Z-L220 LH

SERVICE MANUAL
COMPACT DISC STEREO SYSTEM
BASIC TAPE MECHANISM : ZZM-2 PR1NM
BASIC CD MECHANISM : BZG-5 ZD3N1M

CD REMOTE
SYSTEM SPEAKER
CASSEIVER CONTROLLER
Z-L220 CX-ZL220 SX-ZL220 RC-ZAS02

• This Service Manual is the “Revision Publishing” and replaces “Simple Manual”
of CX-ZL220 <LH>, (S/M Code No. 09-00B-439-5T1).

• If requiring information about the CD mechanism, see Service Manual of BZG-5,

(S/M Code No. 09-00C-353-3N2).
N
SIO
VI
RE

TA
DA

S/M Code No. 09-011-439-5R1

 SPECIFICATIONS

Main unit CX-ZL220 <General>

<FM tuner section> Power requirements 120 V/ 220-230 V/ 240 V
Tuning range 87.5 MHz to 108 MHz (switchable) 50/60 Hz
Usable sensitivity (IHF) 13.2 dBf Power consumption 80 W
Antenna terminals 75 ohms (unbalanced) Dimensions of main unit 360 x 395.3 x 348.8 mm
(W x H x D) (141/4 x 155/8 x 133/4 in.)
<AM tuner section> Weight of main unit 7.7 kg (171 lbs)
Tuning range 531 kHz to 1602 kHz (9 kHz step)
530 kHz to 1710 kHz (10 kHz step) Standby power consumption
Usable sensitivity 350 µV/m If the power-economizing is OFF: 22W
Antenna Loop antenna If the power-economizing is AUTO or ON: 0.9W

<Amplifier section> Speaker system SX-ZL220

Power output Rated: 40 W + 40 W Cabinet type 3 way, bass reflex
(6 ohms, T.H.D. 1 %, 1 kHz) Speakers Woofer:
Reference: 50 W + 50 W 130 mm (51/8 in.) cone type
(6 ohms, T.H.D. 10 %, 1 kHz) Tweeter:
Total harmonic distortion 0.1 % 60 mm (23/8 in.) cone type
(17 W, 1 kHz, 6 ohms, DIN AUDIO) Super tweeter:
Inputs VIDEO/AUX/PHONO IN: 500 mV 20 mm (13/16 in.) ceramic type
Outputs SPEAKERS: accept speakers of 6 ohms Impedance 6 ohms
or more Output sound pressure level89 dB/W/m
PHONES (stereo jack): accepts Dimensions (W x H x D) 260 x 495 x 260 mm
headphones of 32 ohms or more (101/4 x 191/2 x 101/4 in.)
Weight 4.2 kg (9 lbs 4 oz.)
<Cassette deck section>
Track format 4 tracks, 2 channels stereo
• Design and specifications are subject to change without notice.
Frequency response 50 Hz – 10000 Hz
Recording system AC bias
Heads DECK 1: Recording/playback head x 1,
erase head x 1
DECK 2: Playback head x 1

<Compact disc player section>

Laser Semiconductor laser (λ =780 nm)
D/A converter 1 bit dual
Signal-to-noise ratio 85 dB (1 kHz, 0 dB)
Harmonic distortion 0.05 % (1 kHz, 0 dB)
Wow and flutter Unmeasurable

–2–
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING

This set employs laser. Therefore, be sure to follow carefully CAUTION

the instructions below when servicing.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION.
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30cm FROM THE SURFACE OF THE OBJEC-
TIVE LENS ON THE OPTICAL PICK-UP BLOCK.
s Caution: Invisible laser radiation when
open and interlocks defeated avoid
exposure to beam.
s Advarsel: Usynlig laserståling ved åbning,
når sikkerhedsafbrydere er ude af funktion.
Undgå udsættelse for stråling.
Use of controls or adjustments or performance of proce-
dures other than those specified herin may result in
hazardous radiation exposure.
ATTENTION
L’utillisation de commandes, réglages ou procédures
autres que ceux spécifiés peut entraîner une dangereuse
exposition aux radiations.
ADVARSEL
Usynlig laserståling ved åbning, når sikkerhedsafbrydereer
ude af funktion. Undgå udsættelse for stråling.
This Compact Disc player is classified as a CLASS 1
LASER product.
The CLASS 1 LASER PRODUCT label is located on the
rear exterior.

VAROITUS!
Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa
mainitulla tavalla saataa altistaa käyt-täjän
turvallisuusluokan 1 ylittävälle näkymättömälle
lasersäteilylle. CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT
VARNING! LUOKAN 1 LASER LAITE
Om apparaten används på annat sätt än vad som KLASS 1 LASER APPARAT
specificeras i denna bruksanvising, kan användaren
utsättas för osynling laserstrålning, som överskrider
gränsen för laserklass 1.

Precaution to replace Optical block

PICK-UP Assy PWB
(KSS-213F)
Body or clothes electrostatic potential could
ruin laser diode in the optical block. Be sure
ground body and workbench, and use care the
clothes do not touch the diode.

1) After the connection, remove solder shown in

right figure.

Solder

–3–
NOTE ON BEFORE STARTING REPAIR
1. Forced discharge of electrolytic capacitor of power supply block
When repair is going to be attempted in the set that uses relay circuit in the power supply block, electric potential is kept charged across
the electrolytic capacitors (C101, 102) even though AC power cord is removed. If repair is attempted in this condition, secondary defect
can occur.
In order to prevent the secondary trouble, perform the following measures before starting repair work.

Discharge procedure
MAIN C.B
1 Remove the AC power cord.
2 Connect a discharging resistor at an end of lead wire that D101
has clips at both ends. Connect the other end of the lead
wire to metal chassis.
3 Contact the other end of the discharging resistor to the 3 4
positive (+) side (+VH) of C101. (For two seconds) C101 C102
4 Contact the same end of the discharging resistor as step
3 to the negative (-) side (-VH) of C102 in the same way.
(For two seconds)
5 Check that voltage across C101 and C102 has decreased
to 1 V or less using a multimeter or an oscilloscope. 2 2

Select a discharging resistor referring to the following table. Fig-1

Charging voltage (V) Discharging
Rated power (W) Parts number
(C101, 102) resistor (Ω)
25-48 100 3 87-A00-247-090
49-140 220 5 87-A00-232-090

Note: The reference numbers (C101, C102) of the electrolytic capacitors can change depending on the models. Be sure to check the
reference numbers of the charging capacitors on schematic diagram before starting the discharging work.

2. Check items before exchanging the MICROCOMPUTER

Be sure to check the following items before exchanging the MICROCOMPUTER. Exchange the MICROCOMPUTER after confirming
that the MICROCOMPUTER is surely defective.

2-1. Regarding the HOLD terminal of the MICROCOMPUTER

When the HOLD terminal (INPUT) of the MICROCOMPUTER is “H”, the MICROCOMPUTER is judged to be operating correctly.
When this terminal is “L”, the main power cannot be turned on. Therefore, be sure to check the terminal voltage of the HOLD
terminal before exchange.
When the MICROCOMPUTER is not defective, the HOLD terminal can also go “L” when the POWER AMPLIFIER has any
abnormalities that triggers the abnormality detection circuit on the MAIN C. B. that sets the HOLD terminal to “L”.

• Good or no good judgement of the MICROCOMPUTER

1 Turn on the AC main power.
2 Confirm that the main power is turned on and the HOLD terminal of the MICROCOMPUTER keeps the “H” level or not.
3 When the HOLD terminal is “L” level, the abnormality detection circuit is judged to be working correctly and the
MICROCOMPUTER is judged to be good.

–4–
 In such a case, check also if the POWER AMPLIFIER circuit or power supply circuit has any abnormalities or not.

2-2. Regarding reset

There are cases that the machine does not work correctly because the MICROCOMPUTER is not reset even though the AC power
cord is re-inserted, or the software reset (pressing the STOP key + POWER key) is performed.
When the above described phenomenon occurs, it can lead to wrong judgement as if the MICROCOMPUTER is defective and to
exchange the MICROCOMPUTER. In such a case, perform the forced-reset by the following procedure and check good or no
good of the MICROCOMPUTER.
1 Remove the AC power cord.
R
TE

FRONT C.B
PU
M
CO
RO

18 % VSS
IC

15
M

C113 MICRO-
COMPUTER
* VDD
C113
FRONT C.B
Short with tweezers.

Fig-2-2

2 Short both ends of the electrolytic capacitor C113 that is connected to VDD of the MICROCOMPUTER with tweezers.
3 Connect the AC power cord again. If the MICROCOMPUTER returns to the normal operation, the MICROCOMPUTER is
good.

Note: The reference number or MICROCOMPUTER pin number of transistor (Q110) and electrolytic capacitor (C113) can change depending
on the models. Be sure to check the reference numbers on schematic diagram before starting the discharging work.

2-3. Confirmation of soldering state of MICROCOMPUTER

Check the soldering state of the MICROCOMPUTER in addition to the above described procedures. Be sure to exchange the
MICROCOMPUTER after surely confirming that the trouble is not caused by poor soldering but the MICROCOMPUTER itself.

–5–
ELECTRICAL MAIN PARTS LIST

REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
IC C28 87-010-247-080 CAP, ELECT 100-50V
C30 87-010-430-080 CAP, ELECT 100-63
8B-MA6-615-010 C-IC,LC866560-5T63 C31 87-A12-062-080 CAP,E 100-10 SMG
87-A21-831-010 IC,SPS-422-1-F1 C32 87-012-286-080 C-CAP, U 0.01-25
87-A21-419-040 C-IC,NJM14558MD-TE2 C33 87-A12-062-080 CAP,E 100-10 SMG
87-A21-893-040 C-IC,NJM14558V-TE2
87-A21-443-040 C-IC,M62495AFP C34 87-010-247-080 CAP, ELECT 100-50V
C35 87-A12-066-080 CAP,E 47-16 SMG
87-A21-695-010 IC,LA1845L C36 87-010-381-080 CAP, ELECT 330-16V
87-070-127-110 IC,LC72131D C38 87-012-286-080 C-CAP, U 0.01-25
C60 87-A12-089-080 CAP,E 3.3-50 SMG

TRANSISTOR C61 87-A12-071-080 CAP,E 47-25 SMG

C83 87-A12-074-080 CAP ELECT 470-25V SMG
87-A30-515-080 TR,2SA1979O/Y C97 87-010-759-080 C-CAP,U, 0.1-25F
87-A30-559-010 TR,CSB1370EF C101 87-012-279-080 C-CAP,U 2700P-50 B
87-A30-492-080 TR,2SC5343G C102 87-012-279-080 C-CAP,U 2700P-50 B
87-A30-076-080 C-TR,2SC3052F
87-A30-075-080 C-TR,2SA1235F C103 87-A12-090-080 CAP,E 4.7-50 SMG
C104 87-A12-090-080 CAP,E 4.7-50 SMG
87-A30-107-070 C-TR,CMBT5401 C107 87-A12-091-080 CAP,E 10-50 SMG
87-A30-484-080 C-TR,KRA102S C108 87-A12-091-080 CAP,E 10-50 SMG
87-026-610-080 TR,KTC3198GR C109 87-012-199-080 C-CAP,U 220P-50 CH
87-026-245-080 TR,DTC114ES
87-026-269-080 TR,DTA114ES C110 87-012-199-080 C-CAP,U 220P-50 CH
C111 87-010-392-080 CAP ELECT 33SME-35V
87-026-609-080 TR,KTA1266GR C112 87-010-392-080 CAP ELECT 33SME-35V
87-A30-190-080 TR,CC5551 C113 87-012-195-080 C-CAP,U 100P-50 CH
87-A30-106-040 C-TR,CMBT5551 C114 87-012-195-080 C-CAP,U 100P-50 CH
87-A30-214-010 TR,2SB1344
87-A30-215-010 TR,2SD2025 C115 87-012-167-080 C-CAP,S 5P-50 CH
C116 87-012-167-080 C-CAP,S 5P-50 CH
87-A30-162-010 FET,2SK2937 C117 87-A12-317-080 C-CAP,U 0.1-50 Z F
87-A30-091-080 FET,2SJ460 C118 87-A12-317-080 C-CAP,U 0.1-50 Z F
87-A30-090-080 FET,2SK2541 C119 87-012-286-080 C-CAP,U 0.01-25
87-A30-062-080 C-TR,KRC104S
87-A30-495-080 TR,2SA1981Y C120 87-012-286-080 C-CAP,U 0.01-25
C121 87-A12-090-080 CAP,E 4.7-50 SMG
87-A30-234-080 TR,CSC4115BC C122 87-A12-090-080 CAP,E 4.7-50 SMG
89-327-143-080 TR,2SC2714O C123 87-010-986-080 C-CAP,S 820P-25 J CH
87-A30-489-080 C-TR,KRA107S C124 87-010-986-080 C-CAP,S 820P-25 J CH
89-503-602-080 C-FET,2SK360E
87-A30-521-080 C-TR,2SC5345S(O) C133 87-012-282-080 C-CAP,U 4700P-50
C140 87-012-278-080 C-CAP,U 2200P-50
C186 87-010-759-080 C-CAP,U, 0.1-25F
DIODE C187 87-A12-091-080 CAP,E 10-50 SMG
C188 87-A12-091-080 CAP,E 10-50 SMG
87-A40-393-090 DIODE,1N5402GW(F20)
87-020-465-080 DIODE,1SS133 (110MA) C191 87-A10-946-080 C-CAP,S 220P-100 J CH
87-A40-553-080 DIODE,1N4003 LES C192 87-A10-946-080 C-CAP,S 220P-100 J CH
87-A40-776-080 ZENER,UZ27BSD C223 87-012-272-080 C-CAP,U 680P-50 B
87-A40-764-080 ZENER,UZ10BSC C224 87-012-272-080 C-CAP,U 680P-50 B
C225 87-A12-317-080 C-CAP,U 0.1-50 Z F
87-A40-270-080 C-DIODE,MC2838
87-A40-269-080 C-DIODE,MC2836 C226 87-A12-317-080 C-CAP,U 0.1-50 Z F
87-A40-291-080 DIODE,1N4148M(CPT) C227 87-A12-317-080 C-CAP,U 0.1-50 Z F
87-A40-234-080 ZENER,MTZJ5.6A C228 87-A12-317-080 C-CAP,U 0.1-50 Z F
87-A40-202-080 ZENER,UZ5.1BSB C229 87-012-287-080 C-CAP,U 0.015-25 F
C230 87-012-287-080 C-CAP,U 0.015-25 F
87-A40-749-080 ZENER,UZ5.6BSB
87-A40-539-080 ZENER,MTZJ2.4A C231 87-012-286-080 CAP, U 0.01-25
87-A40-128-080 C-VARI-CAP,HVU202A C232 87-012-286-080 CAP, U 0.01-25
87-017-149-080 ZENER,HZS6A2L C301 87-012-274-080 CHIP CAP,U 1000P-50B
C302 87-012-274-080 CHIP CAP,U 1000P-50B
C303 87-012-274-080 CHIP CAP,U 1000P-50B
MAIN C.B
C304 87-012-274-080 CHIP CAP,U 1000P-50B
C3 87-A12-317-080 C-CAP,U 0.1-50 Z F C307 87-A12-062-080 CAP,E 100-10 SMG
C4 87-A12-317-080 C-CAP,U 0.1-50 Z F C308 87-A12-062-080 CAP,E 100-10 SMG
C5 87-A12-317-080 C-CAP,U 0.1-50 Z F C309 87-012-188-080 C-CAP,U 47P-50 CH
C6 87-A12-317-080 C-CAP,U 0.1-50 Z F C310 87-012-188-080 C-CAP,U 47P-50 CH
C9 87-A12-317-080 C-CAP,U 0.1-50 Z F
C313 87-012-284-080 CAP, U 6800P-50
C10 87-A12-317-080 C-CAP,U 0.1-50 Z F C314 87-012-284-080 CAP, U 6800P-50
C11 87-A12-317-080 C-CAP,U 0.1-50 Z F C315 87-A12-062-080 CAP,E 100-10 SMG
C12 87-A12-317-080 C-CAP,U 0.1-50 Z F C317 87-A12-085-080 CAP,E 0.33-50 SMG
C19 87-A10-627-000 CAP,E 2200-50 M SMG C318 87-A12-085-080 CAP,E 0.33-50 SMG
C20 87-A10-627-000 CAP,E 2200-50 M SMG
C326 87-016-118-080 C-CAP,U 0.022-25BJ
C21 87-010-389-090 CAP, E 2200-25 SME C327 87-A12-317-080 C-CAP,U 0.1-50 Z F
C22 87-010-389-090 CAP, E 2200-25 SME C360 87-A12-087-080 CAP,E 1-50 SMG
C25 87-010-247-080 CAP, ELECT 100-50V C399 87-012-270-080 CAP, U 470P-50
C26 87-010-247-080 CAP, ELECT 100-50V C401 87-A12-083-080 CAP,E 0.1-50 SMG
C27 87-010-247-080 CAP, ELECT 100-50V

–6–
 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
C402 87-A12-083-080 CAP,E 0.1-50 SMG C816 87-A12-086-080 CAP,E 0.47-50 SMG
C403 87-012-193-080 C-CAP,U 82P-50 CH C821 87-A12-091-080 CAP,E 10-50 SMG
C404 87-012-193-080 C-CAP,U 82P-50 CH C823 87-010-986-080 C-CAP,S 820P-50 J CH
C405 87-012-286-080 CAP, U 0.01-25 C824 87-A12-090-080 CAP,E 4.7-50 SMG
C406 87-012-286-080 CAP, U 0.01-25 C825 87-010-829-080 CAP, U 0.047-16

C407 87-012-286-080 CAP, U 0.01-25 C842 87-012-286-080 CAP, U 0.01-25

C408 87-012-286-080 CAP, U 0.01-25 C844 87-012-286-080 CAP, U 0.01-25
C409 87-012-278-080 C-CAP,U 2200P-50 B C850 87-A12-071-080 CAP,E 47-25 SMG
C410 87-012-278-080 C-CAP,U 2200P-50 B C851 87-012-286-080 CAP, U 0.01-25
C411 87-A12-091-080 CAP,E 10-50 SMG C852 87-012-286-080 CAP, U 0.01-25

C412 87-A12-091-080 CAP,E 10-50 SMG C853 87-012-286-080 CAP, U 0.01-25

C452 87-A12-092-080 CAP,E 22-50 SMG C858 87-010-831-080 C-CAP,U,0.1-16F
C453 87-012-279-080 C-CAP,U 2700P-50 B C901 87-018-145-080 CAP,TC-U 6.8P-50 CH
C454 87-012-279-080 C-CAP,U 2700P-50 B C904 87-012-286-080 CAP, U 0.01-25
C455 87-012-279-080 C-CAP,U 2700P-50 B C905 87-012-286-080 CAP, U 0.01-25

C456 87-012-286-080 CAP, U 0.01-25 C907 87-012-286-080 CAP, U 0.01-25

C457 87-A12-361-080 CAP,M 5600P-100 J CP C908 87-A10-915-080 C-CAP,U 1000P-25 J CH
C458 87-012-274-080 CHIP CAP,U 1000P-50B C909 87-012-286-080 CAP, U 0.01-25
C459 87-012-271-080 CAP, U 560P-50 C910 87-012-174-080 CAP CHIP CERA SS 12P CHJ
C460 87-010-759-080 C-CAP,U, 0.1-25F C911 87-012-170-080 C-CAP,U 8P-50 CH

C461 87-012-269-080 C-CAP,U 390P-50 B C912 87-012-195-080 C-CAP,U 100P-50CH

C462 87-012-269-080 C-CAP,U 390P-50 B C913 87-012-286-080 CAP, U 0.01-25
C470 87-018-127-080 CAP, CER 470P-50V C914 87-012-165-080 CAP 3P
C605 87-012-275-080 C-CAP,U 1200P-50 B C915 87-012-174-080 CAP CHIP CERA SS 12P CHJ
C606 87-012-275-080 C-CAP,U 1200P-50 B C916 87-012-180-080 C-CAP,U 22P-50 CH

C609 87-012-287-080 C-CAP,U 0.015-25 F C917 87-012-186-080 C-CAP,U 39P-50 CH

C610 87-012-287-080 C-CAP,U 0.015-25 F C918 87-A10-039-080 C-CAP,U 470P-50 J CH
C611 87-A12-084-080 CAP,E 0.22-50 SMG C921 87-012-195-080 C-CAP,U 100P-50CH
C612 87-A12-084-080 CAP,E 0.22-50 SMG C922 87-012-174-080 CAP CHIP CERA SS 12P CHJ
C613 87-A12-084-080 CAP,E 0.22-50 SMG C959 87-010-831-080 C-CAP,U,0.1-16F

C614 87-A12-084-080 CAP,E 0.22-50 SMG C960 87-010-831-080 C-CAP,U,0.1-16F

C615 87-012-172-080 CAPACITOR CHIP U 10P CH C961 87-012-167-080 C-CAP,U 5P-50 CH
C616 87-010-221-080 CAP, ELECT 470-10V C963 87-015-785-080 CHIP CAPACITOR, 0.1-25 Z F
C617 87-010-221-080 CAP, ELECT 470-10V C971 87-A12-067-080 CAP,E 330-16 SMG
C618 87-A12-091-080 CAP,E 10-50 SMG C972 87-A12-090-080 CAP,E 4.7-50 SMG

C623 87-010-402-080 CAP, ELECT 2.2-50V C973 87-012-286-080 CAP, U 0.01-25

C624 87-010-402-080 CAP, ELECT 2.2-50V C974 87-012-286-080 CAP, U 0.01-25
C630 87-010-759-080 C-CAP,U, 0.1-25F C979 87-012-195-080 C-CAP,U 100P-50CH
C669 87-012-195-080 C-CAP,U 100P-50CH C981 87-A12-071-080 CAP,E 47-25 SMG
C670 87-012-195-080 C-CAP,U 100P-50CH C982 87-010-831-080 C-CAP,U,0.1-16F

C677 87-012-286-080 CAP, U 0.01-25 C983 87-012-286-080 CAP, U 0.01-25

C771 87-A12-062-080 CAP,E 100-10 SMG C984 87-012-286-080 CAP, U 0.01-25
C772 87-012-286-080 CAP, U 0.01-25 C987 87-012-286-080 CAP, U 0.01-25
C782 87-012-286-080 CAP, U 0.01-25 C991 87-012-176-080 CAP 15P
C783 87-012-286-080 CAP, U 0.01-25 C992 87-012-176-080 CAP 15P

C784 87-012-286-080 CAP, U 0.01-25 C993 87-012-274-080 CHIP CAP,U 1000P-50B

C785 87-012-286-080 CAP, U 0.01-25 C995 87-012-274-080 CHIP CAP,U 1000P-50B
C786 87-012-286-080 CAP, U 0.01-25 C997 87-010-831-080 C-CAP,U,0.1-16F
C788 87-012-167-080 C-CAP,U 5P-50 CH C998 87-A12-071-080 CAP,E 47-25 SMG
C789 87-A12-052-080 C-CAP,S 0.033-25 J B C999 87-A11-155-080 CAP,TC U 0.01-16 Z F

C790 87-A12-052-080 C-CAP,S 0.033-25 J B CF831 87-008-261-010 FILTER, SFE10.7MA5-A

C791 87-010-831-080 C-CAP,U,0.1-16F CF832 87-008-261-010 FILTER, SFE10.7MA5-A
C792 87-012-286-080 CAP, U 0.01-25 CN301 87-A60-620-010 CONN,3P V 2MM JMT
C793 87-A12-090-080 CAP,E 4.7-50 SMG CN351 87-A60-625-010 CONN,8P V 2MM JMT
C795 87-012-286-080 CAP, U 0.01-25 CN601 87-099-719-010 CONN,30P TYK-B(X)

C796 87-012-286-080 CAP, U 0.01-25 CN602 87-A60-131-010 CONN,6P V FE

C797 87-A12-091-080 CAP,E 10-50 SMG CNA001 8A-NF8-653-010 CONN ASSY,9P TID-A(480)
C798 87-012-286-080 CAP, U 0.01-25 CNA301 8A-MA6-642-110 CONN ASSY,3P (PH)
C799 87-A12-093-080 CAP,E 33-50 SMG CNA351 8A-MA6-641-010 CONN ASSY,8P RPB
C800 87-010-829-080 CAP, U 0.047-16 FC602 88-906-321-110 FF-CABLE,6P 1.25 320mm

C801 87-A12-089-080 CAP,E 3.3-50 SMG J201 87-A61-480-010 JACK,DIA6.3 BLK ST W/SW MSC16A
C802 87-010-829-080 CAP, U 0.047-16 J203 87-A60-238-010 TERMINAL,SP 4P (MSC)
C803 87-010-787-080 CAP, U 0.022-25 J602 87-A60-881-010 JACK,PIN 2P MSP 242V05 PBSN
C804 87-A12-062-080 CAP,E 100-10 SMG J831 87-A60-202-010 TERMINAL,ANT 4P MSP-154V-02
C807 87-A12-086-080 CAP,E 0.47-50 SMG L201 87-A50-610-010 COIL,1UH K(MDEC)

C808 87-A12-087-080 CAP,E 1-50 SMG L202 87-A50-610-010 COIL,1UH K(MDEC)

C809 87-A12-087-080 CAP,E 1-50 SMG L451 87-007-342-010 COIL,OSC 85KHZ BIAS
C810 87-010-831-080 C-CAP,U,0.1-16F L801 87-A50-608-010 COIL,FM DET-N(TOK)
C814 87-012-286-080 CAP, U 0.01-25 L802 87-A91-551-010 FLTR,PCFJZH-450 L(TOK)
C815 87-A12-086-080 CAP,E 0.47-50 SMG L811 87-005-847-080 COIL,2.2UH(CECS)

–7–
 REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
L832 87-005-847-080 COIL,2.2UH(CECS) C210 87-018-117-080 CAP,TC-U 68P-50 SL
L902 88-ZA1-602-110 COIL,FM-RF-U2 2G C211 87-A11-147-080 CAP,TC U 0.047-50 Z F
L903 88-ZA1-601-010 COIL,FM-RF-U1 2G C212 87-010-404-040 CAP,E 4.7-50 SME
L904 87-005-847-080 COIL,2.2UH(CECS) C213 87-010-404-040 CAP,E 4.7-50 SME
L905 88-ZA1-624-010 COIL,FM IFT 7-6.2 (COILS) C216 87-A11-147-080 CAP,TC U 0.047-50 Z F

L906 88-ZA1-603-010 COIL,FM-OSC-U 2G C701 87-010-384-040 CAP,E 100-25 SME

L951 8A-NF8-667-010 COIL,AM PACK 4(TOK) CN101 87-099-720-010 CONN,30P TYK-B(P)
R129 87-A00-258-080 RES,M/F 0.22-1W J CN701 87-A60-673-010 CONN,9P H 2MM JMT
R130 87-A00-258-080 RES,M/F 0.22-1W J CN801 87-A60-133-010 CONN,8P V FE
R131 87-A00-258-080 RES,M/F 0.22-1W J FC801 88-908-271-110 FF-CABLE,8P 1.25 27

R132 87-A00-258-080 RES,M/F 0.22-1W J FL201 8A-NFA-604-010 FL,10-BT-224GNK

R243 87-A00-440-050 RES,220-1/2W J RP L101 87-A50-408-010 COIL,OSC 5.76MHZ
R244 87-A00-440-050 RES,220-1/2W J RP LED101 87-A40-317-080 LED,SLR-342VCT31 RED
R245 87-A00-440-050 RES,220-1/2W J RP S101 87-A92-071-010 SW,RTRY EC12E24508-30MM
R246 87-A00-440-050 RES,220-1/2W J RP S301 87-A90-095-080 SW,TACT EVQ11G04M

R790 87-012-286-080 CAP, U 0.01-25 S302 87-A90-095-080 SW,TACT EVQ11G04M

R991 87-012-195-080 C-CAP,U 100P-50CH S303 87-A90-095-080 SW,TACT EVQ11G04M
R993 87-012-195-080 C-CAP,U 100P-50CH S304 87-A90-095-080 SW,TACT EVQ11G04M
R995 87-012-195-080 C-CAP,U 100P-50CH S305 87-A90-095-080 SW,TACT EVQ11G04M
SFR451 87-024-435-080 SFR,33K H RH063MC S306 87-A90-095-080 SW,TACT EVQ11G04M

SFR452 87-024-435-080 SFR,33K H RH063MC S307 87-A90-095-080 SW,TACT EVQ11G04M

TH101 87-A91-042-080 C-THMS,100K 55001 S308 87-A90-095-080 SW,TACT EVQ11G04M
TH102 87-A91-042-080 C-THMS,100K 55001 S309 87-A90-095-080 SW,TACT EVQ11G04M
WH1 87-A90-510-010 HLDR,WIRE 2.5-9P S321 87-A90-095-080 SW,TACT EVQ11G04M
X992 87-A70-306-010 VIB,XTAL 4.500MHZ CSA-309ST S322 87-A90-095-080 SW,TACT EVQ11G04M

S323 87-A90-095-080 SW,TACT EVQ11G04M

FRONT C.B S324 87-A90-095-080 SW,TACT EVQ11G04M
S325 87-A90-095-080 SW,TACT EVQ11G04M
C101 87-A11-147-080 CAP,TC U 0.047-50 Z F S326 87-A90-095-080 SW,TACT EVQ11G04M
C102 87-A11-124-080 CAP,TC U 2200P-50 K B S327 87-A90-095-080 SW,TACT EVQ11G04M
C104 87-010-246-040 CAP,E 47-35 SME
C105 87-A11-146-080 CAP,TC U 0.022-50 Z F S328 87-A90-095-080 SW,TACT EVQ11G04M
C106 87-010-248-040 CAP,E 220-10 SME S329 87-A90-095-080 SW,TACT EVQ11G04M
S330 87-A90-095-080 SW,TACT EVQ11G04M
C107 87-018-205-080 CAP, CERA-SOL 0.022 S331 87-A90-095-080 SW,TACT EVQ11G04M
C108 87-018-131-080 CAP, CER 1000P-50V SFR701 87-024-352-080 SFR,4.7K H EVN DJAA03
C109 87-018-131-080 CAP, CER 1000P-50V
C110 87-018-131-080 CAP, CER 1000P-50V
C111 87-010-404-040 CAP,E 4.7-50 SME PT C.B

C112 87-A11-148-080 CAP,TC U 0.1-50 Z F CN1 87-A61-110-010 CONN,9P V TID-A

C113 87-018-131-080 CAP, CER 1000P-50V ! PT1 8B-MA6-663-010 PT,BMA-6 LH
C114 87-018-147-080 CAP,TC-U 10P-50 CH ! PT2 8B-NF9-663-010 PT,SUB BNF H (TAM)
C115 87-018-128-080 CAP, CERA-SOL SS 560P ! RY1 87-A91-300-010 RELAY,AC 12V-ALA2PF12
C116 87-010-400-040 CAP,E 0.47-50 ! S1 87-A90-165-010 SW,SL 1-2-3 SWS2301

C117 87-A11-148-080 CAP,TC U 0.1-50 Z F ! T1 87-A60-317-010 TERMINAL, 1P MSC

C118 87-010-248-040 CAP,E 220-10 SME ! T2 87-A60-317-010 TERMINAL, 1P MSC
C120 87-018-123-080 CAP, CER 220P-50V
C130 87-010-405-040 CAP,E 10-50
C135 87-A11-148-080 CAP,TC U 0.1-50 Z F

C201 87-018-118-080 CAP,TC-U 82P-50 B

C202 87-018-117-080 CAP,TC-U 68P-50 SL
C205 87-018-117-080 CAP,TC-U 68P-50 SL
C208 87-018-117-080 CAP,TC-U 68P-50 SL
C209 87-018-117-080 CAP,TC-U 68P-50 SL

–8–
 CHIP RESISTOR PART CODE

Chip Resistor Part Coding

8 8
A
Figure
Resistor Code
Value of resistor
Chip resistor
Dimensions (mm) :A
Wattage Type Tolerance Symbol Form L W t Resistor Code : A
1/16W 1005 5% CJ 1.0 0.5 0.35 104
L
1/16W 1608 5% CJ t 1.6 0.8 0.45 108
1/10W 2125 5% CJ W 2 1.25 0.45 118
1/8W 3216 5% CJ 3.2 1.6 0.55 128

TRANSISTOR ILLUSTRATION

E C B E C B B C E B C E

CSC4115BC CC5551 CSB1370EF 2SB1344

KTA1266GR 2SA1981Y 2SD2025
KTC3198GR 2SA1979O/Y
2SC5343G

E C B E C B S D G G D S

DTA114ES DTC114ES 2SJ460 2SK2937

2SK2541
C S

B D
E G

2SA1235F CMBT5551 2SK360E

2SC2714O KRA102S
2SC3052F KRC104S
2SC5345S(O) KRA107S
CMBT5401

–9–
FL (10-BT-224GNK) GRID ASSIGNMENT / ANODE CONNECTION / PIN CONNECTION
GRID ASSIGNMENT

ANODE CONNECTION

PIN CONNECTION

– 10 –
WIRING – 1 (MAIN)
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

– 11 –
SCHEMATIC DIAGRAM - 1 (MAIN 1/2)

– 12 –
SCHEMATIC DIAGRAM - 2 (MAIN 2/2) <TUNER>

– 13 –
WIRING – 2 (FRONT)
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

(REMOTE SENSOR)

– 14 –
SCHEMATIC DIAGRAM - 3 (FRONT)

– 15 –
WIRING – 3 (PT)
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

– 16 –
SCHEMATIC DIAGRAM - 4 (PT)

– 17 –
WIRING – 4 (DECK)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

– 18 –
IC BLOCK DIAGRAM

– 19 –
IC DESCRIPTION
IC, LC866560-5T63
Pin No. Pin Name I/O Description
1 CLK O PLL IC clock output.
2 DATA O PLL IC data output.
3 TU-ON O Tuner supply control. H: ON
4 O-PLL-CE O Tuner PLL IC chip enable.
5 O-RMT O Record ON/OFF control. H: ON
6 BIAS O Recording bias control. L: ON
7 O-POWER O Audio power ON/OFF.
8 O-STBY O Standby LED ON/OFF. L: ON
9 O-C-SHIFT O Clock shift output. L: SHIFT
10 CD-ON - Not used.
11 NC - Not connected.
12 I-RESET - System reset input.
13~14 NC - Not connected.
15 VSS1 - Connected to ground.
16 XIN I Oscillator circuit input (5.76MHz).
17 XOUT O Oscillator circuit output (5.76MHz).
18 VDD1 - Connected to power supply.
19 I-KEY1 I Tact key matrix 1 input.
20 I-KEY2 I Tact key matrix 2 input.
21 TP-SW I Deck mecha SW A/D input.
22 I-CDSW I CD mecha SW matrix input.
23 I-DISH I CD turnable photo sensor.
24 HOLD I Hold voltage level A/D input.
25 I-RE_VOL I Rotary encorder A/D input.
26 I-RDS-SG I RDS signal level input (Not used).
27 I-TM-BASE I Time base clock input.
28 I-RDS-CK I CD WRQ input (Not used).
29 I-RMC I Remote control signal input.
30~32 G13~G11 O Not connected.
33~42 G10~G1 O FL grid G10~G1 output.
43 P38 O Not used.
44~45 P37~P36 O FL segment P21~P20 output.
46 VDD3 - Connected to power supply.
47~50 P35~P32 O FL segment P19~P16 output.
51 -VP - Connected to negative power supply.
52~66 P31~P17 O FL segment P15~P1 output.
67 P16 O Connected to pull-down resistor.
68~70 TU3/ P15~TU1/ P13 I Tuner series, TU3~TU1 select (Connected to VSS).
71 P12 I Phono input (Connected to VSS).
72 VDD4 - Connected to power supply.
73 P11 I Casino demo input (Connected to VSS).

– 20 –
Pin No. Pin Name I/O Description
74 NON-ECO/ P10 I ECO OFF input (Connected to VSS).
75~76 P9~P8 O Not used.
77 O-KEYSCAN O Output keyscan.
78~80 P6~P4 O Not connected.
81 CD SUBQ I CD SUBQ serial data input.
82 CD DRF I CD DRF input.
83 I-WRQ I CD WRQ input.
84 NC I Not connected.
85 PB1/ P39 O Deck 1/2 select control. L: Deck 1
86 MOTOR O Deck motor ON/OFF control. H: ON
87 CD CE O CD chip enable.
88 O-MUTE O Output mute.
89 VSS2 - Connected to ground.
90 VDD2 - Connected to power supply.
91 DISH-RVS O CD dish reverse output (Reserved for VCD) (Not used). H: REV
92 DISH-FWD O CD dish forward output (Reserved for VCD) (Not used). H: FWD
93 OPEN O CD tray open output (Reserved for VCD) (Not used). H: OPEN
94 CLOSE O CD tray close output (Reserved for VCD) (Not used). H: CLOSE
95 O-CD-DATA O Serial data output to CD.
96 RDS-DATA I RDS serial data input (Not used).
97 CD-CLK O CD DSP serial clock output.
98 CD-LED O CD flash window LED control (Reserved for VCD) (Not used)
99 I-IFC I Tuner IF count data input.
100 I-STEREO I Tuner stereo signal input.

– 21 –
ADJUSTMENT – 1 <TUNER/FRONT>
< TUNER SECTION >
1. Clock Frequency Check 8. Output Level Check
Settings : • Test point : TP2 (CLK) <AM>
Method : Set to AM 1710kHz and check that the test point is Settings : • Test point : TP8 (Lch), TP9 (Rch)
2160kHz ± 45Hz. • Input level : 74dBµV
Method : Set to AM 1000kHz and check that the test point is
2. AM VT Check 40mV ± 3dB.
Settings : • Test point : TP1 (VT)
Method : Set to AM 1710kHz and check that the test point is less <FM>
than 8.5V. Then set to AM 530kHz and check that the Settings : • Test point : TP8 (Lch), TP9 (Rch)
test point is more than 0.6V. • Input level : 60dBµV
Method : Set to FM 98.0MHz and check that the test point is
3. AM Tracking Adjustment 200mV ± 3dB.
Settings : • Test point : TP8 (Lch), TP9 (Rch)
• Adjustment location : L951(1/3)
Method : Set to AM 1000kHz and adjust L951(1/3) so that the
test point becomes maximum.

4. FM VT Adjustment
Settings : • Test point : TP1 (VT) < FRONT SECTION >
• Adjustment location : L906 9. MICON OSC Adjustment
Method : Set to FM 108.0MHz and adjust L906 so that the test Settings : • Test point : TP10 (KEY-SCAN)
point becomes 7.0V ± 0.1V. Then set to FM 87.5MHz TP11 (D-GND)
and check that the test point is less than 0.4V. • Adjustment location : L101
Method : Insert AC plug while pressing of "POWER" key and
5. FM Tracking Adjustment "TUNER" function key.
Settings : • Test point : TP8 (Lch), TP9 (Rch) Connect a frequency counter across TP10 and TP11.
• Adjustment location : L903 Then adjust L101 so that the test point becomes
Method : Set to FM 87.5MHz and adjust L903 so that the test 171.43Hz ± 0.17Hz.
point becomes maximum.
[ Manual Reset ]
6. AM IF Adjustment Make up for RESET after adjustment.
Settings : • Test point : TP8 (Lch), TP9 (Rch) * Reset is to press "POWER" key while pressing of
• Adjustment location : "CLEAR (STOP)" key.
L802 .................................................... 450kHz

7. DC Balance / Mono Distortion Adjustment

Settings : • Test point : TP3, TP4 (DC)
TP8 (Lch), TP9 (Rch)
(Distortion)
• Adjustment location : L801
• Input level : 60dBµV
Method : Set to FM 98.0MHz and adjust L801 so that the
voltage between TP3 and TP4 becomes 0V ± 300mV
with distortion less than 1.2%.

– 22 –
ADJUSTMENT – 2 <DECK>
< DECK SECTION >
1. Tape Speed Adjustment (DECK 1) 5. REC/PB Frequency Response Adjustment (DECK 1)
Settings : • Test tape : TTA–100 Settings : • Test tape : TTA–602
• Test point : TP8 (Lch), TP9 (Rch) • Test point : TP8 (Lch), TP9 (Rch)
• Adjustment location : SFR1 • Input signal : 1kHz / 10kHz
Method : Play back the test tape and adjust SFR1 so that the (–20VU)
test point becomes 3000Hz ± 5Hz (FWD) and FWD • Adjustment location : SFR451 (Lch)
SPEED ± 45Hz (REV) with respect to forward speed. SFR452 (Rch)
Method : Apply a 1kHz signal and REC mode. Then adjust OSC
2. Head Azimuth Adjustment (DECK 1, DECK 2) attenuator so that the output level at the TP8, TP9
Settings : • Test tape : TTA–330 becomes 0 dB (10mV). Record and play back the
• Test point : TP8 (Lch), TP9 (Rch) 1kHz and 10kHz signals and adjust SFRs so that the
• Adjustment location : Head azimuth output of the 10kHz signals becomes 0dB ± 1dB with
adjustment screw respect to that of the 1kHz signal.
Method : Play back (FWD) the 8kHz signal of the test tape and
adjust screw so that the output becomes maximum. 6. REC/PB Sensitivity Check (DECK 1)
Next, perform on REV PLAY mode. Settings : • Test tape : TTA–602
• Test point : TP8 (Lch), TP9 (Rch)
3. PB Frequency Response Check (DECK 1, DECK 2) • Input signal : 1kHz (0VU)
Settings : • Test tape : TTA–330 Method : Apply a 1kHz signal and REC mode. Then adjust
• Test point : TP8 (Lch), TP9 (Rch) OSC attenuator so that the output level at TP8, TP9
Method : Play back the 315Hz and 8kHz signals of the test becomes 0 dB (100mV). Record and play back
tape and check that the output ratio of the 8kHz the 1kHz signals and check that the output is
signal with respect to that of the 315Hz signal is –1dB ± 3.5dB.
0dB ± 5dB.

4. PB Sensitivity Check (DECK 1, DECK 2)

Settings : • Test tape : TTA–200
• Test point : TP8 (Lch), TP9 (Rch)
Method : Play back the test tape and check that the output level
of the test point is 140mV ± 3dB.

– 23 –
CD TEST MODE

1. How to Activate CD Test Mode

While pressing and holding the function button, insert the AC plug.
When the test mode starts, the message, “CD TEST” appears on the display.

2. How to Cancel CD Test Mode

Press the POWER button or remove the AC plug.
* The test mode is cancelled by other function keys during play.

3. Function and Usage of CD Test Mode

No Mode Button for Display Operation Contents
Activation
1 Start Mode All lights are All FL are lit. • FL check
lit. • Microcomputer check

2 Search Mode STOP button Reading • Laser diode is lit during the • APC circuit check
mode. • Laser current measurement
• Focus search continuous • Focus-search waveform check
operation. *1 • Focus-error waveform check
• Spindle motor continuous kick. (DRF is ignored during search
mode)

3 Play Mode PLAY button Normal • Normal playback. • All servo circuits check
• Focus search continues if • DRF check
TOC READ cannot be read.

4 Traverse PAUSE Normal • Tracking Servo OFF/ON. • Tracking balance check

Mode button The OFF/ON operation repeats
each time the PAUSE button is
pressed.

5 Sled Mode FF button CD TEST • PU moves to inner track. *2

At the same time, the lens is • Sled circuit check
kicked to inner track. • Tracking circuit check

RWD button CD TEST • PU is moves to outer track. *2 • Mechanism operation check

At the same time, the lens is • PU check
kicked to outer track.

6 Spindle Mode T-BASS All lights are • When the button is pressed, • Spindle circuit check
button lit. the spindle motor operates in • Spindle motor check
forward rotation (rough speed).
Then, the button is pressed
again, it operates in reverse
rotation.
When the button is pressed
again, operation stops.

*1 … When focus search operates continuously more than 10 minutes, the protection circuit may start due to generation of heat in the
driver IC. If this happens, turn off the power, leave the unit for a while, and then, restart.

*2 … Carefully monitor the gear against damage, as the sled motor rotates while the FF or RWD button is pressed even when the
pickup is located at innermost or outermost.

– 24 –
MECHANICAL EXPLODED VIEW 1 / 1

– 25 –
MECHANICAL PARTS LIST 1 / 1

REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
1 8B-MA6-026-010 BOX,CASS R A6 26 87-NF4-221-010 HLDR,CABLE
2 8B-MA6-056-010 WINDOW,CASS R A6 27 8B-MA6-011-010 CABI,REAR LH A6
3 8B-MA6-055-010 WINDOW,CASS L A6 ! 28 87-A80-148-010 AC CORD ASSY,E BLK
4 8B-MA6-025-010 BOX,CASS L A6 29 87-085-185-010 BUSHING, AC CORD (E)
5 8B-MA3-105-010 KNOB ASSY,RTRY VOL 30 87-MA3-062-010 FOOT, H17

6 87-B00-002-010 BADGE,AIWA 30 ABS SIL 31 8B-MA3-047-010 PANEL,SIDE L (U)

7 81-532-080-010 LABEL, CASS. COMPT 32 8B-MA3-048-010 PANEL,SIDE R (U)
8 8B-MA6-050-010 WINDOW,DISP A6 A 87-078-060-010 BVIT3PB+3-10
9 8Z-CL8-209-010 SPR-T,CASS B 87-067-758-010 BVT2+3-12 W/O SLOT
10 86-NFZ-231-010 DMPR,70 C 87-067-703-010 TAPPING SCREW, BVT2+3-10

11 8B-MA6-030-010 PANEL,TRAY A6 D 87-NF4-224-010 S-SCREW,IT3B+3-8 CU

12 8B-MA6-001-010 CABI,FR U A6 E 87-078-200-010 S-SCREW,ITC+4-8 R
13 8A-MA3-057-010 WINDOW,TOP F 87-B10-315-010 BVIT3B+3-8 R W/O
14 8B-MA6-019-010 CABI,TOP U G 87-B10-316-010 BVIT3B+3-10 R W/O
15 8A-NFA-208-010 GUIDE,FL 100-25 ANFA H 87-591-095-410 TAPPING SCREW, QIT+3-8 (GLD)

16 8B-MA6-103-010 KEY ASSY,OPE A6 I 87-067-641-010 UTT2+3-8(W/O SLOT)BL

17 8B-MA6-086-010 RING,OPE A6
18 8B-MA6-071-010 KEY,FUNC A6
19 8B-MA6-064-010 KEY,T-BASS A6
20 8B-MA6-061-010 KEY,OPEN A6

21 8B-MA6-063-010 KEY,DIRECT A6
22 8B-MA6-074-010 KEY,CASS L
23 8B-MA6-075-010 KEY,CASS R
24 88-MA1-208-210 JOINT,CABI
25 8B-MA6-207-010 HLDR,TR A6

COLOR NAME TABLE

Basic color symbol Color Basic color symbol Color Basic color symbol Color
B Black C Cream D Orange
G Green H Gray L Blue
LT Transparent Blue N Gold P Pink
R Red S Silver ST Titan Silver
T Brown V Violet W White
WT Transparent White Y Yellow YT Transparent Yellow
LM Metallic Blue LL Light Blue GT Transparent Green
LD Dark Blue DT Transparent Orange GM Metallic Green
YM Metallic Yellow DM Metallic Orange PT Transparent Pink
LA Aqua Blue GL Light Green

– 26 –
TAPE MECHANISM EXPLODED VIEW 1 / 1

54 TERMINAL,LB1 A

4 22
14 TERMINAL,LB1 A
55
15
21 23 22
3 28 20
13
19 21 23
6 27
5 20
2 18 14
b 54
29
17 25 15
1 6
13 5 a
55 31
59 24 26
19
16
28
18 59
61
17 30

B 16
53 47 29
46 38 27
25
45 33 26
37 24
44

43 34
b
1

12 51
a
11 40 53
12 32
33
52 34
10 4
51
3 11 47
1
9 36
39 37
2 50 46 35
8
45
1 10 56
7
44
57 9 49
8 48 43
58
7 40 38
41
42
57
60
58
39
– 27 –
TAPE MECHANISM PARTS LIST 1 / 1

REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
1 8Z-ZM1-254-310 SPR-C,REEL R 36 8Z-ZM1-220-110 LEVER,REC SENSOR
2 8Z-ZM1-225-110 GEAR,REEL R 37 8Z-ZM1-249-210 SPR-T,FR
3 8Z-ZM1-253-210 SPR-C,AUTO SENSOR 38 8Z-ZM1-242-310 SPR-T,FF/REW
4 8Z-ZM1-217-110 LEVER,AUTO SENSOR 39 8Z-ZM3-244-110 GEAR,CAM TD20
5 8Z-ZM1-212-210 LEVER,T-UP 40 8Z-ZM1-232-010 GEAR,IDL FF/REW

6 8Z-ZM1-245-310 SPR-T,AUTO 41 8Z-ZM1-290-010 FLY-WHL ASSY,ZZM-1

7 8Z-ZM1-236-010 CLR,SLIP FF/REW 42 8Z-ZM2-601-010 CONN ASSY,9P ZZM-2
8 8Z-ZM1-252-110 SPR-C,FF/REW 43 8Z-ZM1-228-010 GEAR,SLIP T-UP B
9 8Z-ZM2-213-010 GEAR,SLIP FR A ZZM-2 44 8Z-ZM1-265-010 FELT,T-UP
10 8Z-ZM1-269-010 FELT,FF/REW 2 45 8Z-ZM1-227-010 GEAR,SLIP T-UP A

11 8Z-ZM1-238-110 GEAR,SLIP FF/REW B 2 46 8Z-ZM1-251-210 SPR-C,T-UP SLIP

12 8Z-ZM1-237-110 LEVER,FF/REW 2 47 8Z-ZM1-243-310 SPR-T,STOP/PAUSE
13 8Z-ZM1-209-510 LEVER,PAUSE 48 87-A91-532-010 MOT,MS15U2LW1A
14 8Z-ZM1-218-210 LEVER,E-LOCK H 49 8Z-ZM1-235-010 PULLEY,MOT
15 8Z-ZM1-256-010 SPR-P,PAUSE 50 8Z-ZM2-216-010 BELT,MAIN M

16 8Z-ZM1-244-110 SPR-T,T-UP 51 8Z-ZM1-260-010 SPR-P,CASETTE

17 8Z-ZM1-247-310 SPR-T,PINCH 52 8Z-ZM2-201-510 CHAS ASSY,ZZM-2
18 8Z-ZM1-261-110 ROLLER ASSY,PINCH 53 8Z-ZM1-255-310 SPR-T,E-LOCK
19 8Z-ZM1-221-210 LEVER,PINCH 54 8Z-ZM2-219-010 LEVER,E-OPEN ZZM-2
20 8Z-ZM1-205-310 LEVER,PLAY 55 8Z-ZM1-214-310 LEVER,LOCK

21 8Z-ZM1-248-210 SPR-T,BRG 56 8Z-ZM2-230-010 FLY-WHL ASSY,ZZM-2

22 87-A90-403-110 HEAD,RPH MS15R 57 8Z-ZM1-257-110 SPR-C,F/R
23 84-ZM2-227-310 SPR-C,AZIMUTH 58 8Z-ZM1-275-010 W-L,1.47-4-0.25
24 8Z-ZM1-216-110 LEVER,AUTO 59 87-B10-301-010 W-L,1.63-3.2-0.5 SLIT
25 8Z-ZM1-246-110 SPR-T,AUTO 2 60 87-A91-494-010 SW,LEAF MSW17820

26 8Z-ZM2-214-110 GEAR,IDL REW ZZM-2 61 8Z-ZM1-241-010 SPR-T,PLAY

27 8Z-ZM2-212-010 LEVER,STOP ZZM-2 A 84-ZM2-242-010 S-SCREW,AZ1-2-6.4
28 8Z-ZM1-207-010 LEVER,FF B 8Z-ZM2-220-110 V+2.6 ZZM-2
29 8Z-ZM1-206-010 LEVER,REW
30 8Z-ZM1-210-010 LEVER,REC

31 87-A90-404-010 HEAD,EH LE15B

32 8Z-ZM2-218-010 LEVER,REC LOCK ZZM-2
33 87-A91-492-010 SW,LEAF MSW18560
34 8Z-ZM1-226-010 GEAR,REEL L
35 8Z-ZM1-241-210 SPR-T,PLAY

– 28 –
GENERAL SPEAKER DISASSEMBLY INSTRUCTIONS (FOR REFERENCE)

Type.1 Type.4
Insert a flat-bladed screwdriver into the position indicated by the TOOLS
arrows and remove the panel. Remove the screws of each speaker 1 Plastic head hammer
unit and then remove the speaker units.
2 (() flat head screwdriver
3 Cut chisel

1 2 3

How to Remove the PANEL, FR

Type.2
Remove the grill frame and four pieces of rubber caps by pulling
out with a flat-bladed screwdriver. Remove the screws from hole
where installed rubber caps. Insert a flat-bladed screwdriver into
the position indicated by the arrows and remove the panel. Re-
move the screws of each speaker unit and then remove the speaker
units.
1. Insert the (() flat head screwdriver tip into the gap
between the PANEL, FR and the PANEL, SPKR. Tap the
head of the (() flat head screwdriver with the plastic
hammer head, and create the clearance as shown in Fig-1.
2. Insert the cut chisel in the clearance, and tap the head of
the cut chisel with plastic hammer as shown in Fig-2, to
remove the PANEL, FR.

3. Place the speaker horizontally. Tap head of the cut chisel

with plastic hammer as shown in Fig-3, and remove the
PANEL, FR completely.

Type.3
Insert a flat-bladed screwdriver into the position indicated by the
arrows and remove the panel. Turn the speaker unit to counter-
clockwise direction while inserting a flat-bladed screwdriver into
one of the hollows around speaker unit, and then remove the speaker
unit. After replacing the speaker unit, install it turning to clockwise Fig-1 Fig-2
direction until "click" sound comes out.

Fig-3

How to Attach the PANEL, FR

Attach the PANEL, FR to the PANEL, SPKR. Tap the four
corners of the PANEL, FR with the plastic hammer to fit the
PANEL, FR into the PANEL, SPKR completely.

– 29 –
SPEAKER PARTS LIST
(SX-ZL220) <YLSC>

REF. NO. PART NO. KANRI DESCRIPTION

NO.
1 8B-MSG-001-010 PANEL,DUCT
2 8B-MSG-002-010 GRILLE,FRAME ASSY
3 8B-MSG-602-010 SPKR,W 130
4 88-NS5-605-010 SPKR,T 60
5 83-MSE-605-010 SPKR,CERAMIC

6 8B-MSG-612-010 CORD,SPKR
7 8A-NSJ-006-010 BADGE,AIWA S35

ACCESSORIES / PACKAGE LIST

REF. NO. PART NO. KANRI DESCRIPTION

NO.
1 8B-MA6-902-010 IB,LH (ESP) M
2 87-006-268-010 ANT,LOOP AM
3 8Z-NF9-702-010 RC UNIT,ZAS02
4 87-043-115-010 FEEDER-ANT,FM
! 5 87-099-789-010 PLUG,CONVERSION IR44

– 30 –
 2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111
2000068 9630472 0251431 Printed in Singapore