client : CPCL

Project : CDU-VDU-III/NHT-CRU REVAMP

Location : CHENNAI

Job No. : 6860

1 19/05/2008 ISSUED FOR ENGINEERING NTB GR PNR

0 15/04/2008 ISSUED FOR ENGINEERING

Rev. No Date Purpose Prepared by Checked by Approved by

Template No. 5-0000-0001-T1 Rev. 1 Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 2 of 287

Abbreviations:

Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 3 of 287

CONTENTS

Sl. No. Description Pages

1 Piping Material Specifications (6860-6-44-0005) Rev 0

2 Annexure-I, Job Piping Material Specification General Notes, (6860-6-44-0005-A1) Rev 0.

3 Annexure -II, Piping Material Specification Extracts, (6860-6-44-005-A2) Rev. 0.

Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 4 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI

PIPING MATERIAL SPECIFICATION INDEX


Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material

1 A10A 150 1.5 CARBON STEEL NON CORROSIVE HYDROCARBON NON OFFSITES
LETHAL - PETROLEUM PRODUCTS,
AROMATICS, SWEET GAS, AMMONIA, LP
STEAM (NON IBR), FLUSHING OIL, INHIBITOR,
FLARE, COOLING WATER, RAW WATER ETC.
THIS SPEC SHALL BE USED ONLY IN
OFFSITES EXCEPT FOR WATER SERVICES
WHERE IT MAY BE USED IN UNITS AS WELL.

2 A11A 150 3 CARBON STEEL MILD SOUR FLARE (NON NACE) - REFER OFFSITES
NOTE 34.

3 A11K 150 0 SS 304L LUBE OIL AFTER FILTERS - UPTO 204 DEGC. OFFSITES
SOUR FLARE

4 A19A 150 3 CARBON STEEL SOUR WATER & CAUSTIC SODA SERVICE CDU/VDU, OHCU,
(STRESS RELIEVED), SOUR FLARE MEROX &
OFFSITES

5 A1A 150 1.5 CARBON STEEL NON CORROSIVE PROCESS - FLAMMABLE / CDU/VDU, OHCU,
NON FLAMMABLE, NON LETHAL - MEROX &
HYDROCARBONS, AMMONIA, STEAM & OFFSITES
CONDENSATE (NON IBR); UTILITIES (WATER,
PLANT AIR, NITROGEN, CARBONDIOXIDE)
BEYOND A3A AND A10A, AND LUBE OIL
BEFORE THE FILTER

6 A1K 150 0 SS 304 PURE NON CORROSIVE OR MILD CORROSIVE CDU/VDU, OHCU,
HYDROCARBONS MEROX &
FLAMMABLE/NON FLAMMABLE & NON OFFSITES
LETHAL HYDROCARBONS, CHEMICALS ETC.
DM/POLISHED WATER, INSTRUMENT AIR

7 A21K 150 1 SS 304L DM WATER, LUBE OIL, SEAL OIL FOR OHCU
COMPRESSORS

8 A29A 150 4.5 AXENS-3 CARBON STEEL NON-NACE CORROSIVE PROCESS SERVICES - NHT-CRU
(HIC) FLAMMABLE / NON FLAMMABLE & NON
LETHAL, CORROSIVE SOUR WATER, SOUR
GAS

9 A2A 150 1.5 IBR CARBON STEEL LP STEAM, BOILER FEED WATER & CL CDU/VDU, OHCU,
SERVICE (CONDENSATE)- ALL IBR MEROX &
OFFSITES

10 A32A 150 1.5 CARBON STEEL LP STEAM TRACING, TRACER CONDENSATE CDU/VDU, OHCU,
(CL) - ALL NON-IBR MEROX &
OFFSITES

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 5 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI

PIPING MATERIAL SPECIFICATION INDEX


Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material

11 A33A 150 1.5 CARBON STEEL FIRE WATER (ABOVE GROUND/ UNDER CDU/VDU, OHCU,
GROUND) MEROX &
OFFSITES

12 A3A 150 1.5 CARBON STEEL NON CORROSIVE UTILITIES (ABOVE CDU/VDU, MEROX
GROUND AND UNDER GROUND) CATEGORY & OFFSITES
"D" FLUID - COOLING WATER, INSTRUMENT
AIR, PLANT AIR, INERT GAS, CARBON DI
OXIDE (DRY), NITROGEN, CONDENSATE,
BOILER FEED WATER (NON IBR). THIS CLASS
DOES NOT COVER FIRE WATER SERVICE.

13 A52A 150 1.5 HYDROG CARBON STEEL SOUR GAS/SOUR HYDROCARBONS,H2S NHT/CCR
EN ABSORBER OFFGAS / CAUSTIC
SERVICE

14 A5A 150 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING CDU/VDU, OHCU,
EN HYDROCARBONS ABOVE HYDROGEN MEROX &
SERVICE PARTIAL PRESSURE OF 100 PSI OFFSITES

- FLAMMABLE, TOXIC BUT NON-LETHAL.

15 A70M 150 0 SS321 VACUUM DIESEL IR / CR, LVGO CR / IR, CDU/VDU


HVGO CR / IR DOWN STREAM OF BASKET
FILTERS TO VACUUM COLUMN, PUMP(
VACUUM UNIT) CASING VENTS (FULL
VACUUM CONDITION)

16 A72F 150 3 5 Cr MILD TO MODERATE CORROSIVE PROCESS CDU/VDU


LIQUID, VAPOUR AND GAS (VACUUM
CONDITIONS)

HVGO PUMP SUCTION LINES

17 A76A 150 3 CARBON STEEL CORROSIVE HYDROCARBONS (STRESS CDU/VDU


RELIEVED ZONE) - VACUUM CONDITION

18 A7A 150 1.5 CARBON STEEL NON CORROSIVE PROCESS - VACUUM CDU/VDU
SERVICE
LVGO, VAC, DIESEL, GASOIL IR PUMP
SUCTION

19 A91P 150 1.5 MONEL CORROSIVE PROCESS UOP-R1A1

20 A9A 150 3 CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS CDU/VDU, OHCU,
SERVICES - FLAMMABLE / NON FLAMMABLE MEROX &
& NON LETHAL - OFFSITES
HVGO,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO
STRESS RELIEF ZONE)

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 6 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI

PIPING MATERIAL SPECIFICATION INDEX


Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material

21 B11K 300 0 SS 304L LUBE OIL AFTER FILTERS - UPTO 430 DEGC. CDU/VDU

22 B19A 300 3 CARBON STEEL CAUSTIC SOLUTION (STRESS RELIEVED) CDU/VDU, OHCU
& MEROX

23 B1A 300 1.5 CARBON STEEL NON CORROSIVE PROCESS - FLAMMABLE / CDU/VDU, OHCU,
NON FLAMMABLE, NON LETHAL - MEROX &
HYDROCARBON LIQUID, VAPOUR AND GAS OFFSITES
SERVICES

LPG, KERO, LGO, CRUDE, VDO, MTO, SLOPS,


HSD, HEAVY NAPTHA, VACUUM RESIDUE,
HVGO, FUEL OIL, STABILISER FEED & BTMS
ATMOSPHERIC COLUMN OVERHEADS

24 B1K 300 0 SS 304 PURE PROCESS LIQUID, VAPOUR AND GAS OFFSITES
OR MILD CORROSIVE HYDROCARBON -
FLAMMABLE/ NON FLAMMABLE & NON
LETHAL HYDROCARBONS, CHEMICAL ETC.

25 B23K 300 1.5 HYDROG SS304 CORROSIVE PROCESS LIQUID, VAPOUR AND NHT-CRU
EN GAS - FLAMMABLE, TOXIC/NON TOXIC BUT
SERVICE NON LETHAL ABOVE 538 DEG C
PROCESS WITH HYDROGEN

26 B24M 300 0 SS321 MILD TO MODERATE CORROSIVE PROCESS CDU/VDU


SERVICES -FLAMMABLE & TOXIC BUT NON-
LETHAL VACCUM RESIDUE PUMP/SLOP
PUMP DISCHARGE, CRUDE HEATER
TRANSFER LINE

27 B27M 300 0 SS321 MILD TO MODERATE CORROSIVE PROCESS CDU/VDU


SERVICES - COMMON SEGMENT OF CRUDE
HEATER TRANSFER LINE AND DECOKING
LINE. TEMPERATURE-PRESSURE RATINGS OF
THIS CLASS ARE LOWER OF A182 GR F321
AND A182 GR F22 CL.3.

28 B29A 300 4.5 AXENS-3 CARBON STEEL NON-NACE CORROSIVE PROCESS SERVICE - NHT-CRU
(HIC) FLAMMABLE/NON FLAMMABLE & NON
LETHAL, CORROSIVE SOUR GAS, SOUR
WATER

29 B2A 300 1.5 IBR CARBON STEEL MP STEAM, BOILER FEED WATER & CM CDU/VDU, OHCU,
SERVICE (CONDENSATE) - ALL IBR MEROX &
OFFSITES

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 7 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI

PIPING MATERIAL SPECIFICATION INDEX


Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material

30 B32A 300 1.5 CARBON STEEL MP STEAM TRACING, TRACER CONDENSATE OFFSITES
(CM) - ALL NON-IBR

31 B4D 300 3 HYDROG 1.25 Cr +0.5 Mo HIGH TEMPERATURE CORROSIVE PROCESS - NHT-CRU
EN LIQUID,GAS,VAPOUR, HYDROCARBON GAS
SERVICE

32 B4F 300 3 5 Cr HIGH TEMPERATURE CORROSIVE PROCESS CDU/VDU


LIQUID, VAPOUR, GAS, LVGO, HVGO,
VACUUM RESIDUE, SLOP

33 B4M 300 0 SS321 MILD TO MODERATE CORROSIVE PROCESS NHT-CRU


SERVICES -FLAMMABLE & TOXIC BUT NON-
LETHAL, REGENARATOR CIRCUIT

34 B51D 300 1.5 HYDROG 1.25 Cr HYDROGEN, HYDROGEN & HYDROCARBONS NHT-CRU
EN ABOVE 230 DEG C - FLAMMABLE TOXIC/NON
SERVICE TOXIC BUT NON LETHAL

35 B52A 300 3 HYDROG CARBON STEEL SOUR GAS/ SOUR HYDROCARBON, H2S OHCU
EN ABSORBER OFFGAS / CAUSTIC
SERVICE

36 B55M 300 1.5 HYDROG SS321 HYDROGEN ,HYDROGEN PROCESS LIQUID, NHT-CRU
EN VAPOUR & GAS,HOT REACTOR FEED AND
SERVICE EFFLUENT

37 B5A 300 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING CDU/VDU, OHCU
EN HYDROCARBONS & OFFSITES
SERVICE - FLAMMABLE, TOXIC/NON-TOXIC BUT NON-
LETHAL.

38 B70M 300 0 SS321 VACUUM DIESEL IR/CR, LVGO CR/IR, HVGO CDU/VDU
CR/IR, DOWNSTREAM OF BASKET FILTERS
TO VACUUM COLUMN, PUMP (VACUUM
UNIT), CASING VENT (FULL VACUUM
CONDITION)

39 B74M 300 0 SS321 CORROSIVE HYDROCARBON SERVICES CDU/VDU


(VACUUM)

40 B76A 300 3 CARBON STEEL CORROSIVE HYDROCARBONS (STRESS CDU/VDU


RELIEVED ZONE) - VACUUM COLUMN OVHD
LINE, LINES TO EJECTOR, EJECTOR
CONDENSATE INLET LINES.

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 8 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI

PIPING MATERIAL SPECIFICATION INDEX


Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material

41 B77M 300 0 SS321 CORROSIVE HYDROCARBON SERVICES CDU/VDU


(VACUUM). COMMON SEGMENT OF
VACUUM HEATER TRANSFER LINE &
DECOKING LINE. TEMPERARTURE -
PRESSURE RATINGS OF THIS CLASS ARE
LOWER OF A182 GR F321 AND A182 GR F22
CL.3.

42 B9A 300 3 CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS CDU/VDU, OHCU
LIQUID, VAPOUR & GAS, FLAMMABLE/NON & OFFSITES
FLAMMABLE & NON LETHAL - DEMULSIFIER,
AMMONIA, CAUSTIC, CRUDE

43 D1A 600 1.5 CARBON STEEL NON CORROSIVE HYDROCARBONS - HP CDU/VDU & OHCU
FLUSH OIL

44 D24M 600 0 SS321 MILD TO MODERATE CORROSIVE PROCESS CDU/VDU


SERVICES -FLAMMABLE & TOXIC BUT NON-
LETHAL VACCUM RESIDUE PUMP/SLOP
PUMP DISCHARGE, CRUDE HEATER
TRANSFER LINE

45 D29A 600 4.5 AXENS-3 CARBON STEEL NON-NACE CORROSIVE SERVICES- NHT-CRU
(HIC) FLAMMABLE/NON FLAMMABLE & NON
LETHAL , CORROSIVE - SOUR GAS, SOUR
WATER

46 D2A 600 1.5 IBR CARBON STEEL STEAM (IBR), BOILER FEED WATER (IBR) CDU/VDU, OHCU,
SERVICE MEROX &
OFFSITES

47 D4D 600 3 HYDROG 1.25 Cr + 0.5Mo HIGH TEMPERATURE CORROSIVE PROCESS - NHT-CRU
EN LIQUID,GAS,VAPOUR, HYDROCARBON GAS
SERVICE

48 D4F 600 3 5 Cr HEATER CHARGE HYDROCARBONS CDU/VDU


CONTAINING SULPHUR (260 DEG C < T <= 310
DEG C)

49 D52A 600 3 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING NHT-CRU
EN HYDROCARBONS
SERVICE -TOXIC / NON-TOXIC & NON-LETHAL.

50 D55D 600 1.5 HYDROG 1.25 Cr HYDROGEN, HYDROGEN CONTAINING NHT-CRU


EN PROCESS - LIQUID, GAS & VAPOUR.
SERVICE

51 D5A 600 1.5 HYDROG CARBON STEEL HYDROGEN AND HYDROGEN BEARING CDU/VDU
EN HYDROCARBONS
SERVICE - FLAMMABLE & NON-LETHAL.

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 9 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI

PIPING MATERIAL SPECIFICATION INDEX


Piping Spl. Basic
Sl. No Class Rating C.A Service Remarks
Reqt. Material

52 D5D 600 1.5 HYDROG 1.25 Cr HYDROGEN, HYDROGEN & HYDROCARBONS


EN ABOVE 230 DEG. C.
SERVICE - FLAMMABLE/NON-FLAMMABLE BUT NON-
LETHAL

53 D9A 600 3 CARBON STEEL MILD TO MODERATE CORROSIVE PROCESS CDU/VDU


LIQUID, VAPOUR & GAS, FLAMMABLE/NON
FLAMMABLE & NON LETHAL - CRUDE

54 J3A 150 0 CS (Galv.) INSTRUMENT AIR (UP TO 1.5") CDU/VDU, OHCU,


MEROX &
OFFSITES

Notes : 1. For PMS General notes refer Annexure-I of this document


2. For PMS Extracts refer Annexure-II of this document

Package : IPMCS
Report No. : 50

Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved


JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 10 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A10A Sheet 1 of 5

PIPE CLASS : A10A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260
PRESS 15 15 15 15 14.06 11.95

SERVICE
NON CORROSIVE HYDROCARBON NON LETHAL - PETROLEUM PRODUCTS, AROMATICS, SWEET GAS, AMMONIA, LP
STEAM (NON IBR), FLUSHING OIL, INHIBITOR, FLARE, COOLING WATER, RAW WATER ETC. THIS SPEC SHALL BE USED
ONLY IN OFFSITES EXCEPT FOR WATER SERVICES WHERE IT MAY BE USED IN UNITS AS WELL.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 11 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A10A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. T R R R R R R R R R R R R R 22.
20. T R R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R R R R 12.
10. T P R R R R R R R R R R R R R R R R R R 10.
8.0 T P P R R R R R R R R R R R R R R R R R R 8.0
6.0 T P P P P R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 12 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A10A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 API 5L GR.B PSL1 PE, SEAMLESS PI2E977Z0

PIP PIPE 2.00 2.00 XS B-36.10 API 5L GR.B PSL1 BE, SEAMLESS PI2E917Z0

PIP PIPE 3.00 6.00 STD B-36.10 API 5L GR.B PSL1 BE, SEAMLESS PI2E917Z0

PIP PIPE 8.00 12.00 S20 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

PIP PIPE 14.00 30.00 S10 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

PIP PIPE 32.00 36.00 STD B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

PIP PIPE 40.00 48.00 XS B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

NIP NIPPLE 0.50 1.50 M B-36.10 API 5L GR.B PSL1 PBE, SEAMLESS PN2E967Z0

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB

Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 13 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A10A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 8.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 8.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT

Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 14 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A10A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
13% CR.STEEL NO.- 51301

GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS GASKET 26.00 48.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK56872Z0
ANSI CS(O) RING
B16.47B
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
PSR STRNR.PERM 28.00 28.00 M JOB'STD B:A234GR.WPBW;I BW, T-TYPE SP23644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A10A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 15 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11A Sheet 1 of 6

PIPE CLASS : A11A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
MILD SOUR FLARE (NON NACE) - REFER NOTE 34.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
111 PIPE THICKNESS ABOVE 30" ARE BASED ON ACTUAL CONDITIONS (PRESSURE - 3.5 KG/CM2G & TEMP - 250 DEGC.)

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 16 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. T 52.
50. T R 50.
48. T R R 48.
46. T R R R 46.
44. T R R R R 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. T R R R R R 42.
40. T R R R R R R 40.
38. T R R R R R R R 38.
36. T R R R R R R R R 36.
34. T R R R R R R R R R 34.
32. T R R R R R R R R R R 32.
30. T R R R R R R R R R R R 30.
28. T R R R R R R R R R R R R 28.
26. T R R R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R R R 24.
22. T R R R R R R R R R R R R R R R 22.
20. T R R R R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R R R R 16.
14. T P R R R R R R R R R R R R R R R R R R 14.
12. T P P R R R R R R R R R R R R R R R R R R 12.
10. T P P P R R R R R R R R R R R R R R R R R R 10.
8.0 T P P P P R R R R R R R R R R R R R R R R R R 8.0
6.0 T P P P P P R R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R P R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 17 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 API 5L GR.B PSL1 PE, SEAMLESS PI2E977Z0

PIP PIPE 2.00 2.00 XS B-36.10 API 5L GR.B PSL1 BE, SEAMLESS PI2E917Z0

PIP PIPE 2.50 14.00 STD B-36.10 API 5L GR.B PSL1 BE, SEAMLESS PI2E917Z0

PIP PIPE 16.00 36.00 STD B-36.10 A 672GR.B60CL.22 BE, E.FS.W PI2F113Z0 111
(200 BHN MAX)
PIP PIPE 38.00 48.00 XS B-36.10 A 672GR.B60CL.22 BE, E.FS.W PI2F113Z0 111
(200 BHN MAX)
PIP PIPE 50.00 52.00 12.7 B-36.10 A 672GR.B60CL.22 BE, E.FS.W PI2F113Z0 111
(200 BHN MAX)
NIP NIPPLE 0.50 1.50 M B-36.10 API 5L GR.B PSL1 PBE, SEAMLESS PN2E967Z0

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 52.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/60 FLNG.WN 0.50 3.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/15 FLNG.WN 1.00 4.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z0
00
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 52.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 52.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 WPB- BW, 1.5D WAGJ84Z10
W (200 BHN MAX)
ELB90 ELBOW.90 50.00 52.00 M MNF'STD ASTM A 234 WPB- BW, 1.5D WANJ84Z10
W (200 BHN MAX)

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 18 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 WPB- BW, 1.5D WBGJ84Z10
W (200 BHN MAX)
ELB45 ELBOW.45 50.00 52.00 M MNF'STD ASTM A 234 WPB- BW, 1.5D WBNJ84Z10
W (200 BHN MAX)
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 WPB- BW WEGJ84ZZ0
W (200 BHN MAX)
TEQ T.EQUAL 50.00 52.00 M MNF'STD ASTM A 234 WPB- BW WENJ84ZZ0
W (200 BHN MAX)
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 WPB- BW WRGJ84ZZ0
W (200 BHN MAX)
TRED T.RED 50.00 52.00 M, M MNF'STD ASTM A 234 WPB- BW WRNJ84ZZ0
W (200 BHN MAX)
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 WPB- BW WUGJ84ZZ0
W (200 BHN MAX)
REDC REDUC.CONC 50.00 52.00 M, M MNF'STD ASTM A 234 WPB- BW WUNJ84ZZ0
W (200 BHN MAX)
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 WPB- BW WVGJ84ZZ0
W (200 BHN MAX)
REDE REDUC.ECC 50.00 52.00 M, M MNF'STD ASTM A 234 WPB- BW WVNJ84ZZ0
W (200 BHN MAX)
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CAP CAP 50.00 52.00 M MNF'STD ASTM A 234 BW WFN684ZZ0
GR.WPB

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 19 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GAV/1 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150 , B-16.5, 53301ZZZ0
GR.WCB,FACED RF/250AARH, SHT
WITH 13% CR NO.- 53301
STEEL/13% CR
STEEL
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54301
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 36.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 20 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 52.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS GASKET 26.00 52.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK56872Z0
ANSI CS(O) RING
B16.47B
GAS/15 GASKET 1.00 4.00 B-16.20- SOFT OCT-RING, 1500 GK61538Z0
00 ANSI B16.5 IRON(90BHN)
GAS/60 GASKET 0.50 3.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 600 GK66876Z0
0 ANSI B16.5 CS(O) RING
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A11A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 21 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11K Sheet 1 of 5

PIPE CLASS : A11K


RATING : 150
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204
PRESS 16.17 16.17 13.71 12.3 11.24

SERVICE
LUBE OIL AFTER FILTERS - UPTO 204 DEGC.
SOUR FLARE

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
113 THICKNESS OF 28" SIZE IS BASED ON ACTUAL DESIGN CONDITIONS ( PRESSURE - 3.5 KG/CM2G & TEMPRATURE - 165
DEGC).

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300) . REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 22 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. T 28.
26. T R 26.
24. T R R 24.
22. T R R R 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T R R R R R R R 14.
12. T R R R R R R R R 12.
10. T R R R R R R R R R 10.
8.0 T R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H 1.5
1.25 T H H H H H H H H H H H H H H H 1.25
1.0 T T H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 23 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 3.00 6.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 8.00 12.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
PIP PIPE 28.00 28.00 7.92 B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0 113
TP304L CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4327Z0
GR.F304L
FLG FLNG.WN 28.00 28.00 M B-16.47-B ASTM A 182 150, RF/125AARH FWB4327Z0
GR.F304L
FLG/30 FLNG.WN 0.50 12.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4347Z0
0 GR.F304L
FLG FLNG.LJ 2.00 12.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4327Z0
GR.F304L
FLB FLNG.BLIND 28.00 28.00 B-16.47-B ASTM A 182 150, RF/125AARH FBB4327Z0
GR.F304L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4321Z0
B16.48 GR.F304L
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 182 150, FF/125AARH FCK4321Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAG934Z10
GR.WP304L-S
ELB90 ELBOW.90 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WAG954Z10
GR.WP304L-WX
ELB90 ELBOW.90 28.00 28.00 M B-16.9 ASTM A 403 BW, 1.5D WAG954Z10
GR.WP304L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBG934Z10
GR.WP304L-S
ELB45 ELBOW.45 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WBG954Z10
GR.WP304L-WX
ELB45 ELBOW.45 28.00 28.00 M B-16.9 ASTM A 403 BW, 1.5D WBG954Z10
GR.WP304L-WX

Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 24 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEG934ZZ0
GR.WP304L-S
TEQ T.EQUAL 8.00 12.00 M B-16.9 ASTM A 403 BW WEG954ZZ0
GR.WP304L-WX
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WE64482Z0
GR.F304L
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRG934ZZ0
GR.WP304L-S
TRED T.RED 8.00 12.00 M, M B-16.9 ASTM A 403 BW WRG954ZZ0
GR.WP304L-WX
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WR64482Z0
1 GR.F304L
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUG934ZZ0
GR.WP304L-S
REDC REDUC.CONC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WUG954ZZ0
GR.WP304L-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVG934ZZ0
GR.WP304L-S
REDE REDUC.ECC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WVG954ZZ0
GR.WP304L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 0.25 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64482Z0
GR.F304L
CAP CAP 2.00 12.00 M B-16.9 ASTM A 403 BW WFG934ZZ0
GR.WP304L-S
PLG PLUG 0.50 1.50 B-16.11 ASTM A 182 SCRM, 3000 WH64492Z0
GR.F304L
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLF/1 CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WJ64482Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLH/1 CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WK64482Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLL/1 CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WL64482Z0
GR.F304L

Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 25 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A11K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
CPLR/1 CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WM64482Z0
GR.F304L
STB STUB.END 2.00 6.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9341Z0
GR.WP304L-S
STB STUB.END 8.00 12.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9541Z0
GR.WP304L-WX
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS304L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 51350
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS304L
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 52350
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 53350
Bolt Group
BOS BOLT.STUD 0.50 28.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 150 GK62972Z0
ANSI B16.5 SS304L+CAF
GAS GASKET 28.00 28.00 B-16.20- SS304L+CAF+SS(I)/ SPIRAL, 150 GK58072Z0
ANSI CS(O) RING
B16.47B
GAS/30 GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 300 GK62974Z0
0 ANSI B16.5 SS304L+CAF
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304L;I SW, Y-TYPE, 800 SP315D510
NT:SS304L

Package : IPMCS
Report No. : 50 A11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 26 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A19A Sheet 1 of 5

PIPE CLASS : A19A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
SOUR WATER & CAUSTIC SODA SERVICE (STRESS RELIEVED), SOUR FLARE

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
42 ALL WELDS SHALL BE STRESS RELIEVED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
112 PIPE THICKNESS FOR SIZES ABOVE 24" ARE BASED ON ACTUAL DESIGN CONDITIONS OF MAX PRESSURE 3.5
KG/CM2G & TEMP 170 DEG C.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 27 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A19A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. T 28.
26. T R 26.
24. T R R 24.
22. T R R R 22.
20. T R R R R 20.
18. T R R R R R 18.
16. T R R R R R R 16.
14. T P R R R R R R 14.
12. T P P R R R R R R 12.
10. T P P P R R R R R R 10.
8.0 T P P P P R R R R R R 8.0
6.0 T P P P P P R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 28 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A19A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.50 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 26.00 28.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 112
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 28.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/60 FLNG.WN 0.75 6.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 28.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 28.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 28.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 28.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 29 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A19A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 28.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 28.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 28.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 28.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 28.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51013ZZZ0
105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51313ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51313

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 30 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A19A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52013ZZZ0
105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52313ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52313
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53013ZZZ0
105,TRIM- 16.11, SHT NO.- 53013
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53313ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 53313
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54313ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54313
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55313ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55313
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 28.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS GASKET 26.00 28.00 B-16.20- SP.WND SPIRAL, 150 GK52372Z0
ANSI SS304+CAF
B16.47B
GAS/60 GASKET 0.75 6.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z0
0 ANSI B16.5 SS304+CAF
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 31 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1A Sheet 1 of 6

PIPE CLASS : A1A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABLE, NON LETHAL - HYDROCARBONS, AMMONIA, STEAM &
CONDENSATE (NON IBR); UTILITIES (WATER, PLANT AIR, NITROGEN, CARBONDIOXIDE) BEYOND A3A AND A10A, AND
LUBE OIL BEFORE THE FILTER

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
185 FOR SPECIAL REQUIREMENTS OF Y-PATTERN GLOBE & Y-PATTERN CHECK VALVES REFER JOB SPECIFICATION
6860-16-43-SP02.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 32 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. T 48.
46. T R 46.
44. T R R 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. T R R R 42.
40. T R R R R 40.
38. T R R R R R 38.
36. T R R R R R R 36.
34. T R R R R R R R 34.
32. T R R R R R R R R 32.
30. T R R R R R R R R R 30.
28. T R R R R R R R R R R 28.
26. T R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R 24.
22. T R R R R R R R R R R R R R 22.
20. T R R R R R R R R R R R R R R 20.
18. T P R R R R R R R R R R R R R R 18.
16. T P P R R R R R R R R R R R R R R 16.
14. T P P P R R R R R R R R R R R R R R 14.
12. T P P P P R R R R R R R R R R R R R R 12.
10. T P P P P P R R R R R R R R R R R R R R 10.
8.0 T P P P P P P R R R R R R R R R R R R R R 8.0
6.0 T P P P P P P P R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P P R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 33 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 2.50 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 40.00 48.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 20.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 22.00 22.00 M MSS-SP44 ASTM A 105 150, RF/125AARH FWH0127Z0

FLG FLNG.WN 24.00 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 48.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/25 FLNG.WN 1.00 10.00 M B-16.5 ASTM A 105 2500, RTJ/63AARH FWC0199Z0
00
FLG/15 FLNG.WN 1.00 3.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z0
00
FLG/60 FLNG.WN 0.50 12.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLG/30 FLNG.WN 2.00 20.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 20.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 22.00 22.00 MSS-SP44 ASTM A 105 150, RF/125AARH FBH0127Z0

FLB FLNG.BLIND 24.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 48.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 20.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 24.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 48.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0 5

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 34 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WE60282Z0

TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WR60282Z0
1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 35 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0 7
/A RF/125AARH, SHT
216GR.WCB,BODY NO.- 54301
SEAT-RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
YGL VLV.YGLOBE 0.50 1.50 ANSI-B- BODY-ASTM A SW, 800, B-16.11, SHT 62001ZZZ0
16.34 105,TRIM-TRIM - NO.- 62001
13% CR. STEEL
RSB VLV.RSTMBL 1.00 16.00 MNF'STD BODY-ASTM A 105 FLGD, 150, B-16.5, 67301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 67301
Bolt Group
BOS BOLT.STUD 0.50 48.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 36 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 20.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS GASKET 22.00 22.00 B-16.20- SP.WND SPIRAL, 150 GK82372Z0
MSS-SP-44 SS304+CAF
GAS GASKET 24.00 24.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS GASKET 26.00 48.00 B-16.20- SP.WND SPIRAL, 150 GK52372Z0
ANSI SS304+CAF
B16.47B
GAS/25 GASKET 1.00 10.00 B-16.20- SOFT OCT-RING, 2500 GK61539Z0
00 ANSI B16.5 IRON(90BHN)
GAS/15 GASKET 1.00 3.00 B-16.20- SOFT OCT-RING, 1500 GK61538Z0
00 ANSI B16.5 IRON(90BHN)
GAS/60 GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z0
0 ANSI B16.5 SS304+CAF
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16831Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 37 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1K Sheet 1 of 5

PIPE CLASS : A1K


RATING : 150
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 16.17 14.41 13.35 11.95 9.84 8.78 7.73

SERVICE
PURE NON CORROSIVE OR MILD CORROSIVE HYDROCARBONS
FLAMMABLE/NON FLAMMABLE & NON LETHAL HYDROCARBONS, CHEMICALS ETC.
DM/POLISHED WATER, INSTRUMENT AIR

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 38 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T R 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T R R R R R R R 10.
8.0 T P R R R R R R R 8.0
6.0 T P P R R R R R R R 6.0
5.0 5.0
4.0 T P P R R R R R R R R 4.0
3.5 3.5
3.0 T P P P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P R R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 39 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 3.00 6.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 8.00 24.00 10S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

Flange Group
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4127Z0
GR.F304
FLG/30 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
0 GR.F304
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4127Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4121Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4121Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 8.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
ELB45 ELBOW.45 8.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
TEQ T.EQUAL 8.00 24.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S

Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 40 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 8.00 24.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 8.00 24.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 8.00 24.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
PLG PLUG 0.50 1.50 B-16.11 ASTM A 182 SCRM, 3000 WH64292Z0
GR.F304
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
CRS CROSS 2.00 8.00 M B-16.9 ASTM A 403 BW WTG874ZZ0
GR.WP304-S
STB STUB.END 2.00 6.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8741Z0
GR.WP304-S
STB STUB.END 8.00 24.00 M B-16.9 ASTM A 403 BW, 125AARH WSG8941Z0
GR.WP304-WX
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SW, 3000 WQH42D2Z0
GR.F304
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51345
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-

Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 41 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A1K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
SS304

GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52345
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53345ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53345
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 150, B-16.5, 54345ZZZ0
GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54345
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62474Z0
0 ANSI B16.5 SS304+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304

Package : IPMCS
Report No. : 50 A1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 42 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A21K Sheet 1 of 5

PIPE CLASS : A21K


RATING : 150
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 1 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 16.17 16.17 13.71 12.3 11.24 10.19 9.84 8.79 7.73

SERVICE
DM WATER, LUBE OIL, SEAL OIL FOR COMPRESSORS

NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION 6501-6-44-0016.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED(300#). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 A21K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 43 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A21K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T P 12.
10. T P P 10.
8.0 T P P P 8.0
6.0 T P P P P 6.0
5.0 5.0
4.0 T P P P P P 4.0
3.5 3.5
3.0 T P P P P P P 3.0
2.5 2.5
2.0 T P P P P P P P 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A21K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 44 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A21K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 3.00 6.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 8.00 14.00 10S B-36.19 ASTM A 358 BE, E.FS.W PI36213Z0
TP304L CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG/15 FLNG.SCRD 0.50 1.50 B-16.5 ASTM A 182 150, RF/125AARH FTC4327Z0
0 GR.F304L
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 150, RF/125AARH FWC4327Z0
GR.F304L
FLG/30 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4347Z0
0 GR.F304L
FLG FLNG.LJ 2.00 24.00 B-16.5 ASTM A 105 150, FLC012EZ0
STK/MAX1000AARH
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4327Z0
GR.F304L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4321Z0
B16.48 GR.F304L
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 182 150, FF/125AARH FCK4321Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAG934Z10
GR.WP304L-S
ELB90 ELBOW.90 8.00 14.00 M B-16.9 ASTM A 403 BW, 1.5D WAG954Z10
GR.WP304L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBG934Z10
GR.WP304L-S
ELB45 ELBOW.45 8.00 14.00 M B-16.9 ASTM A 403 BW, 1.5D WBG954Z10
GR.WP304L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEG934ZZ0
GR.WP304L-S
TEQ T.EQUAL 8.00 14.00 M B-16.9 ASTM A 403 BW WEG954ZZ0
GR.WP304L-WX
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WE64482Z0
GR.F304L

Package : IPMCS
Report No. : 50 A21K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 45 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A21K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRG934ZZ0
GR.WP304L-S
TRED T.RED 8.00 14.00 M, M B-16.9 ASTM A 403 BW WRG954ZZ0
GR.WP304L-WX
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WR64482Z0
1 GR.F304L
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUG934ZZ0
GR.WP304L-S
REDC REDUC.CONC 8.00 14.00 M, M B-16.9 ASTM A 403 BW WUG954ZZ0
GR.WP304L-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVG934ZZ0
GR.WP304L-S
REDE REDUC.ECC 8.00 14.00 M, M B-16.9 ASTM A 403 BW WVG954ZZ0
GR.WP304L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WFH4482Z0
GR.F304L
CAP CAP 2.00 14.00 M B-16.9 ASTM A 403 BW WFG934ZZ0
GR.WP304L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
STB STUB.END 2.00 6.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9341Z0
GR.WP304L-S
STB STUB.END 8.00 14.00 M B-16.9 ASTM A 403 BW, 125AARH WSG9441Z0
GR.WP304L-W
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SW, 3000 WQH44D2Z0
GR.F304L
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51067ZZZ0
GR.F 347,TRIM- 16.11, SHT NO.- 51067
STELLITED,STEM-
SS347
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 51350

Package : IPMCS
Report No. : 50 A21K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 46 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A21K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52067ZZZ0
GR.F 347,TRIM- 16.11, SHT NO.- 52067
STELLITED,STEM-
SS347
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 52350
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53067ZZZ0
GR.F 347,TRIM- 16.11, SHT NO.- 53067
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53350ZZZ0
GR.CF3,TRIM-SS RF/125AARH, SHT
304L NO.- 53350
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 150, B-16.5, 54345ZZZ0
GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54345
SEAT-RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 182 FLGD, 150, B-16.5, 55345ZZZ0
GR.F304 / ASTM A RF/125AARH, SHT
351 GR.CF8,TRIM- NO.- 55345
PLUG-SS304/SS316
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 150 GK64672Z0
ANSI B16.5 SS304L+GRAFIL
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64674Z0
0 ANSI B16.5 SS304L+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304L;I SW, Y-TYPE, 800 SP3154510
NT:SS304L
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A403WP304L- BW, T-TYPE SP15544Z0
S;INT:SS304L

Package : IPMCS
Report No. : 50 A21K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 47 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A29A Sheet 1 of 6

PIPE CLASS : A29A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT : AXENS-3 (HIC)

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NON-NACE CORROSIVE PROCESS SERVICES - FLAMMABLE / NON FLAMMABLE & NON LETHAL, CORROSIVE SOUR
WATER, SOUR GAS

NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016
193 FOR (SOUR+HIC) SERVICE REQUIREMENT REFER 6860-62-43-SP04
194 ALL WELD JOINTS SHALL BE 100% RADIOGRAPHED & WET FLOURESENT MAGNETIC PARTICAL TESTED

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353 (CLASS 300)

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 48 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A29A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 49 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A29A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZR

PIP PIPE 0.75 1.00 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZR

PIP PIPE 1.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZR 32

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZR 32

PIP PIPE 3.00 4.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZR 32

PIP PIPE 6.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZR

PIP PIPE 16.00 20.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813ZR
GR.B60 CL.12
PIP PIPE 24.00 24.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813ZR
GR.B60 CL.12
NIP NIPPLE 0.50 0.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZR

NIP NIPPLE 0.75 1.00 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZR

NIP NIPPLE 1.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZR 32

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127ZR

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127ZR

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121ZR
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121ZR
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WA602D4ZR

ELB90 ELBOW.90 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WA602D3ZR

ELB90 ELBOW.90 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2ZR

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1R
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1R
GR.WPB-W
ELB45 ELBOW.45 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WB602D4ZR

ELB45 ELBOW.45 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WB602D3ZR

Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 50 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A29A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2ZR

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1R
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1R
GR.WPB-W
TEQ T.EQUAL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WE602D4ZR

TEQ T.EQUAL 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WE602D3ZR

TEQ T.EQUAL 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2ZR

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZR


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZR
GR.WPB-W
TRED T.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WR602D4ZR

TRED T.RED 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WR602D3ZR

TRED T.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2ZR

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZR


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZR
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZR
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZR
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZR
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZR
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZR

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZR

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZR


GR.WPB
CPLF CPLNG.FULL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4ZR

CPLF CPLNG.FULL 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WJ602D3ZR

CPLF CPLNG.FULL 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2ZR

Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 51 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A29A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WK602D4ZR

CPLH CPLNG.HALF 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WK602D3ZR

CPLH CPLNG.HALF 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2ZR

CPLL CPLNG.LH 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WL602D4ZR

CPLL CPLNG.LH 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WL602D3ZR

CPLL CPLNG.LH 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2ZR

CPLR CPLNG.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WM602D4ZR

CPLR CPLNG.RED 0.75 1.00 B-16.11 ASTM A 105 SW, 6000 WM602D3ZR

CPLR CPLNG.RED 1.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2ZR

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 6000, B- 51094ZZZR
105,TRIM-SS 16.11, SHT NO.- 51094
316+STELLITE
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 6000, B- 52094ZZZR
105,TRIM-SS 16.11, SHT NO.- 52094
316L+STELLITE
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 6000, B- 53094ZZZR
105,TRIM-SS 16.11, SHT NO.- 53094
316L+STELLITE
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405ZR
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK64972ZR
ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16931ZR
S316L 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D51R

PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D51R

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044ZR


T:SS316L
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344ZR
T:SS304

Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 52 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A29A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13844ZR
NT:SS316L
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644ZR
NT:SS304

Package : IPMCS
Report No. : 50 A29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 53 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A2A Sheet 1 of 6

PIPE CLASS : A2A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP 0 38 93 149 204 260 280
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 11.19

SERVICE
LP STEAM, BOILER FEED WATER & CL (CONDENSATE)- ALL IBR

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
108 THESE GLOBE VALVES ARE OF PISTON TYPES AND ARE TO BE USED EXCLUSIVELY IN STEAM TRACING MANIFOLDS.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 54 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A2A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. T R R R R R R R 22.
20. T R R R R R R R R 20.
18. T P R R R R R R R R 18.
16. T P P R R R R R R R R 16.
14. T P P P R R R R R R R R 14.
12. T P P P P R R R R R R R R 12.
10. T P P P P P R R R R R R R R 10.
8.0 T P P P P P P R R R R R R R R 8.0
6.0 T P P P P P P P R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P P P P R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P P R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 55 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A2A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1
0
FLG FLNG.WN 0.50 20.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z1

FLG FLNG.WN 22.00 22.00 M MSS-SP44 ASTM A 105 150, RF/125AARH FWH0127Z1

FLG FLNG.WN 24.00 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z1

FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z1

FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1
0
FLB FLNG.BLIND 0.50 20.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z1

FLB FLNG.BLIND 22.00 22.00 MSS-SP44 ASTM A 105 150, RF/125AARH FBH0127Z1

FLB FLNG.BLIND 24.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z1

FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z1

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z1
B16.48
FEF SPCR&BLND 10.00 20.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z1
B16.48
FEF SPCR&BLND 22.00 22.00 JOB'STD ASTM A 105 150, FF/125AARH FCF0121Z1

FEF SPCR&BLND 24.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z1
B16.48
FEF SPCR&BLND 26.00 36.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z1

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1

Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 56 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A2A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1


GR.WPB
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1


GR.WPB
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z1

CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG684ZZ1


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z1

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1

Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 57 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A2A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z1 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 36.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51302ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 51302
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52302ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 52302
GLV/2 VLV.GLOBE 2.00 3.00 MNF'STD BODY-ASTM A 105 FLGD, 150, B-16.5, 52391ZZZ1 108
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 52391
17% CR.STEEL
GLV/1 VLV.GLOBE 0.50 1.50 MNF'STD BODY-ASTM A 105 SW, 800, 3000, B- 52091ZZZ1 108
/A 16.11, SHT NO.- 52091
216GR.WCB,TRIM-
17% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53302ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 53302
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 20.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS GASKET 22.00 22.00 B-16.20- SP.WND SPIRAL, 150 GK82372Z0
MSS-SP-44 SS304+CAF
GAS GASKET 24.00 24.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS GASKET 26.00 36.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK56872Z0
ANSI CS(O) RING
B16.47B
GAS/60 GASKET 2.00 24.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z0
0 ANSI B16.5 SS304+CAF

Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 58 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A2A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065531
SS304 150,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D511

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z1


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z1
NT:SS304

Package : IPMCS
Report No. : 50 A2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 59 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A32A Sheet 1 of 4

PIPE CLASS : A32A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 280
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 11.19

SERVICE
LP STEAM TRACING, TRACER CONDENSATE (CL) - ALL NON-IBR

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
109 THESE GLOBE VALVES ARE OF PISTON TYPE AND ARE TO BE EXCLUSIVELY USED FOR CONDENSATE MANIFOLD.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 60 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A32A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 T 3.0
2.5 2.5
2.0 T P 2.0
1.5 T T H 1.5
1.25 1.25
1.0 T T H H 1.0
0.75 T T T H H 0.75
0.5 T T T T H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 61 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A32A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 API 5L GR.B PSL1 PE, SEAMLESS PI2E977Z0

PIP PIPE 2.00 2.00 XS B-36.10 API 5L GR.B PSL1 BE, SEAMLESS PI2E917Z0

PIP PIPE 3.00 3.00 STD B-36.10 API 5L GR.B PSL1 BE, SEAMLESS PI2E917Z0

NIP NIPPLE 0.50 1.50 M B-36.10 API 5L GR.B PSL1 PBE, SEAMLESS PN2E967Z0

Flange Group
FLG FLNG.WN 0.50 3.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG/30 FLNG.WN 0.50 3.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 3.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 3.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 3.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 3.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
REDC REDUC.CONC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 3.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB

Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 62 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A32A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GLV/1 VLV.GLOBE 0.50 1.50 MNF'STD BODY-ASTM A 105 SW, 800, 3000, B- 52090ZZZ0 109
/A 16.11, SHT NO.- 52090
216GR.WCB,TRIM-
17% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 3.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 3.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS/30 GASKET 0.50 3.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH

Package : IPMCS
Report No. : 50 A32A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 63 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A33A Sheet 1 of 5

PIPE CLASS : A33A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 50 65
PRESS 15.4 15.4 15.4 15.4

SERVICE
FIRE WATER (ABOVE GROUND/ UNDER GROUND)

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DC3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D3

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VC3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V3

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A33A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 64 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A33A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. T 40.
38. T R 38.
36. T R R 36.
34. T R R R 34.
32. T R R R R 32.
30. T R R R R R 30.
28. T R R R R R R 28.
26. T R R R R R R R 26.
24. T R R R R R R R R 24.
22. T R R R R R R R R R 22.
20. T R R R R R R R R R R 20.
18. T R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R 12.
10. T R R R R R R R R R R R R R R R 10.
8.0 T P R R R R R R R R R R R R R R R 8.0
6.0 T P P R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R P P R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T P R P P R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R P P R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A33A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 65 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A33A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 API 5L GR.B PSL1 PE, SEAMLESS PI2E977Z0

PIP PIPE 2.00 2.00 XS B-36.10 API 5L GR.B PSL1 BE, SEAMLESS PI2E917Z0

PIP PIPE 3.00 6.00 STD B-36.10 API 5L GR.B PSL1 BE, SEAMLESS PI2E917Z0

PIP PIPE 8.00 12.00 S20 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

PIP PIPE 14.00 14.00 S10 B-36.10 API 5L GR.B PSL1 BE, WELDED PI2E919Z0

PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 40.00 40.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 API 5L GR.B PSL1 PBE, SEAMLESS PN2E967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0

FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 26.00 40.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG FLNG.SO 2.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 40.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 40.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 8.00 40.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB

Package : IPMCS
Report No. : 50 A33A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 66 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A33A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 8.00 40.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 8.00 40.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 8.00 40.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 8.00 40.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 8.00 40.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 40.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL

Package : IPMCS
Report No. : 50 A33A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 67 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A33A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
Bolt Group
BOS BOLT.STUD 0.50 40.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.21- IS-2712-GR.W/3 RING, 150, 2 MM GKB1052Z0
ANSI B16.5
GAS GASKET 26.00 40.00 B-16.21- IS-2712-GR.W/3 RING, 150, 2 MM GKA1052Z0
ANSI
B16.47B
GAS/30 GASKET 0.50 1.50 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A285GR.C;INT:S CONETYPE, ST14433Z0
S304 150,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A33A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 68 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A3A Sheet 1 of 7

PIPE CLASS : A3A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 186
PRESS 10.55 10.55 10.55 10.55 10.55

SERVICE
NON CORROSIVE UTILITIES (ABOVE GROUND AND UNDER GROUND) CATEGORY "D" FLUID - COOLING WATER,
INSTRUMENT AIR, PLANT AIR, INERT GAS, CARBON DI OXIDE (DRY), NITROGEN, CONDENSATE, BOILER FEED WATER
(NON IBR). THIS CLASS DOES NOT COVER FIRE WATER SERVICE.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
6 FOR FABRICATED REDUCERS,REFER EIL'STD 7-44-0485 & 7-44-0487. FOR MITRES, REFER EIL'STD 7-44-0033.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
31 USE BUTTERFLY VALVES ONLY FROM 10" ONWARDS IN WATER SERVICE AND UPTO 65 DEG C.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
106 DESIGN PRESSURE TEMPERATURE FOR SIZES ABOVE 30" IS 8 KG/CM SQ G AND 65 DEG C RESP.
107 90 DEG MITRE SHALL BE 4 PIECE UPTO 10", 5 PIECE BETWEEN 12" AND 54", 6 PIECE FOR SIZES GREATER THAN 54".
FOR 45 DEG MITRE, USE ONE PIECE LESS.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DC3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D3

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VC3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V3

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 69 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A3A Sheet 2 of 7

72.
70.
68.
66.
64.
62.
60. T
58. T R
56. T R R
54. T R R R
52. T R R R R
50. T R R R R R
48. T R R R R R R
46. T R R R R R R R
44. T R R R R R R R R
BRANCH PIPE ( SIZE IN INCHES)

42. T R R R R R R R R R
40. T R R R R R R R R R R
38. T R R R R R R R R R R R
36. T R R R R R R R R R R R R
34. T R R R R R R R R R R R R R
32. T R R R R R R R R R R R R R R
30. T R R R R R R R R R R R R R R R
28. T R R R R R R R R R R R R R R R R
26. T R R R R R R R R R R R R R R R R R
24. T R R R R R R R R R R R R R R R R R R
22. T R R R R R R R R R R R R R R R R R R R
20. T P R R R R R R R R R R R R R R R R R R R
18. T P P R R R R R R R R R R R R R R R R R R R
16. T R P P R R R R R R R R R R R R R R R R R R R
14. T P R P P R R R R R R R R R R R R R R R R R R R
12. T R P R P P R R R R R R R R R R R R R R R R R R R
10. T R R P R P P R R R R R R R R R R R R R R R R R R R
8.0 T P R R P R P P R R R R R R R R R R R R R R R R R R R
6.0 T P P R R P R P P R R R R R R R R R R R R R R R R R R R
5.0
4.0 T P P P P R P P P P R R R R R R R R R R R R R R R R R R R
3.5
3.0 T P P P P P R P P P P R R R R R R R R R R R R R R R R R R R
2.5
2.0 T P P P P P P R P P P P P R R R R R R R R R R R R R R R R R R
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 70 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A3A Sheet 3 of 7

72.
70.
68.
66.
64.
62.
60.
58.
56.
54.
52.
50.
48.
46.
44.
BRANCH PIPE (SIZE IN INCHES)

42.
40.
38.
36.
34.
32.
30.
28.
26.
24.
22.
20.
18.
16.
14.
12.
10.
8.0
6.0
5.0
4.0
3.5
3.0
2.5
2.0
1.5
1.25
1.0
0.75
0.5

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 71 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A3A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 HVY IS-1239-I IS-1239 (BLACK) PE, C.WELDED PI6D471Z0

PIP PIPE 2.00 6.00 HVY IS-1239-I IS-1239 (BLACK) BE, C.WELDED PI6D411Z0

PIP PIPE 8.00 14.00 6.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 16.00 18.00 8.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 20.00 24.00 10.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 26.00 40.00 12.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 42.00 48.00 14.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

PIP PIPE 50.00 60.00 16.0 IS-3589 IS-3589 GR.330 BE, WELDED PI7D919Z0

NIP NIPPLE 0.50 1.50 HVY EIL'STD IS-1239 (BLACK) PBE, C.WELDED PN5D461Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 150, RF/125AARH FSC0127Z0

FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 22.00 22.00 M MSS-SP44 ASTM A 105 150, RF/125AARH FWH0127Z0

FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLG FLNG.SO 2.00 20.00 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0

FLG FLNG.SO 24.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FNC0127Z0

FLG FLNG.SO 26.00 60.00 AWWA-C207 ASTM A 105 150, FF/125AARH FN40121Z0
CL.D
FLB FLNG.BLIND 0.50 20.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 22.00 22.00 MSS-SP44 ASTM A 105 150, RF/125AARH FBH0127Z0

FLB FLNG.BLIND 24.00 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 60.00 AWWA-C207 ASTM A 285 GR.C 150, FF/125AARH FB45321Z0
CL.D
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 20.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 24.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 72 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A3A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Flange Group
FEF SPCR&BLND 26.00 60.00 EIL'STD ASTM A 285 GR.C 150, FF/125AARH FCE5321Z0

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
MIT90 MITRE.90 8.00 60.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WDKF141Z0

MIT45 MITRE.45 8.00 60.00 M EIL'STD IS-3589 GR.330 BW, 1.5D WGKF141Z0

TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 8.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 8.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 8.00 60.00 M, M EIL'STD IS-3589 GR.330 BW WUKF14ZZ0

REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0


GR.WPB
REDE REDUC.ECC 8.00 60.00 M, M EIL'STD IS-3589 GR.330 BW WVKF14ZZ0

SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 73 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A3A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51321
GAV VLV.GATE 26.00 42.00 BS-1414 BODY-ASTM A 216 FLGD, 150, 51390ZZZ0
GR.WCB,TRIM- AWWAC207,
13% CR.STEEL FF/125AARH, SHT
NO.- 51390
GAV/1 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52321
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53321ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53321
CHV VLV.CHECK 26.00 42.00 API-594 BODY-ASTM A 105 FLGD, 150, 53390ZZZ0
/A AWWAC207,
216GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53390
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54321ZZZ0
/A RF/125AARH, SHT
216GR.WCB,BODY NO.- 54321
SEAT-RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
BFV VLV.BTRFLY 3.00 24.00 BS-5155 BODY-ASTM A 216 WAFL, 150, B-16.5, 56321ZZZ0
GR.WCB,TRIM- WAF/125AARH, SHT
13% CR.STEEL NO.- 56321

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 74 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A3A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 60.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 20.00 B-16.21- IS-2712-GR.W/3 RING, 150, 2 MM GKB1052Z0
ANSI B16.5
GAS GASKET 22.00 22.00 B-16.21- IS-2712-GR.W/3 RING, 150, 2 MM GKD1052Z0
MSS-SP-44
GAS GASKET 24.00 24.00 B-16.21- IS-2712-GR.W/3 RING, 150, 2 MM GKB1052Z0
ANSI B16.5
GAS GASKET 26.00 60.00 AWWA-C207 IS-2712-GR.W/3 FULLFACE, 150, 2 MM GK21022Z0
CL.D
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR3065530
SS304 150,RF/125AARH
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A285GR.C;INT:S CONETYPE, ST14431Z0
S304 150,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 8.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304
PSR STRNR.PERM 26.00 42.00 M MNF'STD B:A234GR.WPBW;I BW, T-TYPE SP33644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 75 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A52A Sheet 1 of 5

PIPE CLASS : A52A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260
PRESS 20.03 20.03 18.28 16.17 14.06 11.95

SERVICE
SOUR GAS/SOUR HYDROCARBONS,H2S ABSORBER OFFGAS / CAUSTIC

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
45 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE.
185 FOR SPECIAL REQUIREMENTS OF Y-PATTERN GLOBE & Y-PATTERN CHECK VALVES REFER JOB SPECIFICATION
6860-16-43-SP02.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3(WITH Y-PATTERN GLOBE VALVE)

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4(WITH Y-
PATTERN GLOBE VALVE)
VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3(WITH Y-PATTERN GLOBE VALVE)

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4(WITH Y-
PATTERN GLOVE VALVE)
TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 76 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A52A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T P 12.
10. T P P 10.
8.0 T P P P 8.0
6.0 T P P P P 6.0
5.0 5.0
4.0 T P P P P P P 4.0
3.5 3.5
3.0 T P P P P P P 3.0
2.5 2.5
2.0 T P P P P P R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 77 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A52A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 24.00 STD B-36.10 A672GR.B60 CL.32 BE, E.FS.W PI2I913Z7
(200 BHN MAX)
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7
0
FLG FLNG.WN 0.50 14.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z7

FLG/60 FLNG.WN 2.00 16.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
0
FLG/30 FLNG.WN 2.00 14.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7
0
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z7
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WE60282Z7

Package : IPMCS
Report No. : 50 A52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 78 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A52A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WR60282Z7
1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z7

CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CAP CAP 16.00 24.00 M B-16.9 ASTM A 234 BW WFG754ZZ7
GR.WPB-W
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z7

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z7 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51005ZZZ7
105,TRIM- 16.11, SHT NO.- 51005
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51304

Package : IPMCS
Report No. : 50 A52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 79 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A52A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV/1 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51404
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52304
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53304
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54304ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54304
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55304ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55304
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK66872Z7
ANSI B16.5 CS(O) RING
GAS/60 GASKET 0.50 16.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 600 GK66876Z7
0 ANSI B16.5 CS(O) RING
GAS/30 GASKET 0.50 14.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 300 GK66874Z7
0 ANSI B16.5 CS(O) RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304

Package : IPMCS
Report No. : 50 A52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 80 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A5A Sheet 1 of 5

PIPE CLASS : A5A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260
PRESS 20.03 20.03 18.28 16.17 14.06 11.95

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS ABOVE HYDROGEN PARTIAL PRESSURE OF 100 PSI

- FLAMMABLE, TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
45 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 81 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A5A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T P 12.
10. T P P 10.
8.0 T P P P 8.0
6.0 T P P P P 6.0
5.0 5.0
4.0 T P P P P P P 4.0
3.5 3.5
3.0 T P P P P P P 3.0
2.5 2.5
2.0 T P P P P P R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 82 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A5A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7
0
FLG FLNG.WN 0.50 14.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z7

FLG/30 FLNG.WN 2.00 14.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7
0
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z7
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 83 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A5A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z7

CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z7

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z7 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51304
GAV/1 VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51404
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52304
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53304ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53304
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54304ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54304
BODY SEAT-
RPTFE
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55304ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55304
PLUG-HARDENED

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 84 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A5A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK66872Z7
ANSI B16.5 CS(O) RING
GAS/30 GASKET 0.50 14.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 300 GK66874Z7
0 ANSI B16.5 CS(O) RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304

Package : IPMCS
Report No. : 50 A5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 85 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A70M Sheet 1 of 5

PIPE CLASS : A70M


RATING : 150
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 19.33 19.33 17.22 16.17 14.06 11.95 9.84 8.79 7.73

SERVICE
VACUUM DIESEL IR / CR, LVGO CR / IR, HVGO CR / IR DOWN STREAM OF BASKET FILTERS TO VACUUM COLUMN, PUMP(
VACUUM UNIT) CASING VENTS (FULL VACUUM CONDITION)

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES<= 1.5" EIL STD 7-44-0350, VF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351,V4

TEMP. CONN. 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS. CONN. 0.75 SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 86 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A70M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T R 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T R R R R R R 12.
10. T R R R R R R R 10.
8.0 T R R R R R R R R 8.0
6.0 T R R R R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R R 4.0
3.5 3.5
3.0 T P P R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 87 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A70M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 3.00 6.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 8.00 24.00 10S B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 150, RF/125AARH FWC4727Z0
GR.F321
FLG/60 FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4767Z0
0 GR.F321
FLG/30 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
0 GR.F321
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 150, RF/125AARH FBC4727Z0
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 150, FF/125AARH FGK4721Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 150, FF/125AARH FCK4721Z0
B16.48 GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 8.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 8.00 24.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 8.00 24.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S

Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 88 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A70M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 8.00 24.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 8.00 24.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ0
GR.WP321-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 8.00 24.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ0
GR.WP321-WX
SWGC SWAGE.CONC 0.50 1.50 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 1.50 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CAP CAP 2.00 24.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51093
STELLITED
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 150, B-16.5, 51393ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 51393
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52093
STELLITED
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 351 FLGD, 150, B-16.5, 52393ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 52393
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53093
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 150, B-16.5, 53393ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 53393

Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 89 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A70M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SS321+CAF+SS(I)/ SPIRAL, 150 GK66972Z0
ANSI B16.5 CS(O) RING
GAS/60 GASKET 2.00 8.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 600 GK65676Z0
0 ANSI B16.5 /CS(O) RING
GAS/30 GASKET 0.50 24.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 300 GK65674Z0
0 ANSI B16.5 /CS(O) RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F321;IN SW, Y-TYPE, 800 SP309D510
T:SS321
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0
S;INT:SS321
PSR STRNR.PERM 8.00 12.00 M EIL'STD B:A403WP321- BW, T-TYPE SP18744Z0
WX;INT:SS321

Package : IPMCS
Report No. : 50 A70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 90 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A72F Sheet 1 of 5

PIPE CLASS : A72F


RATING : 150
BASE MATERIAL : 5 Cr
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 43 149 204 260 316 343 371
PRESS 20.38 20.38 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR AND GAS (VACUUM CONDITIONS)

HVGO PUMP SUCTION LINES

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 91 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A72F Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T R 22.
20. T R R 20.
18. T R R R 18.
16. T R R R R 16.
14. T R R R R R 14.
12. T P R R R R R 12.
10. T P P P R R R R 10.
8.0 T P P P P R R R R 8.0
6.0 T P P P P R R R R R 6.0
5.0 5.0
4.0 T P P P P P R R R R R 4.0
3.5 3.5
3.0 T P P P P P P R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 92 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A72F Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0

Flange Group
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FWC5127Z0

FLG/30 FLNG.WN 0.50 24.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 182 GR.F5 150, RF/125AARH FBC5127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FGK5121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 182 GR.F5 150, FF/125AARH FCK5121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z10
GR.WP5
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG654Z10
GR.WP5-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z10
GR.WP5
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG654Z10
GR.WP5-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG644ZZ0


GR.WP5
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG654ZZ0
GR.WP5-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ0


GR.WP5
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG654ZZ0
GR.WP5-W

Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 93 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A72F Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ0
GR.WP5
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG654ZZ0
GR.WP5-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ0
GR.WP5
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG654ZZ0
GR.WP5-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 3000 WF65282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG644ZZ0


GR.WP5
PLG PLUG 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRM, 3000 WH65292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51098ZZZ0
GR.F5,STELLITED 16.11, SHT NO.- 51098
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 150, B-16.5, 51398ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),STELLITED NO.- 51398
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52098ZZZ0
GR.F5,STELLITED 16.11, SHT NO.- 52098
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 217 FLGD, 150, B-16.5, 52398ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),STELLITED NO.- 52398
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53098ZZZ0
GR.F5,STELLITED 16.11, SHT NO.- 53098
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 150, B-16.5, 53398ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),STELLITED NO.- 53398
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4

Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 94 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A72F Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK66872Z0
ANSI B16.5 CS(O) RING
GAS/30 GASKET 0.50 24.00 B-16.20- SS304+GRAF+SS(I) SPIRAL, 300 GK67074Z0
0 ANSI B16.5 /CS(O) RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0
:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0
NT:SS304

Package : IPMCS
Report No. : 50 A72F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 95 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A76A Sheet 1 of 7

PIPE CLASS : A76A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
CORROSIVE HYDROCARBONS (STRESS RELIEVED ZONE) - VACUUM CONDITION

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
42 ALL WELDS SHALL BE STRESS RELIEVED.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
87 FOR RF DRIP RINGS,REFER EIL'STD 7-44-0163 AND FOR RTJ DRIP RINGS, REFER EIL'STD 7-44-0165.
103 ALL WELDS SHALL BE 100% RADIOGRAPHED.
110 ABOVE 30" THICKNESS ARE CALCULATED ON 80% OF THE RATED PRESSURE CONDITIONS.
116 THIS VALVE TO BE USED ONLY FOR 0.5" SIZE IN SAMPLE CONNECTIONS.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED (TO BE KEPT MINIMUM)
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0 " & BELOW BUTT WELDED

DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES<= 1.5" EIL STD. 7-44-0350, VF3

ON LINES>= 2.0" AS PER P&ID OR 0.75", EIL STD 7-44-0351,V4

TEMP. CONN. 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS. CONN. 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 96 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A76A Sheet 2 of 7

72.
70.
68.
66.
64.
62.
60. T
58. T R
56. T R R
54. T R R R
52. T R R R R
50. T R R R R R
48. T R R R R R R
46. T R R R R R R R
44. T R R R R R R R R
BRANCH PIPE ( SIZE IN INCHES)

42. T R R R R R R R R R
40. T R R R R R R R R R R
38. T R R R R R R R R R R R
36. T R R R R R R R R R R R R
34. T R R R R R R R R R R R R R
32. T R R R R R R R R R R R R R R
30. T R R R R R R R R R R R R R R R
28. T R R R R R R R R R R R R R R R R
26. T R R R R R R R R R R R R R R R R R
24. T R R R R R R R R R R R R R R R R R R
22. T R R R R R R R R R R R R R R R R R R R
20. T R R R R R R R R R R R R R R R R R R R R
18. T R R R R R R R R R R R R R R R R R R R R R
16. T R R R R R R R R R R R R R R R R R R R R R R
14. T R R R R R R R R R R R R R R R R R R R R R R R
12. T R R R R R R R R R R R R R R R R R R R R R R R R
10. T R R R R R R R R R R R R R R R R R R R R R R R R R
8.0 T R R R R R R R R R R R R R R R R R R R R R R R R R R
6.0 T R R R R R R R R R R R R R R R R R R R R R R R R R R R
5.0
4.0 T P R R R R R R R R R R R R R R R R R R R R R R R R R R R
3.5
3.0 T P P P R R R R R R R R R R R R R R R R R R R R R R R R R R
2.5
2.0 T P P P P R R R R R R R R R R R R R R R R R R R R R R R R R R
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H H
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
52.000
54.000
56.000
58.000
60.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 97 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A76A Sheet 3 of 7

72.
70.
68.
66.
64.
62.
60.
58.
56.
54.
52.
50.
48.
46.
44.
BRANCH PIPE (SIZE IN INCHES)

42.
40.
38.
36.
34.
32.
30.
28.
26.
24.
22.
20.
18.
16.
14.
12.
10.
8.0
6.0
5.0
4.0
3.5
3.0
2.5
2.0
1.5
1.25
1.0
0.75
0.5

Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 98 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A76A Sheet 4 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 36.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 103
GR.B60 CL.22
PIP PIPE 40.00 50.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 103
GR.B60 CL.22
PIP PIPE 52.00 54.00 14.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 103
GR.B60 CL.22
PIP PIPE 56.00 60.00 16.0 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0 103
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 60.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/30 FLNG.WN 26.00 40.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0
0
FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 60.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 60.00 EIL'STD ASTM A 105 150, FF/125AARH FCE0121Z0

DRG DRIPRING 0.75 24.00 EIL'STD ASTM A 105 150, RF/125AARH FDE0127Z0 87

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W

Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 99 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A76A Sheet 5 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 52.00 52.00 M MNF'STD ASTM A 234 BW, 1.5D WAN754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 48.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
ELB45 ELBOW.45 52.00 52.00 M MNF'STD ASTM A 234 BW, 1.5D WBN754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 48.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 48.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 48.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 48.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CAP CAP 52.00 52.00 M MNF'STD ASTM A 234 BW WFN684ZZ0
GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 100 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A76A Sheet 6 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51096ZZZ0
105,TRIM- 16.11, SHT NO.- 51096
STELLITED
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51396ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51396
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52096ZZZ0
105,TRIM- 16.11, SHT NO.- 52096
STELLITED
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52396ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52396
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53096ZZZ0
105,TRIM- 16.11, SHT NO.- 53096
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53396ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53396
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54396ZZZ0
/A RF/125AARH, SHT
216GR.WCB,BODY NO.- 54396
SEAT-RPTFE
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55313ZZZ0 116
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55313
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 52.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK66872Z0
ANSI B16.5 CS(O) RING
GAS GASKET 26.00 60.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK56872Z0
ANSI CS(O) RING
B16.47B
GAS/30 GASKET 26.00 40.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 300 GK56874Z0
0 ANSI CS(O) RING
B16.47B
GAS/30 GASKET 0.50 24.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 300 GK66874Z0
0 ANSI B16.5 CS(O) RING

Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 101 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A76A Sheet 7 of 7

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 102 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A7A Sheet 1 of 5

PIPE CLASS : A7A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
NON CORROSIVE PROCESS - VACUUM SERVICE
LVGO, VAC, DIESEL, GASOIL IR PUMP SUCTION

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CALSS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 103 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A7A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. T 24.
22. T R 22.
20. T R R 20.
18. T P R R 18.
16. T P P R R 16.
14. T P P P R R 14.
12. T P P P P R R 12.
10. T P P P P P R R 10.
8.0 T P P P P P P R R 8.0
6.0 T P P P P P P P R R 6.0
5.0 5.0
4.0 T P P P P P P P P R R 4.0
3.5 3.5
3.0 T P P P P P P P P P R R 3.0
2.5 2.5
2.0 T P P P P P P P P P P P R 2.0
1.5 T T H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 104 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A7A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 24.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB

Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 105 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A7A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51007ZZZ0
105,TRIM- 16.11, SHT NO.- 51007
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51307
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52007ZZZ0
105,TRIM- 16.11, SHT NO.- 52007
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52307
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53007ZZZ0
105,TRIM- 16.11, SHT NO.- 53007
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53307ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53307

Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 106 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A7A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK66872Z0
ANSI B16.5 CS(O) RING
GAS/30 GASKET 0.50 24.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 300 GK66874Z0
0 ANSI B16.5 CS(O) RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A7A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 107 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A91P Sheet 1 of 4

PIPE CLASS : A91P


RATING : 150
BASE MATERIAL : MONEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260
PRESS 16.17 16.17 14.06 13.36 12.65 11.95

SERVICE
CORROSIVE PROCESS

NOTES
76 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
124 FOR TEMP. CONNECTION IN MS BLOCK(NHT/CCR/ISOM.) , UOP STANDARD 6-108-1 SHALL BE FOLLOWED EXCEPT
THE SIZE OF CONNECTION i.e. 1.5" INSTEAD OF SIZE 1.0" .
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION 6743-6-44-0016.
154 FOR PRESSURE CONNECTION USE GLOBE VALVE INSTEAD OF GATE VALVE IN ALL LINES OF MS BLOCK
(NHT/CCR/ISOM.)
209 THICKNESS IS AS PER UOP REQUIREMENT.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353 (NOTE 124)

PRESS.CONN 0.75" SW NIPPLE WITH GATE VALVE TO SPEC AS PER EIL STD 7-44-0354
(NOTE 154)

Package : IPMCS
Report No. : 50 A91P
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 108 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A91P Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 T 3.0
2.5 2.5
2.0 T P 2.0
1.5 T T H 1.5
1.25 1.25
1.0 T T H H 1.0
0.75 T T T H H 0.75
0.5 T T T T H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A91P
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 109 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A91P Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 80S B-36.19 ASTM B 165 PE, SEAMLESS PI3H577Z0 209
ANNLD (UNS
N04400)
PIP PIPE 2.00 2.00 40S B-36.19 ASTM B 165 BE, SEAMLESS PI3H517Z0
ANNLD (UNS
N04400)
PIP PIPE 3.00 3.00 10S B-36.19 ASTM B 165 BE, SEAMLESS PI3H517Z0
ANNLD (UNS
N04400)
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM B 165 PBE, SEAMLESS PN3H567Z0
ANNLD (UNS
N04400)
Flange Group
FLG FLNG.WN 0.50 3.00 M B-16.5 ASTM B 564 150, RF/125AARH FWC7727Z0
ANNLD(UNS
N04400)
FLB FLNG.BLIND 0.50 3.00 B-16.5 ASTM B 564 150, RF/125AARH FBC7727Z0
ANNLD(UNS
N04400)
FEF FLNG.FIG.8 0.50 3.00 ASME- ASTM B 564 150, FF/125AARH FGK7721Z0
B16.48 ANNLD(UNS
N04400)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.9 ASTM B 366 SW, 3000 WAGD6D2Z0
WPNC-S N04400
ANLD
ELB90 ELBOW.90 2.00 3.00 M B-16.11 ASTM B 366 BW, 1.5D WA6D64Z10
WPNC-S N04400
ANLD
ELB45 ELBOW.45 0.50 1.50 B-16.9 ASTM B 366 SW, 3000 WBGD6D2Z0
WPNC-S N04400
ANLD
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM B 366 SW, 3000 WE6D6D2Z0
WPNC-S N04400
ANLD
TEQ T.EQUAL 2.00 3.00 M B-16.9 ASTM B 366 BW WEGD64ZZ0
WPNC-S N04400
ANLD
TRED T.RED 0.50 1.50 B-16.11 ASTM B 366 SW, 3000 WR6D6D2Z0
WPNC-S N04400
ANLD
TRED T.RED 2.00 3.00 M, M B-16.9 ASTM B 366 BW WRGD64ZZ0
WPNC-S N04400
ANLD
REDC REDUC.CONC 2.00 3.00 M, M B-16.9 ASTM B 366 BW WUGD64ZZ0
WPNC-S N04400
ANLD
REDE REDUC.ECC 2.00 3.00 M, M B-16.9 ASTM B 366 BW WVGD64ZZ0

Package : IPMCS
Report No. : 50 A91P
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 110 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A91P Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
WPNC-S N04400
ANLD
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM B 366 PBE WNHD66ZZ0
WPNC-S N04400
ANLD
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM B 366 PBE WPHD66ZZ0
WPNC-S N04400
ANLD
CAP CAP 2.00 3.00 M B-16.9 ASTM B 366 BW WFGD64ZZ0
WPNC-S N04400
ANLD
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM B 366 SW, 3000 WJ6D6D2Z0
WPNC-S N04400
ANLD
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM B 366 SW, 3000 WK6D6D2Z0
WPNC-S N04400
ANLD
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM B 366 SW, 3000 WL6D6D2Z0
WPNC-S N04400
ANLD
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM B 366 SW, 3000 WM6D6D2Z0
WPNC-S N04400
ANLD
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM B 564 SW, 800, 3000, B- 51919ZZZ0
ANNLD(UNS 16.11, SHT NO.- 51919
N04400),TRIM-
MONEL
Bolt Group
BOS BOLT.STUD 0.50 3.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 3.00 B-16.20- SP.WND SPIRAL, 150 GK69672Z0
ANSI B16.5 MONEL+GRAFOIL
+I RING

Package : IPMCS
Report No. : 50 A91P
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 111 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A9A Sheet 1 of 5

PIPE CLASS : A9A


RATING : 150
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371
PRESS 20.03 20.03 18.28 16.17 14.06 11.95 9.84 8.78 7.73

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - FLAMMABLE / NON FLAMMABLE & NON LETHAL -
HVGO,VGO,RCO,SLOP,VR,VGO,CAUSTIC (NO STRESS RELIEF ZONE)

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 112 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A9A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. T 36.
34. T R 34.
32. T R R 32.
30. T R R R 30.
28. T R R R R 28.
26. T R R R R R 26.
24. T R R R R R R 24.
22. T R R R R R R R 22.
20. T R R R R R R R R 20.
18. T R R R R R R R R R 18.
16. T R R R R R R R R R R 16.
14. T P R R R R R R R R R R 14.
12. T P P R R R R R R R R R R 12.
10. T P P P R R R R R R R R R R 10.
8.0 T P P P P R R R R R R R R R R 8.0
6.0 T P P P P P R R R R R R R R R R 6.0
5.0 5.0
4.0 T P P P P P P R R R R R R R R R R 4.0
3.5 3.5
3.0 T P P P P P P P R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P P P P P P P R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 113 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A9A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 30.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 32.00 36.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG/15 FLNG.SCRD 0.50 1.50 B-16.5 ASTM A 105 150, RF/125AARH FTC0127Z0
0
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0
0
FLG FLNG.WN 0.50 24.00 M B-16.5 ASTM A 105 150, RF/125AARH FWC0127Z0

FLG FLNG.WN 26.00 36.00 M B-16.47-B ASTM A 105 150, RF/125AARH FWB0127Z0

FLG/30 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 150, RF/125AARH FBC0127Z0

FLB FLNG.BLIND 26.00 36.00 B-16.47-B ASTM A 105 150, RF/125AARH FBB0127Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 150, FF/125AARH FGK0121Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 150, FF/125AARH FCK0121Z0
B16.48
FEF SPCR&BLND 26.00 36.00 EIL'STD ASTM A 516 GR.70 150, FF/125AARH FCE6321Z0

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 36.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 114 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A9A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 36.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WE60282Z0

TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 36.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WR60282Z0
1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 36.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 36.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 115 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : A9A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 150, B-16.5, 51301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51301
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 16.00 BS-1873 BODY-ASTM A 216 FLGD, 150, B-16.5, 52301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52301
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS 1868 BODY-ASTM A 216 FLGD, 150, B-16.5, 53301ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53301
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 150, B-16.5, 54301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,BODY NO.- 54301
SEAT-RPTFE
PLV VLV.PLUG 0.50 24.00 BS-5353 BODY-ASTM A 105 FLGD, 150, B-16.5, 55301ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55301
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.50 36.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 150 GK62372Z0
ANSI B16.5 SS304+CAF
GAS GASKET 26.00 36.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 150 GK56872Z0
ANSI CS(O) RING
B16.47B
GAS/30 GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 A9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 116 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B11K Sheet 1 of 5

PIPE CLASS : B11K


RATING : 300
BASE MATERIAL : SS 304L
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 42.1 42.1 35.51 31.98 29.18 26.7 25.3 24.6 24.3 23.6 23.2

SERVICE
LUBE OIL AFTER FILTERS - UPTO 430 DEGC.

NOTES
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION 6501-6-44-0016.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 B11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 117 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B11K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 T 6.0
5.0 5.0
4.0 T R 4.0
3.5 3.5
3.0 T R R 3.0
2.5 2.5
2.0 T R R R 2.0
1.5 T T H H H 1.5
1.25 1.25
1.0 T T H H H H 1.0
0.75 T T T H H H H 0.75
0.5 T T T T H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 118 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B11K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 PE, SEAMLESS PI33777Z0
TP304L
PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
PIP PIPE 3.00 6.00 10S B-36.19 ASTM A 312 BE, SEAMLESS PI33717Z0
TP304L
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 PBE, SEAMLESS PN33767Z0
TP304L
Flange Group
FLG FLNG.WN 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FWC4347Z0
GR.F304L
FLG FLNG.LJ 2.00 12.00 B-16.5 ASTM A 105 300, FF/125AARH FLC0141Z0

FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4347Z0
GR.F304L
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4341Z0
B16.48 GR.F304L
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 182 300, FF/125AARH FCK4341Z0
B16.48 GR.F304L
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA644D2Z0
GR.F304L
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAG934Z10
GR.WP304L-S
ELB90 ELBOW.90 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WAG954Z10
GR.WP304L-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB644D2Z0
GR.F304L
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBG934Z10
GR.WP304L-S
ELB45 ELBOW.45 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WBG954Z10
GR.WP304L-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE644D2Z0
GR.F304L
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEG934ZZ0
GR.WP304L-S
TEQ T.EQUAL 8.00 12.00 M B-16.9 ASTM A 403 BW WEG954ZZ0
GR.WP304L-WX
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WE64482Z0
GR.F304L
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR644D2Z0
GR.F304L
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRG934ZZ0
GR.WP304L-S

Package : IPMCS
Report No. : 50 B11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 119 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B11K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 8.00 12.00 M, M B-16.9 ASTM A 403 BW WRG954ZZ0
GR.WP304L-WX
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WR64482Z0
1 GR.F304L
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUG934ZZ0
GR.WP304L-S
REDC REDUC.CONC 8.00 24.00 M, M B-16.9 ASTM A 403 BW WUG954ZZ0
GR.WP304L-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVG934ZZ0
GR.WP304L-S
REDE REDUC.ECC 8.00 24.00 M, M B-16.9 ASTM A 403 BW WVG954ZZ0
GR.WP304L-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH446ZZ0
GR.F304L
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH446ZZ0
GR.F304L
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 12.00 M B-16.9 ASTM A 403 BW WFG934ZZ0
GR.WP304L-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ644D2Z0
GR.F304L
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK644D2Z0
GR.F304L
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL644D2Z0
GR.F304L
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM644D2Z0
GR.F304L
STB STUB.END 2.00 6.00 M MSS-SP43 ASTM A 403 BW, 125AARH WSP9341Z0
GR.WP304L-S
STB STUB.END 8.00 12.00 M MSS-SP43 ASTM A 403 BW, 125AARH WSP9541Z0
GR.WP304L-WX
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 51050
STELLITED,STEM-
SS304L
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51450ZZZ0
GR.CF3,TRIM- RF/125AARH, SHT
SS304L NO.- 51450
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 52050
STELLITED,STEM-
SS304L
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52450ZZZ0
GR.CF3,TRIM- RF/125AARH, SHT
SS304L NO.- 52450

Package : IPMCS
Report No. : 50 B11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 120 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B11K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53050ZZZ0
GR.F304L,TRIM- 16.11, SHT NO.- 53050
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53450ZZZ0
GR.CF3,TRIM- RF/125AARH, SHT
SS304L NO.- 53450
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 300 GK62974Z0
ANSI B16.5 SS304L+CAF
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304L;I SW, Y-TYPE, 800 SP315D510
NT:SS304L
PSR STRNR.PERM 2.00 6.00 M MNF'STD B:A403WP304L- BW, T-TYPE SP35544Z0
S;INT:SS304L

Package : IPMCS
Report No. : 50 B11K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 121 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B19A Sheet 1 of 5

PIPE CLASS : B19A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
CAUSTIC SOLUTION (STRESS RELIEVED)

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
42 ALL WELDS SHALL BE STRESS RELIEVED.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 122 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B19A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 123 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B19A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.50 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 18.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG FLNG.WN 2.00 18.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG/60 FLNG.WN 2.00 18.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 18.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 18.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 18.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 18.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 18.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W

Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 124 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B19A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 18.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 18.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 18.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 18.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

CRS CROSS 2.00 14.00 M B-16.9 ASTM A 234 BW WTG684ZZ0


GR.WPB
UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51013ZZZ0
105,TRIM- 16.11, SHT NO.- 51013
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51413ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 51413
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52013ZZZ0
105,TRIM- 16.11, SHT NO.- 52013
STELLITED,STEM-
SS304

Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 125 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B19A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52413ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 52413
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53013ZZZ0
105,TRIM- 16.11, SHT NO.- 53013
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53413ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
304 NO.- 53413
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55413ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55413
PLUG-HARDENED
Bolt Group
BOS BOLT.STUD 0.25 1.00 B-1.1 BOLT:A193 BS10101Z0
GR.B16, NUT:A194
2H(CAD.PL)
BOS BOLT.STUD 0.50 18.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 18.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
ANSI B16.5 SS304+CAF
GAS/60 GASKET 0.50 18.00 B-16.20- SP.WND SPIRAL, 600 GK62476Z0
0 ANSI B16.5 SS304+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 18.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 B19A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 126 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1A Sheet 1 of 6

PIPE CLASS : B1A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
NON CORROSIVE PROCESS - FLAMMABLE / NON FLAMMABLE, NON LETHAL - HYDROCARBON LIQUID, VAPOUR AND
GAS SERVICES

LPG, KERO, LGO, CRUDE, VDO, MTO, SLOPS, HSD, HEAVY NAPTHA, VACUUM RESIDUE, HVGO, FUEL OIL, STABILISER
FEED & BTMS ATMOSPHERIC COLUMN OVERHEADS

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
185 FOR SPECIAL REQUIREMENTS OF Y-PATTERN GLOBE & Y-PATTERN CHECK VALVES REFER JOB SPECIFICATION
6860-16-43-SP02.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 127 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1A Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. T 20.
18. T R 18.
16. T R R 16.
14. T R R R 14.
12. T R R R R 12.
10. T R R R R R 10.
8.0 T R R R R R R 8.0
6.0 T R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R 4.0
3.5 3.5
3.0 T P R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R 2.0
1.5 T T H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 128 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1A Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 2.50 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
PIP PIPE 24.00 24.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG/60 FLNG.WN 1.00 20.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WE60282Z0

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 129 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1A Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WR60282Z0
1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

CRS CROSS 2.00 14.00 M B-16.9 ASTM A 234 BW WTG684ZZ0


GR.WPB
UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 130 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1A Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52401
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 300, B-16.5, 54401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54401
BODY SEAT-
RPTFE
BLV VLV.BALL 18.00 24.00 API-6D BODY-ASTM A 216 FLGD, 300, B-16.5, 54490ZZZ0 7
GR.WCB,BODY RF/125AARH, SHT
SEATS - RPTFE NO.- 54490
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55401
YGL VLV.YGLOBE 0.50 1.50 ANSI-B- BODY-ASTM A SW, 800, B-16.11, SHT 62001ZZZ0
16.34 105,TRIM-TRIM - NO.- 62001
13% CR. STEEL
YGL VLV.YGLOBE 2.00 12.00 ANSI-B- BODY-ASTM A 105 FLGD, 300, B-16.5, 62401ZZZ0
16.34 /A RF/125AARH, SHT
216GR.WCB,TRIM NO.- 62401
-13 % CR. STEEL
RSB VLV.RSTMBL 1.00 16.00 MNF'STD BODY-ASTM A 105 FLGD, 300, B-16.5, 67401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 67401
TRIM - 13% CR.
STEEL
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
ANSI B16.5 SS304+CAF
GAS/60 GASKET 1.00 20.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655B0
SS304 300,RF/125AARH

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 131 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1A Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 20.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 B1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 132 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1K Sheet 1 of 5

PIPE CLASS : B1K


RATING : 300
BASE MATERIAL : SS 304
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.5 50.5 42.18 37.96 34.8 32.69 30.58 30.23 29.88 29.17 28.47

SERVICE
PURE PROCESS LIQUID, VAPOUR AND GAS OR MILD CORROSIVE HYDROCARBON - FLAMMABLE/ NON FLAMMABLE &
NON LETHAL HYDROCARBONS, CHEMICAL ETC.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
51 DESIGN PRESSURE AT -29 DEG.C. AND 38 DEG.C. FOR THIS PRESSURE HAS BEEN REDUCED FROM 50.62 KG/CM2G TO
50.50 KG/CM2G TO OPTIMISE THE THICKNESS FOR 6" SIZE.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 133 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1K Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 134 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1K Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 6.00 6.00 10S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0 51

PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z0

PIP PIPE 10.00 10.00 6.35 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 12.00 12.00 8.38 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 14.00 14.00 7.92 B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
PIP PIPE 16.00 18.00 40S B-36.19 ASTM A 358 TP304 BE, E.FS.W PI35513Z0
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z0
GR.F304
FLG FLNG.WN 2.00 18.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z0
GR.F304
FLG/60 FLNG.WN 2.00 12.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4167Z0
0 GR.F304
FLB FLNG.BLIND 0.50 18.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4147Z0
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4141Z0
B16.48 GR.F304
FEF SPCR&BLND 10.00 18.00 ASME- ASTM A 182 300, FF/125AARH FCK4141Z0
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z0
GR.F304
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z10
GR.WP304-S
ELB90 ELBOW.90 10.00 18.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z10
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z0
GR.F304

Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 135 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1K Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z10
GR.WP304-S
ELB45 ELBOW.45 10.00 18.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z10
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z0
GR.F304
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEG874ZZ0
GR.WP304-S
TEQ T.EQUAL 10.00 18.00 M B-16.9 ASTM A 403 BW WEG894ZZ0
GR.WP304-WX
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WE64282Z0
GR.F304
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z0
GR.F304
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ0
GR.WP304-S
TRED T.RED 10.00 18.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ0
GR.WP304-WX
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WR64282Z0
1 GR.F304
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ0
GR.WP304-S
REDC REDUC.CONC 10.00 18.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ0
GR.WP304-WX
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ0
GR.WP304-S
REDE REDUC.ECC 10.00 18.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ0
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ0
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ0
GR.F304
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64282Z0
GR.F304
CAP CAP 2.00 18.00 M B-16.9 ASTM A 403 BW WFG874ZZ0
GR.WP304-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z0
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z0
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z0
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z0
GR.F304
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WQH4282Z0 63
GR.F304

Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 136 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B1K Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 51045
STELLITED,STEM-
SS 304
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 51445
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 52045
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 52445
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53045ZZZ0
GR.F304,TRIM- 16.11, SHT NO.- 53045
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53445ZZZ0
GR.CF8,TRIM-SS RF/125AARH, SHT
304 NO.- 53445
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 351 FLGD, 300, B-16.5, 54445ZZZ0
GR.CF8 / ASTM A RF/125AARH, SHT
182 GR.F304,TRIM- NO.- 54445
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 18.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0 48
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 18.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z0
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 2.00 12.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z0
0 ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 18.00 EIL'STD B:A240TP304;INT:S CONETYPE, ST14139Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F304;IN SW, Y-TYPE, 800 SP307D510
T:SS304
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15344Z0
S;INT:SS304
PSR STRNR.PERM 10.00 18.00 M EIL'STD B:A403GR.WP304- BW, T-TYPE SP15444Z0
WX;INT:SS304

Package : IPMCS
Report No. : 50 B1K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 137 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B23K Sheet 1 of 4

PIPE CLASS : B23K


RATING : 300
BASE MATERIAL : SS304
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 50.5 50.5 42.18 37.96 34.8 32.69 30.58 30.23 29.88 29.17 28.47 27.77

SERVICE
CORROSIVE PROCESS LIQUID, VAPOUR AND GAS - FLAMMABLE, TOXIC/NON TOXIC BUT NON LETHAL ABOVE 538 DEG C
PROCESS WITH HYDROGEN

NOTES
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
161 ALL PIPING COMPONENTS SHALL BE SOLUTION ANNEALED & PICKLED AND SHALL MEET THE REQUIREMENTS OF
HYDROGEN SERVICE.
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 B23K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 138 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B23K Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B23K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 139 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B23K Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z7

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP304 PE, SEAMLESS PI33577Z7

PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 TP304 BE, SEAMLESS PI33517Z7

PIP PIPE 8.00 8.00 6.35 B-36.10 ASTM A 358 TP304 BE, E.FS.W PI25513Z7
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z7

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP304 PBE, SEAMLESS PN33567Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4147Z7
GR.F304
FLG FLNG.WN 2.00 8.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4147Z7
GR.F304
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4147Z7
GR.F304
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4141Z7
B16.48 GR.F304
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA642D2Z7
GR.F304
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAG874Z17
GR.WP304-S
ELB90 ELBOW.90 8.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAG894Z17
GR.WP304-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB642D2Z7
GR.F304
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBG874Z17
GR.WP304-S
ELB45 ELBOW.45 8.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBG894Z17
GR.WP304-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE642D2Z7
GR.F304
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEG874ZZ7
GR.WP304-S
TEQ T.EQUAL 8.00 8.00 M B-16.9 ASTM A 403 BW WEG894ZZ7
GR.WP304-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR642D2Z7
GR.F304
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRG874ZZ7
GR.WP304-S
TRED T.RED 8.00 8.00 M, M B-16.9 ASTM A 403 BW WRG894ZZ7
GR.WP304-WX

Package : IPMCS
Report No. : 50 B23K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 140 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B23K Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUG874ZZ7
GR.WP304-S
REDC REDUC.CONC 8.00 8.00 M, M B-16.9 ASTM A 403 BW WUG894ZZ7
GR.WP304-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVG874ZZ7
GR.WP304-S
REDE REDUC.ECC 8.00 8.00 M, M B-16.9 ASTM A 403 BW WVG894ZZ7
GR.WP304-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH426ZZ7
GR.F304
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH426ZZ7
GR.F304
CAP CAP 2.00 6.00 M B-16.9 ASTM A 403 BW WFG874ZZ7
GR.WP304-S
CAP CAP 8.00 8.00 M B-16.9 ASTM A 403 BW WFG894ZZ7
GR.WP304-WX
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ642D2Z7
GR.F304
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK642D2Z7
GR.F304
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL642D2Z7
GR.F304
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM642D2Z7
GR.F304
Bolt Group
BOS BOLT.STUD 0.50 8.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 8.00 B-16.20- SS304+GRAFIL+SS SPIRAL, 300 GK6AN74Z7
ANSI B16.5 304 I/O RING

Package : IPMCS
Report No. : 50 B23K
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 141 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B24M Sheet 1 of 5

PIPE CLASS : B24M


RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.6 50.6 45.35 41.84 38.67 36.21 34.1 33.73 32.7 32.34 28.8

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES -FLAMMABLE & TOXIC BUT NON-LETHAL VACCUM RESIDUE
PUMP/SLOP PUMP DISCHARGE, CRUDE HEATER TRANSFER LINE

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
149 ITEMS (SS321) SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT
SHALL BE CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND
HOLDING TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<=1.5" EIL STD. 7-44-0350, DF3

ON LINES>=2" AS PER P&ID OR 0.75", EIL STD 7-44-0351, D4

VENTS ON LINES <=1.5" EIL STD. 7-44-0351,VF3

ON LINES >=2" AS PER P&ID OR 0.75", EIL STD. 7-44-0351,V4

TEMP. CONN. 1.5" FLGD. INSTLL. AS PER EIL STD. 7-44-0353

PRESS. CONN. 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD. 7-44-
0354

Package : IPMCS
Report No. : 50 B24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 142 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B24M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. T 30.
28. T R 28.
26. T R R 26.
24. T R R R 24.
22. T R R R R 22.
20. T R R R R R 20.
18. T R R R R R R 18.
16. T R R R R R R R 16.
14. T R R R R R R R R 14.
12. T R R R R R R R R R 12.
10. T R R R R R R R R R R 10.
8.0 T R R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 143 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B24M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 6.00 8.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 10.00 16.00 11.0 B-36.10 ASTM A 516 GR.70 BE, E.FS.W PI2E713Z0
+ 3 MM 410S
PIP PIPE 18.00 20.00 13.0 B-36.10 ASTM A 516 GR.70 BE, E.FS.W PI2E713Z0
+ 3 MM 410S
PIP PIPE 24.00 24.00 15.0 B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0
GR.70+3MM 410S
PIP PIPE 26.00 30.00 17.0 B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0
GR.70+3MM 410S
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG FLNG.WN 10.00 24.00 M B-16.5 ASTM A 105+3MM 300, RF/125AARH FWC9547Z0
410S DEP
FLG FLNG.WN 26.00 30.00 M B-16.47-B ASTM A 105+3MM 300, RF/125AARH FWB9547Z0
410S DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FLB FLNG.BLIND 10.00 24.00 B-16.5 ASTM A 105+3MM 300, RF/125AARH FBC9547Z0
410S DEP
FLB FLNG.BLIND 26.00 30.00 B-16.47-B ASTM A 105+3MM 300, RF/125AARH FBB9547Z0
410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4741Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105+3MM 300, FF/125AARH FCK9541Z0
B16.48 410S DEP
FEF SPCR&BLND 26.00 30.00 EIL'STD ASTM A 105+3MM 300, FF/125AARH FCE9541Z0
410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 30.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321

Package : IPMCS
Report No. : 50 B24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 144 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B24M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 10.00 30.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ44Z10
+ 3 MM 410S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 30.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ44ZZ0
+ 3 MM 410S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 10.00 30.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 30.00 M, M B-16.9 ASTM A 516 GR.70 BW WUGJ44ZZ0
+ 3 MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 30.00 M, M B-16.9 ASTM A 516 GR.70 BW WVGJ44ZZ0
+ 3 MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 26.00 26.00 M B-16.9 ASTM A 516 GR.70 BW WFGJ44ZZ0
+ 3 MM 410S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WQH4882Z0 63
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51063
STELLITED,STEM-
SS321

Package : IPMCS
Report No. : 50 B24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 145 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B24M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52063
STELLITED,STEM-
SS321
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53063
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 30.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64774Z0
ANSI B16.5 SS321+GRAFIL
GAS GASKET 26.00 30.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 300 GK55674Z0
ANSI /CS(O) RING
B16.47B
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F321;IN SW, Y-TYPE, 800 SP3098510
T:SS321
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0
S;INT:SS321

Package : IPMCS
Report No. : 50 B24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 146 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B27M Sheet 1 of 5

PIPE CLASS : B27M


RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 50.63 50.63 45.36 41.84 38.68 36.22 34.11 33.76 32.7 32.35 31.65 31.29 30.94 26.37
538 566
18.28 12.31

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES - COMMON SEGMENT OF CRUDE HEATER TRANSFER LINE AND
DECOKING LINE. TEMPERATURE-PRESSURE RATINGS OF THIS CLASS ARE LOWER OF A182 GR F321 AND A182 GR F22
CL.3.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<=1.5" EIL STD. 7-44-0350, DF3

ON LINES>=2" AS PER P&ID OR 0.75", EIL STD 7-44-0351, D4

VENTS ON LINES <=1.5" EIL STD. 7-44-0351,VF3

ON LINES >=2" AS PER P&ID OR 0.75", EIL STD. 7-44-0351,V4

TEMP. CONN. 1.5" FLGD. INSTLL. AS PER EIL STD. 7-44-0353

PRESS. CONN. 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD. 7-44-
0354

Package : IPMCS
Report No. : 50 B27M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 147 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B27M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T P R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B27M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 148 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B27M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 6.00 8.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 10.00 12.00 11.0 B-36.10 ASTM BE, E.FS.W PI2I713Z0
A387GR.22CL.2+3
MM 410S
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG FLNG.WN 10.00 12.00 M B-16.5 A182GR.F22CL.3+3 300, RF/125AARH FWCA747Z0
MM 410S DEP
FLG/60 FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4767Z0
0 GR.F321
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FLB FLNG.BLIND 10.00 12.00 B-16.5 A182GR.F22CL.3+3 300, RF/125AARH FBCA747Z0
MM 410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 12.00 M B-16.9 ASTM BW, 1.5D WAGN84Z10
A387GR.22CL.2+3
MM 410S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 10.00 12.00 M B-16.9 ASTM BW, 1.5D WBGN84Z10
A387GR.22CL.2+3
MM 410S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 12.00 M B-16.9 ASTM BW WEGN84ZZ0
A387GR.22CL.2+3
MM 410S

Package : IPMCS
Report No. : 50 B27M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 149 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B27M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 10.00 12.00 M, M B-16.9 ASTM BW WRGN84ZZ0
A387GR.22CL.2+3
MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 12.00 M, M B-16.9 ASTM BW WUGN84ZZ0
A387GR.22CL.2+3
MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 12.00 M, M B-16.9 ASTM BW WVGN84ZZ0
A387GR.22CL.2+3
MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WQH4882Z0 63
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51063
STELLITED,STEM-
SS321
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52063
STELLITED,STEM-
SS321
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53063
STELLITED

Package : IPMCS
Report No. : 50 B27M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 150 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B27M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
BOS BOLT.STUD 0.50 8.00 B-18.2 BOLT:A453 BS43014Z0
GR.660CL.A,
NUT:A453
GR.660CL.A
BOS BOLT.STUD 10.00 12.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 300 GK64774Z0
ANSI B16.5 SS321+GRAFIL
GAS/60 GASKET 0.50 8.00 B-16.20- SP.WND SPIRAL, 600 GK64776Z0
0 ANSI B16.5 SS321+GRAFIL

Package : IPMCS
Report No. : 50 B27M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 151 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B29A Sheet 1 of 5

PIPE CLASS : B29A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT : AXENS-3 (HIC)

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
NON-NACE CORROSIVE PROCESS SERVICE -FLAMMABLE/NON FLAMMABLE & NON LETHAL, CORROSIVE SOUR GAS,
SOUR WATER

NOTES
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 19.05MM.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCH. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
101 PIPE WALL THICKNESS FOR SIZE 4" TO 14" HAS BEEN CALCULATED BASED ON DERATED PRESSURE (89%)
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016
193 FOR (SOUR+HIC) SERVICE REQUIREMENT REFER 6860-62-43-SP04
194 ALL WELD JOINTS SHALL BE 100% RADIOGRAPHED & WET FLOURESENT MAGNETIC PARTICAL TESTED

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 152 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B29A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T P P P P R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 153 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B29A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZR

PIP PIPE 0.75 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZR 32

PIP PIPE 1.00 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZR

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZR

PIP PIPE 3.00 12.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZR

PIP PIPE 14.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZR 32

PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 672 BE, E.FS.W PI2A813ZR 3
GR.B60 CL.12
NIP NIPPLE 0.50 0.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZR

NIP NIPPLE 0.75 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZR 32

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZR

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147ZR

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147ZR

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147ZR

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141ZR
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141ZR
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WA602D4ZR

ELB90 ELBOW.90 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3ZR

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1R
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z1R
GR.WPB-W
ELB45 ELBOW.45 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WB602D4ZR

ELB45 ELBOW.45 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3ZR

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1R
GR.WPB

Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 154 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B29A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z1R
GR.WPB-W
TEQ T.EQUAL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WE602D4ZR

TEQ T.EQUAL 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3ZR

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZR


GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZR
GR.WPB-W
TRED T.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WR602D4ZR

TRED T.RED 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3ZR

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZR


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZR
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZR
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZR
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZR
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZR
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZR

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZR

CAP CAP 0.50 0.50 B-16.11 ASTM A 105 SCRF, 9000 WF60284ZR

CAP CAP 0.75 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283ZR

CAP CAP 2.00 24.00 M B-16.9 ASTM A 234 BW WFG684ZZR


GR.WPB
CPLF CPLNG.FULL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4ZR

CPLF CPLNG.FULL 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3ZR

CPLH CPLNG.HALF 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WK602D4ZR

CPLH CPLNG.HALF 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3ZR

CPLL CPLNG.LH 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WL602D4ZR

Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 155 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B29A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3ZR

CPLR CPLNG.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WM602D4ZR

CPLR CPLNG.RED 0.75 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3ZR

UNN UNION 0.50 0.50 B-16.11 ASTM A 105 SCRF, 9000 WQ60284ZR

UNN UNION 0.75 1.50 B-16.11 ASTM A 105 SCRF, 6000 WQ60283ZR

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 6000, B- 51094ZZZR
105,TRIM-SS 16.11, SHT NO.- 51094
316+STELLITE
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51494ZZZR
GR.WCB,TRIM-SS RF/125AARH, SHT
316L+STELLITE NO.- 51494
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 6000, B- 52094ZZZR
105,TRIM-SS 16.11, SHT NO.- 52094
316L+STELLITE
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52494ZZZR
GR.WCB,TRIM-SS RF/125AARH, SHT
316L+STELLITE NO.- 52494
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 6000, B- 53094ZZZR
105,TRIM-SS 16.11, SHT NO.- 53094
316L+STELLITE
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53494ZZZR
GR.WCB,TRIM-SS RF/125AARH, SHT
316L+STELLITE NO.- 53494
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS43405ZR
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK64974ZR
ANSI B16.5 SS316L+GRAFIL
Trap/Strainer Group
TSR STRNR.TEMP 1.50 24.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16939ZR
S316L 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D51R

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP14044ZR


T:SS316L

Package : IPMCS
Report No. : 50 B29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 156 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B2A Sheet 1 of 5

PIPE CLASS : B2A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
MP STEAM, BOILER FEED WATER & CM (CONDENSATE) - ALL IBR

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
87 FOR RF DRIP RINGS,REFER EIL'STD 7-44-0163 AND FOR RTJ DRIP RINGS, REFER EIL'STD 7-44-0165.
108 THESE GLOBE VALVES ARE OF PISTON TYPES AND ARE TO BE USED EXCLUSIVELY IN STEAM TRACING MANIFOLDS.
117 PIPE WALL THICKNESS FOR SIZE 22" IS BASED ON ACTUAL DESIGN PRESSURE-TEMPERATURE COMBINATION (15.0
KG/SQ.CM AND 280 DEG C)

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 157 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B2A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. T 22.
20. T R 20.
18. T R R 18.
16. T R R R 16.
14. T R R R R 14.
12. T R R R R R 12.
10. T R R R R R R 10.
8.0 T R R R R R R R 8.0
6.0 T R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 158 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B2A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 2.50 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 16.00 20.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
PIP PIPE 22.00 22.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z1
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z1

FLG FLNG.WN 2.00 20.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z1

FLG FLNG.WN 22.00 22.00 M MSS-SP44 ASTM A 105 300, RF/125AARH FWH0147Z1

FLG/60 FLNG.WN 0.50 20.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1
0
FLB FLNG.BLIND 0.50 20.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z1

FLB FLNG.BLIND 22.00 22.00 MSS-SP44 ASTM A 105 300, RF/125AARH FBH0147Z1

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z1
B16.48
FEF SPCR&BLND 10.00 20.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z1
B16.48
DRG DRIPRING 0.75 20.00 EIL'STD ASTM A 105 300, RF/125AARH FDE0147Z1 87

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB90 ELBOW.90 16.00 22.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z11
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
ELB45 ELBOW.45 16.00 22.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z11
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1

Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 159 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B2A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1
GR.WPB
TEQ T.EQUAL 16.00 22.00 M B-16.9 ASTM A 234 BW WEG754ZZ1
GR.WPB-W
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WE60282Z1

TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1


GR.WPB
TRED T.RED 16.00 22.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ1
GR.WPB-W
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WR60282Z1
1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDC REDUC.CONC 16.00 22.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ1
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
REDE REDUC.ECC 16.00 22.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ1
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z1

CAP CAP 2.00 22.00 M B-16.9 ASTM A 234 BW WFG684ZZ1


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z1

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1

CRS CROSS 2.00 14.00 M B-16.9 ASTM A 234 BW WTG684ZZ1


GR.WPB
UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z1 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
105,TRIM- 16.11, SHT NO.- 51002

Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 160 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B2A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 51402
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 52402
GLV/2 VLV.GLOBE 2.00 3.00 MNF'STD BODY-ASTM A 105 FLGD, 300, B-16.5, 52491ZZZ1 108
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 52491
17% CR.STEEL
GLV/1 VLV.GLOBE 0.50 1.50 MNF'STD BODY-ASTM A 105 SW, 800, 3000, B- 52091ZZZ1 108
/A 16.11, SHT NO.- 52091
216GR.WCB,TRIM-
17% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53402ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
13% CR STEEL NO.- 53402
Bolt Group
BOS BOLT.STUD 0.50 22.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 20.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
ANSI B16.5 SS304+CAF
GAS GASKET 22.00 22.00 B-16.20- SP.WND SPIRAL, 300 GK82374Z0
MSS-SP-44 SS304+CAF
GAS/60 GASKET 0.50 20.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655B1
SS304 300,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D511

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z1


T:SS304
PSR STRNR.PERM 16.00 20.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z1
NT:SS304

Package : IPMCS
Report No. : 50 B2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 161 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B32A Sheet 1 of 4

PIPE CLASS : B32A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
MP STEAM TRACING, TRACER CONDENSATE (CM) - ALL NON-IBR

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
109 THESE GLOBE VALVES ARE OF PISTON TYPE AND ARE TO BE EXCLUSIVELY USED FOR CONDENSATE MANIFOLD.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 162 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B32A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 T 3.0
2.5 2.5
2.0 T P 2.0
1.5 T T H 1.5
1.25 1.25
1.0 T T H H 1.0
0.75 T T T H H 0.75
0.5 T T T T H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 163 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B32A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG FLNG.WN 2.00 3.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLB FLNG.BLIND 0.50 3.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 3.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 3.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 3.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 3.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
REDC REDUC.CONC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 3.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 3.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB

Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 164 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B32A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.25 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GLV VLV.GLOBE 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV/1 VLV.GLOBE 0.50 1.50 MNF'STD BODY-ASTM A 105 SW, 800, 3000, B- 52091ZZZ0 108
/A 16.11, SHT NO.- 52091
216GR.WCB,TRIM-
17% CR.STEEL
CHV VLV.CHECK 0.25 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
G3V VLV.PISTON 0.50 1.00 MNF'STD BODY-ASTM A 216 SW, 300, 3000, B- 64422ZZZ0
GR.WCB,TRIM- 16.11, SHT NO.- 64422
13% CR.STEEL
Bolt Group
BOS BOLT.STUD 0.50 3.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 3.00 B-16.20- SP.WND SPIRAL, 300 GK63174Z0
ANSI B16.5 SS316+CAF
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, BPTHRMST, TR30657B0 91
SS304 300,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

Package : IPMCS
Report No. : 50 B32A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 165 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4D Sheet 1 of 5

PIPE CLASS : B4D


RATING : 300
BASE MATERIAL : 1.25 Cr +0.5 Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 50 100 150 200 250 300 350 400 425 450 475 500 525
PRESS 52.73 52.73 52.12 47.38 46.41 45.39 43.25 41 37.33 35.8 34.48 32.33 28.36 20.71
550 590
13.06 6.55

SERVICE
HIGH TEMPERATURE CORROSIVE PROCESS - LIQUID,GAS,VAPOUR, HYDROCARBON GAS

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 B4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 166 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T T H H H H H H H H 1.0
0.75 T T T T H H H H H H H H 0.75
0.5 T T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 167 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 1.00 1.50 S80 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 2.00 2.00 S80 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 3.00 14.00 S40 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP/1 PIPE 3.00 3.00 S80 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RTJ/63AARH FSC3749Z7
GR.F11 CL.2
FLG FLNG.WN 2.00 14.00 M B-16.5 ASTM A 182 300, RTJ/63AARH FWC3749Z7
GR.F11 CL.2
FLG/30 FLNG.WN 3.00 3.00 M B-16.5 ASTM A 182 300, RTJ/63AARH FWC3749Z7
0 GR.F11 CL.2
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 182 300, RTJ/63AARH FBC3749Z7
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, RTJ/63AARH FGK3749Z7
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 182 300, RTJ/63AARH FCK3749Z7
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WA638D3Z7
GR.F11 CL.2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WA638D2Z7
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z17
GR.WP11 CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WB638D3Z7
GR.F11 CL.2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WB638D2Z7
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z17
GR.WP11 CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WE638D3Z7
GR.F11 CL.2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WE638D2Z7
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZ7
GR.WP11 CL.1
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WR638D3Z7
GR.F11 CL.2

Package : IPMCS
Report No. : 50 B4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 168 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WR638D2Z7
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZ7
GR.WP11 CL.1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZ7
GR.WP11 CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZ7
GR.WP11 CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZ7
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZ7
GR.F11 CL.2
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WF63883Z7
GR.F11 CL.2
CAP CAP 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF63882Z7
GR.F11 CL.2
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG564ZZ7
GR.WP11 CL.1
PLG PLUG 0.50 0.75 B-16.11 ASTM A 182 SCRM, 6000 WH63893Z7
GR.F11 CL.2
PLG PLUG 1.00 1.50 B-16.11 ASTM A 182 SCRM, 3000 WH63892Z7
GR.F11 CL.2
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WJ638D3Z7
GR.F11 CL.2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WJ638D2Z7
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WK638D3Z7
GR.F11 CL.2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WK638D2Z7
GR.F11 CL.2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WL638D3Z7
GR.F11 CL.2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WL638D2Z7
GR.F11 CL.2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WM638D3Z7
GR.F11 CL.2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WM638D2Z7
GR.F11 CL.2
CRS CROSS 2.00 14.00 M B-16.9 ASTM A 234 BW WTG564ZZ7
GR.WP11 CL.1
UNN UNION 0.50 0.75 BS-3799 ASTM A 182 SCRF, 6000 WQH3883Z7 63
GR.F11 CL.2
UNN UNION 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WQ63882Z7
GR.F11 CL.2

Package : IPMCS
Report No. : 50 B4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 169 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51030ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 51030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52030ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 52030
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53030ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 53030
(NORM. &
TEMP.),TRIM-
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 16.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 16.00 B-16.20- 5%CR OCT-RING, 300 GK60134Z7
ANSI B16.5 0.5%MO(120BHNM
AX)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 12.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743DZ7
NT:SS304 300,RTJ/63AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D517
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244Z7
CL.1; INT:SS304
PSR STRNR.PERM 16.00 16.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344Z7
CL.1;INT:SS304

Package : IPMCS
Report No. : 50 B4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 170 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4F Sheet 1 of 6

PIPE CLASS : B4F


RATING : 300
BASE MATERIAL : 5 Cr
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.7 52.7 52.4 50.3 49.6 46.8 42.5 41.5 40.1 37.3 35.9 34.1 26 19.3
538 566 593
14.1 10.2 7

SERVICE
HIGH TEMPERATURE CORROSIVE PROCESS LIQUID, VAPOUR, GAS, LVGO, HVGO, VACUUM RESIDUE, SLOP

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860- 6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTT WELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" 0.75" OR AS PER P&ID. REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 171 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4F Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 172 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4F Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 3.00 6.00 STD B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 8.00 10.00 S60 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2C613Z0
GR5CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0

Flange Group
FLG FLNG.WN 0.50 16.00 M B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FWC5147Z0

FLG/60 FLNG.WN 2.00 16.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z0
0
FLB FLNG.BLIND 0.50 16.00 B-16.5 ASTM A 182 GR.F5 300, RF/125AARH FBC5147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FGK5141Z0
B16.48
FEF SPCR&BLND 10.00 16.00 ASME- ASTM A 182 GR.F5 300, FF/125AARH FCK5141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WA652D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z10
GR.WP5
ELB90 ELBOW.90 16.00 16.00 M B-16.5 ASTM A 234 BW, 1.5D WAF654Z10
GR.WP5-W
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WB652D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z10
GR.WP5
ELB45 ELBOW.45 16.00 16.00 M B-16.5 ASTM A 234 BW, 1.5D WBF654Z10
GR.WP5-W

Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 173 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4F Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WE652D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG644ZZ0


GR.WP5
TEQ T.EQUAL 16.00 16.00 M B-16.9 ASTM A 234 BW WEG654ZZ0
GR.WP5-W
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0

TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WR652D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ0


GR.WP5
TRED T.RED 16.00 16.00 M, M B-16.9 ASTM A 234 BW WRG654ZZ0
GR.WP5-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ0
GR.WP5
REDC REDUC.CONC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WUG654ZZ0
GR.WP5-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ0
GR.WP5
REDE REDUC.ECC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WVG654ZZ0
GR.WP5-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0

CAP CAP 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z0

CAP CAP 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 3000 WF65282Z0

CAP CAP 2.00 16.00 M B-16.9 ASTM A 234 BW WFG644ZZ0


GR.WP5
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WJ652D2Z0

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WK652D2Z0

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WL652D2Z0

Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 174 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4F Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 GR.F5 SW, 3000 WM652D2Z0

UNN UNION 0.50 0.75 BS-3799 ASTM A 182 GR.F5 SCRF, 6000 WQH5283Z0 63

UNN UNION 1.00 1.50 BS-3799 ASTM A 182 GR.F5 SCRF, 3000 WQH5282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51436
STELLITED, STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52436
STELLITED, STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53436ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53436
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 16.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 16.00 B-16.20- SP.WND SPIRAL, 300 GK62474Z0
ANSI B16.5 SS304+GRAFIL
GAS/60 GASKET 2.00 16.00 B-16.20- SP.WND SPIRAL, 600 GK62476Z0
0 ANSI B16.5 SS304+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0
:SS304

Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 175 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4F Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 16.00 16.00 M EIL'STD B:A234GR.WP5W;I BW, T-TYPE SP12744Z0
NT:SS304

Package : IPMCS
Report No. : 50 B4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 176 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4M Sheet 1 of 5

PIPE CLASS : B4M


RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454
PRESS 50.6 50.6 45.35 41.84 38.67 36.21 34.1 33.73 32.7 32.34 31.63 31.28

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES -FLAMMABLE & TOXIC BUT NON-LETHAL, REGENARATOR
CIRCUIT

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
49 ITEMS SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT SHALL BE
CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND HOLDING
TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
149 ITEMS (SS321) SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT
SHALL BE CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND
HOLDING TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<=1.5" EIL STD. 7-44-0350, DF3

ON LINES>=2" AS PER P&ID OR 0.75", EIL STD 7-44-0351, D4

VENTS ON LINES <=1.5" EIL STD. 7-44-0351,VF3

ON LINES >=2" AS PER P&ID OR 0.75", EIL STD. 7-44-0351,V4

TEMP. CONN. 1.5" FLGD. INSTLL. AS PER EIL STD. 7-44-0353

PRESS. CONN. 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD. 7-44-
0354

Package : IPMCS
Report No. : 50 B4M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 177 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T P R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B4M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 178 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 3.00 6.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 8.00 8.00 6.35 B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG/30 FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC4747Z0
0 GR.F321
FLG FLNG.WN 0.50 12.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4741Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 182 300, FF/125AARH FCK4741Z0
B16.48 GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 8.00 12.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WE64882Z0
GR.F321
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321

Package : IPMCS
Report No. : 50 B4M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 179 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 8.00 12.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WR64882Z0
1 GR.F321
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ0
GR.WP321-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ0
GR.WP321-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WQH4882Z0 63
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51063
STELLITED,STEM-
SS321
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51463ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51463
SS321
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52063
STELLITED,STEM-
SS321
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52463ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52463
SS321

Package : IPMCS
Report No. : 50 B4M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 180 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B4M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53063
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53463ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 53463
Bolt Group
BOS BOLT.STUD 0.50 18.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 18.00 B-16.20- SP.WND SPIRAL, 300 GK66774Z0
ANSI B16.5 SS321+GRAFIL+I
RING
GAS GASKET 26.00 30.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 300 GK55674Z0
ANSI /CS(O) RING
B16.47B
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F321;IN SW, Y-TYPE, 800 SP3098510
T:SS321
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0
S;INT:SS321

Package : IPMCS
Report No. : 50 B4M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 181 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B51D Sheet 1 of 6

PIPE CLASS : B51D


RATING : 300
BASE MATERIAL : 1.25 Cr
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 52.73 52.73 52.73 50.62 48.86 46.75 42.53 41.48 40.07 37.26 35.85 34.09 31.63 22.49
538 566 593
15.11 10.2 6.7

SERVICE
HYDROGEN, HYDROGEN & HYDROCARBONS ABOVE 230 DEG C - FLAMMABLE TOXIC/NON TOXIC BUT NON LETHAL

NOTES
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 B51D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 182 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B51D Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B51D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 183 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B51D Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 3.00 12.00 STD B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 14.00 14.00 S40 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z7
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RF/125AARH FSC3747Z7
GR.F11 CL.2
FLG FLNG.WN 2.00 16.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC3747Z7
GR.F11 CL.2
FLG/60 FLNG.WN 2.00 24.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767Z7
0 GR.F11 CL.2
FLB FLNG.BLIND 0.50 16.00 B-16.5 ASTM A 182 300, RF/125AARH FBC3747Z7
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK3741Z7
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 16.00 ASME- ASTM A 182 300, FF/125AARH FCK3741Z7
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 SW, 3000 WA638D2Z7
GR.F11 CL.2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WA638D2Z7
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z17
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z17
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 SW, 3000 WB638D2Z7
GR.F11 CL.2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WB638D2Z7
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z17
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z17
GR.WP11-W CL.1

Package : IPMCS
Report No. : 50 B51D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 184 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B51D Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SW, 3000 WE638D2Z7
GR.F11 CL.2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WE638D2Z7
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZ7
GR.WP11 CL.1
TEQ T.EQUAL 16.00 16.00 M B-16.9 ASTM A 234 BW WEG584ZZ7
GR.WP11-W CL.1
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WE63882Z7
GR.F11 CL.2
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 3000 WR638D2Z7
GR.F11 CL.2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WR638D2Z7
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZ7
GR.WP11 CL.1
TRED T.RED 16.00 16.00 M, M B-16.9 ASTM A 234 BW WRG584ZZ7
GR.WP11-W CL.1
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WR63882Z7
1 GR.F11 CL.2
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZ7
GR.WP11 CL.1
REDC REDUC.CONC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WUG584ZZ7
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZ7
GR.WP11 CL.1
REDE REDUC.ECC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WVG584ZZ7
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZ7
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZ7
GR.F11 CL.2
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF63882Z7
GR.F11 CL.2
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG564ZZ7
GR.WP11 CL.1
CAP CAP 16.00 16.00 M B-16.9 ASTM A 234 BW WFG584ZZ7
GR.WP11-W CL.1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 SW, 3000 WJ638D2Z7
GR.F11 CL.2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WJ638D2Z7
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 SW, 3000 WK638D2Z7
GR.F11 CL.2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WK638D2Z7
GR.F11 CL.2

Package : IPMCS
Report No. : 50 B51D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 185 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B51D Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 SW, 3000 WL638D2Z7
GR.F11 CL.2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WL638D2Z7
GR.F11 CL.2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 3000 WM638D2Z7
GR.F11 CL.2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WM638D2Z7
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 300, B-16.5, 51432ZZZ7
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51432
STELLITED,STEM-
13% CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 300, B-16.5, 52432ZZZ7
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52432
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 300, B-16.5, 53432ZZZ7
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53432
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 16.00 B-16.14 BOLT:A193 BS20107Z7
GR.B16, NUT:A194
GR.4
BOS BOLT.STUD 0.50 16.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4

Package : IPMCS
Report No. : 50 B51D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 186 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B51D Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 16.00 B-16.20- SP.WND SPIRAL, 300 GK66274Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
GAS/60 GASKET 0.50 16.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
0 ANSI B16.5 SS316+GRAFIL+ I
RING

Package : IPMCS
Report No. : 50 B51D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 187 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B52A Sheet 1 of 5

PIPE CLASS : B52A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 232
PRESS 52.02 52.02 47.45 46.05 44.64 43.39

SERVICE
SOUR GAS/ SOUR HYDROCARBON, H2S ABSORBER OFFGAS / CAUSTIC

NOTES
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
151 NDT REQUIREMENT SHALL BE AS PER JOB SPECIFICATION 6501-6-44-0016.
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
185 FOR SPECIAL REQUIREMENTS OF Y-PATTERN GLOBE & Y-PATTERN CHECK VALVES REFER JOB SPECIFICATION
6860-16-43-SP02.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3 (WITH Y-PATTERN GLOBE VALVE)

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4 (WITH Y-
PATTERN GLOBE VALVE)
VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3 (WITH Y-PATTERN GLOBE VALVE)

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4 (WITH Y-
PATTERN GLOBE VALVE)
TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH Y-PATTERN GLOBE VALVE TO SPEC AS PER EIL
STD 7-44-0354

Package : IPMCS
Report No. : 50 B52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 188 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B52A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T T 12.
10. T T T 10.
8.0 T T L L 8.0
6.0 T T L L L 6.0
5.0 5.0
4.0 T L L L L L 4.0
3.5 3.5
3.0 T T L L L L L 3.0
2.5 2.5
2.0 T T L L L L L L 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 189 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B52A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.50 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 16.00 16.00 XS B-36.10 A672GR.B60 CL.32 BE, E.FS.W PI2I913Z7
(200 BHN MAX)
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG/30 FLNG.SCRD 0.50 1.50 B-16.5 ASTM A 105 300, RF/125AARH FTC0147Z7
0
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7

FLG FLNG.WN 2.00 14.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7

FLG FLNG.WN 16.00 16.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7

FLG/60 FLNG.WN 2.00 8.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7
0
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z7

FLB/60 FLNG.BLIND 2.00 8.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z7
0
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z7
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB90 ELBOW.90 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z17
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
ELB45 ELBOW.45 16.00 24.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z17
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7

Package : IPMCS
Report No. : 50 B52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 190 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B52A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7
GR.WPB
TEQ T.EQUAL 16.00 24.00 M B-16.9 ASTM A 234 BW WEG754ZZ7
GR.WPB-W
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WE60282Z7

TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED T.RED 16.00 24.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ7
GR.WPB-W
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WR60282Z7
1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDC REDUC.CONC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ7
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
REDE REDUC.ECC 16.00 24.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ7
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z7

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SW, 3000 WQH02D2Z7

O'let Group
PLT SWEEPOLET 2.00 14.00 M, M MNF'STD ASTM A 105 BW YPN024ZZ7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51005ZZZ7
105,TRIM- 16.11, SHT NO.- 51005
STELLITED,STEM-
SS 304

Package : IPMCS
Report No. : 50 B52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 191 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B52A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51405ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
SS304 NO.- 51405
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52005ZZZ7
105,TRIM- 16.11, SHT NO.- 52005
STELLITED,STEM-
SS304
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52405ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
SS304 NO.- 52405
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53005ZZZ7
105,TRIM- 16.11, SHT NO.- 53005
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53405ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
SS304 NO.- 53405
YGL VLV.YGLOBE 0.50 1.50 ANSI-B- BODY-ASTM A SW, 800, B-16.11, SHT 62005ZZZ7
16.34 105,TRIM-TRIM - NO.- 62005
SS304
YGL VLV.YGLOBE 2.00 12.00 ANSI-B- BODY-ASTM A216 FLGD, 300, B-16.5, 62405ZZZ7
16.34 GR.WCB,TRIM- RF/125AARH, SHT
TRIM -SS 304 NO.- 62405
RSB VLV.RSTMBL 1.00 16.00 MNF'STD BODY-ASTM A 105 FLGD, 300, B-16.5, 67405ZZZ7
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 67405
SS 304
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 300 GK62474Z7
ANSI B16.5 SS304+GRAFIL
GAS/60 GASKET 2.00 8.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 600 GK66876Z7
0 ANSI B16.5 CS(O) RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304

Package : IPMCS
Report No. : 50 B52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 192 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B55M Sheet 1 of 5

PIPE CLASS : B55M


RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 500
PRESS 50.62 50.62 45.34 41.83 38.66 36.2 34.09 33.74 32.69 32.34 31.63 31.28 30.93 29.82

SERVICE
HYDROGEN ,HYDROGEN PROCESS LIQUID, VAPOUR & GAS,HOT REACTOR FEED AND EFFLUENT

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
49 ITEMS SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT SHALL BE
CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND HOLDING
TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
74 STRESS RUPTURE TEST AS DETAILED IN ASTM A453 SHALL BE CARRIED OUT FOR ALL ASTM A453 GR.660A BOLTING
MATERIALS.
122 ASBESTOS FREE GASKETS AND STEM PACKING SHALL BE USED FOR ALL VALVES
149 ITEMS (SS321) SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT
SHALL BE CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND
HOLDING TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 B55M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 193 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B55M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B55M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 194 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B55M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z7

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z7

PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z7

PIP PIPE 8.00 12.00 40S B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z7
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z7

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 300, RTJ/63AARH FSC4749Z7
GR.F321
FLG FLNG.WN 2.00 12.00 M B-16.5 ASTM A 182 300, RTJ/63AARH FWC4749Z7
GR.F321
FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 182 300, RTJ/63AARH FBC4749Z7
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, RTJ/63AARH FGK4749Z7
B16.48 GR.F321
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 182 300, RTJ/63AARH FCK4749Z7
B16.48 GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z7
GR.F321
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z17
GR.WP321-S
ELB90 ELBOW.90 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z17
GR.WP321-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z7
GR.F321
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z17
GR.WP321-S
ELB45 ELBOW.45 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z17
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z7
GR.F321
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEGA54ZZ7
GR.WP321-S
TEQ T.EQUAL 8.00 12.00 M B-16.9 ASTM A 403 BW WEGA74ZZ7
GR.WP321-WX
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WE64882Z7
GR.F321
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z7
GR.F321

Package : IPMCS
Report No. : 50 B55M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 195 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B55M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ7
GR.WP321-S
TRED T.RED 8.00 12.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ7
GR.WP321-WX
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WR64882Z7
1 GR.F321
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ7
GR.WP321-S
REDC REDUC.CONC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ7
GR.WP321-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ7
GR.WP321-S
REDE REDUC.ECC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ7
GR.WP321-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ7
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ7
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z7
GR.F321
CAP CAP 2.00 6.00 M B-16.9 ASTM A 403 BW WFGA54ZZ7
GR.WP321-S
CAP CAP 8.00 12.00 M B-16.9 ASTM A 403 BW WFGA74ZZ7
GR.WP321-WX
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z7
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z7
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z7
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z7
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51063ZZZ7
GR.F321,TRIM- 16.11, SHT NO.- 51063
STELLITED,STEM-
SS321
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52063ZZZ7
GR.F321,TRIM- 16.11, SHT NO.- 52063
STELLITED,STEM-
SS321
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53063ZZZ7
GR.F321,TRIM- 16.11, SHT NO.- 53063
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 12.00 B-18.2 BOLT:A453 BS43014Z7
GR.660CL.A,

Package : IPMCS
Report No. : 50 B55M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 196 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B55M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
NUT:A453
GR.660CL.A
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SS321(130 BHN OCT-RING, 300 GK64134Z7
ANSI B16.5 MAX)

Package : IPMCS
Report No. : 50 B55M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 197 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B5A Sheet 1 of 5

PIPE CLASS : B5A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 52.02 52.02 47.45 46.05 44.64 43.5

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE, TOXIC/NON-TOXIC BUT NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
45 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 198 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B5A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T P R R R R R 3.0
2.5 2.5
2.0 T P P R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 199 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B5A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 14.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z7

FLG FLNG.WN 2.00 14.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z7

FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z7
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z7

Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 200 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B5A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG684ZZ7
GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z7

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z7 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51404
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52404
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53404ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53404
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 300, B-16.5, 54404ZZZ7
/A RF/125AARH, SHT
216GR.WCB,BODY NO.- 54404
SEAT-RPTFE
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 300 GK66874Z7
ANSI B16.5 CS(O) RING

Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 201 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B5A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE SP303D577

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304

Package : IPMCS
Report No. : 50 B5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 202 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B70M Sheet 1 of 5

PIPE CLASS : B70M


RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 50.6 50.6 45.35 41.84 38.67 36.21 34.1 33.73 32.7 32.34 28.8

SERVICE
VACUUM DIESEL IR/CR, LVGO CR/IR, HVGO CR/IR, DOWNSTREAM OF BASKET FILTERS TO VACUUM COLUMN, PUMP
(VACUUM UNIT), CASING VENT (FULL VACUUM CONDITION)

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
114 PIPE WALL THICKNESS FOR SIZE 18" HAS BEEN DONE AT ACTUAL DESIGN PRESSURE TEMPERATURE COMBINATION
OF 7 KG/CM2G AND 420 DEGC.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<= 1.5" EIL STD. 7-44-0350, DF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351,D4

VENTS ON LINES<= 1.5" EIL STD. 7-44-0350, VF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351,V4

TEMP. CONN. 1.5" FLGD. INSTALLATION AS PER EIL STD 7-44-0353

PRESS. CONN. 0.75 SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD. 7-44-
0354

Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 203 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B70M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. T 18.
16. T R 16.
14. T R R 14.
12. T R R R 12.
10. T R R R R 10.
8.0 T R R R R R 8.0
6.0 T R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R 4.0
3.5 3.5
3.0 T R P R R R R R R 3.0
2.5 2.5
2.0 T P R P R R R R R R 2.0
1.5 T T H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 204 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B70M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 80S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 1.00 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 6.00 6.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 8.00 10.00 6.35 B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0
CL.1
PIP PIPE 12.00 12.00 S30 B-36.10 ASTM A 358 TP321 BE, E.FS.W PI27113Z0
CL.1
PIP PIPE 18.00 18.00 10S B-36.19 ASTM A 358 TP321 BE, E.FS.W PI37113Z0 114
CL.1
NIP NIPPLE 0.50 0.75 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

NIP NIPPLE 1.00 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.WN 0.50 12.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG FLNG.WN 18.00 18.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4741Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 182 300, FF/125AARH FCK4741Z0
B16.48 GR.F321
DRG DRIPRING 18.00 18.00 EIL'STD ASTM A 182 300, FF/125AARH FDE4741Z0
GR.F321
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX
ELB90 ELBOW.90 18.00 18.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA74Z10
GR.WP321-WX
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S

Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 205 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B70M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB45 ELBOW.45 8.00 12.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
ELB45 ELBOW.45 18.00 18.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA74Z10
GR.WP321-WX
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 8.00 12.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TEQ T.EQUAL 18.00 18.00 M B-16.9 ASTM A 403 BW WEGA74ZZ0
GR.WP321-WX
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 8.00 12.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
TRED T.RED 18.00 18.00 M, M B-16.9 ASTM A 403 BW WRGA74ZZ0
GR.WP321-WX
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WUGA74ZZ0
GR.WP321-WX
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 8.00 12.00 M, M B-16.9 ASTM A 403 BW WVGA74ZZ0
GR.WP321-WX
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CAP CAP 2.00 12.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
CAP CAP 18.00 18.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321

Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 206 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B70M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51093
STELLITED
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51493ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 51493
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52093
STELLITED
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52493ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 52493
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53093
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53493ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 53493
Bolt Group
BOS BOLT.STUD 0.50 18.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 18.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 300 GK65674Z0
ANSI B16.5 /CS(O) RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F321;IN SW, Y-TYPE, 800 SP309D510
T:SS321
PSR STRNR.PERM 2.00 6.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0
S;INT:SS321

Package : IPMCS
Report No. : 50 B70M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 207 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B74M Sheet 1 of 6

PIPE CLASS : B74M


RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 435
PRESS 50.6 50.6 45.35 41.84 38.67 36.21 34.1 33.75 32.7 32.31 28.8 25.89

SERVICE
CORROSIVE HYDROCARBON SERVICES (VACUUM)

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
104 PIPE WALL THICKNESS FOR SIZES 14, 16 AND 18" HAVE BEEN DONE AT DERATED PRESSURES (80%) WHILE THAT
FOR 40 AND 42" HAVE BEEN DONE BASED ON ACTUAL DESIGN CONDITIONS (SUBJECT TO CERTAIN MINIMUMS).
105 435 DEG C TEMPERATURE HAS BEEN ALLOWED AS CERTIFIED BY SPECIALISTS.
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES<= 1.5" EIL STD 7-44-0350, VF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351,V4

TEMP. CONN. 1.5" FLGD. INSTALLATION AS PER EIL STD 7-44-0353

PRESS. CONN. 0.75 SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 208 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B74M Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. T 50.
48. T R 48.
46. T R R 46.
44. T R R R 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. T R R R R 42.
40. T R R R R R 40.
38. T R R R R R R 38.
36. T R R R R R R R 36.
34. T R R R R R R R R 34.
32. T R R R R R R R R R 32.
30. T R R R R R R R R R R 30.
28. T R R R R R R R R R R R 28.
26. T R R R R R R R R R R R R 26.
24. T R R R R R R R R R R R R R 24.
22. T R R R R R R R R R R R R R R 22.
20. T R R R R R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R R R R R 12.
10. T R R R R R R R R R R R R R R R R R R R R 10.
8.0 T R R R R R R R R R R R R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T P R R R R R R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R P R R R R R R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T P R P R R R R R R R R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
44.000
46.000
48.000
50.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 209 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B74M Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 6.00 8.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 10.00 16.00 11.0 B-36.10 ASTM A 516 GR.70 BE, E.FS.W PI2E713Z0
+ 3 MM 410S
PIP PIPE 18.00 24.00 13.0 B-36.10 ASTM A516 BE, E.FS.W PI2E713Z0
GR.70+3MM 410S
PIP PIPE 40.00 50.00 13.0 B-36.10 ASTM A 516 GR.70 BE, E.FS.W PI2E713Z0
+ 3 MM 410S
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG FLNG.WN 10.00 18.00 M B-16.5 ASTM A 105+3MM 300, RF/125AARH FWC9547Z0
410S DEP
FLG FLNG.WN 40.00 50.00 M B-16.47-B ASTM A 105+3MM 300, RF/125AARH FWB9547Z0
410S DEP
FLG/60 FLNG.WN 10.00 18.00 M B-16.5 ASTM A 105+3MM 600, RF/125AARH FWC9567Z0
0 410S DEP
FLG/60 FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4767Z0
0 GR.F321
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FLB FLNG.BLIND 10.00 18.00 B-16.5 ASTM A 105+3MM 300, RF/125AARH FBC9547Z0
410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 300, FF/125AARH FGK4741Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 18.00 ASME- ASTM A 105+3MM 300, FF/125AARH FCK9541Z0
B16.48 410S DEP
FEF SPCR&BLND 50.00 50.00 JOB'STD ASTM A 105+3MM 300, FF/125AARH FCF9541Z0 40
410S DEP
DRG DRIPRING 18.00 18.00 EIL'STD ASTM A 105+3MM 300, FF/125AARH FDE9541Z0
410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 20.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ44Z10
+ 3 MM 410S

Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 210 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B74M Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
ELB90 ELBOW.90 40.00 42.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 10.00 20.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 40.00 42.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ44Z10
+ 3 MM 410S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 18.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ44ZZ0
+ 3 MM 410S
TEQ T.EQUAL 40.00 42.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ44ZZ0
+ 3 MM 410S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 10.00 18.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ44ZZ0
+ 3 MM 410S
TRED T.RED 40.00 42.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 48.00 M, M B-16.9 ASTM A 516 GR.70 BW WUGJ44ZZ0
+ 3 MM 410S
REDC/ REDUC.CONC 40.00 50.00 M, M MNF'STD ASTM A 516 GR.70 BW WUNJ44ZZ0
1 + 3 MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 48.00 M, M B-16.9 ASTM A 516 GR.70 BW WVGJ44ZZ0
+ 3 MM 410S
REDE/ REDUC.ECC 40.00 50.00 M, M MNF'STD ASTM A 516 GR.70 BW WVNJ44ZZ0
1 + 3 MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CAP CAP 2.00 8.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S

Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 211 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B74M Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 10.00 18.00 M B-16.9 ASTM A 516 GR.70 BW WFGJ44ZZ0
+ 3 MM 410S
CAP CAP 40.00 42.00 M B-16.9 ASTM A 516 GR.70 BW WFGJ44ZZ0
+ 3 MM 410S
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WQH4882Z0 63
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51093
STELLITED
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 351 FLGD, 300, B-16.5, 51493ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 51493
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52093
STELLITED
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 351 FLGD, 300, B-16.5, 52493ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 52493
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53093
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 351 FLGD, 300, B-16.5, 53493ZZZ0
GR.CF8C,TRIM-SS RF/125AARH, SHT
321 NO.- 53493
Bolt Group
BOS BOLT.STUD 0.50 50.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 18.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 300 GK65674Z0
ANSI B16.5 /CS(O) RING
GAS GASKET 40.00 50.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 300 GK55674Z0
ANSI /CS(O) RING
B16.47B
GAS/60 GASKET 0.50 18.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 600 GK65676Z0
0 ANSI B16.5 /CS(O) RING

Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 212 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B74M Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F321;IN SW, Y-TYPE, 800 SP309D510
T:SS321
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0
S;INT:SS321

Package : IPMCS
Report No. : 50 B74M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 213 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B76A Sheet 1 of 5

PIPE CLASS : B76A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
CORROSIVE HYDROCARBONS (STRESS RELIEVED ZONE) - VACUUM COLUMN OVHD LINE, LINES TO EJECTOR, EJECTOR
CONDENSATE INLET LINES.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
42 ALL WELDS SHALL BE STRESS RELIEVED.
110 ABOVE 30" THICKNESS ARE CALCULATED ON 80% OF THE RATED PRESSURE CONDITIONS.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED (TO BE KEPT MINIMUM)
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0 " & BELOW BUTT WELDED

DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351,D4

VENTS ON LINES<= 1.5" EIL STD. 7-44-0350, VF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP. CONN. 1.5" FLGD. INSTALLATION AS PER EIL STD 7-44-0353

PRESS. CONN. 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 214 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B76A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.

BRANCH PIPE (SIZE IN INCHES)


BRANCH PIPE ( SIZE IN INCHES)

42. T 42.
40. T R 40.
38. T R R 38.
36. T R R R 36.
34. T R R R R 34.
32. T R R R R R 32.
30. T R R R R R R 30.
28. T R R R R R R R 28.
26. T R R R R R R R R 26.
24. T R R R R R R R R R 24.
22. T R R R R R R R R R R 22.
20. T R R R R R R R R R R R 20.
18. T R R R R R R R R R R R R 18.
16. T R R R R R R R R R R R R R 16.
14. T R R R R R R R R R R R R R R 14.
12. T R R R R R R R R R R R R R R R 12.
10. T R R R R R R R R R R R R R R R R 10.
8.0 T R R R R R R R R R R R R R R R R R 8.0
6.0 T R R R R R R R R R R R R R R R R R R 6.0
5.0 5.0
4.0 T R R R R R R R R R R R R R R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R R R R R R R R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R R R R R R R R R R R R R R 2.0
1.5 T T H H H H H H H H H H H H H H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H H H H H H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H H H H H H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H H H H H H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
18.000
20.000
22.000
24.000
26.000
28.000
30.000
32.000
34.000
36.000
38.000
40.000
42.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 215 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B76A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 12.00 14.00 S40 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 18.00 18.00 S20 B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 20.00 32.00 STD B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
PIP PIPE 34.00 42.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A913Z0
GR.B60 CL.22
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG FLNG.WN 2.00 24.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG FLNG.WN 26.00 42.00 M B-16.47-B ASTM A 105 300, RF/125AARH FWB0147Z0

FLB FLNG.BLIND 0.50 24.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FLB FLNG.BLIND 26.00 42.00 B-16.47-B ASTM A 105 300, RF/125AARH FBB0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 24.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 42.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 42.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W

Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 216 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B76A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ T.EQUAL 16.00 42.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 42.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 42.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 42.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 42.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51096ZZZ0
105,TRIM- 16.11, SHT NO.- 51096
STELLITED
GAV VLV.GATE 2.00 42.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51496ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 51496
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52096ZZZ0
105,TRIM- 16.11, SHT NO.- 52096
STELLITED

Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 217 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B76A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52496ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 52496
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53096ZZZ0
105,TRIM- 16.11, SHT NO.- 53096
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53496ZZZ0
GR.WCB,TRIM-SS RF/125AARH, SHT
316L NO.- 53496
Bolt Group
BOS BOLT.STUD 0.50 42.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 300 GK66874Z0
ANSI B16.5 CS(O) RING
GAS GASKET 26.00 42.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 300 GK56874Z0
ANSI CS(O) RING
B16.47B
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304

Package : IPMCS
Report No. : 50 B76A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 218 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B77M Sheet 1 of 5

PIPE CLASS : B77M


RATING : 300
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 50.63 50.63 45.36 41.84 38.68 36.22 34.11 33.76 32.7 32.35 31.65 31.29 30.94 26.37
538 566
18.28 12.31

SERVICE
CORROSIVE HYDROCARBON SERVICES (VACUUM). COMMON SEGMENT OF VACUUM HEATER TRANSFER LINE &
DECOKING LINE. TEMPERARTURE - PRESSURE RATINGS OF THIS CLASS ARE LOWER OF A182 GR F321 AND A182 GR F22
CL.3.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
40 STIFFENER RINGS, IF NEEDED, SHALL BE PROVIDED AS PER ASME SEC. VIII, DIV. 1
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENANCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<= 1.5" EIL STD 7-44-0350, DF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES<= 1.5" EIL STD 7-44-0350, VF3

ON LINES>= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351,V4

TEMP. CONN. 1.5" FLGD. INSTALLATION AS PER EIL STD 7-44-0353

PRESS. CONN. 0.75 SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 B77M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 219 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B77M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B77M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 220 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B77M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 2.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 3.00 4.00 10S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 6.00 8.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 10.00 14.00 11.0 B-36.10 ASTM BE, E.FS.W PI2I713Z0
A387GR.22CL.2+3
MM 410S
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 300, RF/125AARH FWC4747Z0
GR.F321
FLG FLNG.WN 10.00 14.00 M B-16.5 A182GR.F22CL.3+3 300, RF/125AARH FWCA747Z0
MM 410S DEP
FLG/60 FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4767Z0
0 GR.F321
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 300, RF/125AARH FBC4747Z0
GR.F321
FLB FLNG.BLIND 10.00 14.00 B-16.5 A182GR.F22CL.3+3 300, RF/125AARH FBCA747Z0
MM 410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 14.00 M B-16.9 ASTM BW, 1.5D WAGN84Z10
A387GR.22CL.2+3
MM 410S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 10.00 14.00 M B-16.9 ASTM BW, 1.5D WBGN84Z10
A387GR.22CL.2+3
MM 410S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 12.00 M B-16.9 ASTM BW WEGN84ZZ0
A387GR.22CL.2+3
MM 410S

Package : IPMCS
Report No. : 50 B77M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 221 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B77M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S
TRED T.RED 10.00 12.00 M, M B-16.9 ASTM BW WRGN84ZZ0
A387GR.22CL.2+3
MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 14.00 M, M B-16.9 ASTM BW WUGN84ZZ0
A387GR.22CL.2+3
MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 14.00 M, M B-16.9 ASTM BW WVGN84ZZ0
A387GR.22CL.2+3
MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WQH4882Z0 63
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51093
STELLITED
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52093
STELLITED
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53093ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53093
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 8.00 B-18.2 BOLT:A453 BS43014Z0
GR.660CL.A,
NUT:A453

Package : IPMCS
Report No. : 50 B77M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 222 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B77M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Bolt Group
GR.660CL.A

BOS BOLT.STUD 10.00 14.00 B-18.2 BOLT:A193 BS40107Z0


GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 300 GK65674Z0
ANSI B16.5 /CS(O) RING
GAS/60 GASKET 0.50 14.00 B-16.20- SS321+GRAF+SS(I) SPIRAL, 600 GK65676Z0
0 ANSI B16.5 /CS(O) RING

Package : IPMCS
Report No. : 50 B77M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 223 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B9A Sheet 1 of 5

PIPE CLASS : B9A


RATING : 300
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 52.02 52.02 47.45 46.05 44.64 42.18 38.66 37.61 37.61 35.5 28.82

SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR & GAS, FLAMMABLE/NON FLAMMABLE & NON LETHAL -
DEMULSIFIER, AMMONIA, CAUSTIC, CRUDE

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
87 FOR RF DRIP RINGS,REFER EIL'STD 7-44-0163 AND FOR RTJ DRIP RINGS, REFER EIL'STD 7-44-0165.
185 FOR SPECIAL REQUIREMENTS OF Y-PATTERN GLOBE & Y-PATTERN CHECK VALVES REFER JOB SPECIFICATION
6860-16-43-SP02.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 224 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B9A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. T 16.
14. T R 14.
12. T R R 12.
10. T R R R 10.
8.0 T R R R R 8.0
6.0 T R R R R R 6.0
5.0 5.0
4.0 T R R R R R R 4.0
3.5 3.5
3.0 T R R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R R 2.0
1.5 T T H H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H H 1.0
0.75 T T T H H H H H H H H H 0.75
0.5 T T T T H H H H H H H H H 0.5
10.000
12.000
14.000
16.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 225 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B9A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 10.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 12.00 14.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 16.00 16.00 XS B-36.10 ASTM A 672 BE, E.FS.W PI2A813Z0
GR.B60 CL.12
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 300, RF/125AARH FSC0147Z0

FLG FLNG.WN 2.00 16.00 M B-16.5 ASTM A 105 300, RF/125AARH FWC0147Z0

FLG/15 FLNG.WN 10.00 10.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z0
00
FLG/90 FLNG.WN 10.00 10.00 M B-16.5 ASTM A 105 900, RTJ/63AARH FWC0179Z0
0
FLG/60 FLNG.WN 0.50 16.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0
0
FLB FLNG.BLIND 0.50 16.00 B-16.5 ASTM A 105 300, RF/125AARH FBC0147Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 300, FF/125AARH FGK0141Z0
B16.48
FEF SPCR&BLND 10.00 16.00 ASME- ASTM A 105 300, FF/125AARH FCK0141Z0
B16.48
DRG DRIPRING 0.75 16.00 EIL'STD ASTM A 105 300, RF/125AARH FDE0147Z0 87

Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB90 ELBOW.90 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WAG754Z10
GR.WPB-W
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
ELB45 ELBOW.45 16.00 16.00 M B-16.9 ASTM A 234 BW, 1.5D WBG754Z10
GR.WPB-W
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 226 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B9A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0
GR.WPB
TEQ T.EQUAL 16.00 16.00 M B-16.9 ASTM A 234 BW WEG754ZZ0
GR.WPB-W
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WE60282Z0

TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED T.RED 16.00 16.00 M, M B-16.9 ASTM A 234 BW WRG754ZZ0
GR.WPB-W
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WR60282Z0
1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDC REDUC.CONC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WUG754ZZ0
GR.WPB-W
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
REDE REDUC.ECC 16.00 16.00 M, M B-16.9 ASTM A 234 BW WVG754ZZ0
GR.WPB-W
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 16.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL

Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 227 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : B9A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 300, B-16.5, 51401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 51401
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 300, B-16.5, 52401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 52401
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 300, B-16.5, 53401ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
13% CR.STEEL NO.- 53401
PLV VLV.PLUG 0.50 12.00 BS-5353 BODY-ASTM A 105 FLGD, 300, B-16.5, 55401ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 55401
YGL VLV.YGLOBE 0.50 1.50 ANSI-B- BODY-ASTM A SW, 800, B-16.11, SHT 62001ZZZ0
16.34 105,TRIM-TRIM - NO.- 62001
13% CR. STEEL
YGL VLV.YGLOBE 2.00 12.00 ANSI-B- BODY-ASTM A 105 FLGD, 300, B-16.5, 62401ZZZ0
16.34 /A RF/125AARH, SHT
216GR.WCB,TRIM NO.- 62401
-13 % CR. STEEL
Bolt Group
BOS BOLT.STUD 0.50 16.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 16.00 B-16.20- SP.WND SPIRAL, 300 GK62374Z0
ANSI B16.5 SS304+CAF
GAS/15 GASKET 10.00 10.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z0
00 ANSI B16.5
GAS/90 GASKET 10.00 10.00 B-16.20- SOFT IRON OCT-RING, 900 GK67237Z0
0 ANSI B16.5
GAS/60 GASKET 0.50 16.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z0
0 ANSI B16.5 SS304+CAF
Trap/Strainer Group
TSR STRNR.TEMP 1.50 16.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST16839Z0
S304 300,FF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304
PSR STRNR.PERM 16.00 16.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z0
NT:SS304

Package : IPMCS
Report No. : 50 B9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 228 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D1A Sheet 1 of 5

PIPE CLASS : D1A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 76.98 75.58 74.87 71.01 58

SERVICE
NON CORROSIVE HYDROCARBONS - HP FLUSH OIL

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 229 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D1A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 230 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D1A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 4.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 10.00 14.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.WN 0.50 14.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0

FLG/15 FLNG.WN 4.00 6.00 M B-16.5 ASTM A 105 1500, RTJ/63AARH FWC0189Z0
00
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0

FLB/15 FLNG.BLIND 4.00 6.00 B-16.5 ASTM A 105 1500, RTJ/63AARH FBC0189Z0
00
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z0
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 231 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D1A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z0

CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51501
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52501
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53501
BLV VLV.BALL 0.50 16.00 BS-5351 BODY-ASTM A 105 FLGD, 600, B-16.5, 54501ZZZ0
/A RF/125AARH, SHT
216GR.WCB,TRIM- NO.- 54501
BODY SEAT-
RPTFE

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 232 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D1A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
YGL VLV.YGLOBE 0.50 1.50 ANSI-B- BODY-ASTM A SW, 800, B-16.11, SHT 62001ZZZ0
16.34 105,TRIM-TRIM - NO.- 62001
13% CR. STEEL
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z0
ANSI B16.5 SS304+CAF
GAS/15 GASKET 4.00 6.00 B-16.20- SOFT IRON OCT-RING, 1500 GK67238Z0
00 ANSI B16.5
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304

Package : IPMCS
Report No. : 50 D1A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 233 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D24M Sheet 1 of 5

PIPE CLASS : D24M


RATING : 600
BASE MATERIAL : SS321
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 101.2 101.2 90.7 83.7 77.7 72.4 68.5 67.1 65.4 64.3 58

SERVICE
MILD TO MODERATE CORROSIVE PROCESS SERVICES -FLAMMABLE & TOXIC BUT NON-LETHAL VACCUM RESIDUE
PUMP/SLOP PUMP DISCHARGE, CRUDE HEATER TRANSFER LINE

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
43 PIPE THICKNESS SPECIFIED FOR CLADDED PIPE IS COMPOSITE THICKNESS WHICH INCLUDES CLADDING
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
115 CLADDING, WHEREVER SPECIFIED, SHALL BE 3MM FOR ALL SIZES.
149 ITEMS (SS321) SHALL BE SUPPLIED IN A STABILISED HEAT TREATED CONDITION. STABILISING HEAT TREATMENT
SHALL BE CARRIED OUT SUBSEQUENT TO THE NORMAL SOLUTION ANNEALING. SOAKING TEMPERATURE AND
HOLDING TIME FOR STABILISING HEAT TREATMENT SHALL BE 900 DEG C AND 4 HOURS RESPECTIVELY.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTENENCE ALL FLANGED TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2" & ABOVE BUTT WELDED

DRAINS ON LINES<=1.5" EIL STD 7-44-0350, DF3

ON LINES>=2" AS PER P&ID OR 0.75", EIL STD. 7-44-0351, D4

VENTS ON LINES <=1.5" EIL STD. 7-44-0351, VF3

ON LINES >=2" AS PER P&ID OR 0.75", EIL STD. 7-44-0351, V4

TEMP. CONN. 1.5" FLGD. INSTLL. AS PER EIL STD. 7-44-0353

PRESS. CONN. 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 D24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 234 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D24M Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. T 10.
8.0 T R 8.0
6.0 T R R 6.0
5.0 5.0
4.0 T R R R 4.0
3.5 3.5
3.0 T R R R R 3.0
2.5 2.5
2.0 T R R R R R 2.0
1.5 T T H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H 1.0
0.75 T T T H H H H H H 0.75
0.5 T T T T H H H H H H 0.5
10.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 235 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D24M Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 40S B-36.19 ASTM A 312 TP321 PE, SEAMLESS PI34177Z0

PIP PIPE 2.00 6.00 40S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 8.00 8.00 80S B-36.19 ASTM A 312 TP321 BE, SEAMLESS PI34117Z0

PIP PIPE 10.00 10.00 15.0 B-36.10 ASTM A 516 GR.70 BE, E.FS.W PI2E713Z0
+ 3 MM 410S
NIP NIPPLE 0.50 1.50 M B-36.19 ASTM A 312 TP321 PBE, SEAMLESS PN34167Z0

Flange Group
FLG FLNG.WN 0.50 8.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC4767Z0
GR.F321
FLG FLNG.WN 10.00 10.00 M B-16.5 ASTM A 105+3MM 600, RF/125AARH FWC9567Z0
410S DEP
FLB FLNG.BLIND 0.50 8.00 B-16.5 ASTM A 182 600, RF/125AARH FBC4767Z0
GR.F321
FLB FLNG.BLIND 10.00 10.00 B-16.5 ASTM A 105+3MM 600, RF/125AARH FBC9567Z0
410S DEP
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK4761Z0
B16.48 GR.F321
FEF SPCR&BLND 10.00 10.00 ASME- ASTM A 105+3MM 600, FF/125AARH FCK9561Z0
B16.48 410S DEP
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WA648D2Z0
GR.F321
ELB90 ELBOW.90 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WAGA54Z10
GR.WP321-S
ELB90 ELBOW.90 10.00 10.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WAGJ44Z10
+ 3 MM 410S
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WB648D2Z0
GR.F321
ELB45 ELBOW.45 2.00 8.00 M B-16.9 ASTM A 403 BW, 1.5D WBGA54Z10
GR.WP321-S
ELB45 ELBOW.45 10.00 10.00 M B-16.9 ASTM A 516 GR.70 BW, 1.5D WBGJ44Z10
+ 3 MM 410S
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WE648D2Z0
GR.F321
TEQ T.EQUAL 2.00 8.00 M B-16.9 ASTM A 403 BW WEGA54ZZ0
GR.WP321-S
TEQ T.EQUAL 10.00 10.00 M B-16.9 ASTM A 516 GR.70 BW WEGJ44ZZ0
+ 3 MM 410S
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WR648D2Z0
GR.F321
TRED T.RED 2.00 8.00 M, M B-16.9 ASTM A 403 BW WRGA54ZZ0
GR.WP321-S

Package : IPMCS
Report No. : 50 D24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 236 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D24M Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 10.00 10.00 M, M B-16.9 ASTM A 516 GR.70 BW WRGJ44ZZ0
+ 3 MM 410S
REDC REDUC.CONC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WUGA54ZZ0
GR.WP321-S
REDC REDUC.CONC 10.00 10.00 M, M B-16.9 ASTM A 516 GR.70 BW WUGJ44ZZ0
+ 3 MM 410S
REDE REDUC.ECC 2.00 8.00 M, M B-16.9 ASTM A 403 BW WVGA54ZZ0
GR.WP321-S
REDE REDUC.ECC 10.00 10.00 M, M B-16.9 ASTM A 516 GR.70 BW WVGJ44ZZ0
+ 3 MM 410S
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH486ZZ0
GR.F321
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH486ZZ0
GR.F321
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF64882Z0
GR.F321
CAP CAP 2.00 8.00 M B-16.9 ASTM A 403 BW WFGA54ZZ0
GR.WP321-S
PLG PLUG 0.50 1.50 B-16.11 ASTM A 182 SCRM, 3000 WH64892Z0
GR.F321
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WJ648D2Z0
GR.F321
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WK648D2Z0
GR.F321
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WL648D2Z0
GR.F321
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 3000 WM648D2Z0
GR.F321
UNN UNION 0.50 1.50 BS-3799 ASTM A 182 SCRF, 3000 WQH4882Z0 63
GR.F321
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 51063
STELLITED,STEM-
SS321
GAV VLV.GATE 2.00 8.00 API-600 BODY-ASTM A 351 FLGD, 600, B-16.5, 51563ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51563
SS321
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 52063
STELLITED,STEM-
SS321
GLV VLV.GLOBE 2.00 8.00 BS-1873 BODY-ASTM A 351 FLGD, 600, B-16.5, 52563ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52563
SS321

Package : IPMCS
Report No. : 50 D24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 237 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D24M Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53063ZZZ0
GR.F321,TRIM- 16.11, SHT NO.- 53063
STELLITED
CHV VLV.CHECK 2.00 8.00 BS-1868 BODY-ASTM A 351 FLGD, 600, B-16.5, 53563ZZZ0
GR.CF8C,TRIM- RF/125AARH, SHT
STELLITED NO.- 53563
Bolt Group
BOS BOLT.STUD 0.50 10.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 10.00 B-16.20- SP.WND SPIRAL, 600 GK64776Z0
ANSI B16.5 SS321+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F321;IN SW, Y-TYPE, 800 SP3098510
T:SS321
PSR STRNR.PERM 2.00 8.00 M EIL'STD B:A403WP321- BW, T-TYPE SP16144Z0
S;INT:SS321

Package : IPMCS
Report No. : 50 D24M
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 238 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D29A Sheet 1 of 5

PIPE CLASS : D29A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 4.5 MM
SPECIAL REQUIREMENT : AXENS-3 (HIC)

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.38 76.98 75.58 74.87 71.01 58

SERVICE
NON-NACE CORROSIVE SERVICES-FLAMMABLE/NON FLAMMABLE & NON LETHAL , CORROSIVE - SOUR GAS, SOUR
WATER

NOTES
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 19.05MM.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
32 CORROSION ALLOWANCE HAS BEEN ADJUSTED TO SELECT OPTIMUM SCHEDULE. REFER GENERAL NOTES TO PMS.
34 MAXIMUM HARDNESS IN WELD JOINTS SHALL BE LIMITED TO 200 BHN.
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016
193 FOR (SOUR+HIC) SERVICE REQUIREMENT REFER 6860-62-43-SP04
194 ALL WELD JOINTS SHALL BE 100% RADIOGRAPHED & WET FLOURESENT MAGNETIC PARTICAL TESTED

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 D29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 239 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D29A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 240 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D29A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZR

PIP PIPE 0.75 0.75 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZR 32

PIP PIPE 1.00 1.50 XXS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977ZR

PIP PIPE 2.00 3.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZR

PIP PIPE 4.00 6.00 S120 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917ZR

NIP NIPPLE 0.50 0.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZR

NIP NIPPLE 0.75 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZR 32

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967ZR

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167ZR

FLG FLNG.WN 2.00 6.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167ZR

FLB FLNG.BLIND 0.50 6.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167ZR

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161ZR
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WA602D4ZR

ELB90 ELBOW.90 0.75 1.50 B-16.11 ASTM A 105 SW, 9000 WA602D4ZR

ELB90 ELBOW.90 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z1R
GR.WPB
ELB45 ELBOW.45 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WB602D4ZR

ELB45 ELBOW.45 0.75 1.50 B-16.11 ASTM A 105 SW, 9000 WB602D4ZR

ELB45 ELBOW.45 2.00 6.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z1R
GR.WPB
TEQ T.EQUAL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WE602D4ZR

TEQ T.EQUAL 0.75 1.50 B-16.11 ASTM A 105 SW, 9000 WE602D4ZR

TEQ T.EQUAL 2.00 6.00 M B-16.9 ASTM A 234 BW WEG684ZZR


GR.WPB
TRED T.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WR602D4ZR

Package : IPMCS
Report No. : 50 D29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 241 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D29A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.75 1.50 B-16.11 ASTM A 105 SW, 9000 WR602D4ZR

TRED T.RED 2.00 6.00 M, M B-16.9 ASTM A 234 BW WRG684ZZR


GR.WPB
REDC REDUC.CONC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WUG684ZZR
GR.WPB
REDE REDUC.ECC 2.00 6.00 M, M B-16.9 ASTM A 234 BW WVG684ZZR
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZR

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZR

CAP CAP 2.00 6.00 M B-16.9 ASTM A 234 BW WFG684ZZR


GR.WPB
CPLF CPLNG.FULL 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4ZR

CPLF CPLNG.FULL 0.75 1.50 B-16.11 ASTM A 105 SW, 9000 WJ602D4ZR

CPLH CPLNG.HALF 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WK602D4ZR

CPLH CPLNG.HALF 0.75 1.50 B-16.11 ASTM A 105 SW, 9000 WK602D4ZR

CPLL CPLNG.LH 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WL602D4ZR

CPLL CPLNG.LH 0.75 1.50 B-16.11 ASTM A 105 SW, 9000 WL602D4ZR

CPLR CPLNG.RED 0.50 0.50 B-16.11 ASTM A 105 SW, 9000 WM602D4ZR

CPLR CPLNG.RED 0.75 1.50 B-16.11 ASTM A 105 SW, 9000 WM602D4ZR

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 6000, B- 51094ZZZR
105,TRIM-SS 16.11, SHT NO.- 51094
316+STELLITE
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 6000, B- 52094ZZZR
105,TRIM-SS 16.11, SHT NO.- 52094
316L+STELLITE
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 6000, B- 53094ZZZR
105,TRIM-SS 16.11, SHT NO.- 53094
316L+STELLITE
Bolt Group
BOS BOLT.STUD 0.50 6.00 B-18.2 BOLT:A193 BS43405ZR
GR.B7M,
NUT:A194 GR.2HM
Gasket Group
GAS GASKET 0.50 24.00 B-16.20- SP.WND SPIRAL, 600 GK64976ZR
ANSI B16.5 SS316L+GRAFIL

Package : IPMCS
Report No. : 50 D29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 242 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D29A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS316L SW, Y-TYPE, 800 SP305D51R

Package : IPMCS
Report No. : 50 D29A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 243 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D2A Sheet 1 of 5

PIPE CLASS : D2A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : IBR SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP 0 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 76.98 75.58 74.87 71.01 58

SERVICE
STEAM (IBR), BOILER FEED WATER (IBR)

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
3 USE PIPE OF CLASS 22 INSTEAD OF CLASS 12 IF PIPE THICKNESS EXCEEDS 19.05MM.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
8 ALL PIPES,FITTINGS,VALVES,FLANGES,TRAPS AND STRAINERS SHALL BE TESTED AND TEST CERTIFICATE IN FORM
III A FOR PIPE AND FORM III C FOR OTHERS SHALL BE REQD. DULY COUNTERSIGNED BY IBR AUTHORITY OR ITS
APPROVED REPRESENTATIVE.
9 CARBON CONTENT SHALL NOT EXCEED 0.25% FOR ALL PIPES,FITTINGS FLANGES ETC. THAT MAY REQUIRE
WELDING. MOREOVER,FOR FLANGES THE SULPHUR AND PHOSPHOROUS SHALL ALSO BE LIMITED TO 0.05% EACH.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 244 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D2A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 245 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D2A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z1

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 4.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

PIP PIPE 10.00 14.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z1

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z1

Flange Group
FLG FLNG.WN 0.50 14.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z1

FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z1

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z1
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z1
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z1

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z11
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z1

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z11
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z1

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ1


GR.WPB
TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WR602D2Z1

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ1


GR.WPB
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ1
GR.WPB
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ1
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ1

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ1

Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 246 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D2A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z1

CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG684ZZ1


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z1

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z1

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z1

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z1

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z1

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 3000 WQH0282Z1 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51002ZZZ1
105,TRIM- 16.11, SHT NO.- 51002
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51502ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51502
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52002ZZZ1
105,TRIM- 16.11, SHT NO.- 52002
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52502ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52502
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53002ZZZ1
105,TRIM- 16.11, SHT NO.- 53002
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53502ZZZ1
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53502
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z0
ANSI B16.5 SS304+CAF

Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 247 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D2A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
TRP TRAP.STEAM 0.50 1.50 MNF'STD B:A105;T:13%CR;S: FLGD, THRMDNMC, TR30655E1
SS304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D511

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z1


T:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z1
NT:SS304

Package : IPMCS
Report No. : 50 D2A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 248 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4D Sheet 1 of 5

PIPE CLASS : D4D


RATING : 600
BASE MATERIAL : 1.25 Cr + 0.5Mo
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538 551
30.23 25.54

SERVICE
HIGH TEMPERATURE CORROSIVE PROCESS - LIQUID,GAS,VAPOUR, HYDROCARBON GAS

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 D4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 249 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 T 8.0
6.0 T R 6.0
5.0 5.0
4.0 T R R 4.0
3.5 3.5
3.0 T R R R 3.0
2.5 2.5
2.0 T R R R R 2.0
1.5 T T H H H H 1.5
1.25 1.25
1.0 T T H H H H H 1.0
0.75 T T T H H H H H 0.75
0.5 T T T T H H H H H 0.5
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 250 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 3.00 4.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP/1 PIPE 2.00 3.00 S80 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RTJ/63AARH FSC3769Z7
GR.F11 CL.2
FLG FLNG.WN 2.00 4.00 M B-16.5 ASTM A 182 600, RTJ/63AARH FWC3769Z7
GR.F11 CL.2
FLG/60 FLNG.WN 2.00 3.00 M B-16.5 ASTM A 182 600, RTJ/63AARH FWC3769Z7
0 GR.F11 CL.2
FLB FLNG.BLIND 0.50 4.00 B-16.5 ASTM A 182 600, RTJ/63AARH FBC3769Z7
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, RTJ/63AARH FGK3769Z7
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WA638D3Z7
GR.F11 CL.2
ELB90 ELBOW.90 2.00 4.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z17
GR.WP11 CL.1
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WB638D3Z7
GR.F11 CL.2
ELB45 ELBOW.45 2.00 4.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z17
GR.WP11 CL.1
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WE638D3Z7
GR.F11 CL.2
TEQ T.EQUAL 2.00 4.00 M B-16.9 ASTM A 234 BW WEG564ZZ7
GR.WP11 CL.1
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WE63883Z7
GR.F11 CL.2
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WR638D3Z7
GR.F11 CL.2
TRED T.RED 2.00 4.00 M, M B-16.9 ASTM A 234 BW WRG564ZZ7
GR.WP11 CL.1
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WR63883Z7
1 GR.F11 CL.2
REDC REDUC.CONC 2.00 4.00 M, M B-16.9 ASTM A 234 BW WUG564ZZ7
GR.WP11 CL.1
REDE REDUC.ECC 2.00 4.00 M, M B-16.9 ASTM A 234 BW WVG564ZZ7
GR.WP11 CL.1

Package : IPMCS
Report No. : 50 D4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 251 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZ7
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZ7
GR.F11 CL.2
CAP CAP 0.50 1.50 B-16.11 ASTM A 182 SCRF, 6000 WF63883Z7
GR.F11 CL.2
CAP CAP 2.00 4.00 M B-16.9 ASTM A 234 BW WFG564ZZ7
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WJ638D3Z7
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WK638D3Z7
GR.F11 CL.2
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WL638D3Z7
GR.F11 CL.2
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 SW, 6000 WM638D3Z7
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 4.00 B-16.20- 5%CR OCT-RING, 600 GK60136Z7
ANSI B16.5 0.5%MO(120BHNM
AX)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 4.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743FZ7
NT:SS304 600,RTJ/63AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D517
INT:SS304

Package : IPMCS
Report No. : 50 D4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 252 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 2.00 4.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244Z7
CL.1; INT:SS304

Package : IPMCS
Report No. : 50 D4D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 253 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4F Sheet 1 of 5

PIPE CLASS : D4F


RATING : 600
BASE MATERIAL : 5 Cr
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.5 105.5 104.5 100.5 99.1 93.5 85.1 82.6 79.8 74.2 71.4 67.8 52 38.7
538 566 593
28.1 20.4 14.1

SERVICE
HEATER CHARGE HYDROCARBONS CONTAINING SULPHUR (260 DEG C < T <= 310 DEG C)

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTT WELDED

DRAINS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH TO SPEC. INSTALLATION AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 254 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4F Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 255 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4F Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 335 GR.P5 PE, SEAMLESS PI25377Z0

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 3.00 6.00 XS B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

PIP PIPE 8.00 12.00 S100 B-36.10 ASTM A 335 GR.P5 BE, SEAMLESS PI25317Z0

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 335 GR.P5 PBE, SEAMLESS PN25367Z0

Flange Group
FLG FLNG.WN 0.50 12.00 M B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FWC5167Z0

FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 182 GR.F5 600, RF/125AARH FBC5167Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FGK5161Z0
B16.48
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 182 GR.F5 600, FF/125AARH FCK5161Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WA652D3Z0

ELB90 ELBOW.90 2.00 12.00 M B-16.9 ASTM A 234 BW, 1.5D WAG644Z10
GR.WP5
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WB652D3Z0

ELB45 ELBOW.45 2.00 12.00 M B-16.9 ASTM A 234 BW, 1.5D WBG644Z10
GR.WP5
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WE652D3Z0

TEQ T.EQUAL 2.00 12.00 M B-16.9 ASTM A 234 BW WEG644ZZ0


GR.WP5
TRED T.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WR652D3Z0

TRED T.RED 2.00 12.00 M, M B-16.9 ASTM A 234 BW WRG644ZZ0


GR.WP5
REDC REDUC.CONC 2.00 12.00 M, M B-16.9 ASTM A 234 BW WUG644ZZ0
GR.WP5
REDE REDUC.ECC 2.00 12.00 M, M B-16.9 ASTM A 234 BW WVG644ZZ0
GR.WP5
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WNH526ZZ0

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 GR.F5 PBE WPH526ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SCRF, 6000 WF65283Z0

Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 256 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4F Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CAP CAP 2.00 12.00 M B-16.9 ASTM A 234 BW WFG644ZZ0
GR.WP5
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WJ652D3Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WK652D3Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WL652D3Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 182 GR.F5 SW, 6000 WM652D3Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 182 GR.F5 SCRF, 6000 WQH5283Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 51036
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 600, B-16.5, 51536ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51536
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 52036
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52536ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52536
STELLITED,STEM-
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53036ZZZ0
GR.F5,TRIM- 16.11, SHT NO.- 53036
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53536ZZZ0
GR.C5 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53536
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 12.00 B-18.2 BOLT:A193 BS40107Z0
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 600 GK62476Z0
ANSI B16.5 SS304+GRAFIL
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F5;INT:S SW, Y-TYPE, 800 SP317D510
S304

Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 257 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D4F Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 2.00 12.00 M EIL'STD B:A234GR.WP5;INT BW, T-TYPE SP12644Z0
:SS304

Package : IPMCS
Report No. : 50 D4F
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 258 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D52A Sheet 1 of 5

PIPE CLASS : D52A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230 260 316
PRESS 104.05 104.05 94.91 92.45 89.29 87 84.4 77

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
-TOXIC / NON-TOXIC & NON-LETHAL.

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
17 FOR HYDROGEN SERVICE, CARBON STEEL PIPING MATERIALS WITH WALL THICKNESS 3/8 INCH AND OVER SHALL
BE NORMALISED.
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016
196 VALVE TRIM MATERIAL SHALL BE MONEL WHEREVER SPECIFIED IN P &ID

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 D52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 259 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D52A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 260 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D52A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 1.00 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 3.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 4.00 8.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 10.00 12.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 105 600, RF/125AARH FSC0167Z7

FLG FLNG.WN 2.00 12.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7

FLB FLNG.BLIND 0.50 12.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z7
B16.48
FEF SPCR&BLND 10.00 12.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z7

ELB90 ELBOW.90 2.00 12.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z7

ELB45 ELBOW.45 2.00 12.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z7

TEQ T.EQUAL 2.00 12.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB

Package : IPMCS
Report No. : 50 D52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 261 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D52A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TRED T.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

TRED T.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z7

TRED T.RED 2.00 12.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
REDC REDUC.CONC 2.00 12.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDE REDUC.ECC 2.00 12.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 2.00 12.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z7

CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z7

CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z7

CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51504
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52504

Package : IPMCS
Report No. : 50 D52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 262 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D52A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
13%CR.STEEL

CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53504
Bolt Group
BOS BOLT.STUD 0.50 24.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 12.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z7
ANSI B16.5 SS304+CAF
Trap/Strainer Group
TSR STRNR.TEMP 1.50 12.00 EIL'STD B:A516GR.70;INT:S CONETYPE, ST1683EZ7
S304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D517

PSR STRNR.PERM 2.00 12.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304
PSR STRNR.PERM 14.00 24.00 M EIL'STD B:A234GR.WPBW;I BW, T-TYPE SP13644Z7
NT:SS304

Package : IPMCS
Report No. : 50 D52A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 263 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D55D Sheet 1 of 6

PIPE CLASS : D55D


RATING : 600
BASE MATERIAL : 1.25 Cr
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538
30.23

SERVICE
HYDROGEN, HYDROGEN CONTAINING PROCESS - LIQUID, GAS & VAPOUR.

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 -44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016
197 PIPE WALL THIKNESS SHALL BE CALCULATED USING ALLOWABLE STRESS WHICH ARE LOWER OF PIPES & FITTINGS
USED FOR THE APPLICABLE SIZE RANGE.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 D55D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 264 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D55D Sheet 2 of 6

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D55D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 265 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D55D Sheet 3 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 1.00 1.50 XS B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 2.00 8.00 XS B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 10.00 14.00 S80 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 16.00 20.00 S60 B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z7
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RTJ/63AARH FSC3769Z7
GR.F11 CL.2
FLG FLNG.WN 2.00 20.00 M B-16.5 ASTM A 182 600, RTJ/63AARH FWC3769Z7
GR.F11 CL.2
FLB FLNG.BLIND 0.50 20.00 B-16.5 ASTM A 182 600, RTJ/63AARH FBC3769Z7
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, RTJ/63AARH FGK3769Z7
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 20.00 ASME- ASTM A 182 600, RTJ/63AARH FCK3769Z7
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WA638D3Z7
GR.F11 CL.2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WA638D2Z7
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z17
GR.WP11 CL.1
ELB90 ELBOW.90 16.00 20.00 M B-16.9 ASTM A 234 BW, 1.5D WAG584Z17
GR.WP11-W CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WB638D3Z7
GR.F11 CL.2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WB638D2Z7
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z17
GR.WP11 CL.1
ELB45 ELBOW.45 16.00 20.00 M B-16.9 ASTM A 234 BW, 1.5D WBG584Z17
GR.WP11-W CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WE638D3Z7
GR.F11 CL.2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WE638D2Z7
GR.F11 CL.2

Package : IPMCS
Report No. : 50 D55D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 266 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D55D Sheet 4 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZ7
GR.WP11 CL.1
TEQ T.EQUAL 16.00 20.00 M B-16.9 ASTM A 234 BW WEG584ZZ7
GR.WP11-W CL.1
TEQ/2 T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WE63882Z7
GR.F11 CL.2
TEQ/1 T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WE63883Z7
GR.F11 CL.2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WR638D2Z7
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZ7
GR.WP11 CL.1
TRED T.RED 16.00 20.00 M, M B-16.9 ASTM A 234 BW WRG584ZZ7
GR.WP11-W CL.1
TRED/ T.RED 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WR63882Z7
2 GR.F11 CL.2
TRED/ T.RED 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WR63883Z7
1 GR.F11 CL.2
TRED/ T.RED 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WR63883Z7
1 GR.F11 CL.2
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZ7
GR.WP11 CL.1
REDC REDUC.CONC 16.00 20.00 M, M B-16.9 ASTM A 234 BW WUG584ZZ7
GR.WP11-W CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZ7
GR.WP11 CL.1
REDE REDUC.ECC 16.00 20.00 M, M B-16.9 ASTM A 234 BW WVG584ZZ7
GR.WP11-W CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZ7
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZ7
GR.F11 CL.2
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WF63883Z7
GR.F11 CL.2
CAP CAP 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF63882Z7
GR.F11 CL.2
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG564ZZ7
GR.WP11 CL.1
CAP CAP 16.00 20.00 M B-16.9 ASTM A 234 BW WFG584ZZ7
GR.WP11-W CL.1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WJ638D3Z7
GR.F11 CL.2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WJ638D2Z7
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WK638D3Z7
GR.F11 CL.2

Package : IPMCS
Report No. : 50 D55D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 267 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D55D Sheet 5 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WK638D2Z7
GR.F11 CL.2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WL638D3Z7
GR.F11 CL.2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WL638D2Z7
GR.F11 CL.2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WM638D3Z7
GR.F11 CL.2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WM638D2Z7
GR.F11 CL.2
UNN UNION 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WQ63883Z7
GR.F11 CL.2
UNN UNION 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WQ63882Z7
GR.F11 CL.2
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 20.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 20.00 B-16.20- 5%CR OCT-RING, 600 GK60136Z7
ANSI B16.5 0.5%MO(120BHNM
AX)
Trap/Strainer Group
TSR STRNR.TEMP 1.50 12.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743FZ7
NT:SS304 600,RTJ/63AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D517
INT:SS304
PSR STRNR.PERM 2.00 12.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244Z7
CL.1; INT:SS304

Package : IPMCS
Report No. : 50 D55D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 268 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D55D Sheet 6 of 6

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 14.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344Z7
CL.1;INT:SS304

Package : IPMCS
Report No. : 50 D55D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 269 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5A Sheet 1 of 5

PIPE CLASS : D5A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 230
PRESS 104.05 104.05 94.91 92.45 89.29 87

SERVICE
HYDROGEN AND HYDROGEN BEARING HYDROCARBONS
- FLAMMABLE & NON-LETHAL.

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
45 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 270 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 271 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 XS B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z7

PIP PIPE 2.00 2.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 3.00 3.00 STD B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 4.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

PIP PIPE 10.00 14.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z7

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z7

Flange Group
FLG FLNG.WN 0.50 14.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z7

FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z7

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z7
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z7
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WA602D2Z7

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z17
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WB602D2Z7

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z17
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WE602D2Z7

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ7


GR.WPB
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WE60282Z7

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ7


GR.WPB
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WR60282Z7
1
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WR60282Z7
1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ7
GR.WPB
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ7
GR.WPB

Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 272 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ7

SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ7

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WF60282Z7

CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG684ZZ7


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 3000 WH60292Z7

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WJ602D2Z7

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WK602D2Z7

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WL602D2Z7

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 3000 WM602D2Z7

UNN UNION 0.50 1.50 B-16.11 ASTM A 105 SCRF, 3000 WQ60282Z7

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51004ZZZ7
105,TRIM- 16.11, SHT NO.- 51004
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51504
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52004ZZZ7
105,TRIM- 16.11, SHT NO.- 52004
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52504
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53004ZZZ7
105,TRIM- 16.11, SHT NO.- 53004
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53504ZZZ7
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53504
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z7
NUT:A194 GR.2H

Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 273 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SS304+CAF+SS(I)/ SPIRAL, 600 GK66876Z7
ANSI B16.5 CS(O) RING
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE SP303D577

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z7


T:SS304

Package : IPMCS
Report No. : 50 D5A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 274 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5D Sheet 1 of 5

PIPE CLASS : D5D


RATING : 600
BASE MATERIAL : 1.25 Cr
CORROSION ALLOWANCE : 1.5 MM
SPECIAL REQUIREMENT : HYDROGEN SERVICE

TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS


TEMP -29 38 93 149 204 260 316 343 371 399 427 454 482 510
PRESS 105.46 105.46 105.46 101.59 97.37 93.5 85.07 82.61 79.79 74.87 71.36 68.55 63.27 44.99
538 566 593
30.23 20.4 13.4

SERVICE
HYDROGEN, HYDROGEN & HYDROCARBONS ABOVE 230 DEG. C.
- FLAMMABLE/NON-FLAMMABLE BUT NON-LETHAL

NOTES
5 FOR PERMANENT 'T' TYPE BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY
STRAINERS,REFER EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
7 FOR RESTRICTION ON USE OF BALL,PLUG & BUTTERFLY VALVES,REFER GENERAL NOTES.
13 USE NORMALIZED AND TEMPERED MATERIAL ONLY.
14 RADIOGRAPHY SHALL BE PERFORMED AFTER HEAT TREATMENT.
158 REFER 6860-6-44-0082 FOR SPECIAL REQUIREMENTS OF HYDROGEN SERVICE
192 NDT REQUIREMENT AS PER JOB STANDARD 6860-6-44-0016
195 VALVES WILL BE FULL PORT DESIGN
197 PIPE WALL THIKNESS SHALL BE CALCULATED USING ALLOWABLE STRESS WHICH ARE LOWER OF PIPES & FITTINGS
USED FOR THE APPLICABLE SIZE RANGE.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EILSTD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD. 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD. 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 275 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5D Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. T 12.
10. T R 10.
8.0 T R R 8.0
6.0 T R R R 6.0
5.0 5.0
4.0 T R R R R 4.0
3.5 3.5
3.0 T R R R R R 3.0
2.5 2.5
2.0 T R R R R R R 2.0
1.5 T T H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H 1.0
0.75 T T T H H H H H H H 0.75
0.5 T T T T H H H H H H H 0.5
10.000
12.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 276 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5D Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 0.75 S160 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 1.00 1.50 S80 B-36.10 ASTM A 335 PE, SEAMLESS PI24977Z7
GR.P11
PIP PIPE 2.00 8.00 S80 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 10.00 14.00 S80 B-36.10 ASTM A 335 BE, SEAMLESS PI24917Z7
GR.P11
PIP PIPE 16.00 24.00 CALC B-36.10 ASTM A 691 BE, E.FS.W PI2B913Z7
GR.1.25CR CL.42
NIP NIPPLE 0.50 0.75 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
NIP NIPPLE 1.00 1.50 M B-36.10 ASTM A 335 PBE, SEAMLESS PN24967Z7
GR.P11
Flange Group
FLG FLNG.SW 0.50 1.50 M B-16.5 ASTM A 182 600, RF/125AARH FSC3767Z7
GR.F11 CL.2
FLG FLNG.WN 2.00 14.00 M B-16.5 ASTM A 182 600, RF/125AARH FWC3767Z7
GR.F11 CL.2
FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 182 600, RF/125AARH FBC3767Z7
GR.F11 CL.2
FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 182 600, FF/125AARH FGK3761Z7
B16.48 GR.F11 CL.2
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 182 600, FF/125AARH FCK3761Z7
B16.48 GR.F11 CL.2
Fitting Group
ELB90 ELBOW.90 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WA638D3Z7
GR.F11 CL.2
ELB90 ELBOW.90 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WA638D2Z7
GR.F11 CL.2
ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG564Z17
GR.WP11 CL.1
ELB45 ELBOW.45 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WB638D3Z7
GR.F11 CL.2
ELB45 ELBOW.45 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WB638D2Z7
GR.F11 CL.2
ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG564Z17
GR.WP11 CL.1
TEQ T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WE638D3Z7
GR.F11 CL.2
TEQ T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WE638D2Z7
GR.F11 CL.2
TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG564ZZ7
GR.WP11 CL.1
TEQ/2 T.EQUAL 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WE63882Z7
GR.F11 CL.2

Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 277 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5D Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
TEQ/1 T.EQUAL 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WE63883Z7
GR.F11 CL.2
TRED T.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WR638D3Z7
GR.F11 CL.2
TRED T.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WR638D2Z7
GR.F11 CL.2
TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG564ZZ7
GR.WP11 CL.1
TRED/ T.RED 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WR63882Z7
2 GR.F11 CL.2
TRED/ T.RED 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WR63883Z7
1 GR.F11 CL.2
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG564ZZ7
GR.WP11 CL.1
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG564ZZ7
GR.WP11 CL.1
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WNH386ZZ7
GR.F11 CL.2
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 182 PBE WPH386ZZ7
GR.F11 CL.2
CAP CAP 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WF63883Z7
GR.F11 CL.2
CAP CAP 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WF63882Z7
GR.F11 CL.2
CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG564ZZ7
GR.WP11 CL.1
CPLF CPLNG.FULL 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WJ638D3Z7
GR.F11 CL.2
CPLF CPLNG.FULL 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WJ638D2Z7
GR.F11 CL.2
CPLH CPLNG.HALF 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WK638D3Z7
GR.F11 CL.2
CPLH CPLNG.HALF 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WK638D2Z7
GR.F11 CL.2
CPLL CPLNG.LH 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WL638D3Z7
GR.F11 CL.2
CPLL CPLNG.LH 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WL638D2Z7
GR.F11 CL.2
CPLR CPLNG.RED 0.50 0.75 B-16.11 ASTM A 182 SW, 6000 WM638D3Z7
GR.F11 CL.2
CPLR CPLNG.RED 1.00 1.50 B-16.11 ASTM A 182 SW, 3000 WM638D2Z7
GR.F11 CL.2
UNN UNION 0.50 0.75 B-16.11 ASTM A 182 SCRF, 6000 WQ63883Z7
GR.F11 CL.2
UNN UNION 1.00 1.50 B-16.11 ASTM A 182 SCRF, 3000 WQ63882Z7
GR.F11 CL.2

Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 278 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D5D Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A 182 SW, 800, 3000, B- 51032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 51032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 217 FLGD, 600, B-16.5, 51532ZZZ7
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 51532
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 52032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 52032
(NORM. &
TEMP.),TRIM-
STELLITED,STEM-
13%CR.STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 217 FLGD, 600, B-16.5, 52532ZZZ7
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 52532
STELLITED,STEM-
13% CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A 182 SW, 800, 3000, B- 53032ZZZ7
GR.F11 CL.2 16.11, SHT NO.- 53032
(NORM. &
TEMP.),TRIM-
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 217 FLGD, 600, B-16.5, 53532ZZZ7
GR.WC6 (NORM. & RF/125AARH, SHT
TEMP.),TRIM- NO.- 53532
STELLITED
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 BS40107Z7
GR.B16, NUT:A194
GR.4
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 600 GK66276Z7
ANSI B16.5 SS316+GRAFIL+ I
RING
Trap/Strainer Group
TSR STRNR.TEMP 1.50 14.00 EIL'STD B:A387GR.11CL.1;I CONETYPE, ST1743EZ7
NT:SS304 600,RF/125AARH
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A182GR.F11CL.2; SW, Y-TYPE, 800 SP310D517
INT:SS304
PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WP11 BW, T-TYPE SP17244Z7
CL.1; INT:SS304
PSR STRNR.PERM 16.00 24.00 M EIL'STD B:A234GR.WP11W BW, T-TYPE SP17344Z7
CL.1;INT:SS304

Package : IPMCS
Report No. : 50 D5D
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 279 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D9A Sheet 1 of 5

PIPE CLASS : D9A


RATING : 600
BASE MATERIAL : CARBON STEEL
CORROSION ALLOWANCE : 3 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP -29 38 93 149 204 260 316 343 371 399 427
PRESS 104.05 104.05 94.91 92.45 89.29 84.36 76.98 75.58 74.87 71.01 58

SERVICE
MILD TO MODERATE CORROSIVE PROCESS LIQUID, VAPOUR & GAS, FLAMMABLE/NON FLAMMABLE & NON LETHAL -
CRUDE

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
5 FOR PERMANENT BW STRAINERS,REFER EIL'STD 7-44-0303 & 7-44-0304; AND FOR TEMPORARY STRAINERS,REFER
EIL'STD 7-44-0300; FOR SPACER AND BLIND REFER EIL'STD 7-44-0162.
63 THIS ITEM IS INTENDED SOLELY FOR USE BY INSTRUMENTATION.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL FLANGED, TO BE KEPT MINIMUM
JOINTS
PIPE JOINTS 1.5" & BELOW SW COUPLING

2.0" & ABOVE BUTTWELDED

DRAINS ON LINES <= 1.5" REFER EIL STD 7-44-0350, DF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, D4

VENTS ON LINES <= 1.5" REFER EIL STD 7-44-0350, VF3

ON LINES >= 2.0" AS PER P&ID OR 0.75". REFER EIL STD 7-44-0351, V4

TEMP.CONN 1.5" FLANGED. REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SW WITH VALVE TO SPEC. INSTALLATION AS PER EIL STD 7-44-
0354

Package : IPMCS
Report No. : 50 D9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 280 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D9A Sheet 2 of 5

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. T 14.
12. T R 12.
10. T R R 10.
8.0 T R R R 8.0
6.0 T R R R R 6.0
5.0 5.0
4.0 T R R R R R 4.0
3.5 3.5
3.0 T R R R R R R 3.0
2.5 2.5
2.0 T R R R R R R R 2.0
1.5 T T H H H H H H H 1.5
1.25 1.25
1.0 T T H H H H H H H H 1.0
0.75 T T T H H H H H H H H 0.75
0.5 T T T T H H H H H H H H 0.5
10.000
12.000
14.000
1.000
1.250
1.500
2.000
2.500
3.000
3.500
4.000
5.000
6.000
8.000
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 D9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 281 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D9A Sheet 3 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 S160 B-36.10 ASTM A 106 GR.B PE, SEAMLESS PI21977Z0

PIP PIPE 2.00 2.00 S160 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 3.00 8.00 XS B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

PIP PIPE 10.00 14.00 S80 B-36.10 ASTM A 106 GR.B BE, SEAMLESS PI21917Z0

NIP NIPPLE 0.50 1.50 M B-36.10 ASTM A 106 GR.B PBE, SEAMLESS PN21967Z0

Flange Group
FLG FLNG.WN 0.50 14.00 M B-16.5 ASTM A 105 600, RF/125AARH FWC0167Z0

FLB FLNG.BLIND 0.50 14.00 B-16.5 ASTM A 105 600, RF/125AARH FBC0167Z0

FEF FLNG.FIG.8 0.50 8.00 ASME- ASTM A 105 600, FF/125AARH FGK0161Z0
B16.48
FEF SPCR&BLND 10.00 14.00 ASME- ASTM A 105 600, FF/125AARH FCK0161Z0
B16.48
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WA602D3Z0

ELB90 ELBOW.90 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WAG684Z10
GR.WPB
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WB602D3Z0

ELB45 ELBOW.45 2.00 14.00 M B-16.9 ASTM A 234 BW, 1.5D WBG684Z10
GR.WPB
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WE602D3Z0

TEQ T.EQUAL 2.00 14.00 M B-16.9 ASTM A 234 BW WEG684ZZ0


GR.WPB
TEQ/1 T.EQUAL 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WE60283Z0

TRED T.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WR602D3Z0

TRED T.RED 2.00 14.00 M, M B-16.9 ASTM A 234 BW WRG684ZZ0


GR.WPB
TRED/ T.RED 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WR60283Z0
1
REDC REDUC.CONC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WUG684ZZ0
GR.WPB
REDE REDUC.ECC 2.00 14.00 M, M B-16.9 ASTM A 234 BW WVG684ZZ0
GR.WPB
SWGC SWAGE.CONC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WNH026ZZ0

Package : IPMCS
Report No. : 50 D9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 282 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D9A Sheet 4 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Fitting Group
SWGE SWAGE.ECC 0.50 3.00 M, M BS-3799 ASTM A 105 PBE WPH026ZZ0

CAP CAP 0.50 1.50 B-16.11 ASTM A 105 SCRF, 6000 WF60283Z0

CAP CAP 2.00 14.00 M B-16.9 ASTM A 234 BW WFG684ZZ0


GR.WPB
PLG PLUG 0.50 1.50 B-16.11 ASTM A 105 SCRM, 6000 WH60293Z0

CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WJ602D3Z0

CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WK602D3Z0

CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WL602D3Z0

CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A 105 SW, 6000 WM602D3Z0

UNN UNION 0.50 1.50 BS-3799 ASTM A 105 SCRF, 6000 WQH0283Z0 63

Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SW, 800, 3000, B- 51001ZZZ0
105,TRIM- 16.11, SHT NO.- 51001
STELLITED,STEM-
13%CR.STEEL
GAV VLV.GATE 2.00 24.00 API-600 BODY-ASTM A 216 FLGD, 600, B-16.5, 51501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 51501
13%CR STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 52001ZZZ0
105,TRIM- 16.11, SHT NO.- 52001
STELLITED,STEM-
13%CR STEEL
GLV VLV.GLOBE 2.00 12.00 BS-1873 BODY-ASTM A 216 FLGD, 600, B-16.5, 52501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED,STEM- NO.- 52501
13%CR.STEEL
CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SW, 800, 3000, B- 53001ZZZ0
105,TRIM- 16.11, SHT NO.- 53001
STELLITED
CHV VLV.CHECK 2.00 24.00 BS-1868 BODY-ASTM A 216 FLGD, 600, B-16.5, 53501ZZZ0
GR.WCB,TRIM- RF/125AARH, SHT
STELLITED NO.- 53501
Bolt Group
BOS BOLT.STUD 0.50 14.00 B-18.2 BOLT:A193 GR.B7, BS40404Z0
NUT:A194 GR.2H
Gasket Group
GAS GASKET 0.50 14.00 B-16.20- SP.WND SPIRAL, 600 GK62376Z0
ANSI B16.5 SS304+CAF

Package : IPMCS
Report No. : 50 D9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 283 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : D9A Sheet 5 of 5

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Trap/Strainer Group
PSR STRNR.PERM 0.50 1.50 MNF'STD B:A105;INT:SS304 SW, Y-TYPE, 800 SP303D510

PSR STRNR.PERM 2.00 14.00 M EIL'STD B:A234GR.WPB;IN BW, T-TYPE SP13344Z0


T:SS304

Package : IPMCS
Report No. : 50 D9A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 284 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : J3A Sheet 1 of 4

PIPE CLASS : J3A


RATING : 150
BASE MATERIAL : CS (Galv.)
CORROSION ALLOWANCE : 0 MM
SPECIAL REQUIREMENT :
TEMPERATURE (Deg. C) AND PRESSURE ( Kg/Sq. cm g ) RATINGS
TEMP 65
PRESS 10.55

SERVICE
INSTRUMENT AIR (UP TO 1.5")

NOTES
1 NDT REQUIREMENTS AS PER EIL STANDARD 6860-6-44-0016.
19 THREADED JOINTS SHALL BE MADE WITH 1" WIDTH PTFE JOINING TAPE.
20 SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH
ZINC COATING COMPOUND.
21 NO FIELD HYDROSTATIC TESTING IS PERMITTED IN INSTRUMENT AIR SERVICE.

SPECIAL NOTES

ITEM SIZE DESCRIPTION A.CODE


MAINTAINENCE ALL UNIONS (SCRF)
JOINTS
PIPE JOINTS ALL SCREWED COUPLING

DRAINS ALL REFER EILSTD 7-44-0350, DC3

VENTS ALL REFER EIL STD. 7-44-0350, VC3

TEMP.CONN 1.5" FLANGED (CLASS 300). REFER EIL STD 7-44-0353

PRESS.CONN 0.75" SCRD NIPPLE WITH VALVE TO SPEC AS PER EIL STD 7-44-0354

Package : IPMCS
Report No. : 50 J3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 285 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : J3A Sheet 2 of 4

72. 72.
70. 70.
68. 68.
66. 66.
64. 64.
62. 62.
60. 60.
58. 58.
56. 56.
54. 54.
52. 52.
50. 50.
48. 48.
46. 46.
44. 44.
BRANCH PIPE (SIZE IN INCHES)
BRANCH PIPE ( SIZE IN INCHES)

42. 42.
40. 40.
38. 38.
36. 36.
34. 34.
32. 32.
30. 30.
28. 28.
26. 26.
24. 24.
22. 22.
20. 20.
18. 18.
16. 16.
14. 14.
12. 12.
10. 10.
8.0 8.0
6.0 6.0
5.0 5.0
4.0 4.0
3.5 3.5
3.0 3.0
2.5 2.5
2.0 2.0
1.5 T 1.5
1.25 1.25
1.0 T T 1.0
0.75 T T T 0.75
0.5 T T T T 0.5
1.000
1.250
1.500
2.000
2.500
.500
.750

RUN PIPE (SIZE IN INCHES)

CODE DESCRIPTION
F SADDLE FUSED JT T TEES J THREADOLET

H H. COUPLING W WELDOLETS

P PIPE TO PIPE I INSTRUMENT TEE

R REINFORCED X Refer Notes

S SOCKOLETS L SWEEPOLET

Package : IPMCS
Report No. : 50 J3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 286 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : J3A Sheet 3 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Pipe Group
PIP PIPE 0.50 1.50 HVY IS-1239-I IS-1239 (GALV) SCRM, WELDED PI6D599Z0

NIP NIPPLE 0.50 1.50 M EIL'STD IS-1239 (GALV) TBE, WELDED PN5D5E9Z0

Flange Group
FLG FLNG.SCRD 0.50 1.50 B-16.5 ASTM A 150, FF/125AARH FTC0721Z0
105(GALV.)
FLG/30 FLNG.SCRD 1.50 1.50 B-16.5 ASTM A 300, FF/125AARH FTC0741Z0
0 105(GALV.)
FLB FLNG.BLIND 0.50 1.50 B-16.5 ASTM A 150, FF/125AARH FBC0721Z0
105(GALV.)
FEF FLNG.FIG.8 0.50 1.50 ASME- ASTM A 150, FF/125AARH FGK0721Z0
B16.48 105(GALV.)
Fitting Group
ELB90 ELBOW.90 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WA60882Z0
105(GALV)
ELB45 ELBOW.45 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WB60882Z0
105(GALV)
TEQ T.EQUAL 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WE60882Z0
105(GALV)
TRED T.RED 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WR60882Z0
105(GALV)
SWGC SWAGE.CONC 0.50 1.50 M, M BS-3799 ASTM A TBE WNH08EZZ0
105(GALV)
SWGE SWAGE.ECC 0.50 1.50 M, M BS-3799 ASTM A TBE WPH08EZZ0
105(GALV)
CAP CAP 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WF60882Z0
105(GALV)
PLG PLUG 0.50 1.50 B-16.11 ASTM A SCRM, 3000 WH60892Z0
105(GALV)
CPLF CPLNG.FULL 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WJ60882Z0
105(GALV)
CPLH CPLNG.HALF 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WK60882Z0
105(GALV)
CPLL CPLNG.LH 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WL60882Z0
105(GALV)
CPLR CPLNG.RED 0.50 1.50 B-16.11 ASTM A SCRF, 3000 WM60882Z0
105(GALV)
UNN UNION 0.50 1.50 BS-3799 ASTM A SCRF, 3000 WQH0882Z0
105(GALV)
Valves Group
GAV VLV.GATE 0.50 1.50 API-602 BODY-ASTM A SCRF, 800, 3000, B- 51024ZZZ0
105,TRIM-13% 1.20.1, SHT NO.- 51024
CR.STEEL
GLV VLV.GLOBE 0.50 1.50 BS-5352 BODY-ASTM A SCRF, 800, 3000, B- 52024ZZZ0
105,TRIM-13% 1.20.1, SHT NO.- 52024

Package : IPMCS
Report No. : 50 J3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved
JOB SPECIFICATION No.
PIPING MATERIAL
6860-6-44-0005 Rev. 1
SPECIFICATION
Page 287 of 287

Client : CPCL Dept./Sect. : 16/63


Project : CDU-VDU-III REVAMP
Location : CHENNAI Pipe Class : J3A Sheet 4 of 4

Note :(The shaded portion of PMS body shows Field Fabricated Items)

Input Item Lower Upper Sch/ Commodity Note


Size Size Thk Dmn. STD Material Description Code No
Id. Type
(Inch) (Inch)
Valves Group
CR.STEEL

CHV VLV.CHECK 0.50 1.50 BS-5352 BODY-ASTM A SCRF, 800, 3000, B- 53024ZZZ0
105,TRIM-13% 1.20.1, SHT NO.- 53024
CR.STEEL
Bolt Group
BOM BOLT.M/C 0.50 1.50 B-18.2 BOLT:A193 BM40513Z0
GR.B7(GALV),
NUT:A194
2H(GALV)
Gasket Group
GAS GASKET 0.50 1.50 B-16.21- IS-2712-GR.W/3 FULLFACE, 150, 2 MM GKB1022Z0
ANSI B16.5
GAS/15 GASKET 0.50 1.50 B-16.21- IS-2712-GR.W/3 RING, 150, 2 MM GKB1052Z0
0 ANSI B16.5
GAS/30 GASKET 1.50 1.50 B-16.21- IS-2712-GR.W/3 FULLFACE, 300, 2 MM GKB1024Z0
0 ANSI B16.5

Package : IPMCS
Report No. : 50 J3A
Template No. 5-0000-0001-T2 Rev. 1 Copyright EIL- All rights reserved

You might also like