Stabilization of Turbomachinery With Squeeze Film Dampers Theory and Applications E.J. Gunter L. Barrett P. Allaire I Mech E 1976

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C233/76
STABILIZATION OF TURBOMACHINERY WITH
SQUEEZE FILM DAMPERS - THEORY AND
APPLICATIONS
E. J. GUNTER, BSME, MSEM, PhD EM, Member ASME, L. E. BARRETI, BSME, MSME,
and
P. E. ALLAIRE, BEME, MEME, PhD ME
University of Virginia, Charlottesville, Virginia USA

The MS of this paper was received at the InstitutiQn on 30 March 1976 and accepted
for publication on 18 June 197 6
SYNOPSI~ This study investigates the steady-state and transient response of the squeeze film damper
bearing. Both the steady-state and transient equations for the hydrodynamic bearing forces are
derived. The steady-state equations are used to determine the damper equivalent stiffness and damping
coefficients. The coefficients are used to find the damper configuration which will provide the
optimum support characteristics based on a stability analysis of the rotor-bearing system. The effects
of end seals and cavitated fluid film are included. The transient analysis of rotor-bearing systems
is performed by coupling the damper and rotor equations and integrating forward in time. The effects
of unbalance, bearing cavitation and· retainer springs, aerodynamic forces, and internal friction
daJD.ping are included in the analysis. ~articular emphasis is placed on solving the system character-
istic frequency equation, and stability maps produced using this method are presented. The study
shows that for optimum stability and low force transmissibility the squeeze bearing should operate at
an eccentricity ratio of e: < 0.4. Experimental data is presented showing the elimination of insta-
bility in a ten-stage centrifugal compressor by the use of squeeze film dampers.

1. INTRODUCTION Also the effect of damper retainer springs and


fluid film cavitation can be found. The transient
Modern turbomachines are highly complex systems. response is found by tracking the journal motion
Current design trends are producing machines that forward in time by. integrating the equations of
consist of several process stages joined together. motion under the influence of the system forces.
The rotors .in these machines are highly flexible
shafts, pften mounted in more than two bearings, 2. NOTATION
that rotate at very high speeds. It is not unco11t-
mon to see machines that operate above the second c Rearing clearance
critical speed. As a result the system dynamics
are very complicated. c0 Equivalent damper bearing damping
One of the major problems encountered in these coefficient
machines is instability produced by aerodynamic
forces on impeller wheels, friction in the cxx' cxy
stressed rotor and hydrodynamic forces in the Bearing damping coefficient
C ,C
bearings. The instability is characterised YY yx
by large amplitude, nonsynchronous whirl orbits
and of ten results in bearing or total ma~hine e, e: Journal eccentricity (e: = e/c)
failure. It is often aggravated by seals and
external forces transmitted to the machine. e Mass unbalance eccentricity
u
From the earliest investigations of rotor
in$tability, it has been known that the use of Ratio of unbalance eccentricity
flexible, damped supports has an effect on insta- to bearing clearance, e /c
bility and can eliminate it or alter the speed u
at which it occurs. The squeeze film damper
bearing is one type of flexible support that is F Force component in x-direction
currently being investigated. This study x
examines the squeeze bearing and through computer Force component in y-direction
F
simulation shows its effects on several rotor- y
bearing systems. The equations for the hydro-
dynamic damper forces are developed in both fixed p· Poree component in radial direction
r
and rotating coordinate systems. The use of two
coordinate systems allows for both steady-state Force component in tangential
and transient analysis of damper performance.
direction
The steady-state behavior of the damper
results in the formulation of damper stiffness Maximum hydrodynamic force
FMAX
and damping coefficients which can be used to
size the damper configuration. This is accom- Force due to rotating unbalance,
plished by comparing the coefficients with
me w2
required values obtained from a stability ana- u
lysis of the rotor-bearing system.
The transient analysis is very useful in FURATIO, TRD Ratio of FMAX to FU
determining the response to particular .forms of
external and internal forces as noted previously. h Fluid film thickness
r
K Equivalent damper bearing stiff- 3.2. Bearing forces in fixed coordinates
,O
ness coefficient
The total force components in the x and y direc-
KRX, KRY Retainer spring stiffness coeffi- tions are found by integrating the pressure over
cient the entire journal surface.
For the case of the squeeze film damper where
K K the journal and housin~ are constrained frem
xx ' xy
K K
Bearing stiffness coefficient rotating, ( wb = wj • 0), t.he force expression
yy ' yx becomes
2
L Bearing length
-µRL 3 /
2
ir -2(xcose+ysine)
• .:) •
(c-xcose-ysine) 3 sine
el
{cos de( 4 )
m Journal mass
0
N Rotor speed
The nonlinear fluid film forces are easily
p Pressure combined with the rotor-bearing system dynamical
equations providing a compl.ete nonlinea:i; dynam-
PMAX Maximum hydrodynamic pressure ical analysis of the system. Because the bearing
force equations are written in fixed Cartesian
Q Aerodynamic cross-coupling coordinates, a transformation from one coordinate
coefficient system to anothe.r is not· required. This is very
important for conservation of computation time
R Bearing radius since the bearing pressure profile must be inte-
grated at each time step of the system motion.
t Time
3.3. Bearing forces in rotating coordinates
w Weight
If the Reynolds equation is written in polar
x, y, z Displacements coordinates, it may be integrated in closed foru
assuming steady-state circular precession of the
µ Dynamic viscosity journal about the bearing centre and no axial
misalignment. The resulting equations for the
e, e• Angular measure bearing forces give the equivalent stiffness and
damping of the bearing.
The force components are:
<P Journal precession rate t
e2
<4 e: sin!' +~·cos <P?
w Angular velocity
FrJ,. -up-
c
3
/
(1+e:cos~')3
cos e'}
de' (5)
3. THEORETICAL ANALYSIS { {
Fe ei sine'
3.1. Reynolds equation
The limits of integra~ion, ei and define 8z,
The configuration of the squeeze film damper the area over which a positive pressure profile
bearing is shown in Fig. 1 where the clearance exists and are dependent on the type of journal
has been exaggerated. Both fixed and rotating motion and whether or not cavitation occurs.
coordinate systems are shown. It is assumed that the damper is precessing
The basic bearing equation is the Reynolds in steady-state circular motion about the origin
equation which is derived from the Navier-Stokes and therefore € • O.
equations for incompressib.le flow. With the The resulting force components are:
proper bearing parameters the equation for the
fluid film forces are derived (l)*. The short -2µRL 3 e:we
F (6)
bearing approximation is used since most dampers r c3(l _ e:2)2
have a.low L/D ratio (2) •
. The Reynolds equation for the short, plain and
journal bearing is given in both fixed coordi-
nates by: -µRL 371'ew (7)
Fe ,. -2-c3-'(;;,;;;l=--.-:;,;e:2;;..)_3/-.2

(1)
The force in equation (6) appears as a stiffness
coefficient times a displacement acting in line
of the displacement towards the bearing centre.
In the .fixed coordinate system the film thick- The equivalent damper stiffness is:
ness, h, is given by:

h .. c - x cos e - y sin e (2) K (8)


0

Substituting into Equation (1) and integrating


yields: Since the journal is precessing and not rotating,
every point in the journal has a velocity equal

= ~~ 2 ~~] to ew. The force in equation (7) therefore


P(e, Z) - LZ] [(wb + wj):: + 2 (3) appears as a damping coefficient times a velocity
acting in the direction opposite the journal
motion.
*References are given in the Appendix.
r
The equivalent damping coefficient is: Also a number of methods of determining rotor-
bearing system stability have been developed.
µRL31T One of the most general methods for deter-
c0 (9)
mining rotor stability is to derive the charac-
teristic frequency equation of the system. The
stability is given by the roots of this equation.
For the uncavitated film, the components are
given by: The real part of the root corresponds to an
exponentially increasing or decreasing function
of time. Thus a positive real part indicates
F 0
r instability whereas a negative real part indi-
cates a stable system. This type of stability
F (10) analysis of a rotor-bearing system therefore
r
requires that the characteristic equation be
known. This equation is not always easy to
It is therefore evident that a complete fluid obtain.
film dQeS not produce an equivalent bearing stiff- The characteristic equation is derived from
ness, but doubles the damping of the cavitated the homogeneous second order differential equa-
film. tions of motion of the system (13). By assuming
Although the equations for the damper charac- solutions of the form
teristics were derived for a plain damper, they
are applicable to other damper configurations
such as a damper with a circumferential oil groove
x.
1
= i 1, 2, . . . ' n
and full end leakage, or one which has a circum-
ferential oil groove and end seals to prevent end and differentiating, the equations are substi-
leak.age. tuted back into the equations of motion. This
The damper equations derived in this section produces a matrix know as the characteristic
are summarized in Table 1. Also included in the matrix. The determinant of this matrix gives the
table are the equations for pure rad~al squeeze characteristic equation, a polynomial of degrees
motion. For this type of operation ~ = 0, and it 2n in A, where n is the number of degrees of
results from a purely unidirectional load on the freedom of the system.
journal. The radial and tangential force com- A typical rotor-bearing system is shown in
ponents are derivad from equation (5) where only Fig. 2. The rotor is assumed to remain station-
the term containing E in the integral is retained. ary in the axial direction so the rotor has six
The press~re equation is also modified to include degrees of freedom and the characteristic equa-
only the E term. The maximum pressure occurs at tion is therefore of degree twelve. The sta-
6' a 'IT for all values of journal eccentricity. bility maps for this system were produced with
Examination of the pressure equation reveals that linearized journal and support bearin~ character-
the hydrodyn~mic ~essure is positive only in the istics. The assumption of linear bearing
region e' = - to 2 • These values of 8' are the characteristics is useful because for low eccen-
limits of iniegration in equation (5) for the tricity ratios the characteristics do not vary
cavitated film. greatly with change~ in eccentricity.
The table also shows that for purely radial The systero parameters are
motion no damper stiffness is obtained in either
the cavitated or uncavitated damper. Thus if Rotor Weight W2 3,002.4 N (675.0 lh)
this type of motion exists, retainer springs must
be included to provide support flexibility. Journal Weight WJ 1,387.8 N (312.0 l h)
For the case of circular damper precession, (each)
the table shows the damping of the cavitated and
the uncavitated film remains essentially constant Support Weight Wl 66.7 N (15. 0 lh) e;i,·h
for low eccentricity ratios. As the eccentricity
ratio increases above 0.4, there is a rapid Shaft Stiffness KS 490,330 :1/ l'ITT
increase in both stiffness and damping, and they (280,000 lh/in)
approach infinity as E approaches 1. This vari-
ation of s~iffness in the cavitated film is very Shaft Damping cs 0. 18 N-sc>r/cm
important. As the eccentricity becomes large, ( 0. 10 lh-sec/in)
the support becomes more rigid with a correspond-
ing increase in the rotor critical speed. If the Internal Damping CI 0.0 N-sec I ,·m
rotor critical speed is increased above the
operating speed, the phase angle between the Rotor Speed N 10,000 rev/min
rotor unbalance vector and amplitude vector
becomes less than 90°. When this condition K 2.254 x 10° N/cm ( 1. 287 x 10 6 lb/in)
xx
occurs, the force transmitted through the support
structure will always be greater than the unbal- K = 2.501 x 10 6 N/cm (1.428 x 10') lb/in)
ance load. With an uncavitated film, this pro- YY
blem does not occur because no damper stiff oess cxx 2,101 N-sec/cm (1,200 lb-sec/in)
is generated. To obtain the stiffness required
to stabilize a rotor, it is necessary to use c 2,259 N-sec/cm (l,290 lb-sec/in)
retainer springs in the support bearings. YY
K K 0.0 N/cm
xy yx
4. ROTOR-BEARING STABILITY AND DAMPER ANALYSIS
cxy c 0.0 N-sec/cm
yx
4.1. Rotor-bearing stability
Two values of aerodynamic cross coupling were
Many investigations into the causes of rotor- selected, Q = 35,023.6 N/cm (20,000 lb/in) and
bearing instability have been performed (3-13).
Q = 175,118 N/cm (100,000 lb/in). For each
r
value of Q, several values of support stiffness does not produce an equivalent stiffness, retainer
were selected ranging from 87,559 N/cm (50,000 springs must be incorporated in the d~per. If
lb/in) to 875,590 N/cm (500,000 lb/in). For the end seals are flexible, the required spring
each value of support stiffness a range of sup- rate may be obtained from them.
port damping values from 0 to 17,512 N-sec/cm One advantage of the uncavitated film is that
(0 - 10,000 lb-sec/in) was used. Using this if the journal eccentricity ratio should become
method a stabi+ity contour is found for a given very large, there is no rise in stiffness that
value of aerodynamic cross-coupling and support could cause the system to become unstable or
stiffness. The rotor and bearing characteristics raise the critical speed above .the operating
remained unchanged. speed.
Figs. 3 and 4 show the stability maps for the If Q • 175,118 N/cm (100,000.lb/in), the
above system for the two values of aerodynamic optimum damping is 1,752 N-sec/cm (1,000 lb-sec/
cross-coupling. There is an intermediate range in) and the effective damper stiffness developed
of support damping values for which the system by the combination of the retainer spring support
is stable for a given value of the support stiff- and the damper hydrodynamic action cannot exceed
ness. As the stiffness is increased the system 175,118 N/cm (100,000 lb/in). In order to achieve
becomes less stable. With Q • 35,024 N/cm the necessary damping required, a low clearance
(20,000 lb/in) the optimum amount of damping damper of the order of 0.076 to 0.102 mm (0.003
ranges from 876 to 4,378 N-sec/cm (500 to 2,500 to 0.004 in) is needed. However, since the total
lb-sec/in) as the stiffness increases from support stiffness cannot exceed 175,118 N/cm
87,559 to 875,590 N/cm (50,000 to 500,000 lb/in~ (100,000 lb/in) then with a 0.076 mm (0.003 in)
For damping less than 175.1 N-sec/cm (~00 lb-sec/ clearance, the eccentricity of the damper cannot
in) the system is unstable for all values of exceed 0.0038 mm (0.00015 in). With a 0.076 mm
stiffness. The same is true if the damping (0.003 in) clearance and the damper operating
exceeds 17,512 N-sec/cm (10,000 lb-sec/in). with a synchronous orbit of e = 0.23 about the
For Q = 175,118 N/cm (100,000 lb/in) the damper centre, a stiffness of 437,795 N/cm
optimum damping is 1,751 N-sec/cm (1,000 lb-sec/ (250,000 lb/in) will be generated. This high
in) and does not shift over the stiffness range value of stiffness therefore will prevent the
selected. When the support stiffness reaches rotor system from achieving stabilization.
437,795 N/cm (250,000 lb/in) the sy&tem is If the aerodynamic cross-coupling on the
unstable for all values of damping. machine is 175,118 N/cm (100,000 lb/in), then
the squeeze film damper must be sized very
4.2. Steady-state analysis carefully for the application because of the
large aerodynamic loading on the machine. For
The linearized stability maps just discussed example, in Fig. 6, a line is drawn at the stiff-
provide information on the support characteristics ness vaJ.ue of 175,118 N/cm (100,000 lb/in). The
needed to promote stability in a given rotor- damper cannot be operating above this level
bearing system. There remains the problem of because of the excessive stiffness that would be
relating these characteristics to the actual generated by the damper. The intersection of
damper system. The squeeze bearing equations this stiffness value with the clearance curves of
derived in Section 2 in rotating coordinates are 0.076, 0.156, and 0.254 mm (0.003, 0.006, and
used to determine the preliminary bearing aesign. 0.010 in) produces the maximum allowable operating
The damper characteristics, stiffness, damping, eccentricity for this design of damper. In Fig.
and pressure are functions of the amplitude of 5 the line of 2,627 N-sec/cm (1,500 lb-sec/in)
the journal orbit, fluid viscosity, and damper is drawn on the figure. The operation of the
geometry. The addition of oil supply grooves, damper cannot be above this level as this would
end seals, and cavitation affect the damper produce excessive damping in the system. Like-
characteristics. wise the line at 613 N-sec/cm (350 lb-sec/in) is
Figs. 5 and 6 show the characteristics for a drawn on the figure, and the damper cannot oper-
dam?er being considered for the 3,002 N (675 lb) ate below this limit as there would be insuf fi-
rotor system described earlier. The damper has cient damping produced in order to stabilize the
an oil supply groove and end seals, and the fluid rotor. Thus the damper must operate so as to pro-
film is assumed to be cavitated. The damper duce a range of damping coefficients between 613
parameters are, length 2.54 cm (1.0 in), radius and 2,627 N-sec/cm (350 - 1,500 lb-sec/in) if
3.05 cm (1.20 in), and fluid viscosity 0.069 the rotor is to be stabilized with this high
Pa S (1.0 x 10-s lb-sec/in2). value of aerodynamic cross-coupling. Next the
For the case where Q = 35,024 N/cm (20,000 lb/ points of intersection from Fig. 6 where the
in) it was determined that the optimum support stiffness line.of 175,118 N/cm (100,000 lb/in)
damping is about 876 N-sec/cm (500 lb-sec/in), intersects the clearance curve is superimposed on
and the support stiffness should be less than Fig. 5 and this line is drawn. The operation
175,1L8 N/cm (100,000 lb/in). Because it is above this line will produce excessive stiffness
desirable to keep the eccentricity ratio of the in the· damper. The region bounded by the exces-
damper low, Figs. 5 and 6 reveal that this damper sive stiffness line and the damping lines pro-
will provide the necessary stiffness and damping duces the allowable design region. For this case
characteristics with a clearance of about 0.102 of damper under consideration, it can be seen
mm (0.004 in) at an eccentricity ratio of s = that there is only a small allowable design region
0.10 to 0.20 •. This corresponds to a damper between 0.063 to 0.102 mm (0.0025 to 0.004 in)
orbit of 0.010 to 0.020 mm (0.0004 to 0.0008 in) bearing clearance with a maximum eccentricity
amplitude. The maximum hydrodynamic pressure in ratio of 0.2. If the damper does not operate in
the damper is about 0.689 M Pa (100 lb/in 2) for this region, then proper stabilization of the
this clearance. If the fluid film does not rotor·configuration will not be achieved. If
cavitate, the resulting damping characteristics the damper system is to be designed to stabilize
are doubled. A slightly larger clearance, a Q value of 175,118 N/cm (100,000 lb/in), it is
0.127 mm (0.005 in) will produce the optimum therefore desirable to study other damper lengths
damping. However, because the uncavitated film and clearance values in order to obtain a damper

©I Mech E 1976
configuration which has a larger design region. level, alignment, and the magnitude of the
If the Q value for design is only required to be retainer spring rate have a significant effect
35,024 N/cm. (20,000 lb/in), then the design on the ability of the damper to perform properly.
region is greatly extended, and the permissible For example, Fig. 10 represents the motion of
damper clearance can vary from 0.076 to 0.152 mm the squeeze film damper with a retainer spring
(0.003 to 0.006 in) with a maximum eccentricity of 87,559 N/cm (50,000 lb/in) and a clearance of
ratio of 2.6. 0.178 mm (0.007 in). The rotor has a mass unbal-
ance eccentricity,e ,of 0.045 mm (0.00175 in),
5. ROTOR TRANSIENT ANALYSIS which creates a rota'ting load of 16,458 N
(3,700 lb). Although the initial starting posi-
In the previous section, the design character- tion assumed was considerably removed from the
istics of the damper were presented based upon final steady-state orbit, it can be seen that
linearized bearing theory. It is often important the initial transient quickly dies out and the
to evaluate the rotor dynamical behaviour with damper assumes a synchronous circular orbit with
and without a squeeze film damper under operating an eccentricity of radius of 0.25: The maximum
conditions. In order to gain an understanding of dynamic transmissibility, TRD, encountered was
the type of rotor motion generated in the system 0.74 which occurred during the first cycle of
under the action of aerodynamic cross-coupling or shaft motion. After the steady state motion is
internal rotor friction, the rotor system pre- achieved, the final dynamic transmissibility is
vously presented was run with a transient pro- greatly reduced and is of the order of 0.37.
gramme to simulate the motion at the rotor centre Therefore it can be seen that the squeeze film
and the bearing locations. damper, in addition to stabilizing the rotor
Fig. 7 represents the rotor centre motion of a motion also greatly assists in the attenuation
turborotor mounted in tilting pad bearings oper- of the forces generated by rotor unbalance.
ating at 10,000 rev/m.in. The rotor mass centre
has a small unbalance eccentricity of 0.0127 mm 6. EXPERIMENTAL ROTOR MOTION
(0.0005 in). The rotor is operating with an
internal friction damping of 35 N-sec/cm (20 lb- The squeeze film damper bearing has been applied
sec/in). The behaviour of the rotor is similar successfully to several centrifugal compresgors
to the case where Q equals 35,024 N/cm (20,000 in order to stabilize them from self-excited
lb/in). whirl motion. However in each case, the squeeze
If noncontacting probes were placed at the film damper bearing had to be carefully sized
rotor centre, a large whirl orbit of over 0.102 for the particular machine in consideration.
mm (0.004) would be detected as shown in Fig. 7. Th~ design of the squeeze film damper for one
If the rotor speed increases while the aero- machine may not necessarily produce satisfactory
dynamic cross-coupling or internal friction results in another. Fig. 11 represents a centri-
remains constant; then the whirl amplitude will fugal compressor before and after stabilization
greatly increase. Sustained rotor operations with a squeeze film damper. The trace at the
under these conditions could result in the con- left represents the original orbit of the rotor
t~cting of the rotating element with the casing operating at a compressor discharge pressure of
with possible dire consequences. 1.21 MPa (175 lb/in 2 ). The rotor became highly
Fig. 8 represents the rotor system with a unstable above this discharge of pressure.
squeeze damper support system added to it with a After the squeeze film damper was employed, the
design support stiffness of 227,654 N/cm (130,000 full compressor discharge pressure could be
lb/in) and a support damping of 263 N-sec/in (150 achieved. The resulting whirl orbit as shown in
lb-sec/in). The rotor system is released, and the right hand upper figure shows that the rotor
the centreline rapidly spirals out from the system is highly stable with only a small com··
origin due to the application of the rotor unbal- ponent of self-excited whirl motion existing in
ance. After approximately 10 cycles of shaft the rotor.
motion, the initial transient motion dies out, Fig. 12 represents the frequency spectrum for
and the rotor assumes a stable synchronous whirl various operating speeds of a 10-stage centri-
orbit with a maximum amplitude of 0.0254 mm fugal compressor in tilting pad bearings which
(0.001 in). Fig. 9 represents the rotor motion exhibited whirl instability at the design
with the speed increased to 16;000 rev/min. The operating speed of 13,500 rev/min. The rotor
absolute rotor orbit shown in the figure repre- was run from 0 to 14,000 rev/min, and the motion
sents the trajectory from 10 to 18 cycles of was recorded on tape and analyzed through a real
shaft motion. Here again it can be seen that the time analyzer. At the various speeds, an ana-
rotor is approaching a highly stable synchronous lysis was made of the frequency components of
whirl orbit. In Figs. 8 and 9 it is seen that the rotor motion. For example, the 45° line
the rotor, under the action of low internal fric- drawn on the plot represents the synchronous
tion or aerodynamic cross-coupling, can be sta- rotor motion. There is also a small component
bilized with a damping value as low as 263 N-sec/ at twice the operating speed as seen on the
cm (150 lb-sec/in). However, if the damping chart. At a rotor speed of 10,500 rev/min, a
value chosen for the damper is too low, the rotor small component of self-excited whirl insta-
is unstable. bility was detected. The frequency of this
The transient rotor and damper motion pre- component corresponds approximately to the first
sented in the previous figures was based upon critical speed at 4,200 rev/min. As the speed
linearized bearing and damper coefficients. In of the rotor is increased, the subsynchronous
the actual damper, the forces generated are whirl motion grows. Operation under these con-
highly nonlinear fu~ctions of the journal dis- ditions caused a considerable wearing of the
placement and velocity components. In order to seals and bearings and periodic replacement of
take this into consideration, transient orbits of these components was required.
the rotor bearing system were run using the com- Squeeze film dampers were designed for this
plete nonlinear damper forces in the computer compressor using the methods developed in the
programme. It has been found that the unbalance previous sections. Fig. lJ represents the

c I Mech E IY7b
frequency spectrum of the compressor with the (8) For a given damper design th.ere is a limit
squeeze film dampers installed. Note that the to the level of self-excitation that it can
rotor system is now highly stable and that there stabilize.
is no indication of self-excited whirl insta-
bility. The synchronous motion at design speed (9) The higher the level of aerodynamic cross-
was also reduced considerably by means of trim coupling or other self excitation the more care-
balancing at the coupling. It should ba noted fully the damper must be tuned to the rotor.
that there is no way that balancing the rotor
alone could reduce or remove the self-excited (10) Excessive squeeze film stiffness or damp-
nonsynchronous component in the rotor. It may ing will reduce the effectiveness of the damper.
also be of interest to note that the two times
running speed component has not been reduced by (11) The squeeze film damper characteristics
the squeeze film dampers or by balancing the are highly nonlinear functions of the eccentri-
rotor. It may well be that the two times com- city ratio and hence the damper may not function
ponent is caused by a misaligned coupling, and properly under excessive loading.
that a hot alignment should be performed on the
machine. APPENDIX
Oscilloscope traces of the rotor orbits
before and after stabilization are shown in References
Fig. 14. Fig. 14a shows that the total motion
includes both synchronous and nonsynchronous (1) Kirk, R. G. and Gunter, E. J. 'Transient
components of vibration at the operating speed journal bearing analysis.' NASA CR-1549,
of 13,500 rev/min. Foll.owing stabilization of 1970.
the rotor with dampers, Fig. l4b shows nonsyn-
chronous motion on the upper trace and total (2) Gunter, E. J. 'Influence of flexibly
motion on the lower trace. The resulting total mounted rolling el.ement bearings on rotor
motion is nearly all synchronous because the response - Part I - linear analysis.' Trans.
nonsynchronous component is very small. ASME • .:!· Lub. Tech., January 1970, pp. 59 -
The history of this compressor over a period 75.
of years showed slowly increasing vibratioa
levels following each replacement of seals and (3) Jeffcott, H. H. 'The lateral vibrations of
bearings until wear became excessive. No large loaded shafts in the neighborhood of a
vibrations, either synchronous or nonsynchronous, whirling speed • • • the effect of want of
were observed in the rotor operation over a one balance.' Phil. Mag. Series 6, Vol. 37,
year period after the dampers were installed. 1919, p. 30~

7. CONCLUSIONS (4) Newkirk, B. L. 'Shaft whipping.' Gen. !!!£·


Rev., Vol, 27, 1924, p. 169.
(1) Self excited whirl motion may be created in
turbomachinery by one or more of the following (5) Kimball, A. L. 'Internal friction as a
effects: aerodynamic cross-coupling, internal cause of shaft whirling.' Phil. Mag., Vol.
friction, fluid film bearings and seals, balance 49, 1925, PP• 724-727.
pistons, and labyrinths.
(6) Newkirk, B. L. and Taylor, H. D. 'Shaft
(2) The use of tilting pad bearings does not whipping due to oil action in journal bear-
guarantee stable operation because of other ing.' Gen. Elec. Rev., Vol. 28, 1925,
effects as mentioned above. pp. 559-=568.-- - -

(3) Long multi-stage turborotors operating at (7) Robertson, D. 'Whirling of a journal in a


several times the rotor first critical speed sleeve bearing.' Phil. Ma_&., Series 7, Vol.
may be very susceptible to self-excited whirl 15, 1933, pp. 113-130.
instability.
(8) Poritsky, H. 'Contribution to the theory of
(4) With short rigid rotors, stability may be oil whip.' Trans. ASME, August 1953, pp.
improved by a reduction of clearance of the 1153 - 1161.
tilting pad bearings, whereas with long flexible
rotors, a reduction of bearing clearance can (9) Pinkus, 0. and Sternlicht, B. Theory of
lead to catastrophic failure. hydrodynamic lubrication, McGraw Hill, New
York, 1961.
(5) Stability may be improved by the following:
(10) Alford, J. S. 'Protecting turbomachinery
(a) Reduction in operating speed or power from self-excited rotor whirl.' Trans.
level ASME. l· Engr. for Po~, Vol. 87, October
(b) Reduction of instability mechanisms 1965, pp. 333 - 344.
(c) Increase in effective shaft stiffness
(d) Increase in effective rotor modal (11) Kirk, R. G. and Gunter, E. J. 'The influ-
damping ence of damper supports on the dynamic
response of a single mass flexible rotor -
(6) Properly designed squeeze film dampers can Part I: linear systems.' Report No. ME-
improve stability and unbalance response char- 4040-105-71U, Research Laboratories for
acteristics· of turbomachinery by increasing the Engineering Sciences, Dept. of Mechanical
modal damping. Engineering, University of Virginia,
Charlottesville, VA, for NASA Lewis Research
(7) The damper characteristics must be sized Center, March 1971.
for a particular rotor-bearing system.
(12) Gunter, E. J, 'Dynamic stability of
rotor-bearing systems.' NASA SP-113; 1966.

(13) Choudhury, P. De. 'Dynamic stability of


flexible rotor-bearing systems.' Ph.D
Dissertation, University of Virginia,
June 1971.
TABLE 1

TYPE OF MOTION EQUIVALENT DAMPING EQUIVALENT DAMPING


MAXIMUM PRESSURE
Ko (lb/in) Co (lb-sec/in)

CIRCULAR SYNCHRONOUS -3µL 2wc sin em


PRECESSION 211RL3cw
l:!RL3 11'
2c2 (1 + c cos 9 ) 3 c3(1 -c2)2 3/2
~ • CJl, E• 0 Ill
2c3(1 - c2)
where 9 is given by:
CAVITATED FILM m

(l+ ccose ) c:ose +3csin2e •O pRL3 11'


m m- m · 2 3/2
UNCAVITATED FILM c3(1 - c )
0

PURE RADIAL SQUEEZE 3 _1 '


MOTION µRL [11'-COS (c)J(2E2+12
-3µL 2£ cos 9 0 c3 (1 - c2)s/2
m
. - o, . £ ;. 0
2c 2 (1 + c cos em)3'
"'
CAVITATED FILM
9 • 11'
m µRL311'~2c2 + lt
UNCAVITATED FILM 0 c3(1 - c2)s72

CLEARANC(
CIRCU
~
.,- \
i

Fig. 1: Squeeze film damper bearing configuration in fixed


and rotating coordinate systems

Fig. 2: Three-mm flexible rotor mounted U, flexible, damped


supports
...
G•IOOOO llV•
... 10,000,.,,. O• 100.000 ''-'lit
N•I0,000.,..

~ \#IST&tk.t
ST&ili

j .....,...............
ROTO!! CMH&(Tt1t1S1CI
~

•,·•'••
•,••tr•
•,•11-. U•M
.,.a ... .t ...._
c,••.o•~
li -··
'
i-
·•,•til•
...
•.· ,
C..•t.O•·••~

K.utllrfG CM.t.•ACTllt!S?ttl

.--
l(,t.llWG t"A1t&CfllllllTtCI ' -.:•..HhJ'-.,.
'JLflJotll~
...,..,l•H.il ,..._
i "4rf'-4'tttrt/'~
~·•HO•·-...
c..·•100 ••.•..._
: c'"'""•·-....
'"'"'"'° ......,.
t0 10 IOO lGO toO 1000

SUIJ'POll1 OAMPMI
1000

11•·..c•I
"100 90000
D ..........
kt~T DAM~ lt'•..vml

Fig. 3: Stability of a flexible rotor with aerodynamic cross· Fig. 4: Stability of a flexible rotor with aerodynainic cross·
coupling, Q;. 175 118 N/cm. N = 10 000 rev/min
coupling, Q =35 024 N/cm, N =10 000 rev/min
7 <CI Mech E 1976
r
SQUEEZE FILM DAMPER SQUEEZ~ FILM ORMPER
OIL SUPPLY GROOVE ANO SEALS OIL SUPPLY· GROOVE ANO SEALS
~ CAVITATION CAV:J:TATION
.... ....-~~~~~~~~~~~~~~~~~~~~

Excessive Stiffne••

....
Cl

M= 10000.0 llPM.. N= J.0000.0 NPfL


"z.
l~
1.10 Ill.
1.DD IL
lit= 1.20 DL
L= 1.00 bl.
~ 0. 0000 1'31. P5::t 0. 0000 P31.
....
Cl
,.....10.oaa •1CA01ttna JCU=JO. OOD "1CIHJftt YIO
~+-~+-~+-~+--'---+-~+-~+-~+-~+-~+-~+
.0 .2 .q .; .8 l.D .0 .2 ,q .!;; .8 1.0
ECCENTRICITY - COIMJ ECCENTRICITY - COIMJ
Fig. 5: Damping coefficient far squeeze film bearing with Fig. 6: Stiffness coefficient for squeeze film bearing with
cavitated film end seals and oil supply groove cavitated film end seals and oil supply groove
induded included

ABSOLUTE ROTOR MOTION ABSOLUTE ROTOR MOTION


C'TQ.ES 0.00 THllOOIJI 10.00
N • 10000 Rl'N EU • 0. 500 KllS
112 • 675.00 LI. llJ • 312.00 LI. N • 10000 Al'll ru. O.SOO KILS
112 • 675.00 LB. llJ. 312.00 Lii.
KS • 280.000 LB/Nil KXl • 1287.000 LB/KIL KS•• 280.000 LB/IN l'O<X•• 1287.000 LB/IN
CS• 0.00 LB-SfC/IH KTT • 1'128.000 LB/JUL cs. 0.00 LS-SEC/JN llTI•• 1~28.000 LB/IN
Cl • 20.00 L8-SfC/IH CXX • 1200.00 LB-SfC/IN Cl • 20.00 LS-SEC/IN cxx • 1200.00 LS·SEC/111
Q • 0.00 LB/IN CTT • 1290.00 lB-SfC/IN g. 0.00 LB/IN err • 1zro.oo LB·SErlM
liCX • 3629. 5'1 Al'll ACX • 53. '19 MClt • 3629.S~ Al'll ACX • 53.~9
llCT • 36'17.25 Al'll ACT • 58.92 llCT • 36'17.25 Al'll RCT • 58.92
FlJ • 958. '173 LI. WI • SO.DO LB
KlX•• 130.000 LB/IN CIX • 150.00 LB-SEC/IN
I
,;
KIT•• 130.000 LB/IN CIT • ISO.CO LB-SEC/IN

.
§
..I

!~~~~~--.,...------.~--.,-~--;
lr.S.OCD •l.a:D wl.tm 0.IXD J.CID I.CID 1CID
X-DIR. t"ILSJ

Fig. 8: Stabilized motion with damper support at 10 OOO"rev/min


Fig. 7: Rotor centre motion at 10 000 rev/min with large Ci = 35 N-sec/cm, K1 =227 554 N/cm, c 1 =263 N-sec/cm
self-excited motion due to internal friction, Ci =
35 N-sec/cm

0·1 Mech E 1976 8


r
50U£EZE

- -
FILH 8£RRINC
C:AVITATED FIUi\
ABSOLUTE ROTOR MOTION VERTICAL
H •
CT CL ES 10.00
16000 IV'lt
THROUGH
ru •
111.00
0. SCIO HILS II : £.75.0 LBS N : ...
10500 RPH
M2. &75.00 L8. MJ • 312.00 l8. L = 2.000 IN R = 3.500 IN
KS• 280. 000 LB/Hll· KXX • 1287.000 l8/lllL c: = 7.00 HILS HU :: 2.490 HICROREYNS
cs. 0. 00 Ul-SECllN KlT • I ~28. 000 tB/llfl PS : 0.00 PSI fHRX= 2725.l LBS
Cl • 20.00 l8·SEC/IN cxx • 1200.00 lB·SECliN l4X = 0.00 LBS WY :: 0.00 LBS
0.00 l~/IN
0.
3629. 5, Rl'll
CTT • 1290.00 LB-SEC/IN FU = 3699.90 LBS EHU = .25
WC)( •
~- 92.06
ltRX :: 50000 LB/IN ltRY :: 50000 LB/IN
MCT • 30' 7. 2S Rl'll RCT • 100.18
10. 50.00 UI fU • 2,53. 691 l8. TRO : • 711 PHAX= 131. 98 PSI
KIX • 130. 000 lB/lllL CJX • 300. 00 LB-SEC/IN
I... KIT • 130. 000 L8/HIL CIT • ·300.00 LB-SEC/IN

.i
..a

·' ..

Fig. 9: Stabilized motion with damper support at 16 000 rev/min Fig. 10: Vertical unbalanced rotor in squeeze film bearing - effect
Ci =35 N-sec/cm, Ki • 227 654 N/cm, C1 • 263 N-sec/cm of unbalanced magnitude - unbalance eccentricity - 0.045mm

N~ll,300 RPM, FU~ST CRITICAL N1 : 4,300 RPM

16-L--.

l-4-
FREQUENCY SPECTRUM VS SPEED-

i
NONSYNCHRONOUS WHIRL
-:- _: __j __ .
i1 N• 43,SOO
I ... J "Ll:...:
DESIGN SPEED
iEE ..:c:..; __
:

~
~~~~~·~-~·~~1l·~·~A~i·~1·~~~~
~ 12- . . '"'

. ,
;,,~ !--
lJl'l4STABLE ROTOR OR81T STASILIZED ROTOR OR81T
~ 10- ~=-----"--"""'~-ti
.,'ll,.,.·~-4--.....- -
~ ! IV~
DISCHARGE PRESSURE P 0 = S!'>O ps19
PD"= 175 ps19 SMALL N1 COMPONENT
LARG€ N, COMPONEl\jT

r
.~
0 z 4 6 8 • 10 12 14 16
STABILIZED ROTOR OFtBIT STA81LI ZED ORSI T FREQUENCY SPECTRUM Fa 10· 5 ICPMI
X 2 AMPLll="ICATlON FILTERED SIGNAL
UNBALANCE ORSI T ONLY
N :n,300
Fig. 12: Frequency spectrum vs speed - nonsynchronous whirl
Fig. 11: Rotor orbits of a turbo compressor before and after stabilization
by damper supports

9 CI Mech E 1976
- l

FREQUENCY SPECTRUM SPEED VS SPEED ROTOR ORBITS OF A CENTRIFUGAL


WITH SQUEEZE FILM DAMPER-STABILIZED SYSTEM COMPRESSOR BEFORE AND AFTER STABILIZATION
1. '
14 ·-- N• 13,500 OE~IGN SPEED-:-=·_·._··._+.~ N =13,500 RPM
'N 1= 4,300 RPM
~ 12~=~~~~~..-.~~.~~......-~·n-z~·"""1i"-.''--"
0

; 10~:=::=;~::======:::;:=;;;:5~~~:;;:;;±;;;!=$=:2:=
CL
a::
a
ILi
ILi
e; 6 -l=~=~-!-frffi'"'=-r--,.~

a::
~
0
4 ~~~~~~~$~2:iS::fs:~F.;2$~= A. BEFORE STABILIZATION-TOTAL MOTION
a: LARGE SYNCHRONOUS AND
NONSYNCHRONOUS WHIRL MOTION
SCALE' I MIL/MAJOR DIV.

0 2 4 6 8 10 12 14 16.
3
FREQUENCY SPECTRUM Fx I0" 1CPMI

Fig. 13: Frequency spectrum speed vs speed with squeeze film


dampen - stabilized system

B. AFTER STABILIZATION WITH DAMPER


UPPER TRACE- NONSYNCHRONOUS MOTION
LOWER TRACE-TOTAL MOTION

Fig. 14: Rotor orbits of a centrifugal compressor bfiore and after


stabilization,-N = 13 500 rev/min. Ni =4300 rev/min

CI Mech E 1976 10

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