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Worksheet 8
Worksheet 8
Instructions: Fill in any missing information in the provided solution to each problem. You may print this worksheet, or, in the absence of a
printer, write the complete solution on another sheet of paper.
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PROBLEM 1
Ammonia is burned to form nitric oxide and water:
The fractional conversion of oxygen is 0.5. The inlet molar flow rate is 5 mol/h of NH3 and 5 mol/h of oxygen. Calculate the exit
component molar flow rates using the:
1. extent of reaction method
2. atomic species balance
3. molecular species balance
Solution:
Diagram:
Assume: steady-state
Basis: 1h
Balanced reaction:
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Method 2: Atomic Balances
We perform N, O, and H balances to determine the outlet amounts:
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PROBLEM 2
Formaldehyde (CH2O) is produced industrially by the catalytic oxidation of methanol (CH3OH) according to the following reaction:
Unfortunately, under conditions used to produce formaldehyde at a profitable rate, a significant portion of the formaldehyde reacts with
oxygen to produce CO and H2O:
One hundred moles of methanol and twice the stoichiometric amount of air is fed into the reactor. If the conversion of methanol is 90%,
and the yield of formaldehyde is 75%, determine the composition of the product gas leaving the reactor using: Atomic species balances
Extent of reaction, and Molecular Species Balance
Solution:
Diagram:
Assume: steady-state
Basis: 100 mol CH3OH
The theoretical/stoichiometric amount of air is determined based on the stoichiometry of the desired reaction (first reaction). Computing
the amount of air fed:
From the additional information on the yield of formaldehyde (take note that the yield is based on the desired reaction):
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Method 2: Extent of Reaction
We write the extent equations for all species, and then solve the extents whenever possible:
For CH3OH:
𝐶𝐻3 𝑂𝐻𝑖𝑛 + 𝐶𝐻3 𝑂𝐻𝑔𝑒𝑛,𝑟𝑥𝑛1 = 𝐶𝐻3 𝑂𝐻𝑜𝑢𝑡 + 𝐶𝐻3 𝑂𝐻𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1
100 + 0 = 10 + 𝐶𝐻3 𝑂𝐻𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1
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𝐶𝐻3 𝑂𝐻𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 = 90𝑚𝑜𝑙 𝐶𝐻3 𝑂𝐻 𝑤𝑒𝑟𝑒 𝑐𝑜𝑛𝑠𝑢𝑚𝑒𝑑 𝑖𝑛 𝑟𝑒𝑎𝑐𝑡𝑖𝑜𝑛 1
This 𝐶𝐻3 𝑂𝐻𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 will be used to relate all stochiometric ratios using reaction 1.
For CH2O:
𝐶𝐻2 𝑂𝑖𝑛 + 𝐶𝐻2 𝑂𝑔𝑒𝑛,𝑟𝑥𝑛1 + 𝐶𝐻2 𝑂𝑔𝑒𝑛,𝑟𝑥𝑛2 = 𝐶𝐻2 𝑂𝑜𝑢𝑡 + 𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 + 𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2
0 + 𝐶𝐻2 𝑂𝑔𝑒𝑛,𝑟𝑥𝑛1 + 0 = 75 + 0 + 𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2
1𝑚𝑜𝑙 𝑔𝑒𝑛 𝐶𝐻2 𝑂
𝐶𝐻2 𝑂𝑔𝑒𝑛,𝑟𝑥𝑛1 = 𝐶𝐻3 𝑂𝐻𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 ( )
1𝑚𝑜𝑙 𝑐𝑜𝑛𝑠 𝐶𝐻3 𝑂𝐻
1𝑚𝑜𝑙 𝑔𝑒𝑛 𝐶𝐻2 𝑂
0 + 𝐶𝐻3 𝑂𝐻𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 ( ) + 0 = 75 + 0 + 𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2
1𝑚𝑜𝑙 𝑐𝑜𝑛𝑠 𝐶𝐻3 𝑂𝐻
1𝑚𝑜𝑙 𝑔𝑒𝑛 𝐶𝐻2 𝑂
0 + 90𝑚𝑜𝑙 𝑐𝑜𝑛𝑠 𝐶𝐻3 𝑂𝐻 ( ) + 0 = 75 + 0 + 𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2
1𝑚𝑜𝑙 𝑐𝑜𝑛𝑠 𝐶𝐻3 𝑂𝐻
𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2 = 15𝑚𝑜𝑙 𝐶𝐻2 𝑂 𝑤𝑒𝑟𝑒 𝑐𝑜𝑛𝑠𝑢𝑚𝑒𝑑 𝑖𝑛 𝑟𝑒𝑎𝑐𝑡𝑖𝑜𝑛 2
This 𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2 will be used to relate all stochiometric ratios using reaction 2.
For CO:
𝐶𝑂𝑖𝑛 + 𝐶𝑂𝑔𝑒𝑛,𝑟𝑥𝑛2 = 𝐶𝑂𝑜𝑢𝑡 + 𝐶𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2
0 + 𝐶𝑂𝑔𝑒𝑛,𝑟𝑥𝑛2 = 𝐶𝑂𝑜𝑢𝑡 + 0
1𝑚𝑜𝑙 𝐶𝑂 𝑔𝑒𝑛
𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2 ( ) = 𝐶𝑂𝑜𝑢𝑡
1𝑚𝑜𝑙 𝐶𝐻2 𝑂 𝑐𝑜𝑛𝑠
1𝑚𝑜𝑙 𝐶𝑂 𝑔𝑒𝑛
15 ( ) = 𝐶𝑂𝑜𝑢𝑡
1𝑚𝑜𝑙 𝐶𝐻2 𝑂 𝑐𝑜𝑛𝑠
𝐶𝑂𝑜𝑢𝑡 = 15𝑚𝑜𝑙 𝐶𝑂
For O2:
𝑂2 𝑖𝑛 + 𝑂2𝑔𝑒𝑛,𝑟𝑥𝑛1 + 𝑂2𝑔𝑒𝑛,𝑟𝑥𝑛2 = 𝑂2 𝑜𝑢𝑡 + 𝑂2 𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 + 𝑂2 𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2
100 + 0 + 0 = 𝑂2 𝑜𝑢𝑡 + 𝑂2 𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 + 𝑂2 𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2
1 1
𝑚𝑜𝑙 𝑐𝑜𝑛 𝑂2 𝑚𝑜𝑙 𝑐𝑜𝑛 𝑂2
100 + 0 + 0 = 𝑂2 𝑜𝑢𝑡 + 𝐶𝐻3 𝑂𝐻𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 ( 2 ) + 𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2 ( 2 )
1𝑚𝑜𝑙 𝑐𝑜𝑛𝑠 𝐶𝐻3 𝑂𝐻 1𝑚𝑜𝑙 𝐶𝐻2 𝑂 𝑐𝑜𝑛𝑠
90 15
100 = 𝑂2 𝑜𝑢𝑡 + +
2 2
𝑂2 𝑜𝑢𝑡 = 47.5 𝑚𝑜𝑙 𝑂2
For H2O:
𝐻2 𝑂𝑖𝑛 + 𝐻2 𝑂𝑔𝑒𝑛,𝑟𝑥𝑛1 + 𝐻2 𝑂𝑔𝑒𝑛,𝑟𝑥𝑛2 = 𝐻2 𝑂𝑜𝑢𝑡 + 𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 + 𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2
0 + 𝐻2 𝑂𝑔𝑒𝑛,𝑟𝑥𝑛1 + 𝐻2 𝑂𝑔𝑒𝑛,𝑟𝑥𝑛2 = 𝐻2 𝑂𝑜𝑢𝑡 + 0 + 0
1𝑚𝑜𝑙 𝑔𝑒𝑛 𝐻2 𝑂 1𝑚𝑜𝑙 𝑔𝑒𝑛 𝐻2 𝑂
0 + 𝐶𝐻3 𝑂𝐻𝑐𝑜𝑛𝑠,𝑟𝑥𝑛1 ( ) + 𝐶𝐻2 𝑂𝑐𝑜𝑛𝑠,𝑟𝑥𝑛2 ( ) = 𝐻2 𝑂𝑜𝑢𝑡 + 0 + 0
1𝑚𝑜𝑙 𝑐𝑜𝑛𝑠 𝐶𝐻3 𝑂𝐻 1𝑚𝑜𝑙 𝐶𝐻2 𝑂 𝑐𝑜𝑛𝑠
90(1) + 15(1) = 𝐻2 𝑂𝑜𝑢𝑡
𝐻2 𝑂𝑜𝑢𝑡 = 105𝑚𝑜𝑙 𝐻2 𝑂
For N2:
𝑁2 𝑖𝑛 = 𝑁2 𝑜𝑢𝑡
79𝑚𝑜𝑙 𝑁2
476.190𝑚𝑜𝑙 𝑎𝑖𝑟 ( ) = 𝑁2 𝑜𝑢𝑡
100𝑚𝑜𝑙 𝑎𝑖𝑟
𝑁2 𝑜𝑢𝑡 = 376.190𝑚𝑜𝑙 𝑁2
CH3OH
O2
N2
CH2O
CO
H2O 16.7014%
Total 100.0000%
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PROBLEM 3
Ethylene oxide is produced in a catalytic steady flow reactor. A feed consisting of 70% C2H4 and 30% O2 (mole percent) is fed into the
reactor at a rate of 100 mol/s. The following chemical reactions take place in the reactor:
An analysis of the exit stream indicates that its composition is 41.17% C2H4, 37.65% C2H4O, and 7.06% O2 (mole percent). Determine:
1. The limiting reactant
2. The conversion of the limiting reactant
3. The conversion of the excess reactant
4. The yield of ethylene oxide
5. The selectivity of ethylene oxide relative to CO
Solution:
Diagram
Assume: steady-state
Basis: 1 second
Since there are 4 unknowns but only 3 equations, we still need one more equation. We use the physical constraint on stream P:
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The four equations are:
Solving simultaneously:
The balanced reactions for this problem and their corresponding deltas (or change in moles) are:
The extent equations (with the known values substituted) for the reaction system are:
We can obtain 4 equations with 4 unknowns from the previous set of extent equations. These are:
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The values for the amounts of CO, CO2, and H2O leaving the reactor are:
These values should be the same as with the atomic balances method.
To determine the limiting reactant, we use the stoichiometry from the main reaction (Reaction 1), which produces the desired product
ethylene oxide.
To compute for the yield, we need to identify the desired product and desired reaction first:
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