METHOD STATEMENT Doc No :

Rev No :
KAK-AYT-REC-CMS-0003
A00
FOR Date : 27-June-2021

INSTALLATION OF PRE-CAST
Page No : 1 of 7
FOUNDATIONS

METHOD STATEMENT FOR INSTALLATION OF

PRE-CAST FOUNDATIONS
(TYPICAL INSTALLATION FOR ALL STRUCTURES)
KAK-AYT-REC-CMS-0002 rev.A00

Client : Al-Yusr Industrial Contracting Co. (AYTB)

Project Name : Civil Works for RC Environmental Compliance Project

Group-B Fenceline (S-Chem)

Project Location : Saudi Chevron-Phillips Plant, Jubail Industrial City I

Contract No : C&F-45204

A00 27-Jun-21 First Submission REC NSA

Prepared Checked Approved HSE Approved
Rev Date Description
(KAK) (KAK) (AYTB) (AYTB) (S-CHEM)
 METHOD STATEMENT Doc No :
Rev No :
KAK-AYT-REC-CMS-0003
A00
FOR Date : 27-June-2021

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FOUNDATIONS

TABLE OF CONTENTS:
1.0 SCOPE ...................................................................................................................... 03

2.0 WORK EXTENT .......................................................................................................... 03

3.0 REFERENCES.............................................................................................................. 03

4.0 WORK EQUIPMENT ........................................................................................................ 03

5.0 WORK MATERIALS .................................................................................................... 03

6.0 DUTIES & RESPONSIBILITIES ..................................................................................... 04-05

7.0 WORK PROCEDURE ....................................................................................................... 06

8.0 SAFETY PRECAUTIONS ................................................................................................... 07

 METHOD STATEMENT Doc No :
Rev No :
KAK-AYT-REC-CMS-0003
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FOUNDATIONS

1. SCOPE

The work covered by this method statement covers delivery, lifting, unloading and installation of
pre-casted foundations required on site.

2. WORK EXTENT

2.1 Installation of Pre-Cast Foundation for Sleepers, Analyzers and Cross Over Support Foundation.

3. REFERENCES

3.1 PROJECT PROCEDURES

PR/QC/032 - Civil Control Procedure
ITP-SCHEM-CIVIL-01 - Inspection Test Plan

3.2 STANDARDS AND SPECIFICATIONS

ASTM D6938 - Standard Test Methods for Density of Soil and Soil-Aggregate in-place by
Nuclear Method
ASTM C136-14 - Standard Test Method for Sieve Analysis of Fine and Coarse Aggregates.
ASTM D4318 - Standard Test Methods for Liquid Limit, Plastic Limit and Plasticity Index
of soils
OSHA 29 - OSHA Safety and Health Regulations for Construction

4. WORK EQUIPMENT

4.1 Mobile Crane

42 Trailer Truck
4.3 Survey Instruments

5. WORK MATERIALS

5.1 Pre-Cast Foundation

 METHOD STATEMENT Doc No :
Rev No :
KAK-AYT-REC-CMS-0003
A00
FOR Date : 27-June-2021

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FOUNDATIONS

6. DUTIES & RESPONSIBILITIES

6.1 AYTB Management

 Obtain all necessary site clearance for construction, MOCs, site takeover permits, etc.
 Ensure availability of approved and required site procedural requirements
 Ensure that project requirements and scope are fully communicated to sub-contractor
 Make available the required IFC drawings prior to start of activity and that any revisions to
approved drawings are promptly communicated to sub-contractor
 Shall oversee overall site management to ensure that responsibilities are well covered and
performed by the project organization
 Shall ensure availability of sub-contractor’s personnel, equipment and service provider’s access to
site to avoid work interruptions due to this

6.2 AYTB Project/ Construction Manager

 Shall ensure that contractual obligations are satisfied and satisfactorily performed
 Ensure that all instructions and requirements from main-contractor are within project scope of
work and agreed terms of contract
 Shall ensure timely and keen planning activities in-line with project schedule
 Ensures that key site personnel assigned on project performs their duties required
 Shall intermediate and link between departments to have a clear and continuous communication
for safety, quality and construction team
 Shall take responsibility and accountability for decisions made, interpretations of instructions from
Client and deviations from work program considering risks and opportunities available
 Ensures availability of materials, personnel and equipments required for in all stages of the project.
 Shall serve as only direct link to main contractor representative for all communication and
instruction to be passed to down-line of the organization.

6.3 AYTB Workgroup Supervisor

 Ensures all workgroup are having most recent revision of IFC drawings on the site
 Ensures implementation of work procedures between disciplines and workgroups
 Ensures materials, equipment and manpower required on all open & on-going work fronts are
sufficient and made available

6.4 AYTB Quality Supervisor

 Coordinates and informs workgroup supervisors of all inspection and hold-points on open & on-
going work activities
 Ensures all required inspections are promptly inform main contractor of the same
 Coordinate with third party inspection and ensure availability of technicians
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FOUNDATIONS

6.5 AYTB Safety Supervisor

 Ensures safety procedures are in place and being strictly implemented
 Ensures all safety facilities, PPE and equipments are made available in a continuous basis
 Ensures Site safety and work permit requirements are satisfied and complied
 Oversee implementation of confined space procedures

6.6 AYTB Surveyor

 Ensures all lines and grids are true to IFC drawings
 Ensures layout are done from benchmark surveys and survey reports are maintained

6.7 AYTB Rigger

 Shall ensure safe weather condition and ample space available for crane to operate.
 Ensures stable ground for crane to operate and distance from other structures.
 Ensures crane capacity is within range for the load being lifted.
 When lifting a load above 5 Ton weight rigger 1 will be in charge in rigging activity.
6.8 Third Party Inspector and Laboratory
 Gulf Consult inspection agency is already approved for this project
 Ensures all testing, sampling and reports were accurate and performed in accordance to
Standard procedures Local or International
 Ensures that all site testing or sampling activities are logged and recorded.
 Informs schedule of laboratory tests for samples received from site
 Provides official reports for all testing performed
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FOUNDATIONS

7. WORK PROCEDURE

7.1 Installation of Pre-Cast Foundations

7.1.1 Site Preparation

 Prior for any lifting activities, all lifting certificates and vehicle entry permits should be made
ready on the site. All lifting equipments such as cranes, boom trucks, are all inspected with
stickers required.
 Equipment operators shall have certification and ID for plant access to perform work.
 Site shall be barricaded and safety signage to be posted for intended lifting activity.
 The lifting radius of cranes shall be barricaded to avoid other persons entering the site
during activity execution.
 The site shall be made ready to receive and to be installed. Soil sub-grade compaction
preparation shall be made available before the work.
 Lifting operation shall be postponed during high winds and unfavorable weather conditions.

7.1.2 Lifting and Unloading Operation.

 Ensure lifting plan is available with crane at site.

 Crane, trailer truck position shall be ensured to be on stable ground or pavement.
 Outriggers shall be provided with timber or steel pads and supported on stable soil/ground.
 A certified rigger should be available on the site to work with crane operator during the
entire lifting activity. Rigger 1 will be in charge when lifting above 5 ton load weight.
 No personnel’s shall be allowed to enter within the vicinity of lifting especially under the
boom area where the load is being lifted.
 All lifting equipments such as hooks, shackles, slings and chains shall be checked to be in
good working condition and appropriate for the load being lifted.
 Lift the foundation into position ensuring that no plant equipments well be damage along
the route of the lift. Rigger shall be vigilant and ensure that the loads being lifted will pass
through safe path during the lifting activity.
 While load is being lifted, all workers shall be at safe distance from the crane. The workers
involved with the installation activity will only approach the load during slings/shackles
installation and during removal upon unloading.
 Extreme crane shall be ensured during lifting of pre-cast foundation/duct banks to avoid
cracks or damage on the structure. No impact or collision to existing structure should occur
and bringing to position should be done slowly not to drop the foundation causing impact
stress on the concrete.
 All foundation installation shall be ensured to be in correct position and orientation in
accordance to IFC drawings. Upon setting of foundation surveyor shall ensure the proper
position before setting in done.
 Upon completion of lifting activity, all temporary barricades signage shall be taken out the
site including all debris/waste materials resulting from the work.
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Rev No :
KAK-AYT-REC-CMS-0003
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FOR Date : 27-June-2021

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FOUNDATIONS

8. SAFETY PRECAUTIONS

8.1 Permit to work shall be secured prior to starting any site activity.
8.2 All workers shall comply with the requirements of the approved project safety manual, job
safety analysis and permit conditions.
8.3 All workers shall wear required PPE’s at all times while engaged on the work.
8.4 Hand tools shall be in good working conditions.
8.5 All mechanical/electrical tools used are in good conditions and inspected by SAFETY or
Competent Personnel’s.
8.6 Cranes and boom truck third party certification shall be available with equipments.
8.7 Riggers, flagman and safety officers shall be vigilant to ensure that all lifting activity is performed
in safe manner not to damage any other facilities and plant equipments.
8.8 Crane, boom truck outrigger positions should be provided with wooden or steel pads to avoid
punching through ground, pavements or road.
8.9 Barricades shall be provided with the lifting radius and no personnel will walk or stay below
lifted load or crane boom.
8.10 All lifting accessories such as shackles, slings, chains and lifting beam when used are in good
working condition and inspected by third party.
8.11 Ensure all lifting and rigging activities postponed during presence of heavy winds and
unfavorable weather conditions.