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Stabilization of Turbomachinery With Squeeze Film Dampers Theory and Applications E.J. Gunter L. Barrett P. Allaire I Mech E 1976
Stabilization of Turbomachinery With Squeeze Film Dampers Theory and Applications E.J. Gunter L. Barrett P. Allaire I Mech E 1976
Stabilization of Turbomachinery With Squeeze Film Dampers Theory and Applications E.J. Gunter L. Barrett P. Allaire I Mech E 1976
C233/76
STABILIZATION OF TURBOMACHINERY WITH
SQUEEZE FILM DAMPERS - THEORY AND
APPLICATIONS
E. J. GUNTER, BSME, MSEM, PhD EM, Member ASME, L. E. BARRETI, BSME, MSME,
and
P. E. ALLAIRE, BEME, MEME, PhD ME
University of Virginia, Charlottesville, Virginia USA
The MS of this paper was received at the InstitutiQn on 30 March 1976 and accepted
for publication on 18 June 197 6
SYNOPSI~ This study investigates the steady-state and transient response of the squeeze film damper
bearing. Both the steady-state and transient equations for the hydrodynamic bearing forces are
derived. The steady-state equations are used to determine the damper equivalent stiffness and damping
coefficients. The coefficients are used to find the damper configuration which will provide the
optimum support characteristics based on a stability analysis of the rotor-bearing system. The effects
of end seals and cavitated fluid film are included. The transient analysis of rotor-bearing systems
is performed by coupling the damper and rotor equations and integrating forward in time. The effects
of unbalance, bearing cavitation and· retainer springs, aerodynamic forces, and internal friction
daJD.ping are included in the analysis. ~articular emphasis is placed on solving the system character-
istic frequency equation, and stability maps produced using this method are presented. The study
shows that for optimum stability and low force transmissibility the squeeze bearing should operate at
an eccentricity ratio of e: < 0.4. Experimental data is presented showing the elimination of insta-
bility in a ten-stage centrifugal compressor by the use of squeeze film dampers.
(1)
The force in equation (6) appears as a stiffness
coefficient times a displacement acting in line
of the displacement towards the bearing centre.
In the .fixed coordinate system the film thick- The equivalent damper stiffness is:
ness, h, is given by:
©I Mech E 1976
configuration which has a larger design region. level, alignment, and the magnitude of the
If the Q value for design is only required to be retainer spring rate have a significant effect
35,024 N/cm. (20,000 lb/in), then the design on the ability of the damper to perform properly.
region is greatly extended, and the permissible For example, Fig. 10 represents the motion of
damper clearance can vary from 0.076 to 0.152 mm the squeeze film damper with a retainer spring
(0.003 to 0.006 in) with a maximum eccentricity of 87,559 N/cm (50,000 lb/in) and a clearance of
ratio of 2.6. 0.178 mm (0.007 in). The rotor has a mass unbal-
ance eccentricity,e ,of 0.045 mm (0.00175 in),
5. ROTOR TRANSIENT ANALYSIS which creates a rota'ting load of 16,458 N
(3,700 lb). Although the initial starting posi-
In the previous section, the design character- tion assumed was considerably removed from the
istics of the damper were presented based upon final steady-state orbit, it can be seen that
linearized bearing theory. It is often important the initial transient quickly dies out and the
to evaluate the rotor dynamical behaviour with damper assumes a synchronous circular orbit with
and without a squeeze film damper under operating an eccentricity of radius of 0.25: The maximum
conditions. In order to gain an understanding of dynamic transmissibility, TRD, encountered was
the type of rotor motion generated in the system 0.74 which occurred during the first cycle of
under the action of aerodynamic cross-coupling or shaft motion. After the steady state motion is
internal rotor friction, the rotor system pre- achieved, the final dynamic transmissibility is
vously presented was run with a transient pro- greatly reduced and is of the order of 0.37.
gramme to simulate the motion at the rotor centre Therefore it can be seen that the squeeze film
and the bearing locations. damper, in addition to stabilizing the rotor
Fig. 7 represents the rotor centre motion of a motion also greatly assists in the attenuation
turborotor mounted in tilting pad bearings oper- of the forces generated by rotor unbalance.
ating at 10,000 rev/m.in. The rotor mass centre
has a small unbalance eccentricity of 0.0127 mm 6. EXPERIMENTAL ROTOR MOTION
(0.0005 in). The rotor is operating with an
internal friction damping of 35 N-sec/cm (20 lb- The squeeze film damper bearing has been applied
sec/in). The behaviour of the rotor is similar successfully to several centrifugal compresgors
to the case where Q equals 35,024 N/cm (20,000 in order to stabilize them from self-excited
lb/in). whirl motion. However in each case, the squeeze
If noncontacting probes were placed at the film damper bearing had to be carefully sized
rotor centre, a large whirl orbit of over 0.102 for the particular machine in consideration.
mm (0.004) would be detected as shown in Fig. 7. Th~ design of the squeeze film damper for one
If the rotor speed increases while the aero- machine may not necessarily produce satisfactory
dynamic cross-coupling or internal friction results in another. Fig. 11 represents a centri-
remains constant; then the whirl amplitude will fugal compressor before and after stabilization
greatly increase. Sustained rotor operations with a squeeze film damper. The trace at the
under these conditions could result in the con- left represents the original orbit of the rotor
t~cting of the rotating element with the casing operating at a compressor discharge pressure of
with possible dire consequences. 1.21 MPa (175 lb/in 2 ). The rotor became highly
Fig. 8 represents the rotor system with a unstable above this discharge of pressure.
squeeze damper support system added to it with a After the squeeze film damper was employed, the
design support stiffness of 227,654 N/cm (130,000 full compressor discharge pressure could be
lb/in) and a support damping of 263 N-sec/in (150 achieved. The resulting whirl orbit as shown in
lb-sec/in). The rotor system is released, and the right hand upper figure shows that the rotor
the centreline rapidly spirals out from the system is highly stable with only a small com··
origin due to the application of the rotor unbal- ponent of self-excited whirl motion existing in
ance. After approximately 10 cycles of shaft the rotor.
motion, the initial transient motion dies out, Fig. 12 represents the frequency spectrum for
and the rotor assumes a stable synchronous whirl various operating speeds of a 10-stage centri-
orbit with a maximum amplitude of 0.0254 mm fugal compressor in tilting pad bearings which
(0.001 in). Fig. 9 represents the rotor motion exhibited whirl instability at the design
with the speed increased to 16;000 rev/min. The operating speed of 13,500 rev/min. The rotor
absolute rotor orbit shown in the figure repre- was run from 0 to 14,000 rev/min, and the motion
sents the trajectory from 10 to 18 cycles of was recorded on tape and analyzed through a real
shaft motion. Here again it can be seen that the time analyzer. At the various speeds, an ana-
rotor is approaching a highly stable synchronous lysis was made of the frequency components of
whirl orbit. In Figs. 8 and 9 it is seen that the rotor motion. For example, the 45° line
the rotor, under the action of low internal fric- drawn on the plot represents the synchronous
tion or aerodynamic cross-coupling, can be sta- rotor motion. There is also a small component
bilized with a damping value as low as 263 N-sec/ at twice the operating speed as seen on the
cm (150 lb-sec/in). However, if the damping chart. At a rotor speed of 10,500 rev/min, a
value chosen for the damper is too low, the rotor small component of self-excited whirl insta-
is unstable. bility was detected. The frequency of this
The transient rotor and damper motion pre- component corresponds approximately to the first
sented in the previous figures was based upon critical speed at 4,200 rev/min. As the speed
linearized bearing and damper coefficients. In of the rotor is increased, the subsynchronous
the actual damper, the forces generated are whirl motion grows. Operation under these con-
highly nonlinear fu~ctions of the journal dis- ditions caused a considerable wearing of the
placement and velocity components. In order to seals and bearings and periodic replacement of
take this into consideration, transient orbits of these components was required.
the rotor bearing system were run using the com- Squeeze film dampers were designed for this
plete nonlinear damper forces in the computer compressor using the methods developed in the
programme. It has been found that the unbalance previous sections. Fig. lJ represents the
c I Mech E IY7b
frequency spectrum of the compressor with the (8) For a given damper design th.ere is a limit
squeeze film dampers installed. Note that the to the level of self-excitation that it can
rotor system is now highly stable and that there stabilize.
is no indication of self-excited whirl insta-
bility. The synchronous motion at design speed (9) The higher the level of aerodynamic cross-
was also reduced considerably by means of trim coupling or other self excitation the more care-
balancing at the coupling. It should ba noted fully the damper must be tuned to the rotor.
that there is no way that balancing the rotor
alone could reduce or remove the self-excited (10) Excessive squeeze film stiffness or damp-
nonsynchronous component in the rotor. It may ing will reduce the effectiveness of the damper.
also be of interest to note that the two times
running speed component has not been reduced by (11) The squeeze film damper characteristics
the squeeze film dampers or by balancing the are highly nonlinear functions of the eccentri-
rotor. It may well be that the two times com- city ratio and hence the damper may not function
ponent is caused by a misaligned coupling, and properly under excessive loading.
that a hot alignment should be performed on the
machine. APPENDIX
Oscilloscope traces of the rotor orbits
before and after stabilization are shown in References
Fig. 14. Fig. 14a shows that the total motion
includes both synchronous and nonsynchronous (1) Kirk, R. G. and Gunter, E. J. 'Transient
components of vibration at the operating speed journal bearing analysis.' NASA CR-1549,
of 13,500 rev/min. Foll.owing stabilization of 1970.
the rotor with dampers, Fig. l4b shows nonsyn-
chronous motion on the upper trace and total (2) Gunter, E. J. 'Influence of flexibly
motion on the lower trace. The resulting total mounted rolling el.ement bearings on rotor
motion is nearly all synchronous because the response - Part I - linear analysis.' Trans.
nonsynchronous component is very small. ASME • .:!· Lub. Tech., January 1970, pp. 59 -
The history of this compressor over a period 75.
of years showed slowly increasing vibratioa
levels following each replacement of seals and (3) Jeffcott, H. H. 'The lateral vibrations of
bearings until wear became excessive. No large loaded shafts in the neighborhood of a
vibrations, either synchronous or nonsynchronous, whirling speed • • • the effect of want of
were observed in the rotor operation over a one balance.' Phil. Mag. Series 6, Vol. 37,
year period after the dampers were installed. 1919, p. 30~
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Fig. 3: Stability of a flexible rotor with aerodynamic cross· Fig. 4: Stability of a flexible rotor with aerodynainic cross·
coupling, Q;. 175 118 N/cm. N = 10 000 rev/min
coupling, Q =35 024 N/cm, N =10 000 rev/min
7 <CI Mech E 1976
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SQUEEZE FILM DAMPER SQUEEZ~ FILM ORMPER
OIL SUPPLY GROOVE ANO SEALS OIL SUPPLY· GROOVE ANO SEALS
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Fig. 9: Stabilized motion with damper support at 16 000 rev/min Fig. 10: Vertical unbalanced rotor in squeeze film bearing - effect
Ci =35 N-sec/cm, Ki • 227 654 N/cm, C1 • 263 N-sec/cm of unbalanced magnitude - unbalance eccentricity - 0.045mm
16-L--.
l-4-
FREQUENCY SPECTRUM VS SPEED-
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NONSYNCHRONOUS WHIRL
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DISCHARGE PRESSURE P 0 = S!'>O ps19
PD"= 175 ps19 SMALL N1 COMPONENT
LARG€ N, COMPONEl\jT
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0 z 4 6 8 • 10 12 14 16
STABILIZED ROTOR OFtBIT STA81LI ZED ORSI T FREQUENCY SPECTRUM Fa 10· 5 ICPMI
X 2 AMPLll="ICATlON FILTERED SIGNAL
UNBALANCE ORSI T ONLY
N :n,300
Fig. 12: Frequency spectrum vs speed - nonsynchronous whirl
Fig. 11: Rotor orbits of a turbo compressor before and after stabilization
by damper supports
9 CI Mech E 1976
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a: LARGE SYNCHRONOUS AND
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SCALE' I MIL/MAJOR DIV.
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3
FREQUENCY SPECTRUM Fx I0" 1CPMI
CI Mech E 1976 10