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Tech Sheet - 4453233 - Rev E
Tech Sheet - 4453233 - Rev E
PRECAUTIONS TO BE
Electrical Shock Hazard OBSERVED BEFORE AND
Disconnect power before servicing. DURING SERVICING TO
Replace all parts and panels before
operating.
AVOID POSSIBLE
Failure to do so can result in death or EXPOSURE TO EXCESSIVE
electrical shock. MICROWAVE ENERGY
a. Do not operate or allow the oven to be
operated with the door open.
Electrostatic Discharge (ESD)
Sensitive Electronics b. Make the following safety checks on all ovens to
ESD problems are present everywhere. ESD may be serviced before activating the magnetron or
damage or weaken the electronic control assembly. other microwave source, and make repairs as
The new control assembly may appear to work well necessary:
after repair is finished, but failure may occur at a 1. Interlock Operation
later date due to ESD stress. 2. Proper Door Closing
■ Use an anti-static wrist strap. Connect wrist 3. Seal and Sealing Surfaces
strap to green ground connection point or (Arcing, Wear & Other Damage)
unpainted metal in the appliance - OR - touch 4. Damage to or Loosening of
your finger repeatedly to a green ground Hinges & Latches
connection point or unpainted metal in the
appliance. 5. Evidence of Dropping or Abuse
■ Before removing the part from its package, touch c. Before turning on microwave power for any
the anti-static bag to a green ground connection service test or inspection within the microwave
point or unpainted metal in the appliance. generating compartments, check the
■
magnetron, waveguide or transmission line and
Avoid touching electronic parts or terminal
cavity for proper alignment, integrity and
contacts; handle electronic control assembly by
connections.
edges only.
■ When repackaging failed electronic control d. Any defective or misadjusted components in the
assembly in anti-static bag, observe above interlock, monitor, door seal, and microwave
instructions. generation, and transmission systems shall
be repaired, replaced, or adjusted by
procedures described in service manual
before the oven is released to the owner.
DIAGNOSTICS
e. A microwave leakage check to verify
Is oven in “Sabbath Mode”? If so, “SAB” will appear in compliance with the Federal performance
digital display. Press and hold “6” key for 5 seconds to standard should be performed on each oven
end Sabbath Mode. prior to release to the owner.
Disconnect power and perform the following checks: f. Do not attempt to operate the oven if the door
■ The most common cause for control failure is glass is broken.
corrosion on connectors. Therefore, disconnecting
and reconnecting wires will be necessary
throughout test procedures. PROBLEM: Bake Temperature Needs
■ Check all connections before replacing Adjustment
components, looking for broken or loose wires,
failed terminals, or wires not pressed into 1. Press BAKE pad for 5 seconds. The default temp. 0°
connectors far enough. or a previously entered offset temp. will show in the
■ All tests/checks should be made with a VOM or Temp. Display.
DVM having a sensitivity of 20,000 ohms per volt n Press the BAKE pad to increase the
DC or greater. temperature in 5° F or 3° C increments.
■ Resistance checks must be made with power cord n Press the BROIL pad to decrease the temperature
unplugged from outlet, and with wiring harness or in 5° F or 3° C increments.
connectors disconnected.
Maximum offset temperature adjustment is ±35° F
or ±21° C.
2. Press the START pad to save the temp. adjustment.
Fahrenheit (° F) to Celsius (° C) 1. Fill a glass measuring cup with 16 oz. (453cc) of tap
Conversion water. Stir the thermometer through the water until
the temperature stabilizes.
The default is Fahrenheit (° F). 2. Place the cup of water in the center of the oven.
1. Press the BROIL pad for 5 seconds. The Operate on HIGH for 60 seconds.
temperature will be displayed in degrees Celsius 3. Stir the thermometer through the water and record
indicated by the “C” in the temperature display. the maximum temperature.
2. To return the display to degrees Fahrenheit press 4. Subtract the cold water temperature from the hot
the BROIL pad again for 5 seconds. “F” will show in water temperature. The normal result should be a
the temperature display. 20 - 38° F (11.1 - 21.1° C) rise in temperature.
Microwave Oven Power Output Test NOTE: Less than a 20° F (11.1° C) temperature rise
may indicate an operating voltage of less than 110 VAC
The power output of the magnetron can be measured or a low power output from the magnetron. Cooking
by the following test (for accurate results, the line time can be adjusted to compensate for either
voltage must be 120 VAC and the oven cavity must be circumstance. Replace the magnetron only if the water
clean): temperature rise indicates a power output well beyond
the normal result.
WIRE HARNESS
SCHEMATIC
NOTES:
T.O.D. HEATING
(RESETABLE) LIGHT ELEMENT
WHEN REPLACING THE ELECTRONIC CONTROL,
BE SURE TO ATTACH THE CAVITY SELECT LINE TO THERMAL FUSE/T.O.D. AC DRIVE SOLENOID
THE PROPER TERMINAL (SEE “CAVITY SIZE” TABLE (NON-RESETABLE ONE TIME) MOTOR
BELOW).
GROUND (CHASSIS) ENCLOSED
DOTS INDICATE CONNECTIONS OR SPLICES. RELAY COIL THERMISTOR
PLUG WITH
FEMALE CONNECTOR
CIRCUIT SHOWN IN STANDBY/OFF MODE WITH RELAY OPERATED
MICROWAVE OVEN DOOR AND LOWER OVEN RECEPTACLE WITH CONTACTS BY DOOR
DOOR OPEN. MALE CONNECTOR
CONV. T.O.D. R
P8-4 R J1-7
0.6A P9-3 BU BK W J1-6 W
BK P15-1 P15-5 W
LOWER OVEN W UPPER BLOWER W
TEMP SENSOR V/W P5-8
P7-6 VT
1080 Ω AT 70° F t° LOWER BLOWER
W
W V/W
P5-9 P7-5 GY/W
W Y DOOR LOCK
P5-4
MEAT PROBE SOLENOID
78K Ω AT 60° F t° W Y PULSE LOCK Y 120 VAC Y W
P5-5 RELAY UNLOCK P7-3 W
+5V SWITCH PULSE TAN LIGHT POWER SUPPLY
P5-1 W
DOOR SWITCH 1 ON LATCH ASSY BK
TAN OR BR BR P7-2 HALOGEN
P5-3
LATCH SWITCH 1 5W/BULB
(OPERATED BY BK BK W BK W
SOLENOID) W
TAN TAN BU BU OR/W W
P5-6
CAVITY SIZE TAN Y P7-7
P5-10 Y CONV.-1600W Y CONV. FAN
SELECT
BK P7-1 P3-4 OVEN SHUTDOWN
CAVITY SIZE BAKE-2000W R
TAN Y 30" R THERMAL FUSE
OPEN 27" BK P2-4 R
BU OUT BROIL-1000W
P3-3
BK P2-1 BU
P2-3 OR IN BROIL-1667W OR
BK P3-1
P3-2 P5-7 P15-3
GN GN
LOWER BLOWER
LOWER BLOWER P7-5 GY/W W
P7-5 GY/W W
LIGHT POWER SUPPLY LIGHT POWER SUPPLY
P7-2 BK W BK P7-1 P7-2 BK
BK P7-1 HALOGEN HALOGEN W
BK BK 5W/BULB BK BK 5W/BULB
W W W W
CLEAN
L1 W V/W N L2
P5-8 DOOR LOCK
TEMP SENSOR SOLENOID
1080 Ω AT 70° F t° W V/W 120 VAC
P5-9
RETURN LINE MUST BE CONNECTED TAN PULSE
P5-1 RELAY LOCK P7-3 Y Y W
+5V SWITCH PULSE DOOR SWITCH 1 ON UNLOCK
LATCH ASSY W
TAN OR BR BR
P5-3 BAKE-2000W R OVEN
LATCH SWITCH 1 P2-4 R SHUTDOWN
(OPERATED BY THERMAL FUSE
SOLENOID) OUT BROIL-1000W
TAN TAN BU BU P2-1 BU R
P5-6
P3-1 OR IN BROIL-1667W BUOR
BK P2-3
UPPER BLOWER W
BK P3-2 P7-6 VT
LOWER BLOWER
P7-5 GY/W W
P7-2 BK W
HALOGEN
BK P7-1 LIGHT POWER 5W/BULB
BK BK
SUPPLY W W
MICROWAVE P10-1 BR BK
J1-5 R
R
HALOGEN
MICROWAVE
CAVITY LIGHT
MAGNETRON FAN
P10-2 BU GY
BK P10-4 R MONITOR
TURNTABLE
DOOR SHOWN BR SWITCH W
IN CLOSED J1-4
POSITION
HIGH VOLTAGE SECONDARY
SYSTEM INTERLOCK
PRIMARY MAGNETRON 900W OUTPUT
CAVITY INTERLOCK P8-2 T.O.D. SWITCH
20A 15A R R GY W
FUSE FUSE T.O.D. SWITCH
BK BK BK TAN R BK P8-1
P7-6 BLOWER
J1-1 VT W
BK P7-1 GRILL
P9-3 BU T.O.D. BK GRILL-1200W W W
J1-6
P9-1 R R
J1-3
P10-1 BR BK HALOGEN
R MICROWAVE
J1-5 R
CAVITY LIGHT
DOOR SHOWN MAGNETRON FAN
P10-2 BU GY
IN CLOSED
POSITION BK P10-4 MONITOR
R
TURNTABLE SWITCH
PRIMARY BR W
CAVITY INTERLOCK
20A 15A SWITCH J1-4
FUSE FUSE T.O.D.
BK BK BK TAN R BK UPPER BLOWER
P7-6 VT W
J1-1
BK P7-1
GRILL
GRILL-1200W
P9-3 BU T.O.D. BK W W
J1-6
P9-1 R R
J1-3
CONVECTION CONVECTION
1500W W
P8-3 BR T.O.D. BR W
J1-2
BU/R R P14-1 R R
CONVECTION P8-4
TEMP SENSOR t° BU/R W GRILL J1-7
280K Ω AT 70° F P14-2
P9-3 BU T.O.D. BK GRILL-1200W W W
J1-6
P9-1 R R
J1-3
BK P7-1 P7-6 VT W
BLOWER
(Behind Front
BLO K
LSE LOWE
CK ELAY
WE
C
UPP UNLO
Panel)
CO ELEM
CO ROIL
OV FAN
MODES Tech
R
OU OIL
B
BA S
ER
LAY
ER
TB
Sheet
/
NV
LT
KE
R
NV
LOW
IN B
RE
PU
LO
OFF
BAKE
ECONO BROIL
MW Light
MAXI BROIL
Membrane Transformer
CONV BROIL
CONV ROAST Switch
20 amp Control Transformer
CONV BAKE Microwave Fuse
CLEAN
PREHEAT-BAKE Grill Element Halogen Convection Convection Fan
PREHEAT-CONV Assembly Light Fan Motor Thermal
PREHEAT-CLEAN Air Pressure & Element Fuse
on Back Cavity
DEHYDRATE Relief Valve & Thermal Fuse
RAISING BREAD Secondary
Interlock Switch Grill
IF LOWER OVEN IS IN CLEAN MODE, MICROWAVE WILL Thermal Fuse
NOT FUNCTION Rectifier
15-Amp
Line Fuse
RELAY LOGIC MICROWAVE OVEN Turntable High Voltage
Motor Capacitor
R
WE
Magnetron
BLO
MA FAN
Monitor
MODES
LIG AN
Thermal Fuse
MA S
Interlock Switch
LAY
ER
GF
HT
NV
NV
ILL
G.
UPP
High Voltage
CO
CO
GR
Primary
RE
18 (P-4) BR
SEC 1 26 VAC
17 (P-3) BR
BK (P-8) 8 16 (P-2) Y
120 VAC
PRIMARY SEC 2 24 VAC
60 Hz
W (P-10) 11 15 (P-1) Y
14 (P-6) V
SEC 3 7.5 VAC
13 (P-5) V