Professional Documents
Culture Documents
The Structural Engineer October 2023
The Structural Engineer October 2023
The Structural Engineer October 2023
Battersea Power
Station
Quay Quarter
Tower, Sydney
rofi e ert
Williamson-Taylor
Professional guidance
14 Reuse of existing buildings: a safety
perspective
17 Historical defects in buildings – Introduction
18 Historical defects in buildings – No.1:
Reinforced autoclaved aerated concrete
20 CROSS Safety Report: Failure of cantilevered
stone staircase
22 Refurbishments of existing structures: risk and
insurance considerations
18
Project focus
24 Battersea Power Station – regeneration of
an icon
34 Quay Quarter Tower, Sydney – conservation,
life extension and upgrade using live digital
twinning
Opinion
43 Viewpoint: Teaching ‘reuse’ principles
at university
46 rofi e: A bert i iamson- a or
34
50 Verulam
October 2023
At the back
43
52 Diary dates
54 Spotlight on Structures
57 Services directory
A
Issue 10
S A
Volume 101
S A
A
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thestructuralengineer.org | October 2023
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CEng, FIStructE
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EDITORIAL
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PRODUCTION
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Contributions published in The Structural of short guides (page 17) illiamson aylor (page
Engineer are published on the understanding
that the author/s is/are solely responsible for the
to some of the historical
defects that engineers may
GROWING 46). Appropriately for this
issue, some of Albert’s
INTEREST IN
statements made, for the opinions expressed
and/or for the accuracy of the contents.
encounter when working on major recent projects have
REUSE OF OUR
Publication does not imply that any statement or
opinion e pressed b the a thor s re ects the
views of the Institution of Structural Engineers’
existing buildings, beginning included innovative vertical
Board; Council; committees; members
or employees. No liability is accepted by such
– topically – with RAAC (page
18). Our CROSS report
EXISTING extensions for the HYLO and
Southbank Tower buildings
BUILDING STOCK
persons or by the Institution for any loss or
damage, whether caused through reliance on
any statement, opinion or omission (textual
this month also considers in London.
or otherwise) in The Structural Engineer, or an incident that occurred
otherwise.
during a renovation project, ‘Reusing existing
The Institution of Structural Engineers
International HQ
with the partial collapse of a buildings’ conference
47–58 Bastwick Street cantilevered stone staircase (page 20). Places are still available at the Institution’s conference
London EC1V 3PS
United Kingdom While many members will have experience of on reuse of existing buildings on 7 December. If
t: +44 (0)20 7235 4535
e: mail@istructe.org
reuse projects, this is not a subject that is traditionally you’ve found this issue useful, why not sign up for
taught to students at undergraduate level. We the conference and learn more about best practice
The Institution of Structural Engineers
Incorporated by Royal Charter are pleased, therefore, to share the experience in the early stages of adaptive reuse projects through
Charity Registered in England and Wales number
233392 and in Scotland number SC038263
of lecturers from he eld niversity who have assessment, appraisal and design decisions. You
introduced a reuse module for final year students can attend the conference in person or online to
(page 43). Perhaps other departments will be hear from a range of expert speakers. Full details at
encouraged to follow suit. www.istructe.org/events/hq/2023/events-reusing-
The issue wouldn’t be complete without some existing-buildings/.
5
thestructuralengineer.org | October 2023
Industry news
New tools help structural engineers source reclaimed
steel for designs
Two new, free tools, UK Accelerated Knowledge system compares a list of
developed by civil and Transfer to Innovate (AKT2I) reclaimed steel against a list
structural engineering grant. The digital tool of design steel, finding where
practices, have been released identifies and graphically design elements may be
to help structural engineers highlights structural steel substituted with reclaimed
reduce the embodied carbon members that can be replaced elements. The matching
Institution news of construction projects by with suitable reclaimed process considers geometric
Success for IStructE at procuring reclaimed steel structural steel beams and simple structural
elements. sourced from centralised properties, along with the
British Parking Awards FerrousWheel has been reclaimed steel stocklists. waste produced through
The Institution of Structural Engineers developed by Symmetrys StockMatcher has been o cuts and over specification.
has won the Special Jury Award at the in partnership with London developed by HTS+, the
2023 British Parking Awards for its Car South Bank University self- funded research initiative Find out more about
park design guidance. (LSBU) under an Innovate of Heyne Tillett Steel. The FerrousWheel at https://
The Special Jury Award is awarded to symmetrys.com/climate-
an exceptional entry that has impressed response/ferrouswheel/.
the jury.
Car park design, published in June Find out more
, reflects the necessity of a about StockMatcher
completely new approach to internal at https://stockmatcher.
LSBU
6
October 2023 | thestructuralengineer.org
Institution news
Look after your mental health with support from the IStructE Industry news
Benevolent Fund New report examines
biodiversity impacts of
As we mark orld ental ealth ay on treatment, so that members can return to a
ctober, it is worth reflecting that statistics place of good mental health.
materials
suggest that as many as 25% of adults in We understand the impact that global events A research report published by
the UK experience a mental health problem and other more personal matters may have on Expedition Engineering sheds light
each year, with mixed anxiety and depression some of our members’ finances and mental on how construction materials
one of the most commonly diagnosed mental well-being. We are here to support you, your impact biodiversity throughout their
health disorders. partner and dependants to navigate through lifecycles. Supported by the Institution
The IStructE Benevolent Fund has been those challenges. of Civil Engineers (ICE) Research and
working in partnership with An iety since Development Enabling Fund, the report
2020, whereby members and former members of If you or a fellow IStructE investigates the embodied biodiversity
the I truct , plus their dependents, can benefit member or former member would like impacts of five key construction
from support from an Anxiety UK Approved to apply for assistance, please contact materials: concrete, steel, timber, earth
herapist without a lengthy waiting list. benfund@istructe.org or confidentia and asphalt.
he aim is to o er early support and compassionate support. hile the report acknowledges
that further work is needed to enable
those working in the built environment
Industry news to reduce the embodied biodiversity
Engineering Council working group releases guidance impacts of the materials they select,
webinars on safety cases it recommends four initial actions that
practitioners can take today.
The IStructE is part of the Engineering Council Find out more at www.istructe.org/ he report also proposes a framework
orking roup ( ), set up after the resources/building-safety-act/safety- to develop a strategic routemap to action
renfell ower fire to build competency. As cases. for the industry.
part of the programme, has developed
a series of webinars for those carrying out or Download the report at https://
procuring safety cases. expedition.uk.com/project/
is made of representatives of embodied-biodiversity-impacts-of-
professional bodies from across the built construction-materials/.
environment sector.
7
thestructuralengineer.org | October 2023
IStructE: responding
to the RAAC crisis
The Institution explains how it has been engaging with government and the media to provide
insi t and ad ice on t e crisis en fin t e s sc oo s
aerated-c/), and engaged proactively Study Group’s two online guides. The MY
with the media about this material – Institution has also been contacted
what it is, why it was used and how it by members outside the UK who are
CY
IStructE President, Matt Byatt, and their country, seeking advice about
Technical Director, Patrick Hayes, how they should manage buildings
K
8
October 2023 | thestructuralengineer.org
FABSEC® beams are fabricated members made from three individual plates. The FBeam® software allows engineers to design
asymmetric beams in both composite and non-composite solutions to optimise mass and member utilisation.
In order to facilitate M&E and other service requirements, beam web penetrations can be added wherever and to whatever size and shape
is required. There is no need to specify continuous openings unless further weight reduction or future service options are required. The
beams are created using an automated assembly and weld manufacturing process which is covered by the highest quality checks that are
available to the industry.
FIREBEAM®, which is incorporated within the FBeam® software, continues to be an industry leader for the optimised design of beams in
fire and has full accreditation from Element Warringtonfire using coating technology from our partner, Sherwin Williams, the global leader
in corrosion and fire protective coatings.
Important Note: Relying on mill specific products to lower the embodied carbon of a project in isolation can lead to unintentional global
uplifts in the emissions associated with the raw materials. With the supply chain developing rapidly, using FBeam® to embed minimum
weight designs into your projects allows the sustainable transition of key suppliers to a Net Zero offering.
not claim to have all the answers, but it is hoped these can
STEPHEN FERNANDEZ
be covered in forthcoming guidance from the Institution of
CEng, FIStructE, MICE, Conservation Accredited
tr ct ra n ineers Engineer
irector and lobal uilding Retrofit Leader, Arup,
Nottingham/Birmingham, UK
NTU
Introduction
ntil recently, the appraisal and modification of
existing buildings were considered specialist
areas and not an ‘essential’ part of a structural
engineer’s training. The buildings were typically
built before the 20th century from traditional
materials, and it was generally assumed that
they had proven themselves and did not require
formal assessment.
However, events such as the collapse of
Champlain Towers South (Figure 1) in Florida
in 2021 have highlighted the risk of collapse of
existing buildings. With the new Building Safety
Act in England and Wales, there is now a legal
requirement to assess the safety of 13 000
multistorey residential buildings and a formal
NIST
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October 2023 | thestructuralengineer.org
This was a steel-framed tower and no vertical bracing was present to provide lateral
century steel and concrete buildings, rather stability in the long direction. However, masonry walls had been built tight up against
than historic buildings. However, even these the steelwork which provided structural sti ness. Removal of these walls as part of the
modern buildings are not necessarily as safe refurbishment meant that a new system needed to be introduced to replicate this sti ness
as we might expect – nearly all were built to that the walls were providing.
old codes, which often had lower factors of
STEVE FERNANDEZ
NTU
safety and were written at a time when some
design aspects were less well understood. For
e ample, concrete code rules for fire resistance
were substantially tightened in the 1980s.
When assessing an existing building, there
are several important questions that need to
be asked:
| Can we rely on past performance?
| Is the building ‘safe enough’?
| To what extent do we need to
undertake calculations?
| How many intrusive investigations
are needed?
| What are the risks for the client compared
with new-build?
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thestructuralengineer.org | October 2023
| Visually inspect the structure. in some cases only required that the aspect
| Postulate the likely load path, and undertake ratio of the building be less than 2:1 to satisfy
rough calculations to understand whether the lateral stability, might encourage a more critical
load path seems credible. look at the lateral stability generally.
| Undertake detailed surveys and intrusive Before specifying testing, think about what
investigations to find key missing information you will do with the results, whether favourable
and also to check any areas of concern or unfavourable. If the outcome will be the
(members are often sized for serviceability, same, then the tests may not be necessary.
but investigations should be targeted to While some non-destructive testing techniques
areas which are critical for strength and are available, they all rely on combination with
hence safety). physical testing to give definitive results.
| If the load path does not prove credible, then Remember that tests measure in situ
investigate alternative paths. This means that strengths and need to be converted to
it will typically be necessary to undertake two design strengths.
rounds of investigations, with time in between All investigations should be undertaken with
for calculations and assessment. appropriate caution and supervision, especially
where the load path is uncertain or where
How many intrusive investigations elements are potentially highly stressed, to
are needed? ensure that no damage is done which might
What and how much to investigate should be impair the safety of the building.
Second, although the Building Regulations thought about carefully:
are only triggered if there is an alteration or | Avoid asking for too much to be surveyed What are the risks for the client
change of use, this does not mean (even if too early. or e ample, it is not e ective use compared with new-build?
there is no alteration or change of use) that it is of the client’s money to ask for all timber Understandably, clients prefer the predictability
acceptable to leave a defective structure in that joists to be strength graded, if (as is usually associated with standard new-build forms of
condition. Therefore, calculations will also be the case) a simple calculation shows that construction. If we are to encourage more reuse
needed when there are signs of distress, when they are relatively lowly stressed because the of existing buildings, we need to be able to help
assessing a form of construction with known original design was governed by vibration. our clients navigate the risk and uncertainty
defects, such as LPS, or when inspection of the | Start with a dimensional survey to help associated with work on existing buildings,
building and/or drawings raises concerns. understand how hard elements are working. and this can be as important as managing the
Since the building is likely to be occupied, | Focus investigations on areas of concern, technical aspects. There are many reasons for
the investigations needed to undertake reliable such as where knowledge of the form the uncertainty.
calculations will be expensive and disruptive, of construction suggests there may be Since no amount of investigation and testing
so the investigations and calculations should hidden defects. can fully determine what has been built, the
be targeted towards the potential issues | Remember to test di erent populations’ (e.g. client must always bear more risk compared
identified. his will allow a view to be taken as both columns and slabs). with new-build, where responsibility for design
to whether the factors of safety are acceptable, | Ensure that enough tests are undertaken and workmanship can be fairly passed on to
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October 2023 | thestructuralengineer.org
ARUP
The existing building at 1 Triton Square in London was expanded significantly to enable three
additional storeys to be added over. A variety of strengthening strategies were adopted ranging
from strengthening steel plates, concrete jackets, fibre-reinforced polymer wrapping, to justifying
the structure and foundations without the need for any strengthening. All approaches required the
structural engineer to fully understand the capacity of the existing structure.
Further details:
Robertson A. and Sturel E. (2021) ‘1 Triton Square, London – low-carbon development through
reuse of an existing building’, The Structural Engineer, 99 (3), pp. 30–35; https://doi.org/10.56330/
MWVI4065
others. This will also impact insurance and Investigations and assessments will be REFERENCES
warranties. To some extent, therefore, the needed, but the amounts needed will vary on
amount of investigations will be a balance of the a case-by-case basis. The structural engineer
client’s appetite for cost and risk. must be aware of typical details and defects 1) Mayor of London (2021) The London Plan
Hidden problems are often uncovered during with the relevant form of construction, so that [Online] Available at: www.london.gov.uk/
programmes-strategies/planning/london-plan
the works. More investigations upfront can investigations and assessment can be focused.
(Accessed: September 2023)
reduce the risks if the client is prepared to pay However, the construction and condition can
for them. never be fully known. 2) London County Council (General Powers)
It is di cult to define in advance how much he engineer will then need to udge whether Act 1909 [Online] www.legislation.gov.uk/ukla/
Edw7/9/130/contents/enacted Available at:
e ort may be needed to ustify a particular the structure is adequately safe, part of which
(Accessed: September 2023)
element for a change in loads, especially when a requires them to decide on an adequate factor
structural engineer is tendering for the work at a of safety for the di erent elements. his is very 3) Matthews S. (2012) DIG 366 Part 3: Structural
time when the load path and element sizes and di erent from the prescriptive design of new appraisal of existing buildings, including for a
material change of use, Bracknell: BRE
strengths are uncertain. Typically, more analysis buildings, and will depend on many factors, e.g.
e ort will yield higher strengths and enable whether anything is changing, whether there
strengthening to be reduced or even eliminated. are any highly stressed brittle elements, and the
Thus, higher fees in the design stages of a consequence of failure, as well as the cost and Box 4. Current IStructE
pro ect will invariably lead to lower overall costs disruption of any strengthening work. resources on reuse and
for the client, but are rarely accepted. Clients need to retain more risks than is the repurposing
Given the uncertainty over both design and case for new-build, and it is important that the
strengthening requirements, the challenges client and their insurer understand these. Publications
can be even greater for design-and-build The Institution of Structural Engineers is in the | Institution of Structural Engineers
contracts. Some clients are now at least moving process of preparing training and guidance for (2010) Appraisal of existing structures
to two-stage tenders to give time for some members on the issues discussed in this article, (3rd ed.). London: IStructE Ltd
investigations and assessment to help reduce both to help them meet their obligations under | Gowler P. et al. (2023) Circular
the uncertainties before final costs are agreed. the Building Safety Act, and also to encourage economy and reuse: guidance for
owever, there can still be conflict since the adaption and reuse as much as possible to help designers, London: IStructE Ltd
investigations needed to price the work will be reduce the carbon footprint of construction.
di erent from the larger number of investigations This new guidance will address Events
needed to ensure structural safety. contemporary issues such as the safety of the | CPD course on ‘Historic timber
radical retrofits now needed to avoid demolition structures: assessment and reuse’,
Conclusions and rebuilding, how to ensure risks are as 16 November 2023
Understanding both how an existing building low as reasonably practicable, and combined | Conference on ‘Reusing existing
is working and how hard it is working is a very structural and fire risks. urther details of training buildings’, 7 December 2023
di erent skill from designing a new building and guidance will be shared in The Structural | Webinar series on ‘Analysis and
following codified rules; there are many Engineer and through other IStructE channels as strengthening of concrete buildings
additional challenges that an engineer will need they become available. (built between 1950 and 1985)’
to grapple with. Relevant current guidance is listed in Box 4.
13
thestructuralengineer.org | October 2023
Reuse of existing
buildings: a safety
perspective
Allan Mann of the IStructE Safety, Health and Wellbeing Panel provides a short summary of some of
the key safety considerations when working on an existing building.
Introduction fail to meet modern standards or treated with caution, partly because
A key part of our strategy as modern expectations. materials may have degraded and
a profession for meeting the net- But if buildings are to be more partly due to a potential mismatch
zero target is maximising the reuse routinely reused, these challenges between design intent and as-built
of existing buildings. While there is need to be addressed in a manner reality. Experience of similar structures
already much experience of this, that ustifies the structures as being may be useful, e.g. by identifying
e.g. gained by conservation groups functionally adequate. typical weak links such as joints or
working on heritage structures, reuse Sharing best practice on ‘how to column head shear in flat slab floors.
poses health and safety challenges. do it’ is certainly to be encouraged. Although credit can be given for
aturally, we need confidence that An instructive example of the tasks age and history of use, longevity is
repurposed buildings are safe: but how facing engineers in reuse and how they no guarantee of capacity. In 2021,
‘safety’ may be demonstrated is not can be accomplished may be seen Champlain Towers South, a 12-storey
always clear. That demonstration task in the conservation of the Bourse de block of flats in lorida, su ered a
needs to ensure both that the future Commerce, a Paris landmark of great spectacular partial collapse after
building is structurally sound (perhaps historical significance. 40 years of occupation. This failure
through an extended life), and that its This project was the subject of a has been examined in a recent
fabric will be free of latent defects. lecture at IStructE HQ in 20222. Its lecture at IStructE HQ6 with themes
Additionally, the works should be main feature is a very large dome of overloading, degradation, and a
safe to execute, and increased risks dating from supported by a cast mismatch between design intent and
arising from structural conversion iron framework. The Bourse clearly as-built detailing all appearing.
might demand special consideration had to be retained, yet its condition Crucially, there were design and
during site work. Not all risks are was uncertain: it had been altered construction inadequacies leading
obvious (such as those associated with over time, material properties were to weakness of flat slabs around
uncertain condition). ite fires during unknown, and the original design column heads and it was one such
refurbishment are not uncommon, e.g. standards were ‘unique’. shear failure that seems to have
the fire that destroyed the lasgow initiated the overall disaster. Lessons
School of Art in 2018 (Figure 1) during Change of use for reuse include the need for thorough
restoration work after an earlier fire1. A starting point in any appraisal should inspections and appraisals, as well
be definition of any change of use as the need to assess the capacity’s
What are the challenges? and thence a grasp of implications sensitivity to any assumptions made.
Many of the obstacles to assuring stemming from that. Many old In the slabs that failed, capacity
safety are well known. It is almost warehouses have been converted predictions were sensitive to credible
axiomatic that original drawings will to flats. or these, it may be that the variations in rebar position.
have been lost (certainly the details) demands of live loading have been In another example, in 2006, the
and there will be legitimate doubt as reduced but the risks from fire (to roof of the Bad Reichenhall ice rink in
to whether a building was precisely occupants) may have increased. If ermany failed after years of use,
constructed to match its design intent: that is the case, the strategy for fire killing 15 users; a failure precipitated by
surprises are to be expected. prevention needs both definition progressive water damage7.
Material properties will be unknown, and following through in detail to the Another skill to minimise failure risk
or at least uncertain, and properties building or structure’s demands. is therefore familiarity with previous
may have degraded over time. disasters. Whatever might go wrong
Frequently, a building will have been Initial appraisal has probably gone wrong before, but
altered throughout its life without Any reuse project should start with events fade from memory, so a desk
records being kept. Finally, it might an appraisal of the existing structure’s study8 is advisable. If an extended life
be anticipated that many structures, condition . Appraisals from records is required, one supportive strategy is
either overall or at component level, are clearly valuable, but should still be to devise and impose a longer-term
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October 2023 | thestructuralengineer.org
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thestructuralengineer.org | October 2023
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October 2023 | thestructuralengineer.org
Historical defects
in buildings
Introduction
Hugh Docherty introduces a new series of short advice notes that aims to educate structural
engineers on historical defects commonly encountered when working on existing buildings.
HUGH DOCHERTY
as is the way we use them – a trend
accelerated by the coronavirus
pandemic. uildings are being refitted,
refurbished and repurposed to meet
the demands of hybrid working,
new retail or leisure concepts, and
change of use to accommodate hotels,
build-to-rent residential schemes,
logistics depots and biomedical
science laboratories.
These changes have to satisfy
the criteria for sustainability, net-zero
carbon and other green requirements
from schemes such as BREEAM, LEED
or WELL in order to attract ethical
or green investment. The retention
and reuse of existing buildings is an
essential element of the ambition to
reduce carbon emissions.
But retention and reuse bring Checking for faults and latent FIGURE 1: This is not a complete list, but serves
Go-kart track in
particular challenges, including defects will reflect current technical to illustrate the potential for the newly
ex-Debenhams
the potential for defects within the experience and codes of practice. department store, refurbished structure to contain a latent
building structure. Could your building However, we need to be aware that, Wandsworth, London defect. Nor does the list replace the
withstand hacking the large floor plates for the refurbishment of buildings, it is usual due diligence required when
for that ‘must-have’ full-height atrium, necessary to check that the structure assessing an existing building for a
cascade stairs, or to create internal does not contain one (or more) of any new use.
space for a vertical go-kart circuit historical defects that may manifest The articles will be written only
(Figure 1)? themselves as part of the ‘upgrade’ or to alert the reader to each defect,
change-of-use works. The historical with some broad guidance on
Assessing a building defect may well be ‘dormant’ and investigation and repair. The reader will
It is essential to establish the age hidden within the corporate archive, but need to consult more widely to gain a
and method of construction of the new use may change the building’s working knowledge of how to deal with
the building to be reconfigured. dynamic and trigger a deterioration. these defects.
While ‘state-of-the-art’ at the time,
many methods or components of Aim of the series Hugh Docherty MA, MIStructE,
construction in the past 30–50 years This series of advice notes will consider MICE has extensive experience
have not aged well, have developed some examples of historical defects, as a structural designer and
serious flaws, or have latent defects. such as: manager of multidisciplinary
An important step in achieving this | alkali–silica reaction (ASR) design teams both in the UK
change is to check and verify that the | carbonation of concrete cover (including the London Docklands
existing structure and fabric of the | high-alumina cement (HAC) regeneration zone) and
building can be utilised for the new | Regent Street disease internationally: in Georgia, Romania,
role and that it is safe to occupy, fit | reinforced autoclaved aerated Hungary and Poland. He also
for purpose and can meet the concrete (RAAC) provides ‘expert’ advice relating to
standards required. | woodwool formwork structural engineering matters.
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thestructuralengineer.org | October 2023
Historical defects
in buildings
No. 1: Reinforced
autoclaved aerated
concrete
n the first note in this new series Hugh Docherty looks at the topical subject
o rein orced a toc a ed aerated concrete ( AA ) o ering brie g idance on
identification and mitigation remedia options
Description and effects protection of the reinforcement in the s of RAAC roof planks
Autoclaved aerated concrete (AAC) is against corrosion is usually provided installed during the mid s. everal
di erent from normal dense concrete. by a cement late slurry coating, case studies revealed some primary
It has no coarse aggregate, and is which is applied to the reinforcement deficiencies, e.g. incorrect cover to the
made in factories using fine aggregate, before casting the planks. he tension steel, high span to depth ratio,
chemicals to create gas bubbles reinforcement mesh is then introduced insu cient provision of crossbars for
(Figure 1), and heat to cure the into the formwork and the li uid AAC providing anchorage for the longitudinal
compound. It is relatively weak, with a mi added. steel, and rapid worsening of corrosion
low capacity for developing bond with In the , RAAC was commonly of steel. It is known that RAAC was
embedded reinforcement. used in school and other buildings used for walls and that there are RAAC
AAC was used in two main forms (including hospitals and o ces) from floor planks.
of structural elements: lightweight the mid s to the mid s. In late , there was a failure at a
masonry blocks and structural units. FIGURE 1: RAAC is mainly found in roofs, school involving a flat roof constructed
AA samp e
hen reinforced (reinforced AAC: showing characteristic although occasionally in floor and using RAAC planks. here was
RAAC) to form structural units, the b bb orm wall panels. evidence of shear cracking ad acent to
he limited durability of RAAC roofs a support and possible indications of
has long been recognised; however, tension reinforcement stopping short of
recent e perience (which includes two the support. here was little warning of
A .
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October 2023 | thestructuralengineer.org
Further guidance
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thestructuralengineer.org | October 2023
Failure of cantilevered
stone staircase
This month we present a report concerning the partial collapse of a cantilevered stone
staircase without warning during a renovation at a stately home built around 1830.
20
October 2023 | thestructuralengineer.org
indicated that this fracture existed injuries requiring hospital treatment, many areas. Other inspections and
for some time prior to the collapse. furthermore, the reporter considered testing will likely also be required.
This fracture surface and the ‘clean’ that the potential for life-changing or Specialists experienced in the
fractures of all the other failed steps, fatal injuries was high. assessment of existing structures can
were close to the face of the wall into add valuable insight.
which the steps were built and are all Expert Panel comments As highlighted by the reporter, it
broadly coincident with the ends of the The reporter is to be congratulated for is clear that very close inspections
cut-in slate. The rebate cut into each presenting a very good assessment of stone stairways, particularly at
limestone step to receive the wearing of the likely cause of failure. As their supports, should be carried
slate, narrows the stone section and demonstrated by the reporter, out. The Conservation Compendium
creates a point of stress concentration working with existing buildings series in The Structural Engineer
at the face of the wall in each step. re uires significant e perience. oth includes Part 5: Inspection and repair
The reporter noted that prior to designers and contractors must of cantilever stone staircases which
the collapse, the existing fracture understand what potential faults and includes information on how stone
would have been obscured by floor problems may be encountered. As ‘cantilever’ stairs work, their inspection
coverings on two of the three faces in this case, defects are very often and repair. Where stone staircase
of the triangular step and therefore hidden and experience is required to treads are subject to a heavy impact
di cult to identify. nly the underside understand how these will impact the loading, inspection of the structure
of the sloping so t would have been building not only on completion of any would be prudent.
visible; however, this would have been works but also during the process of When old buildings move, there
the ‘closing’ side of any crack at the refurbishment. Where deterioration is sometimes hard-to-predict
fracture surface. It was possible that has taken place additional care is redistribution of loads. If walls and
there was little visible evidence to required. Understanding the type of stairs have moved or deteriorated,
indicate the pre-existing fracture. construction and the issues that may such a structure may be subject to
be experienced is essential. redistribution of forces with forces
Combination of events These stone staircases are a locked-in and hidden critical elements
The reporter concluded that it appears marvel of building work which has created. Alterations may release
likely that the staircase was weakened puzzled many as to how they stand locked-in forces in unpredictable
by the fracture of one individual step. It up. However, this report does ways leading to collapse. In some
was clear that the group of four steps illustrate the risk of sudden and cases, it may be prudent to provide
in the upper flight collapsed under the catastrophic failure even to structures temporary works which will provide
load of one person. The collapse was that appear very stable and long- support but not stress enough to
perhaps due to a combination of the lived. Despite a thorough survey, the unlock locked-in forces. Alterations
reduced torsional capacity resulting circumstances suggest the failure in buildings generally (in this case
from the single fracture, the historical could not have been foreseen. It possibly the cutting in of nosings)
introduction of the slate nosings, and serves as a reminder to designers and need to be approached with caution
the impaired tensile strength due to contractors to remain vigilant and to such that the e ect of alterations on
more recent wetting or saturation of the always treat older structures with a structural capacity is understood.
masonry. our steps fell onto the flight degree of circumspection. This example reminds us that
immediately below. Here, the sudden The report highlights the need the weak point in any structure will
impact load resulted in the fracture for very detailed appraisals of such generally be the connections – here
of a further group of six steps which staircases and indeed buildings the wall junction and the tread
FIGURE 2: Section
then also fell to the floor. he partial through failed step at generally. The circumstances of rebates; assessments of buildings
collapse of the staircase did result in fracture position the building should be carefully should ensure that connections
considered in planning inspections and between structural elements are
assessments. Clearly, buildings that carefully considered. Finally, and as
have been poorly maintained allowing amply demonstrated in this example,
water and rot to enter the structure masonry fractures are brittle and any
are very likely to have hidden and brittle failure is likely always far more
potentially very significant degradation. hazardous than a ductile failure.
The default assumption should be A further paper in The Structural
that deterioration has taken place over Engineer – Stone cantilevered
time. Unoccupied buildings may have staircases, authored by Sam Prince
had less observation and intervention. and Helen Rogers, provides more
Anything ‘old’ should be treated with in-depth background, history and
care and records searched to see if explanation of the mechanics of the
previous problems, existing problems ‘cantilevered’ staircase.
or indeed future problems can be
identified. uidance on many types The full report, including links to
of potential failures and issues can guidance mentioned, is available
be found if research at the investigation on the CROSS website (report ID:
stage is thorough. Not all parts of a 1147) at www.cross-safety.org/uk/
structure are, of course, capable of safety-information/cross-safety-
being visually inspected; intrusive report/failure-cantilevered-stone-
investigations may be required in staircase-1147.
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thestructuralengineer.org | October 2023
Refurbishments of
existing structures:
risk and insurance
considerations
Sam Hiller of insurance broker, Gallagher, summarises the insurance challenges of
re rbishment pro ects that str ct ra engineers ma find it he p to be aware o
Introduction | the age, condition and listed status will need to take place between the
For sustainability and environmental of the existing building employer and contractor, ideally as
reasons, government and industry are | whether the new works are structural early in the contracting process as
increasingly encouraging developers and how extensive they are possible, because agreement will need
to refurbish and repurpose existing | whether the existing building to be obtained from the insurers of the
buildings rather than demolish and will be occupied/operational during existing structure.
build anew. the works. Naturally, the contractor will want
In the UK, we saw this most recently to be insured (or given a waiver
in July with Housing and Communities As a rough guide, property of subrogation) from the existing
Secretary Michael Gove’s decision insurers will generally refuse to insure structure’s insurers, as this best
to stop Marks & Spencer’s plans to contract works where the contract protects their interests. Conversely, the
demolish its flagship building on ford value exceeds £5M (sometimes less) existing structure’s insurers typically
Street in London, and previously so a ‘construction all risks’ (CAR) prefer to retain subrogation rights
in March when the City of London policy will be required. Furthermore, against the contractor and often refuse
Corporation issued new guidance construction insurers will usually only the re uest in the first instance.
making it increasingly di cult for consider including existing buildings Due to the potential dispute around
developers to demolish buildings, with on a CAR policy alongside the works if the existing structures policy including
a strong preference for retaining them the reinstatement value is similar to or contractors, careful consideration
where possible. less than the value of the new works should be given to the third-party
and if the building is unoccupied during liability risk. Making sure this is
Insurance considerations the works. correctly disclosed and negotiated with
It is not often appreciated that there are Where a development involves liability insurers is crucial.
two distinct sectors of the insurance the refurbishment or extension of Furthermore, in the event of a loss,
market: construction and property. an existing retained structure, the it is the contract that will determine
Construction insurers’ core appetite standard JCT contract requires the route of the claim, not the agreed
is insuring new-build projects, while the employer to insure both the insurance position, so all parties’ legal
property insurers’ core appetite is contract works for all risks and existing and insurance advisers should be
insuring existing operational buildings structures for specified perils in oint involved to ensure all project contracts
that aren’t being worked upon. names with the contractor. are drafted to reflect the agreed
Furthermore, construction insurers The standard JCT Design and insurance position.
treat new contract works and existing uild Contract defines these perils As well as the construction
retained structures separately. as: fire, lightning, e plosion, storm,
Determining which sector of the flood, escape of water from any water
insurance market (construction, tank, apparatus, or pipe, earthquake,
property or a mixture/hybrid) will insure
a project that involves works in or to an
aircraft and other aerial devices or
articles dropped therefrom, riot and
DEVELOPERS SHOULD
existing building can be complex and civil commotion’. CARRY OUT EXTENSIVE
depends on numerous factors such as: The use of this default contractual INVESTIGATIONS BEFORE
| the contract value of the new works
| the reinstatement value of the
provision needs careful consideration
depending on the insurance
STRIP-OUT WORKS
existing retained structure programme design. A negotiation COMMENCE
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thestructuralengineer.org | October 2023
Project team
Client Battersea
Power Station
Development
Company
Construction Mace
manager
Heritage Purcell
architect
Temporary RKD
works designer
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2023 | thestructuralengineer.org
thestructuralengineer.org
Boiler house
RACHEL MONTEITH
Project Lead – Ground Engineering & Director,
Buro Happold, London, UK
MICHAEL BROOKS
Project Lead – New Build & Director, Buro
Happold, London, UK
WILKINSONEYRE
SAM YOUDAN
Project Lead – Refurbishment & Director, Buro
Happold, London, UK
WILKINSONEYRE
to bring Battersea Power Station back
to life. An extremely technically and
logistically challenging project has been
redeveloped through a series of well-
thought-through, simple, yet elegant
and buildable solutions to preserve the
existing fabric, integrate it seamlessly
with the new, and give this icon a new of The Institution of Civil Engineers.
Box 1. Key milestones
lease of life. The completed site comprises two 1929 Power station works start on site
distinct stations, Station A and Station B, 1935 Station A complete
History built between 1929 and 1955 (Figures 1 1941 Third chimney complete
Battersea Power Station is situated and 2). A central boiler house caters to 1955 Station B complete
on the south bank of the River each power station, featuring individual 1975 Station A closes
Thames, within the London Borough turbine halls (Turbine Hall A and Turbine 1983 Station B closes
of Wandsworth. Originally marshland Hall B) and switch houses (Switch House 2011 New site masterplan gains resolution
and subsequently a water treatment West and Switch House East). At both to grant planning permission and listed
facility, its transition to a power station ends of the turbine halls, pioneering gas building consent
commenced in the late 1920s (Box 1). washing’ towers, the world’s first gas 2012 Power station purchased by current owners
The London Power Company (LPC) scrubbers, were installed, and these four 2017 Chimney replacement complete. Circus West
initiated the construction of Battersea wash towers provided support for the (Phase 1 of masterplan) complete
Power Station as its pioneering iconic chimneys. 2021 First residents moved into Switch House
large power plant following a 1925 Station A reached completion in 1935, West (Station A). Northern line extension
parliamentary decision, garnering while the northern sector of Station complete. Battersea Power Station
significant contemporary attention. B, including the northeast chimney, Underground station opened
Original construction details are well- concluded in 1955 when the power 2022 Battersea Power Station opens to the public
documented1–3, including noteworthy station achieved full operational status. for the first time in its history
papers in the Minutes of the Proceedings The UK’s third-largest site at that time,
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BURO HAPPOLD
station, embodying several pioneering
innovations such as the gas scrubbing. FIGURE 4: Derelict
Leonard Pearce, the LPC’s chief power station in
2000s following
engineer, led the power station’s decommissioning in
design, with notable contributions 1980s
from engineers H.N. Allott (until his
death in 1929) and T.P. O’Sullivan,
as well as architect Theo Halliday. to the late 1990s, spanning various steel plated sections and moment
Sir Giles Gilbert Scott, a prominent ownerships, including the current frames, whereas Station B typically
architect, joined the project later to owners, a consortium of Malaysian uses braced structural elements – either
address public concerns, suggesting shareholders – PNB, Sime Darby frames or columns – to reduce the
alterations such as transforming the Property, S P Setia and the Employees’ overall steel weight, albeit resulting in
chimneys to a square brick design Provident Fund. fewer open spaces between them.
akin to Bankside Power Station (the The foundations of the power
home of Tate Modern). Although Original construction station varied across the site. Station
a number of these suggestions The power station is a steel-framed A was generally founded on groups
emerged too late in the process for building clad in a brick facade. The of concrete piles, while Station B
implementation, he was responsible for internal floors were either clay pots was generally supported by large,
the design of the external elevations spanning between beams in Station A deep, pad foundations which were
and the distinctive brickwork. or concrete slabs in Station B. The cast referred to as elephant feet’. he final
Decommissioned in 1975 (Station A) in situ concrete chimneys sit atop the southeast corner is founded on deeper
and 1983 (Station B), the power station steel-framed wash towers. bored piles.
received Grade II listed status in 1980, he internal finishes in the turbine The ground conditions typically
later upgraded to Grade II* in 2007, a halls are generally terracotta faience comprise gravel, overlaying London
distinction held by fewer than 6% of tiles positioned in front of brickwork. clay on top of the Lambeth group,
listed structures. Station A, from the 1930s, is a stunning with the Thanet sands at approx. 70m
The iconic structure proved example of art deco grandeur, while the depth. However, this stretch of the
challenging to repurpose after 1940s Station B is far more industrial. River Thames is geologically notable
decommissioning and evolved into he di erences between the two for drift filled hollows associated with
London’s most iconic ruin (Figure 4). stations extended to all aspects of the periglacial conditions of the last ice
Buro Happold’s involvement dates back construction: Station A features heavier age. These features have particularly
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October 2023 | thestructuralengineer.org
works and how they a ected the Restoration and reuse of the original
overall condition and behaviour of building fabric
the structure. A key driver for the project was to
Demolition work had started on other maximise the conservation of the
areas, with Switch House West having original fabric, especially since previous
significant areas of floor removed and failed regeneration attempts included
steelwork added in the 1990s. The art significant elements of demolition. his
deco Turbine Hall A and Control Room encompassed repair and remediation
A – the jewel in the heritage crown works to address years of exposure,
– remained largely intact along with along with interventions to give the
Control Room B. building a new lease of life and to
In areas where the roofs remained in ensure safety for future generations.
place, the original building fabric was These interventions included repairing
generally in good condition. However, the existing fabric, installing new
where it had been exposed to the windows, justifying new loads, and
elements for up to 30 years, there was implementing upgrades to meet modern
serious steel corrosion and associated code requirements.
damage to masonry encasement. The
reinforcement in the concrete chimneys Chimneys
was in especially poor condition and a The reinforced concrete chimneys
30m exclusion zone was imposed to (Figure 5) typically consisted of a 6in.
mitigate the risk of fist si ed lumps of (150mm) concrete windshield with a
concrete causing harm if they became 2in. (50mm) protective tile on the inside
dislodged. face, reducing to a concrete thickness
Several steel girders directly below of 4in. (100mm) at the very highest
the chimneys showed serious corrosion section. When the current owners
due to the power station’s exhaust. In occupied the site, the chimneys were
one instance, a 7ft deep plate girder showing serious signs of distress, with
was so badly damaged that a person many large cracks, loose concrete and
could walk through the space where the corroded reinforcement.
web should have been. In the early 2000s, a Conservation
Steering Committee was formed to
Planning conditions and determine the best way to address
preliminary works the key heritage features of the power
Planning consent and listed planning station. This committee included the
consent for the works was granted London Borough of Wandsworth
in 2012. This included several conditions (Wandsworth Council), Historic England
and requirements that mandated (formerly English Heritage), Buro
ALAMY
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FIGURE 7:
Reconstruction
of chimney
FIGURE 6: under way
Details of chimney
reconstruction
BURO HAPPOLD
The reconstructed chimneys are used
FIGURE 8:
in the new scheme, with the concrete Interior view of
windshields of the northeast and reconstructed
chimney
southwest chimneys containing flues
from the two site-wide energy centres.
The northwest chimney contains Lift
109 (Figure 9), a unique glass elevator
experience which transports visitors
m to the top of the chimney o ering
360° views of the London skyline.
Battersea Power Station has been
home to a pair of peregrine falcons
since 2000. During the construction
BURO HAPPOLD
works, a temporary nest tower was built
for the Schedule 1 birds, which thrived
with chicks fledged over the year
BURO HAPPOLD
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October 2023 | thestructuralengineer.org
deep pads, precast and bored piles, and corrosion risk associated with
and masonry retaining walls. The overall aggressive ground or groundwater:
foundation scheme was developed to concrete cores were taken to assess
address the challenges of safely and both physical and chemical properties
e ectively repurposing the structure. of existing piles, pile caps and pad
New piles and retaining walls were foundations. Chemical tests focused
installed in and around the building, but on the overall composition of the
(approx. 100mm). The original brickwork FIGURE 10: a significant proportion of the original concrete, and physical testing was
was exposed within the residential Northeast chimney foundation elements were reused.
includes nesting box
apartments: no modern insulation for resident peregrine The power station foundations
materials were added. falcons largely predated the establishment
It was decided not to introduce of geotechnical design principles,
movement joints in the existing masonry so significant analytical work was
fabric; instead the brickwork was required to justify the new loadings.
strategically reinforced in key locations The design of the new superstructure
to deal with the stress peaks and involved both load increases and
to prevent new cracking. All these reductions, which meant that load
interventions were ustified to ensure increases had to be limited to the
compliance with modern standards allowable capacities evaluated,
while respecting the building’s Grade II* while ensuring that stability was not
listed status. compromised through load reductions.
A risk-based approach was devised Reused foundations were necessarily
for the brickwork repairs to minimise analysed on a case-by-case basis,
the impact on the original fabric. taking account of the specific aspects
BURO HAPPOLD/PAYE
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thestructuralengineer.org | October 2023
used to determine strength, density columns was to interrogate the 1909 frame within the boiler house contains
and degree of any carbonation. London County Council Building di erent usages stacked vertically: car
Strength testing on cores from Code4 (the original design code) and park, retail, o ce, and residential. Ideally,
the piles established an equivalent extract the key factors and criteria, which these all re uire di erent column grids.
concrete grade. enabled a modified buckling curve to be Through engineering optimisation, the
3) Structural integrity risks associated plotted against the Eurocode. This meant usages were achieved with only two
with damaged piles or inherent that only eight columns on the project e cient transfer levels (Figure 12), one
defects associated with the original had to be strengthened, resulting in a of which doubles as a plantroom.
construction or subsequent significant cost and programme saving The project is extensive and there
demolition and/or redevelopment: from original estimates. are numerous significant e amples that
the integrity of existing piles was The Turbine Hall A roof trusses demonstrate engineering excellence
established by detailed examination of are a key feature of the building but and innovation. The following sections
representative piles. These included required strengthening to support new give a flavour of how the building design
both piles scheduled for incorporation landscaping loads. The original concrete requirements were met and the existing
into the works and some which were roof deck was replaced, and then every building constraints were addressed.
not required for reuse. The checks truss was analysed separately with a
included direct inspection, sonic echo menu of strengthening requirements. Switch House West cantilever
testing, and parallel seismic testing. These included replacement of original To maximise residential area, an
4) The capacity of the existing members with new members of the ambitious 11m A-frame truss cantilever
piles was established by load same size but thicker sections to provide (Figure 13) was developed over Control
testing: piles were selected from more strength, replacement of original Room A, the heritage jewel in the crown.
the existing piles not scheduled rivets with modern dome-headed bolts, This required a considered construction
for reuse and were progressively over-plating of original gusset plates, sequence and pre-setting strategy to
loaded to failure to determine and the replacement of edge members ensure that all agreed tolerances were
ultimate capacities. Piles chosen where corrosion was too severe. All met. A jack was installed on each truss
to be tested were founded in the steelwork was grit-blasted and from the outset, enabling individual
di erent ground conditions across repainted, and all the works were carried adjustment of each of the trusses.
the site to understand whether or out from a series of temporary mobile
how the variations might a ect the platforms that moved along the original North Atrium and trees
performance. gantry crane rail. Two vast tree-shaped steel structures
each support a m m o ce
Existing steel frame Main works: formation of a new floorplate over eight storeys (Figure 14),
After visual inspection of each steel structure within the existing while also serving as architectural focal
element, it was found that almost all The new structure within the power points within the column-free atrium
the 6000 members of the frame could station follows a box-in-box strategy, (Figure 15). Digital technology played
be reused. Some were repaired or where the new frame had to restrain a key role in designing and delivering
strengthened, but the majority were several of the original building elements these elements. The architect’s
ustified in their current condition to while meeting modern standards. This geometry generation, Buro Happold’s
support the new loads. approach was adopted to prevent computational capacity for complex
This assessment of the steelwork was overloading of the existing frame while structural analysis, the steel contractor’s
refined as the design was developed, ma imising spatial e ciency and I capabilities for e ectively reviewing
including a careful assessment of the optimising the structural intervention. fabrication strategies, and the
original loading and visual condition The new structures in both the switch construction manager’s model federation
FIGURE 12: Transfer
surveys of every single member. A trusses for boiler house houses and the boiler house are steel- and design management ensured the
key part of this analysis for the original under construction framed with concrete floors. he new success of these spectacular forms.
FIGURE 13:
A-frame truss
cantilever for Switch
House West
BURO HAPPOLD
BURO HAPPOLD
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R
A
I
R
I
It was particularly important to FIGURE 14: Details this beam, which are t shaped steel Level 05 transfer structure and steel
optimise the tree branches’ geometry of tree structures in elements that sit within the historic wash ground beams
boiler house
to limit second order e ects, and to tower brick and are supported by the The original structure comprised two
ensure that out-of-plane loads could new 300mm thick liner wall. distinct power stations, constructed
be directly transferred to the floor in three phases. Despite its apparent
plates at two levels, which ensured South Atrium and bowstring trusses symmetry, several significant distinctions
the branches remained as slender The creation of the South Atrium existed within the building. A principal
and elegant as possible. Equally showcases the grandeur of the power alteration executed in the restoration
important was the connection between station, creating a sense of space and was the pursuit of symmetry in the
the steel branches and the concrete allowing light to enter the o ce and boiler house footprint above evel .
column. Exceptionally high loads retail spaces. The narrow space called This initiative prompted the relocation
required use of a high-strength grout for a light and transparent solution of the west wall appro . m westward,
throughout the connection interface. For and the team developed a bowstring generating an additional m
proof of concept, a one to one erspe truss (Figure 16), with a key element of floor space across the upper
replica of the connection was made and of its success being the installation levels. A substantial m cantilever
tested three times to ensure grout flow sequence and the transfer of the load was established, supporting the
into all areas. from the external historic temporary reconstructed west wall and facilitating
One of the reasons for the tree work trusses to the delicate new si levels of new o ce space. his
structures was to create column-free trusses. The lightness of the structure extension protruded from the roof of
space in the North Atrium. In addition meant that turnbuckles were limited, urbine all A, a key heritage one within
to the trees, this re uired several large and the whole system was adjustable the edifice. he cantilever was created
steel elements. A single, t, . m deep at only one location per vertical truss. by e tending the evel transfer level,
beam spans m between the two wash FIGURE 15: Interior This required an elaborate pre-setting enabling the seamless transfer of the
of North Atrium
towers. Part of the logistics challenge showing supporting strategy with a highly controlled column grid to the retail grid below.
was installing the bearing elements for tree structure sequence and hold points. To both minimise the cantilever’s
FIGURE 16:
A
Installation of
bowstring truss
R
in South Atrium
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BURO HAPPOLD
length and optimise retail space, the new compression pile, with the rear section of 75mm horizontally and 50mm vertically,
columns were positioned immediately the seesaw tied down by a tension pile. caused by the movement of the power
adjacent to the existing ones. The new The existing pile cap was analysed and it station towards the large excavations
columns support 25MN of load, and was ustified that, with reduced loads, it (Figure 19). However, analysis indicated
are located 50mm away for the original could be notched out to accommodate that overall stability of the structure
columns, an integral part of the art the new ground beam. would not be a ected, and the biggest
deco urbine all A and a significant The top of the original foundations concern was the potential damage that
heritage element. here was insu cient was at the new finished floor level, and these movements would cause to the
capacity in the original foundations, the depth of the nose of the cantilever brittle original structure.
so new foundations needed to be was limited, so the tolerances for As a contingency, a series of fail-safe
provided; these clashed with the original installation were incredibly tight. The elements were designed to be installed
foundations, which had to be modified. original foundations, new foundations if the movement did reach a critical
The original foundations comprised and steel ground beams all had point. During construction, movements
a strut-and-tie pile cap supported individual constraints, and therefore were were monitored through a series of
on 14 piles founded in the London initially predicted to behave di erently. measures, including precise levelling,
clay. Each new column is supported he new steelwork was finetuned to movement monitoring, strain gauges,
FIGURE 18: Steel
on a steel ground beam (Figures 17 ground beam installed eliminate these di erences and achieve and deployment of a team of seven full-
and 18), which cantilevers out over a on site a consistence response across all the time Resident Engineers. All movements
columns. However, this still resulted in a were fed back into the modelling so
di erential settlement between the two that the results could be recalibrated.
columns, so the sequencing had to be Recorded movements followed the
carefully planned. predicted pattern but with reduced
In addition, this interface is 3m below magnitude, aligning with expectations
the water table and the constraints were due to the conservative assumptions
such that a bespoke waterproofing detail made during the modelling. Localised
had to be developed. Localise drainage repair was required in a number of areas;
was installed to reduce the water however, the fail-safe measures did not
pressure, and two di erent products need to be activated.
were installed before the new system
was loaded with the new superstructure Conclusion
dead loads. he oint was finally sealed This article has given an indication
once the dead load settlement had of the engineering achievements –
taken place. always driven by constructability and
sustainability – required to bring the
External basement works iconic Battersea Power Station back
In addition to the power station itself, to life (Figure 20). The project sought
the project team designed and built to maximise the preservation of the
extensive new basement areas around existing fabric and solve highly complex
the full perimeter and immediately problems in an elegant and simple way.
adjacent to the power station. These The restoration of the power station,
areas were up to 12m deep and in along with the London Underground
some locations undermined the original Northern line extension, were the main
BURO HAPPOLD
structure. They were dealt with locally. catalysts for regenerating the Nine Elms
However, the bigger theoretical district. Acting as chief place-maker,
challenge was dealing with movements the power station led the way for the
caused by the removal of overburden social, economic and environmental
pressure. Initial predictions were up to transformation of the whole area. The
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R
R
R
C AR I R
C AR I R
A
A
C
C
A I
A I
R
R
A
A
R
R
A
A
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Project credits
Client AMP Capital
(AMP)
Structural Kasina
engineering Consultants Pty
adviser Ltd (KCPL)
Principal Multiplex
contractor Construction
Geotechnical o ey
engineer Geotechnics Ltd
| achieve low operational carbon | Reinforcement content was estimated FIGURE 1:
Cost WT Partnership
emissions consistent with the highest from the Rankine & Hill (R&H) design Transformation of
Quay Quarter Tower consultant Project Team
commercial o ce standards. for the original tower, and CO2 and Circular Quay
content was from s for e uivalent Precinct
When design commenced, steel grades.
environmental product declarations
(EPDs) were unavailable for most 2) Method for calculating embodied 2022 and outperformed the preconceived
materials available for procurement in carbon in new construction: conservation targets. An integrated
the Australasian region. he accelerated 247kgCO2e/m2 GIA technology-enabled process for structural
construction and early procurement | Concrete volumes were from the ade uacy and performance verification
inhibited the procurement of structural ETABS model, and CO2 content was maximised the reuse of the existing
steel with low CO2 content from global from supplier oral’s s. structure. he structural engineering on
suppliers. he upgrade re uired | Reinforcement ratios were as QQT for reusing tall buildings near the
high performance concrete products. specified by structural engineers, and end of their design life demonstrated
The performance-based design the CO2 content was from an EPD that there is a path to achieving net-zero
followed investigations and condition published by Infra uild. carbon targets by .
assessments during construction. | Structural steel, post-tensioning
Therefore, calculations using the strand, and profiled decking content Structural concept
IStructE’s carbon calculation guide1, were obtained from bills of uantities. In 2015, AMP recognised its vision’s
the Structural Carbon Tool2 and the ICE CO2 rates were from the ICE unprecedented engineering challenge
database3 were carried out retrospectively database for welded pipes, fabricated and embarked on a diligent process
to determine the embodied carbon sections and steel plates. lobal to select a structural concept design
FIGURE 2:
footprint and compare it with the averages in the Structural Carbon Transformation of compatible with its development
Intergovernmental Panel on Climate Tool were used for open, rolled and existing building ob ectives. Alternative proposals were
Change (IPCC) carbon budget (Figure 4). closed sections.
| Major demolition CO2 calculations
1) Method for calculating embodied were based on custom EPDs
carbon conserved in reused developed for the e isting structure.
structure: 12 079t
| Concrete strength grades and The building services were upgraded
densities were obtained from testing to achieve a star reen tar rating, .
all components. A R nergy rating and old
| Custom EPDs were developed using Certification, with a high performance
published reference materials4,5, facade, building geometry and external
historical use of concrete in Sydney shading contributing to a 30% reduction
and concrete suppliers. in radiation, energy e ciency and thermal
| Concrete volumes were from an comfort of occupants.
ETABS6 model. The QQT project was completed in
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FIGURE 7:
op-down demo ition
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Conclusion
he pro ect demonstrated
that rigorous engineering processes
applied from design inception to
construction completion could overcome
unprecedented engineering challenges
associated with reusing tall buildings
near the end of their design life. here
were significant commercial benefits
from reusing the e isting structure, as
well as conservation value, a carbon
footprint reduction and a year design FIGURE 19:
REFERENCES
Temporary cantilever
life e tension. truss support for
he commercial benefits comprised rotating structure
savings of over by retaining 1) Gibbons O.P. and Orr J.J. (2020) How 8) American Society of Civil Engineers
the e isting structure and a further to calculate embodied carbon (1st ed.), (2017) ASCE 41-17: Seismic Evaluation
from the month reduction London: IStructE Ltd and Retrofit o isting Buildings,
in construction time compared with all 2) Elliott Wood (2021) The Structural
Reston, VA: ASCE; https://doi.
new construction. org/10.1061/9780784414859
Carbon Tool, v.1-1, London: IStructE Ltd
he owner developer, A , recognised 9) Federal Emergency Management
3) Circular Ecology (2019) ICE Database
the engineering challenges during planning Agency (2000) FEMA 357: Global
Machine Readable, V3.0 Beta – 10
and design and invested in technology Topics Report on the Prestandard
Nov 2019 [Online] Available at: https://
enabled engineering and the due diligence and ommentar or the eismic
circularecology.com/embodied-carbon-
processes. he innovative use of live digital Rehabilitation o Buildings, Washington,
footprint-database.html (Accessed:
DC: FEMA
twinning, structural health monitoring, September 2023)
updating of the analysis model and 4) Ryan W.G. (1968) ‘The production
10) American Concrete Institute
performance verification to overcome the FIGURE 20: (2019) ACI 318-19: Building Code
Composite frame and properties of lightweight structural
challenges of reusing an e isting building Re uirements or tructural oncrete,
and oor p ate concrete in Australia’, Proc. First
Farmington Hills, MI: ACI
was a uni ue engineering e perience. construction International Congress on Lightweight
Concrete, London: Cement and 11) Nguyen T., Chan T.H.T.,
Concrete Association Thambiratnam D.P. and King L.
(2015) e e opment o a cost-e ecti e
5) Stigter J. (1968) wo fi t -store
and e ib e ibration A s stem
buildings in Australia built with
for long-term continuous structural
lightweight concrete’, Proc. First
health monitoring’ , Mech. Syst.
International Congress on Lightweight
Signal Process., 64–65, pp.
Concrete, London: Cement and
313–324; https://doi.org/10.1016/j.
Concrete Association
ymssp.2015.04.003
6) CSI (2023) ETABS building analysis
12) Kodikara K.A.T.L., Chan T.H.T.,
and design [Online] Available at: www.
Nguyen T. and Thambiratnam
csiamerica.com/products/etabs
D.P. (2016) ‘Model updating of real
(Accessed: September 2023)
structures with ambient vibration
7) Australian Building Codes Board data’, J. Civil Struct. Health Monit., 6,
(2016) National Construction Code pp. 329–341; https://doi.org/10.1007/
2016, Canberra: ABCB s13349-016-0178-3
41
thestructuralengineer.org | October 2023
Viewpoint
Teaching ‘reuse’
principles at university
Jon Carr and Richard Harpin describe a new module at The niversity of She eld
responding to the trend for extending the life of existing buildings.
Introduction but for an existing structure, the load appraisal process, and testing procedures
Many practising structural engineers already paths and structural materials have already (with e tensive references to the I truct
work on existing buildings or structures, been determined. publication Appraisal of existing structures ).
despite this topic not being covered in detail Furthermore, it can reasonably be expected Appropriate calculations are also covered,
at university. Our response to the climate that a new structure will be built in accordance building on previous modules for steel,
emergency also means that reusing existing with the design intent, but an existing structure concrete and timber, with masonry being
buildings and structures will almost certainly may have been altered over time (potentially introduced for the first time.
become an increasingly important part of what changing load paths), while the condition of Guest lectures, by academic experts and
engineers do in the future. the fabric may have deteriorated. Only when practising engineers, address various aspects
In recognition of this, the University of all these factors have been investigated of working with existing structures. These
he eld set up a credit Reuse of e isting and understood can new interventions be include talks on vertical extensions, embodied
structures’ module for final year ng approached with confidence. ven then, the carbon, reuse of masonry arch bridges, asset
students in September 2022. This article engineer must consider not only the behaviour management, as well as the architectural and
discusses our approach and experience of of the structure in its final state, but also at building services considerations associated
introducing this module. every stage of construction. with existing buildings.
Site visits to the two buildings used for the
different indset Module overview coursework (Figures 1 and 2), and other
Although the underlying principles remain he credit, week module is led by existing structures or buildings which have
the same, working with existing structures two senior university teachers, who have already been converted for reuse (Figure 3),
re uires a di erent mindset to designing significant industry e perience of working help students learn how to translate lecture
new structures. For a new structure, the with existing structures, and who deliver the material and apply theory to real structures,
structural engineer, in conjunction with the core content. This includes the philosophy of including the development of skills in how
design team, has the luxury of being able to working with existing buildings, a brief history to read’, investigate and analyse e isting
select the load paths and structural materials, of building construction, the inspection and buildings and structures.
43
thestructuralengineer.org | October 2023
Each student is expected to spend a more diverse range of material and resources able to:
total of 10 hours per week on this module, which students will hopefully find helpful after 1) assess/interrogate a real-world design brief
which typically comprises a combination of graduation, once working in industry. for the reuse of an existing building, in order
lectures (Table 1), tutorials and independent to identify the key (structural engineering)
working (during which students focus on their Intended learning outcomes challenges and opportunities
assignment). Online discussion boards are The overall aim of this module is to help 2) develop a strategy to assess/analyse the
used for asking questions in-between tutorials. students develop an ability to assess existing existing building or structure, and obtain
buildings (in terms of their materials, condition any necessary information to develop a
Learning and teaching theory/ and structural behaviour), in order to develop (structural engineering) solution
practice sustainable solutions which extend the life 3) produce and critically evaluate a range
The learning and teaching approach is based of buildings, thereby addressing some of the of potential solutions, with an emphasis
around Fox’s ‘travelling theory’2, as well as the climate challenges which society is currently on structural engineering and sustainability
‘constructive alignment’ approach3 developed facing. This translates to the following set of considerations
by John Biggs, an Australian academic. intended learning outcomes. 4) select, develop and present details of their
‘Travelling theory’ is ideal for open-ended By the end of the module, students will be preferred solution.
academic exercises, with students as
‘explorers’ who discover the subject with the
help of teachers who act as ‘expert guides’ to
lead the way. CELINE TAN, UNIVERSITY OF SHEFFIELD
The ‘constructive alignment’ approach
starts with the intended learning outcomes,
aligning teaching and assessment to those
outcomes. Hence, learning is constructed by
what activities the students carry out, and is
therefore about what students do, not about
what we teachers do. Likewise, assessment is
about how well students achieve the intended
outcomes, not about how well they report
back what they have been told or what they
have read.
That said, we don’t just provide the lecture
material and resources which are required for
the coursework. The intention is to provide a
44
October 2023 | thestructuralengineer.org
Assessment
The module is assessed by group coursework.
Typically working in groups of six, students
are asked to develop proposals for a vertical
extension to an existing building, with a
choice between a Grade II* listed Victorian
loadbearing masonry structure with jack arch
floors and a s reinforced concrete frame
(with original drawings for both buildings made
45
thestructuralengineer.org | October 2023
Albert
Williamson-Taylor
This year’s Gold Medallist, Albert Williamson-Taylor, talks his network of architect contacts. ne
day, Williamson-Taylor, aged 14, was
to Helena Russell about his passion for the fundamentals of waiting in a drawing o ce for his dad to
engineering and why he’s not afraid to be controversial. finish a meeting, when his attention was
drawn to an imposing figure, seated at
a huge drawing board raised up on a
When AKT II co-founder Albert thinking and how I approach engineering,’ stage. e e plained that he was doing a
Williamson-Taylor was told that the he says. reinforcement drawing and that he knew
president of the IStructE wanted to I was also aware that the I truct is exactly what every line was, where it
talk to him, his immediate reaction was changing, it’s becoming more dynamic was, and what it was doing. I thought to
ba ement and a mild curiosity. o I and relevant. I felt things were moving myself, he must be the cleverest guy on
didn’t respond. A month later, he finally in the right direction, and that it was the planet! And that was it, I wanted to be
caught me on the phone early in the important to be a part of that process.’ an engineer, I wanted to be like him.’
morning,’ he says. All the same, accepting the honour Williamson-Taylor laughs as he
Matt Byatt revealed that the IStructE left him with a conundrum. illiamson recalls thinking it would be easy. e had
intended to award him its prestigious Taylor acknowledges that he often feels exceptional maths skills but learned to
Gold Medal – unexpected news to a man estranged from the established industry, read very, very late’, eventually being
who rarely grants interviews and steers and was worried that his address might diagnosed as dysle ic at university.
clear of committees. ru e feathers. ut having recently been But the academic challenges were
I thought that the award had to be appointed the first president of pen City, secondary; he was up against the racism
linked to a particular project, such as and as a trustee for the African Futures of 1970s Britain, and the associated
FIGURE 1:
having designed an amazing bridge, The unique twisting Institute (AFI), it seems he is ready to step pigeon-holing of someone of his
or being good with glass, which was form of the Generali up his public profile. background and colour. ith a est
to some e tent the issue for me. ut Tower in Milan by Zaha African chools Certificate instead of
Hadid Architects was
after reading the citation, I saw that it realised by Williamson- Overcoming prejudice conventional A-levels, his only option was
was more to do with the process of my Taylor’s AKT II team It’s hard to imagine Williamson-Taylor to study for an rdinary ational iploma;
in conflict with anyone, given his open a ualification not seen as a pathway to
demeanour and softly spoken delivery. a university degree, rather a prelude to
But it is accompanied by a razor-sharp vocational study at a polytechnic.
clarity and confidence that some might He was discouraged but applied
find disarming. anyway. I got ust a single o er from
Conflict, and the need to develop radford niversity, and the grade
strategies and the tenacity to deal with it, demanded was exceptionally high,
is a recurring theme for illiamson aylor. making it seem that they didn’t really
A lifetime of battles or inconveniences’ want me,’ he recalls. hen his hard graft
as he prefers to call them – has led to was rewarded, they had to take him, but
this. sing design and innovation to he describes his e perience there as a
make things better is a passion of mine,’ battle from day one’; there were only two
he says. other black people on the course, and
His passion for structural engineering half the department wanted me out’.
was piqued at an early age, traced back Luckily, two of his tutors were also
to a single encounter in agos, igeria. hugely supportive and committed to
Despite studying the appropriate courses keeping him there. hreats were real for
in London, where Williamson-Taylor was young black men at that time, and his
born, his father’s ambition to become discovery of the martial art of taekwondo
an architect in the 1950s was dealt a – in which he excelled, establishing a
painful blow when, as a black person, large club at the university – proved
his application would not be considered helpful as a form of self defence.
by RI A. Instead, he pursued a career He still had to contend with tutors
in surveying, taking his family back to who refused to mark his coursework
Nigeria, and subsequently Sierra Leone, fairly, and even had to find his own
CR
to use his skills in the newly independent placement for his third year, rejecting
est African countries. the university’s suggestion he skip the
But with exceptional sketching ability, industry experience and aim for a BSc
his father was still in demand among rather than a ng. After graduation, he
46
October 2023 | thestructuralengineer.org
AKT II
CAREER
MILESTONES
1978 OND in building
construction from
Brunel Technical
College, Bristol
1982 ng in civil
structural engineering
from niversity of
Bradford
1983 c in structural
engineering from
niversity of radford
1983 tarted work at ohn
regory Associates
1987 oined rice yers
1989 oined Anthony
Hunt Associates
1996 ounded Adams
ara aylor
(now AKT II) with
Hanif Kara and
Robin Adams
2008 ecame a ellow
of I truct
2009 Awarded honorary
fellowship of RIBA
2021 Appointed a trustee
remained at radford as one of ust five Acting unilaterally to follow his instinct FIGURE 2: of pen City
Williamson-Taylor has
students on the university’s first aster’s didn’t win him any favours either 2022 Appointed a
worked on major projects
course in structural engineering. ‘It was particularly the time he recalls when a in London, including trustee of African
one of the best courses I ever did; I new detail proposed for a glass facade innovative vertical utures Institute
extensions for Supreme
learned the fundamentals of analysis and and roof had been deemed too risky by 2023 Appointed
Award for Structural
programming and so on,’ he says. his boss, despite the client being keen. Engineering Excellence inaugural president
hile his boss was on leave, illiamson 2022 winner HYLO of pen City
Standing up for his beliefs aylor designed, detailed and tested (below) and Southbank
Tower (above)
These programming skills came to the the element, worked with the supplier
fore in his first ob, at a small structural and put it out to tender by the time
engineering firm in edford where he his boss got back from holiday it was
cut his teeth the only company out all sewn up. e recalls being strongly
of to reply to his ob applications. reprimanded, but the structure got built,
Computers were just starting to be and the innovation was well received by
used in design o ces, and any analysis the industry.
was a long winded iterative process of ‘To be honest, these were all
parameters faxed to Arup, run through inconveniences,’ he says. y focus was
the program and error messages always on the engineering how do we
faxed back for correction, all for a fee. push the boundaries ’
illiamson aylor spent every evening oving on to oin ony unt’s practice,
coding, and created a viable program that he was in his element. veryone was so
could carry out simple sti ness analysis passionate about engineering, and they
in house. were doing some ama ing pro ects,’ he
is subse uent move, to rice says. ony unt was a mentor to me, he
yers in ondon, was the start of a very uickly had me doing competitions
di cult period. his time the battle was with him. I took on the projects that no
more about his engineering approach – one else wanted to do, such as East
something he feels he still has to defend Croydon tation with its huge gla ed
at times – and he found little support. canopies and sloping ramps. I was given
he issue is that I know my free rein to pursue projects and make
engineering and I won’t back down,’ them work.’
he says firmly. or me, the pro ect is
paramount I’m uite happy to challenge Blazing a trail
the client, the architect, everyone. hen In the late s, unt’s practice oined
I’m presented with a brief that has no with R and the landscape changed
AKT II
logic, I question it. But that sometimes again for illiamson aylor, who decided
makes waves,’ he admits. to start his own company. It took a former
47
thestructuralengineer.org | October 2023
style facade of
Heatherwick’s Expo ‘hedgehog’ facade created a diplomatic
Pavilion 2010 in issue as they weren’t approved for
Shanghai created a
diplomatic issue for
structural use in China.
Williamson-Taylor illiamson aylor is stubborn in the
face of demands that he cannot put a
logic to, his mantra being that engineering
principles should never be subservient to
codes. ‘The codes are a check and are
not for establishing design principles.’
He is also forthright in his belief that if
senior engineers (‘myself included’) are
not willing to defend this position and
pursue innovation, they should retire
and let younger engineers take over. He
sees an urgent need for mentoring and
support for mid-career engineers, whom
he believes are being ‘stamped on and
suppressed’ by those who insist that
design should be driven by codes.
‘Young people come up with great
ideas, and are the ones who are going
to help us solve the challenges we are
facing such as climate change.’ He is
excited that AI will help, freeing engineers
from mundane tasks and give them
greater opportunities.
48
October 2023 | thestructuralengineer.org
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always be a need for our skills, that each
43
25/08/2023 10:33
v2.indd 43
pp40-43 TSE_September23_Opinion Profile_Cameron Archer-Jones
50
October 2023 | thestructuralengineer.org
Circular economy
and reuse: guidance
for designers
This publication comprises four parts, and
provides actionable guidance for incorporating
circular principles on engineering projects;
enabling structural engineers to take the
initiative on this critical transition by leading
clients and project teams through the process.
Available now:
istructe.org/resources/guidance/circular-economy
Diary dates
start at 18:00 and are free of
charge to attend. Registration
is not typically required.
Meetings may be online or in
person.
For Regional Group events,
check the website for the
latest information. Note that more current information may be available from
the Institution website: www.istructe.org/events
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October 2023 | thestructuralengineer.org
10–11 October
Understanding structural design CHESTER AND NORTH WALES SINGAPORE
Tutor: Mark Roberts
Time: 10:00–17:30 5 October 25 October
Venue: Online A533 expressway replacement bridge Members’ appreciation night
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intell 13 October Speaker: Dr Jie Wang
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17 October dinner Venue: Chancellors’ Building, University of Bath,
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31 October SCOTLAND Dinner
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October 2021
| Issue 10
Volume 99
Bridging the
emissions gap
Bridging the
What measures can bridge designers take
to work towards a goal of net zero?
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emissions designers
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take
Cover to reinforcement
carbon gains
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