MACHINE PERFORMANCE REPORT

Machine type Serial No. / Hour meter Date.

ARTICULATED Location Checked by Plant Sptd

HAULER
Please pay attention to the safety instruction in the Operator's Manual and Service Manual
Checking & Measuring Result SUGGESTION
Description OK
Std Actual NOT OK Add Adjust Repair Replace
1 GENERAL
1.1 Test-run and check function
- Starting and stop functions (including any cold-
starting devices).
- Gear selector pos. / automatic gear shifting.
- Differential locks
- Brake system (service brake)
- Control lamp for low brake pressure.
- Parking brake
- Retarder
- Exhaust brake
- Steering system
- Heating and ventilation, fan and controls include air
conditioning
- Loader unit / grapple unit function
- Check frame and loader unit regarding to damage,
deformation and cracks.
1:2 Fuel, coolant and oil leakage, check.
1:3 Bolted joints, checking tighting torque:
- Engine mounting
- Dropbox mounting
- Axles mounting
- Flange joints, propeller shaft
- Cab mounting
1:4 Lubrication check
1:5 Pipes and hoses, check

2 Engine
2:1 Engine oil level, check
2:2 Coolant level, check
2:3 Belt tension, check
2:4 Radiator, check
2:5 Engine, check abnormal noises.
2:6 Engine speed, low and high idling, check
- Low idling,
- High idling,
2:7 Stalling speed, check

3 Electrical system
3:1 Battrey, electrolyte level, cables and connectors, check
3:2 Alternator, output voltage.

4 Power transmission
4:1 Transmission oil level, check
4:2 Drive axle oil level, check
4:3 Check play in propeller shaft joints and splined joint
4:4 Transmission oil pressure, check (Mpa)
P1 ---------------------- N 0.56±0.08
---------------------- D 1.74±0.1(1)
---------------------- R 2.0±0.2
PC1 0.56±0.08
PS 0.23±0.07
Checking & Measuring Result SUGGESTION
Description
Std Actual OK NOT OK Add Adjust Repair Replace

5 Brakes
5:1 Service Brake disc, check wear
Parking Brake disc, check thickness
5:2 Max. pressure, Foot brake valve
5:3 Working pressure max.
5:4 Compressed air leakages, chek.

6 Steering
6:1 Steering cylinder attachment, bearings and pivot pins,
check
6:2 Time, max. steering angle
6:3 Steering oil pressure, check

7 Frame
7:1 Frame joint play, check
- Radial clearance.
- Axial clearance.
7:2 Rear axle suspension play, check
7:3 Cracks in frame, checks

9 Hydraulic system
9:1 Oil level, check
9:2 Check circle lifting time (without load)
- Tipping time …………….
- Lower time …………
9:3 Hydraulic oil pressure,check
- Max, main pressure
- Fan, intercooler oil pressure
- Radiator, intercooler oil pressure
9:4 Tipping cylinder attachment, bearings and pivot pins,
check -

NOTE :

PHOTO:

CONCLUSION
 RECOMMENDED PART LIST
CUSTOMER HM / KM
MACHINE TYPE DATE
SERIAL NO. LOCATION
FLEET NO. REC. BY

No Part Number Description Qty Unit Price Amount

1 11102073 SEALING RING 4
2 13948511 Oring 2
3 11102569 Face sealing 2
4 11102716 Face sealing 2
5 14518735 Piston seal 2
6 14518736 Piston seal 2
7 8158821 Pressure sensor 1
8 11704312 Spring kit 1
9 11708218 Locking devioce 1
10 11708220 Lever kit 1
11 1164230 Steering shaft 1
12 11110495 Hose 1
13 3985652 Screw 1
14 11121956 Filter housing 1
15 11113407 Gear selector gate 1
16 11059958 Wiper blade 1
17 11712388 Seal kit 1
18 3536771 lock kit 1
19 3176435 Air shutter 2
20 11104372 Air outlet 2
21 975366 Screw 4
22 11708498 Windshield 1
23 11704359 Adgesive kit 1
24 1613068 Plug 20
25 20440409 Injector 1
26 3183241 Sleeve 1
27 3165747 Oring 1
28 13960251 Oring 2
29
30
31
32
33
34
35
36
37
38
39
40

Prepare By:

( Slamet )
 Remarks
Brake
Brake
Brake
Brake
Brake
Brake
Brake
Steering
Steering
Steering
Steering
Engine
Engine
Engine
T/M
T/M
Steering
Steering
Cabin
Cabin
Cabin
Cabin
Cabin
Cabin
Engine
Engine
Brake
Brake
 SUMMARY OF UNIT CONDITION

UNIT : ADT
MODEL : A40E
CHASSIS : 2512
HM / KM : 12300
DATE :
LOCATION : SBPR
:

NO COMPONENT / KOMPONEN CONDITION / KONDISI

1 Engine sleeve injector Cyl.No1 damagae

Hose CAC Leaks
2 Electrical Display keypad not function
3 Transmision OK
4 Brake Brake Rear LH blocked
Brake front Rh leaks
5 Steering Oil leak from ctl.steering RH
steering shaft worn
Adjuster steering missing
6 Frame and Cabin Front windshield crack
Oil leaks from from hitch
7 Hydraulik system oil leaks from pump area

APPROVED BY : CHECKED BY
N

WORKING PROGRAM / LANGKAH KERJA

Replace
Replace
Replace keypad

Reseal
Reseal
reseal cylinder
Chek spline shaft
Install steering sdjuster
Replace
readjust hitch
Replace oring pump

PREPARED BY :

Slamet
Engine, specifications
Idling speed, low 10±0.8 r/s (650 ± 50 rpm)
Idling speed, high 35 r/s (2100 rpm)

Fuel feed pump, specifications

Fuel feed pump
Type Gear pump
Feed pressure 350 – 450 kPa (3.5 – 4.5 bar) (50.75 – 62.25 psi)

Lubrication system, specifications

Oil pressure, minimum at low idle speed
(warm engine) 150 kPa (21.75 psi)

Oil pressure, operating speed (warm engine) 300-550 kPa (43.50-79.75 psi)

Battery, specifications
Battery
Battery capacity 170 Ah
Fully charged battery 12.7 V
Half-charged battery 12.4 V
Discharged battery 11.6 V and lower
Battery electrolyte density
Fully charged battery 1.28 kg/dm3
Battery should be recharged at 1.25 kg/dm3

Transmission, oil pressure

Pressure checks
Pressure checks, automatic position, connected ECU[T1]
N D R
P1 0.56±0.08 1.74±0.1 (1)
2.0±0.2
PC1 0.56±0.08 0.56±0.08 0.56±0.08
PS 0.23±0.07 0.23±0.07 0.23±0.07
Lock-up - 1.1±0.1 1.1±0.1
Torque converter Lock-up Torque converter Lock-up
K1 - 1.7+0.14/-0.06 1.7+0.14/-0.06 (2)
- -
K2 - - 1.1+0.14/-0.06 1.89+0.14/-0.06 -
B1 - - 1.3+0.14/-0.06 - -
B2 - - 1.2+0.14/-0.06 - -
B3 - 1.56+0.14/-0.06 1.56+0.14/-0.06 - -
B4 0.47±0.08 1.56+0.14/-0.06 1.56+0.14/-0.06 1.8+0.14/-0.06 1.8+0.14/-0.06
B5 0.47±0.08 1.6+0.14/-0.06 1.6+0.14/-0.06 1.89+0.14/-0.06 1.89+0.14/-
 Foot brake valve
Type Dual circuit spool valve with built-in retarder control
Max. working pressure 13.3 ±0.5 MPa (133 ±5 bar) (1929 ±73 psi

Brake oil pump, specifications

Brake oil pump Front right
Type Variable piston pump, tandem mounted
Part No. 11707966
Displacement 18 cm3/r (1.1 in3/r)
Working pressure, max. 25 ±0.5 MPa 25 (250 ±5 bar) (3625 ±73 psi)
Replacement is recommended at max.
pressure and a leak-off flow of 8 litres/minute (2.1 US gal / minute)
Ratio, engine – pump 01:01.2
Direction of rotation Clockwise

Steering system, specifications

Type Hydro-mechanical articulated steering
Steering wheel turns, total 3.4 turns
Max. steering angle 2×45°
Time, max. steering angle 2.5 - 3.2 s
Steering valve, type Slide valve

Hydraulic pressure, specifications

Pressure check connection Description MPa bar psi
M1 Before BV2 Neutral position pressure 3.5 ±0.5 35 ±5 508 ±72.5
Max. pressure 25 ±0.4 250 ±4 3626 ±58
Active/Lower 3.8 38 551
M2 After BV2 Neutral position pressure 3.5 ±0.5 35 ±5 508 ±72.5
Max. pressure 25 ±0.4 250 ±4 bar 3626 ±58
Active/Lower 3.8 38 551
Stand-by pressure
(disconnected LS) 1.6 ±0.1 16 ±1 232 ±14.5
M3 Ground dependent pump Neutral position pressure 3.5 ±0.5 35 ±5 508 ±72.5
M9 Fan, intercooler low: 700 ±200 rpm 2.5 ±0.5 25 ±5 362.5 ±72.5
high: 2800 ±200 rpm 16 +0.5/-10 160 +5/ -10 2320 73/-145

M10 Fan, radiator low: 700 ±200 rpm 2.5 ±0.5 25 ±5 362.5 ±72.5
high: 2800 ±200 rpm 16 +0.5/-10 160 +5/ -10 2320 +73/-145