21-20-35 4 in Electric Shutoff BTFL Valve.

RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS
Hone well Engines & Systems

Tempe, Arizona
TO: HOLDERS OF FOUR-INCH DIAMETER ELECTRIC SHUTOFF BUTTERFLY VALVE/COMPONENT

MAINTENANCE MANUAL, ATA NO. 21-20-35, DATED DECEMBER 10, 1985.
THIS REVISED PUBLICATION IS ISSUED FOR USE IN SUPPORT OF THE FOLLOWING AIRCRAFT:
COMPONENT PART NO. AIRCRAFT APPLICATION

321916-1-1 Fokker 281501701100
REVISION NO. 1 DATED MARCH 30, 2001
This is a PARTIAL revision with a COMPLETE REPRINT. Pages revised are listed below, together with the
Highlights of the revision. Please discard entire manual of previous issue(s) and replace with this complete
manual.
HIGHLIGHTS
Subject/Paqe Description of Chan.qe

21-20-35
Title Page
Page "1"-1 Changed revision number and date.
Record of Revisions Changed revision number and date.
• Page RR-1/RR-2
Record of Temporary Revisions Changed revision number.
Page TR-1/TR-2
List of Effective Pages
Pages LEP-1 and LEP-2 Changed to reflect No. 1 manual revision date on
revised pages.
Service Bulletin List Added Service Bulletin 21-1422.
Page SB-1/SB-2
Introduction Changed Manufacture Name and Address.
Page INTRO- 1
Test and Trouble Shooting
Pages 101 through 103 Changed Manufacture Name, added Calibration of
Closed Limit Switch.
Pages 106 and 108 Added TR 21-2.

Disassembly
Page 301 Changed Manufacture Name.
Cleaning
Pages 401 and 402 Changed Manufacture Name, updated Table 401.
Pages 404 through 406 Updated solvent and warning.
ATA NO. 21-20-35 HIGHLIGHTS

UP802726
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Hone vell Engines & Systems

Tempe, Arizona
HIGHLIGHTS (CONT)
Subject/Page Description of Chanqe
Check
Page 503 Added intentionally left blank page.
Repair
Page 601 Updated Table 601.
Pages 602 through 606 Updated Federal Specifications.
Pages 609 and 610 Added Flow Bore Repair and Figure 602-340.
Assembly
Pages 701 and 702 Updated solvent and Manufacture Name.
Page 712 Updated key to figure.
Page 714 Updated Federal Specifications.

Special Tools, Fixtures and Equipment Changed Manufacture Name.
Page 901
Illustrated Parts List
Page 1002 Changed Manufacture Name.
Page 1003 Updated Table 1001.
Page 1007 Added TR 21-1.

UP802726
21-20-35 HIGHLIGHTS
Page 2 of 2
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Hone vell Engines & Systems

Tempe, Arizona
FOUR-INCH DIAMETER ELECTRIC SHUTOFF

BUTTERFLY VALVE
PART NO.
321916-1-1
COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PARTS LIST
LIMITED DISTRIBUTION TO AUTHORIZED PERSONS ONLY
The document and all the information and expression contained herein are the property of Honeywell
International Inc., are loaned in confidence, and may not, in whole or in part, be used, duplicated, or disclosed
for any purpose without the prior written permission of Honeywell International Inc. Copyright Honeywell
International Inc. 1985-2001.
This publication was prepared by

Honeywell International Inc.
Engines & Systems
(Cage Code 59364)
Technical Publications, Dept 65-95
1300 W. Warner Road
P.O. Box 22200
Tempe, AZ 85285-2200
(480) 592-1101
UP802726
A T A NO. 21-20-35 Dec 10/85

Revised Mar 30/01 No.1
Hone~vell COMPONENT MAINTENANCE MANUAL

321916
RECORD OF REVISIONS
REV ISSUE DATE REV ISSUE DATE

NO. DATE INSERTED BY NO. DATE INSERTED BY
ORIG Dec 10185
1 Mar 30101
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Honeywell COMPONENT MAINTENANCE MANUAL

321916
RECORD OF TEMPORARY REVISIONS
INCORPORATED
PAGE ISSUE DATE DATE INTO MANUAL
TR NO. NO. DATE INSERTED BY REMOVED BY BY REV NO.
21-1
21-2
21-3
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321916
SERVICE BULLETIN LIST
BULLETIN DATE OF DATE

NO. BULLETIN INCORPORATED TITLE
I 21-1422 Aug 31/95 Mar 30/01 Calibration and Testing of Valve

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Hone) well COMPONENT MAINTENANCE MANUAL

321916
LIST OF EFFECTIVE PAGES
SUBJECT PAGE DATE SUBJECT PAGE DATE
Title Page T-1 Mar30/01 304 Mar 30/01

Cleaning 401 Mar 30101
Record of 402 Mar 30101
Revisions RR-1 Mar30~l 403 Mar 30101
RR-2 Blank 404 Mar 30/01
405 Mar 30101
Record of 406 Mar 30101
Temporary
Revisions TR-1 Mar 30101 Check 501 Mar 30/01
TR-2 Blank 502 Mar 30/01
503 Mar 30101
Service Bulletin 504 Mar 30/01
List SB-1 Mar 30•01 505 Mar 30101
SB-2 Blank 506 Blank
List of Effective Repair-Gen 601 Mar 30101
Pages LEP-1 Mar 30/01 602 Mar 30/01
LEP-2 Mar 30101 603 Mar 30101
604 Mar 30101
Table of 605 Mar 30101
Contents TC-1 Mar 30101 606 Mar 30/01
TC-2 Blank 607 Mar 30/01
Introduction 608 Mar 30/01
INTRO-1 Mar 30101
INTRO-2 Mar 30/01 609 Mar 30101
INTRO-3 Mar 30/01 610 Mar 30/01
INTRO-4 Mar 30/01 Assembly
INTRO-5 Mar 30/01 (With Storage) 701 Mar 30101
INTRO-6 Mar 30/01 702 Mar 30101
703 Mar 30/01
Description and
704 Mar 30/01
Operation Mar 30/01
705 Mar 30101
Mar 30/01
706 Mar 30101
Mar 30/01
707 Mar 30101
Mar 30/01
708 Mar 30101
Testing and 709 Mar 30101
trouble shooting 710 Mar 30/01
101 Mar 30/01 711 Mar 30/01
102 Mar 30/01 712 Mar 30/01
103 Mar 30/01 713 Mar 30/01
104 Mar 30/01 714 Mar 30/01
105 Mar 30/01
Fits and
106 Mar 30/01
Clearances 801 Mar 30101
107 Mar 30/01
802 Blank
108 Mar 30/01
109 Mar 30•01 Special Tools,
110 Blank Fixtures and
Equipment 901 Mar 30101
Disassembly 301 Mar 30/01
902 Mar 30101
302 Mar 30/01
303 Mar 30101
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321916
LIST OF EFFECTIVE PAGES (Cont)

SUBJECT PAGE DATE
Illustrated parts
List 1001 Mar 30/01
1002 Mar 30101
1003 Mar 30101
Numerical Index
Alpha 1004 Mar 30/01
Numeric 1005 Mar 30/01
Detailed Parts
List 1006 Mar 30101
1007 Mar 30/01
1008 Mar 30/01
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llone: well COMPONENT MAINTENANCE MANUAL

321916
TABLE OF CONTENTS
SECTION PAGE
Introduction ............................................................................................................................................ INTRO-1
Description and Operation ................................................................................................................................. 1
Testing and Fault Isolation ............................................................................................................................ 101
Disassembly .................................................................................................................................................. 301
Cleaning ........................................................................................................................................................ 401
Check ............................................................................................................................................................ 501
Repair ............................................................................................................................................................ 601

Assembly (With Storage) ............................................................................................................................... 701
Fits and Clearances ....................................................................................................................................... 801
Special Tools, Fixtures and Equipment ......................................................................................................... 901
Illustrated Parts List ..................................................................................................................................... 1001

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321916
INTRODUCTION
. General
This publication provides maintenance instructions for the equipment listed in Table 1, which is
manufactured by Honeywell Engines & System, Tempe, AZ, U.S.A.
This publication is prepared in accordance with Air Transport Association Specification 100.
Identical exploded view illustrations are provided in DISASSEMBLY, CHECK, REPAIR, and
ILLUSTRATED PARTS LIST (IPL) sections of this manual. These illustrations are numbered in the
same order in each section. For example, Figure 301 in DISASSEMBLY is the same as Figure 501 in
CHECK and IPL Figure 1. A notation is provided to maintain figure number order if an illustration is
omitted from a section. Additional illustrations that support individual items are identified by the basic
figure number followed by the item number, such as 501-90.
. Equipment Identification
To learn the configuration of the equipment, find the part number, series number, and change
number(s) stamped on the identification plate and compare this information with that shown in Table 1.
Special procedures or illustrations, required for a particular configuration, may be identified by a

specific part number (PN XXXX), a service bulletin designation (Pre SB-XXXX or Post SB-XXXX), or a
code symbol (Code). Procedures and illustrations not specifically identified apply to all configurations
of the equipment.
. Measurement Conversion
If measurement callouts such as weight, dimension, pressure, and torque value are converted to their
metric equivalents, these metric conversions are enclosed in parentheses following the Standard
English measurements.
. Temperature Conversion
Temperature is called out in degrees Fahrenheit, indicated by an F, with Celsius (centigrade)

conversion, indicated by a C, following in parentheses.
. Applicable Publications
The nomenclature, part number, and publication number of any component covered in a separate
publication is listed in Table 2.
. True Dimensioninq Symbols
Illustrations in the CHECK and REPAIR sections of this manual may contain true position
dimensioning symbols which are defined in Table 3.
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Hone ell COMPONENT MAINTENANCE MANUAL

321916
. Verification of Technical Data
Whenever possible, the critical portions of Honeywell technical manuals are verified at the factory.
Manuals are verified by performing the actual maintenance/overhaul of the equipment exactly as
written.
The following sections of this manual have been verified on the date(s) specified.
Verified Section Verification Date
TESTING AND TROUBLE SHOOTING

DISASSEMBLY
ASSEMBLY
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321916
Table 1. Equipment Identification List
Part Code Series Change Service

No. Symbol No. No. Description Bulletin
321916-1-1 1 Originalconfiguration -
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321916
Table 2. Applicable Publications List
Nomenclature Part No. Publication
Actuator-Rotary Electromechanical 541740-1 21-60-10
Alternate Valve Test Console 3210450-0501
Alternate Valve Test Console 3210500-0501
Valve Test Console 291500-1/-2 "36-GE-03
**Valve Test Panel 281160 *281160-GEM
*Ground Equipment Manual

**Alternate for Valve Test Console (291500-1/-2)
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UP802726

321916
Table 3. Geometric Tolerance Symbols (Cont)
GENERAL RULES
1. POSITION(-~) TOLERANCESANDTHEIRRELATEDDATUMSAPPLYAT
MMCOR RFSASSPECIFIEDINTHEFEATURECONTROLFRAME.
2. EXCEPTFOR POSITION(-~), ALLTOLERANCESANDTHEIRRELATED

DATUMSAPPLYRFSUNLESSOTHERWISESPECIFIED.
3. ALL GEOMETRICTOLERANCESARESPECIFIEDAS TOTALVALUES

(TOTALDIAMETER,TOTALTHICKNESS,TOTALWIDTH,OR TOTAL
ON RADIUS).
4. WHENTWO DATUMFEATURESAREREFERENCEDIN HYPHENATEDFORM,

A SINGLEDATUMIS ESTABLISHEDBY THE TWO FEATURES.
5. WHENTWOORTHREEDATUMSAREREFERENCEDIN SUCCEEDINGFRAMES,
[ ' ~ [ ~ " ~ , THEORDEROF PRECEDENCEIS LEFTTO RIGHT.
SAMPLE INTERPRETATIONS
THISIS DATUMFEATUREA WHICHIS USEDTO CREATE

DATUMA IN THE PROCESSINGEQUIPMENT.
THISSURFACESHALLBE FIAT WITHIN .010INCHTOTAL

IDI 0,0 C0,2~I OR0,25MILLIMETERTOTAL(MEETINGEITHERSYSTEM
WILLACCEPTTHE PART).
THISIS DATUMFEATUREC AND,RFSSHALLBE PARALLEL

//cl olo I B I
I I
TODATUMB, RFS,WITHIN.010TOTAL.
EACHCIRCULARELEMENTOF THISFEATURE,RFS,SHALL
I11 002 IA-BI NOT RUNOUT MORETHAN.002FIM,WITH RESPECTTO
THEDATUMESTABLISHEDBY FEATURESA AND B, BOTH
RFS.
THEAXISOF THISFEATURE,WHENTHIS FEATUREISAT MMC,

Iml@o,o®l A ! B ®1 c ®1 SHALLBE LOCATEDWITHIN.010DIAMETEROF THETRUE
(BASIC)LOCATIONESTABLISHEDIN RELATIONTO THE
PRIMARYSURFACEDATUMA, SECONDARYDATUMBAT MMC,
ANDTERTIARYDATUMC AT MMC.
THEAXISOF THIS FEATURE,WHENTHIS FEATUREISAT

I_Ll@o,o@l A I MMC,SHALLBE PERPENDICULARTO DATUMA, RFS,
5oo ®1 WITHINA .010DIAMETERTOLERANCEZONE PROJECTED
.500ABOVETHE SURFACE.
THEANGULARORIENTATIONOF THIS FEATURENEEDNOT

ILl ~ 1 BECONTROLLEDWITHRESPECTTO ANY OTHERFEATURE.
A126704D079
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321916
VALVE - DESCR!PTION AND OPERATION
. Description and Operation
A. General
The four-inch diameter electric shutoff butterfly valve, hereinafter called valve, is configured to
permit airflow in either direction. Leading particulars are found in Table 1.
Table 1. Leading Particulars
Ambient Air Temperature .........................................................................................................194°F (90°C) max.
Inlet Air Temperature ...............................................................................................................190°F (88°C) max.
Inlet Air Pressure .............................................................................................................................2.0 psig max.
Operating Time ...................................................................................................................................5 to 10 sec.
Motor Voltage .............................................................................................................................................26 vdc
Duty Cycle .............................................................................................................................1 min. on, 4 min. off
Actuator Receptacle ..........................................................................................Mates with NAS1653R14812SN
Dimensions:
Height ..........................................................................................................................................8.76 in. max
Width ...........................................................................................................................................4.79 in. max
Length .........................................................................................................................................7.14 in. max
Weight ................................................................................................................................................
4.3 Lb. max
B. Description (See Figure 1)
The valve consists of an electromechanical rotary actuator and a butterfly valve assembly.
The actuator is mounted on top of the valve body and is connected to the butterfly shaft by a
serrated coupling arm. An indicator mounted on top of the actuator shaft provides a visual
indication of the butterfly position.
The actuator consists of a motor equipped with a magnetic brake, two cam-actuated limit
switches, a noise suppression filter circuit, a reduction gear and an output shaft. A receptacle
is provided for an electrical system connection and a bonding tab is provided to ground the
valve. Two mechanical stops are incorporated into the actuator housing to provide a positive
stop for fully open and fully closed butterfly positions.
The butterfly valve assembly consists of a straight shaft and a flat plate butterfly enclosed in a
housing which is flanged on both ends to provide for connection into the air system.
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321916
~-MECHAN[CAL
DR
CL(
SWI
ELECTRIC
SYSTEM
CONNE(
IMIT
ADJUSTMENT
VISUA
POSITI )ING TAE,
INDIC
CLOSI
MECH
STOP
OR
fE BODY
321862DO1
Four-Inch Diameter Electric Shutoff Butterfly Valve

Figure 1
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321916
1. C. Operation (See Figure 2)
Pins C and E of actuator receptacle are energized with 25 to 29 vdc, the drive motor is
activated, driving the reduction gear which causes clockwise rotation of the output shaft. This
moves the butterfly towards the fully-open position. If energized without interruption, the
motor will run until the open limit switch is tripped by the stop arm. When the open limit switch
is tripped, the circuit is interrupted and the drive motor ceases operation.
Energizing pins B and E activates the drive motor to drive the reduction gears in reverse
direction from above. The output shaft rotates in a counterclockwise direction with movement
of the butterfly towards the fully-closed position. The motor will, if left energized, continue
operating until the closed limit switch is tripped by the stop arm.
The drive motor may be stopped at any point between fully closed and fully open. When the
drive motor is de-energized the butterfly position is maintained due to holding capability of the
worm gear.
The mechanical stops for fully open and fully closed prevent further movement of the plate
when the open limit or closed limit switches open.
Auxiliary circuits are provided between pins A and C when the open limit switch trips or
between pins B and D when the closed limit switch is tripped.
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321916
CLOSED LIMIT SWITCH ADJUSTMENT

/ ,,, OPEN LIMIT SWITCH ADJUSTMENT
t',..n/CLOSED LIMIT SWITCH
j OPEN LIMIT SWITCH
/ ROTARY ELECTRO-MECHANICAL ACTUATOR

i
I_ WORM GEAR ~ MOTOR
CAM
ELECTRICAL
SYSTEM
CO NN ECTION ~" REDUCTION GEAR TRAINS
I OUTPUT SHAFT
-.-" STOP ARM
MECHANICAL STOP
CLOSE
MECHANICAL
STOP BUTTERFLY PLATE
! -- RADIO NOISE I
AI -
I
i
m
VALVE BODY
"'I ,--
I! J
I NOTE: PINS F THROUGH M
NOT USED.
I .!
WIRING DIAGRAM
321916DO2
Four-Inch Diameter Electric Shutoff

Butterfly Valve - Schematic
Figure 2
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321916
TESTING AND TROUBLE SHOOTING

. Equipment and Materials
A. Table 101 lists all equipment and materials needed to perform required tests.
NOTE: In order to satisfy high quality operational standards, as well as ensuring the
accuracy of readings obtained during the test and calibration of the equipment, it is
recommended that all instrumentation and gages to be used be checked on a
periodic basis against instrumentation and gages of known accuracy.
Table 101. Equipment and Materials
Equipment/Material Description/Manufacturer
NOTE: Equivalent equipment/material can be used.

Adapters Connect valve to valve test holder and connect valve
I (PN 257562-19) (2 each) test holder to air lines. Honeywell Aerospace
(PN 281312-9) (2 each) Services, P.O. Box 52170, Phoenix, AZ 85072-2170
(PN 3791040-13)
Air source Clean, dry, filtered compressed air at a temperature
range of 40 to 120F (4 to 49C), a pressure range of 0
to 170 psig, and an air flow of 30 pounds per minute.
Airflow measuring section Capable of measuring airflow of 30 pounds per
minute at a pressure of up to 170 psig and a
temperature of 40 to 120F (4 to 49C). Daniel
Industries Inc, 9720 Katy Rd, P.O. Box 19097,
Houston, T× 77024
Ammeter Capable of measuring 0 to 2.0 amperes.
Commercially available
Base (PN 281419-1) Supports valve in test setup. Honeywell Aerospace
Services, P.O. Box 52170, Phoenix, AZ 85072-2170
Cable assembly, electrical (PN 281815-4) Connects valve actuator electric controls of valve test
console. Honeywell Aerospace Services, P.O. Box
52170, Phoenix, AZ 85072-2170
*Case leakage measuring section Capable of measuring 0.015 pound per minute airflow
at a pressure of 78 to 82 psig at40 to 120F (4 to
49C). Daniel Industries Inc, 9720 Katy Rd, P.O. Box
19097, Houston, TX 77024
Controls air pressure level, measures airflow and
Console, valve test leakages, and provides electrical power conversion
(PN 291500-1/2) from 120 vac, 60 Hz to 18 to 30 vdc, Honeywell
(Altternate 3210450-0501) Aerospace Services, P.O. Box 52170, Phoenix, AZ
85072-2170
Electric timer Capable of measuring time 0 to 20 seconds.

Commercially available.
*Component of 291500-1/291500-2 valve test console
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HoneTwell COMPONENT MAINTENANCE MANUAL

321916
Table 101. Equipment Materials (Cont)
*Gage Capable of indicating 0 to 250 psig. Dresser
Industries, Inc, 250 E Main St Stratford, CT 06497
Indicator scale, butterfly To measure movement of butterfly plate in degrees
Angle (PN 3791651-1)
Leak detection compound American Gas and Chemical Co. Ltd, 220 Pegasus
(Leak Tec formula 277C, Type I) Ave, Northvale, NJ 06747
I Locator (PN 263076-7) Adapts valve to test setup. Honeywell Aerospace

Services, P.O. Box 52170, Phoenix, AZ 85072-
2170
Ohmmeter To check internal continuity of actuator

Commercially available.
*Port leakage measuring section Capable of measuring 0.40 pound per minute airflow
at a pressure of 170 psig and a temperature of 40 to
120F (4 to 49C). Daniel Industries, Inc, 9720 Katy
Rd P.O.Box 19097, Houston, TX 77024
Potting compound Dow Coming Corp, 3901 S Saginaw Rd, Midland, MI

(sylgard 182) 48640
*Regulator Capable of regulating 0 to 220 psig. C.A. Norgren

Co, 5400 S Delaware St, Littleton CO 80102
*Shutoff valves (5) Capable of operating at 220 psig.

The Lunkenheimer Co, P.O. Box 14360, Cincinnati,
OH 45214
Valve test holder Provides mounting for valve during testing.

(PN 291480-1) Honeywell Aerospace Services, P.O. Box 52170,
Phoenix, AZ 85072-2170
*Component of 291500-1/291500-2 valve test console

NOTE: Refer to Table 901 for additional tools of special design.
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321916
. Calibrate the Closed-Limit Switch
A. Calibrate the closed-limit switch position of the four-inch electric shutoff valve as follows.
(1) Pulse the butterfly plate to a position where the edge of the butterfly plate is 0.007 to
0.009 inch (0,1778 to 0,2286 mm) from the side of the flow body. Verify butterfly plate
position with a 0.008 inch (0,2032 mm) feeler gage.
(2) Adjust the closed-limit switch to trip at this position.
(3) Adjust the closed mechanical stop 3/8 to 1/2 turn out from the point of contact with the
stop arm.
(4) Cycle the butterfly open and closed several times to verify the 0.007 to 0.009 inch
(0,1778 to 0,2286 mm) setting.
B. Calibrate the open-limit switch position of the four-inch electric shutoff valve as follows.
(1) Pulse the actuator to the full open position to set the butterfly plate in an
approximately streamlined position +0.23 inch (5,842 mm) from the centerline of the
flowbody), and adjust the open-limit switch as required to stop the butterfly at this
position
(2) Adjust the open mechanism stop 3/8 to 1/2 turn out from the point of contact with the
stop arm.
(3) Cycle the butterfly open and closed several times to verify the 0.007 to 0.009 inch
(0,1778 to 0,2286 mm) closed setting and +_0.23 inch (5,842 mm) from the centerline
of the flowbody open setting.
. Functional Test Setup (Figure 101)
NOTE: Construct test setup using test panel (PN 281160/-1 ) or test console (PN 291500-1/-2) or
(PN 3210450-0501 ) or (PN 3210500-0501 ).
A. Construct test setup using test panel (PN 281160/-1 ).

(1) Set up base (PN 281419-1) with Iocators (PN 263076-7).
(2) Connect adapters (PN 281312-7) to upstream and downstream Iocators (PN 263076-
7).
(3) Position valve in (PN 281312-7) adapter and secure.
(4) Connect regulator (9), shutoff valve (7) and airflow measuring section to upstream
adapter (PN 281312-7) using four-inch diameter facility air line.
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321916
10 11 12 13 14
15
ROTATED 180 DEGREES
VIEW A - A
1
~;----
A
I/2
A
28 VDC
¢ - ,.,.oo.
9 ~ } CASE I ~ORT I
8 LEAKAGE I LEAKAGE I,, I ~ A I R OUT
MEASURING I MEASURING I IF
SECTION J SECTION I
321846TT1 xl
1. AIR PRESSURE GAGE 9. AIR PRESSURE REGULATOR

2. ELECTRICAL CONNECTOR 10. OPEN LIMIT SWITCH LOCKSCREW
3. SHUTOFF VALVE 11. OPEN LIMIT SWITCH ADJUSTMENT
4. SHUTOFF VALVE 12. CLOSED ADJUSTABLE STOP
5. ADAPTERS 13. CLOSED LIMIT SWITCH LOCKSCREW
6. SHUTOFF VALVE 14. CLOSED LIMIT SWITCH
7. SHUTOFF VALVE ADJUSTMENT
8. SHUTOFF VALVE 15. OPEN ADJUSTMENT STOP
Functional Test Setup

Figure 101
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321916
3. A. (5) Connect shutoff valve (3) to downstream adapter (PN 281312-7) using four-inch
diameter facility air line.
(6) Connect adapter (PN 257562-19) to upstream Iocator (PN 263076-7).
(7) Connect adapter (PN 257562-19) to downstream Iocator (PN 263076-7).
(8) Connect inlet pressure gage (1) to upstream Iocator (PN 263076-7) usingone - half
inch diameter line.
(9) Connect case leakage measuring section and shutoff valves (6, 8)across shutoff
valve (7) using one-half inch diameter line.
(10) Connect port leakage measuring section and shutoff valve (4) todownstream Iocator
(PN 263076-7) using one-half inch diameter line.
(11 ) Connect test panel (PN 281160-1 ) to source of 120 volt, 60 Hz AC power.
B. Construct test setup using test console (PN 291500-1/-2) or (PN 3210450-0501 ) or (PN
3210500-0501 ).
(1) Set up valve test holder (PN 291480-1) with valve test console (PN 291500).
(2) Connect adapters (PN 3791040-13) to upstream and downstream base holders (PN
291480-1).
(3) Position valve in adapters (PN 3791040-13) and secure.
(4) Connect regulator (9), shutoff valve (7) and airflow measuring section to upstream
adapter (PN 3791040-13) using four-inch diameter facility air line.
(5) Connect shutoff valve (3) to downstream adapter (PN 3791040-13) using four-inch
diameter facility air line.
(6) Connect inlet pressure gage (1) to upstream of holder (PN 291480-1) using one-half
inch diameter line.
(7) Connect case leakage measuring section and shutoff Valves (6, 8) across shutoff
valve (7) using one-half inch diameter line.
(8) Connect port leakage measuring section and shutoff valve (4) to downstream of
holder (PN 291480-1) using one-half inch diameter line.
(9) Connect test console (PN 291500-1/-2) or (PN 3210450-0501 ) or (PN 3210500-0501 ).to
source of 120 volt, 60 Hz AC power for test.
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321916
. Operational Test and Trouble Shootinq
NOTE: Perform operational test, when unit is returned from service, to determine serviceability and
degree of maintenance required. If operational test is satisfactory, return unit to service. In
addition, perform operational. Test of unit after repair or overhaul, or prior to returning unit
to service following a prolonged period of storage.
Test procedures are written with the assumption that all shutoff valves are closed, air
pressure is at zero, and electrical power is off at the start of each test. All tests shall be
conducted with inlet air at room temperature of 40 to 120F (4 to 49C). Use leakage
detection compound (Leak Tec Formula 277C, Type I) to determine malfunction if leakage
is suspected.
A. Adjust closed limit switch and closed adjustable stop (See Figure 101 ).
(i) Open valve (7) and adjust regulator (9) to apply 2.0 +0.2/-0.2 psig inlet pressure as
observed on gage (1).
(2) Energize pins C and E of actuator (20, IPL Figure 1) with 26 volts dc to open plate
(310).
(3) Adjust valve (3, Figure 101) to obtain airflow measured at airflow measuring section of
20 pounds per minute.
(4) Energize pins B and E of actuator (20, IPL Figure 1) with short pulses to move plate
(310) toward closed position.
(5) Observe airflow measured at airflow measuring section. When airflow has decreased
to nearly zero, open valve (4, Figure 101). Slowly close valve (3)while watching port
leakage measured at port leakage measuring section and continuing to move plate
(310, IPL Figure 1).
NOTE: Adjust regulator (9, Figure 101 ) as required to decrease inlet pressure
observed on gage (1) to 1 psig.
(6) Continue to move plate (310, IPL Figure 1) toward dosed position until port leakage is
0.4 to 0.5 pound per minute with valve (3, Figure 1) closed and inlet pressure of 1
psig.
(7) When port leakage and inlet pressure specified in step (6) is obtained, turn Iockscrew
(13) counterclockwise. Turn closed-limit switch adjustment screw (14)
counterclockwise until closed-limit switch trips (clicks). Turn Iockscrew (13) clockwise
to tighten finger tight. Turn closed adjustable stop (12) in until contact is made with
arm assembly (80, IPL Figure 1) as indicated by bottoming resistance being felt.
Back out closed adjustable stop (12, Figure 101) 1/8 to 3/8 turn.
B Check port leakage (See Figure 101 ).
(I) Open valve (7, Figure 101 ) and adjust regulator (9) to apply 1.8 to 2.2 psig inlet
pressure as observed on gage (1).
(2) Energize pins C and E of actuator (20, IPL Figure 1) to open plate (310).
(3) Deleted.
(4) Energize pins B and E of actuator (20, IPL Figure 1) with short pulses to close plate
(310).
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321916
4. g. (5) Open valve (4, Figure 701) and close valve (3).
(6) Adjust regulator (9) to obtain 1 psig inlet pressure as observed on gage (1).
(7) Observe port leakage measured at port leakage measuring section. Port leakage
shall not exceed 0.5 pound per minute.
(8) If port leakage exceeds 0.5 pound per minute. Adjust closed limit switch in
accordance with paragraph A, then repeat leakage check.
(9) If port leakage is excessive check closure of plate (310, IPL Figure 1).
(a) Reset closed limit switch (14, Figure 101), or remove actuator (20, IPL Figure
1), and reposiUon splines so plate (310) closes tighter.
(b) If plate (310) cannot be made to close tightly, replace plate (410).
(c) If body (340) is worn so plate (310) closure is not tight, replace body
assembly (330, 340).
C. Check operating time and current (See IPL Figure 101).
(1) Install electric timer in parallel across lines leading from electric power source to
actuator (20). Install ammeter in series in one of the lines.
(2) Energize pins C and E of actuator (20) with 26 volts dc to open plate (310) Record
opening time using electric timer or stop watch. Opening time shall be 5 to 10
seconds. Measure operating current with ammeter. Operating current shall not
exceed 1.0 ampere.
(3) Energize pins B and E of actuator (20) to close plate (310). Record closing time and
operating current. Closing time shall be 5 to 10 seconds. Operating current shall not
exceed 1.0 ampere.
(4) If operating time is not within 5 to 10 seconds and/or current exceeds 1.0 ampere,
check operating time.
(a) If operating time is excessive, check for binding of plate (310, IPL Figure 1) or
bearing (150). Reset plate (310), position or replace plate and/or bearing
(150). Replace actuator (20).
(b) If operating time is too short, replace actuator (20).
(c) If operating current is excessive, replace actuator (20) or remove cause of

binding plate (310) or bearing (150).
D. Set open limit switch (IPL Figure 101).
(1) Energize pins C and E of actuator (20) to move plate (310) to full-open position, as
shown by indicator arm of actuator. Adjust open limit switch (11, Figure 101 ) as
required to obtain full-open position.
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4. D. (2) If plate (310, IPL Figure 1) stops moving before full-open position is reached, turn
Iockscrew (10, Figure 101 ) counterclockwise to loosen. Turn open limit switch
adjustment screw (11) counterclockwise to increase stroke. If plate (310, IPL Figure
1) moves beyond full-open position, turn Iockscrew (10, Figure 101 ) counterclockwise
to loosen. Turn open limit switch adjustment screw (11) clockwise to decrease stroke.
Energize pins B and E of actuator (20, IPL Figure 1) to close plate (310). Repeat step
(1) after adjustments.
(3) Turn open adjustable stop (12, Figure 101 )in until contact is made with arm assembly
(80, IPL Figure 1) as indicated by bottoming resistance being felt. Back out open
adjustable stop (12, Figure 101 ) 1/2 turn.
(4) Tighten Iockscrews (10, 13) to a torque of 14 to 16 pound-inches, Apply torque of 10
pound-inches to screws (11, 14). Screws (11, 14) shall not move.
E. Check case leakage (See Figure 101 ).

(1) Open valve (7) and adjust regulator (9) to apply 2.0 to 2.5 psig inlet pressure as
observed on gage (1).
(2) Energize pins C and E of actuator (20, IPL Figure 1) to open plate (310).
(3) Close valve (7, Figure 101) and open valves (6, 8). Record case leakage measured
at case leakage measuring section. Case leakage shall not exceed 0.05 pound per
minute.
(4) If case leakage exceeds 0.05 pound per minute, replace packings (130, 140, 200, IPL
Figure 1).
(5) Energize pins B and E of actuator (20, IPL Figure 1) to close plate (310).
(6) Close all shutoff valves, reduce inlet pressure to zero, and remove valve being tested
from test setup.
F. Check actuator continuity (See IPL Figure 1).
(1) Connect ohmmeter or continuity checker between pins B and D of actuator (20).
Continuity shall be indicated between pins B and D.
(2) Use a protractor to measure angular movement of indicating arm of actuator (20).
(3) Connect power source to pins A and C of actuator (20). Energize pins C and E with
short pulses to move plate (310) toward open position. Check continuity between
pins B and D when plate (310) has moved 5 degrees from closed position, as shown
by indicating arm of actuator (20). There shall be no continuity between pins B and D.
(4) Continue to energize pins C and E of actuator (20) to open plate (310) full open.
(5) Disconnect ohmmeter or continuity checker from pins B and D of actuator (20) and
connect between pins A and C. Continuity shall be indicated between pins A and C.
(6) Energize pins B and E of actuator (20) with short pulses to move plate (310) toward
closed position. Check continuity between pins A and C when plate (310) has moved
5 degrees from open position as shown by indicating arm of actuator (20). There
shall be no continuity between pins A and C.
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321916
. F. (7) Continue to energize pins B and E of actuator (20) to close plate (310).
(8) Remove power source and ohmmeter or continuity checker from actuator (20).
(9) If continuity requirements are not met, replace actuator (20).
(10) When all test requirements have been met, fill limit switch adjustment screw slots with
potting compound (Sylgard 182).
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321916
DISASSEMBLY
1. Geneml Disassembly Procedures
A. Perform disassembly in a dry, well lighted, dust free room.
B. Avoid dropping or rough handling which may make normally reusable parts unserviceable.
C. Coat parts subject to corrosion with lubricating oil and place in a protective container until
cleaning and check procedures can be performed.
O. Record method and location of Iockwiring, before it is removed, for reference at assembly
E. Do not disassemble any staked, welded, riveted, soldered, swaged, or press fit assemblies or
remove plates, passage hole plugs, or thread inserts unless replacement is necessary.
F. Check all bearings for roughness, brinelling, and damaged races or retainers. Evidence of
these conditions may indicate possible damage to related parts.
G. Remove all protective caps, plugs, and closures before starting disassembly.
H. Record the number and total thickness of all shims and washers used for shimming, for
reference during reassembly.
Honeywell recommends that the parts listed in Table 301 be replaced at each disassembly.
However, actual replacement of parts may be based on in-service experience.
Table 301. Parts to be Replaced at Each Disassembly
Figure No. Item No. Nomenclature Quantity
301 130 Packing 1

301 140 Packing 1
301 200 Packing 1
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321916
310
300
/ 1
70"--"-'~ ~'~' [
90@:
80 . - - . . - . - - ~ ~
-40
-30
100 '
.110.-----~(~
140
150 .. ,,
160 ~'(~
130 ~ '
~250
~=~"--"-~240
260
170-----.--~:~
280 , ~"~"270 ~ "~---"---'210

0*""'--200
' - - 190
180
321916PL4
Disassemble Four-Inch Diameter Electric Shutoff Valve

Figure 301
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321916
. Disassembly Procedures
NOTE: See TESTING AND TROUBLE SHOOTING to establish the condition of the component
and to determine the extent of disassembly required without complete teardown and
rebuild.
A. Disassemble four inch diameter electric shutoff butterfly valve (See Figure 301 ).
(1) Removebolts (30) and washers (40) and separate actuator (20) from mounting flange
of body assembly (330, 340).
CAUTION: MAKE SURE PLATE (310) IS NOT IN FULLY OPEN OR FULLY CLOSED
POSITION. (SEE INDICATOR ARM ON ACTUATOR (20) BEFORE
REMOVING ACTUATOR.) THIS WILL PREVENT POSSIBLE DAMAGE TO
ARM ASSEMBLY (80) OR ACTUATOR (20).
NOTE: Refer to Chapter 21-60-10 for overhaul and test procedures for actuator (20). Part
No. 541740-1.
(2) Remove washers (70) from upper bearing bore of body assembly (330, 340).
(3) Lift arm assembly (80) off of serrated portion of shaft (280).
(4) Remove plate (90) from mounting flange of body assembly (330, 340).
~ l l l KEY TO FIGURE 301
20. ACTUATOR 180. SCREW

30. BOLT 190. PLATE COVER
40. WASHER 200. PACKING
50. PLATE, IDENT 210. WASHER
60. SCREW 220. WASHER
70. WASHER 230. SPRING WASHER
80. ARM-STOP 240. WASHER
90. PLATE 250. SPACER
100. SPACER 260. WASHER
110. WASHER 270. SCREW
120. RETAINER 280. SHAFT
130. PACKING 290. SHAFT
140. PACKING 300. WASHER
150. BEARING 310. PLATE-B UTTERFLY
160. WASHER 330. INSERT
170. WASHER 340. BODY ASSY
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321916
2. A. (5) Remove spacer (100) and washers (110) from upper bearing bore of body assembly
(330, 340).
(6) Loosen screws (270). Remove retainer (120) from upper bearing bore of body
assembly (330, 340). Remove and discard packings (130, 140) from retainer (120).
(7) Remove bearing (150) and washers (160) from upper bearing bore of body assembly
(330, 340).
(8) Remove washer (170).

(9) Remove screws (180) and plate (190) from mounting flange of lower bore of body
(IO) Remove packing (200), washers (210), and washers (220, 230, 240) from lower bore
of body assembly (330, 340). Discard packing (200).
(11) Remove spacer (250) and washer (260) from lower bore of body assembly (330,
340).
(12) Remove screws (270) and separate shafts (280, 290), washers (300) and plate (410).
Remove screws (270), shafts (280,290), washers (300) and plate (310) from body
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321916
CLEANING
A. Table 401 lists all equipment and materials needed to accomplish cleaning procedures.
NOTE: This section includes all general-cleaning methods recommended by Honeywell.
Refer to Table 402 to determine which methods are applicable to the equipment
covered in this manual.
NOTE: Equivalent equipment/material can be used.

Abrasive cloth (A-A-1048 or A-A-1200) Commercially available
Detergent (Diversey 909) Diversey Corp, Diversey Chemical Co. Div.,1855 S

MT Prospect Rd, Des Plaines, IL 60018
Magnetic base oil (Farbest 6998) Farbest Corp, 6715 McKinleyAve,Los Angeles, CA
90001
Muriatic acid (35 percent HCL, commercial grade) Commerciallyavailable
Oil (MIL-PRF-7808) Commercially available

Power source (0 to 7 volt DC) Commercially available
Rust remover (Oakite Rustripper) Oakite Products Inc., 50 Valley Rd, Berkeley Heights,
NJ 07922
I Solvent (Isopropyl alcohol, Federal Specification TT-I- Commercially available

735)
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321916
. General Cleaning Practices
A. Cleaning of individual parts shall be consistent with the procedures outlined in this section or
equivalent procedures developed by reputable overhaul facilities. Solutions specified shall be
prepared according to the instructions in this manual or to specific instructions provided by the
product manufacturer when equivalent solutions are substituted.
B. The procedures presented agree with good shop practices as used by the Honeywell overhaul
facility. Correct and thorough cleaning is important to successful overhaul and satisfactory
operation.
. General Cleaning Instructions
WARNING: CLEANING SHALL BE DONE IN A WELL LIGHTED, WELL-VENTILATED AREA

HAVING ADEQUATE SAFETY AND FIRE PREVENTION EQUIPMENT.
A. Clean all metal parts to remove oil, grease, rust, and dirt. Clean flange areas, register
diameters, and sealing surfaces to remove old gaskets and sealing compounds.
B. Clean painted parts but do not remove old paint if still serviceable.
C. Remove carbon and combustion products. Heat discoloration of metal surfaces, except for
obvious overheating due to malfunction, is not objectionable; however, remove any scale that
can come loose and damage the unit.
D. Remove any light surface corrosion from parts and treat base metal to prevent further
corrosion. Refer parts having heavier corrosion to inspection personnel for evaluation.
E. Cap, plug or seal all ports and orifices of cleaned parts. Provide suitable external protection
depending on storage area conditions and expected storage time.
. Cleaninq Dissimilar Materials
CAUTION: AN ASSEMBLY SHALL NOT BE CLEANED IN A SOLUTION THAT IS HARMFUL TO

ONE OF THE PARTS IN THE ASSEMBLY.
A. Analyze assemblies that combine dissimilar materials carefully and determine types of
materials. Refer to REPAIR Reference Tables, Figure 601 and subsequent.
B. Clean assemblies containing brass, bronze, steel, and cadmium using methods applicable to
the base metal involved. Brass and bronze can be damaged by chromic acid solutions.
C. Clean assemblies containing synthetic or natural materials using methods that are
nondestructive to the material.
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321916
. Preparation of Cleaninq Solutions
WARNING: THE FOLLOWING SOLUTIONS ARE HAZARDOUS. AVOID INHALATION OF

FUMES, DUST, OR MIST. AVOID CONTACT WITH SKIN. WASH HANDS AND
FACE THOROUGHLY AFTER PREPARATION.
NOTE: Drinking water is suitable for preparation of cleaning solutions.
A. Prepare detergent solution.
(1) Dissolve 4 to 6 ounces (113 to 170 g) of detergent (Diversey 909) in each gallon (3,8
L) of water.
(2) Maintain solution at 130 to 180F (54 to 82C) in an air-agitated tank.
B. Prepare rust remover solution.
WARNING: USE EXTREME CARE WHEN PREPARING RUST REMOVER SOLUTION.

USE OF A RESPIRATOR IS STRONGLY RECOMMENDED. MIXING CAN
PRODUCE TEMPERATURE EXCEEDING THE BOILING POINT OF THE
SOLUTION. ADD RUST REMOVER WHILE AGITATING SOLUTION TO
PREVENT LOCALIZED OVERHEATING.
(1) Dissolve 3 to 5 pounds (1,4 to 2,3 kg) of rust remover (Oakite Rustripper) in each
gallon (3,8 L) of water.
(2) Maintain solution at 172 to 200F (78 to 93C) in an air-agitated tank.
. C eanin.q Component Parts
A. Cleaning methods, appropriate to the material composition or physical characteristics of

component parts, are listed in Table 402. Clean parts using the specified cleaning method(s)
described in paragraph 7. When more than one cleaning method is listed in the table, use
only those necessary to satisfactorily clean the part.
B. Cleaning methods are not provided for ball or roller bearing assemblies. Bearings shall be
replaced or evaluated by a competent repair facility specializing in the reclamation and
reconditioning of bearing assemblies.
Table 402. Cleaning Procedures
IPL
Figure Item Cleaning Methods
No. No. Nomenclature
1 2 3 4 5 6 7 8
All standard metallic hardware X X

1 80 Arm X X X
1 90 Plate X X X X
1 100 Spacer X X X X
1 120 Retainer X X
1 190 Cover X X X X
1 310 Plate X X X X
1 340 Body X X X X
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321916
7. Cleaninq Methods
NOTE Use clean, dry, filtered, compressed air at a maximum of 20 psig (138 kPa) to dry parts
unless otherwise stated.
CAUTION: FOLLOW CLEANING METHOD(S) EXACTLY. PART CAN BE BADLY DAMAGED

BY USE OF WRONG CLEANING METHOD. USE ONLY METHOD(S)
RECOMMENDED FOR THE PART(S) LISTED. SEE REPAIR FIGURE 601 TO
CHECK MATERIALS USED IN PART.
METHOD 1
A. Spray degrease parts.
WARNING: CLEANING MATERIAL IS TOXIC. USE IN A WELL VENTILATED AREA.

AVOID BREATHING FUMES OR CONTACT WITH SKIN.
(1) Use solvent (Isopropyl alcohol, Federal Specification TT-I-735) or in a spray booth
with a positive outside ventilation system.
(2) Spray or flood parts until oil and grease have been removed.
(3) Remove caked grease or soft carbon deposits using a stiff plastic fiber bristled brush.
(4) Dry parts with compressed air.
METHOD 2
B. Vapor degrease parts.
WARNING: USE THE CORRECT PERSONAL PROTECTION. THIS

CHEMICAL/SOLUTION CAN CAUSE SKIN, EYE, AND LUNG DAMAGE.
FOLLOW THE MANUFACTURER INSTRUCTION FOR EACH CHEMICAL.
(1) Use solvent (Isopropyl alcohol, Federal Specification TT-I-735) in a vapor degreaser
at temperature of 165 to 170F (74 to 77C).
(2) Rack parts so that all surfaces have direct contact with vapor. Parts that do not drain
freely should be arranged, if possible, so that they may be turned over to drain
accumulated liquid before removing.
(3) Spray flush parts, if necessary, to remove heavy grease accumulations. Return parts
to the vapor degreaser for final cleaning.
METHOD 3
C. Clean aluminum alloy and magnesium alloy parts.
(1) Degrease surfaces using Method 1 or Method 2.

(2) Immerse parts in detergent solution for a maximum of 30 minutes. Scrub surfaces
with a stiff fiber bristle brush until clean. If old gaskets are present, carefully lift with
blade and scrape surfaces clean. Scrape old sealing compound residue from
surfaces if necessary. Repeat soak and clean process until part is completely clean.
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321916
. C. (3) Rinse parts with water and dry with compressed air.
(4) Remove mild surface corrosion using abrasive cloth (A-A-1048 or A-A-1200) for
aluminum alloy parts or abrasive cloth and oil (MIL-PRF-7808) for magnesium alloy
parts.
(5) Rinse parts with water at 80 to 11 OF (27 to 43C). For magnesium alloy parts, follow
with a rinse in hot water at 14°F (60C) minimum.
(7) Treat exposed metal (See REPAIR).
(8) Finish drying all magnesium alloy parts and any aluminum alloy parts having
dissimilar metal inserts, crevices, or deep blind holes in an oven at 225 to 275F (107
to 135C) for a minimum of one hour.
(9) Store parts in a dry place away from corrosive fumes.
METHOD 4
D. Clean steel parts.
(1) Degrease surfaces using Method 1 or Method 2.
CAUTION: EXTREME DAMAGE CAN OCCUR TO NON-STEEL PARTS IF CLEANED

WITH RUST REMOVER SOLUTION.
(2) Immerse parts in rust remover solution for 10 to 20 minutes.
CAUTION: DO NOT DAMAGE HIGHLY FINISHED SURFACES. USE ONLY STIFF

PLASTIC FIBER BRISTLED BRUSH ON SUCH AREAS.
(3) Remove parts from rust remover solution, rinse with water, and scrub with a stiff
plastic fiber bristle brush. Remove hard carbon or scale by glass bead peening
surfaces (refer to REPAIR).
NOTE: Do not glass bead peen parts until fluorescent penetrant or magnetic
particle checks have been performed.
(4) Rinse parts in water at 80 to 11 OF (27 to 43C) and dry with compressed air.
(5) Parts subject to magnetic particle or fluorescent penetrant checks within 8 hours may
be left dry until checked. Place parts in a clean container.
(6) Coat steel parts, subject to magnetic particle checks that will be held more than 8
hours up to 48 hours, with magnetic base oil (Farbest 6998). Place in a clean
container.
(7) Place steel parts not subject to magnetic checks in a dip tank of oil (MIL-PRF-7808).
Remove and allow to drain, then place in a clean container and store away from
corrosive fumes and moisture.
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321916
7. D. (8) Stainless steel parts and some corrosion-resistant steel parts that normally operate in
an oil-free environment should be stored dry and protected from moisture and
corrosive fumes.
NOTE: Any steel parts to be stored longer than six months or stored in humid
conditions should be additionally protected by corrosion preventive
compounds in accordance with QPL-6529-24.
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321916
CHECK
1. Visual Checks
A. Perform checks using a strong light and a minimum of 5X magnification.
B. When a check reveals a condition which could have caused or indicates abnormal wear, refer
to dimensional check requirements.
C. Dimensional checks are provided for parts subject to wear. If visual check shows no
indication of damage or wear but a dimensional check is required, specific instructions are
provided.
D. Make a check of parts which are normally replaced at each overhaul. Damage to these parts
may reflect a malfunction of other components.
E. Make checks outlined in paragraph 3 appropriate to the component involved.
F. After checks, protect steel and 400 series stainless steel parts from rust and corrosion (refer
to CLEANING).
. General Check Information
A. Check threaded parts for stripped, galled, or crossed threads.
B. Check inserts for security and condition of threads.
C. Check bearing bores and diameters for corrosion, wear, and scoring. All bores and diameters
shall be free from damage except for radial scodng lines. These lines shall not exceed 0.005
inch (0,13 mm) width or 0.005 inch (0,13 mm) depth. They shall not cover more than 30
percent of bearing surface nor penetrate coating, dry film lubricant, or other finish applied to
base metal.
D. Check surfaces of plated, dry film lubricated, anodized, and painted parts for wear through to
base metal.
E. Check press fit bearings, bushings, pins, plugs, sleeves, spacers, and restdctors for signs of
looseness.
F. Check sealing surfaces and flanges for nicks, dents, and scratches.
G. Check passageways for corrosion and foreign obstructions.
H. Check welded and riveted parts for condition of welds and signs of loose rivets.
I. Check gear and spline teeth as follows.
(1) Visually check under strong light using 5X magnification or greater.
(2) Visually check for spalling, fretting, surface flaking, chipping, splitting, rubbing,
chafing, and corrosion. Replace part if any of these defects are evident.
(3) Visually check for corner loading. Replace part if wear pattern indicates loading of
less than three-fourths of the normal length of tooth bearing contact area.
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321916
2. I. (4) Visually check for metal displacement. Replace part if metal is displaced to the extent
that subsurface damage is probable.
NOTE: Healed scuffing of tooth involute surfaces is shown by a dull gray finish or
localized burnished appearance which usually results from wearing off
raised metal.
(6) Visually check for signs of healed scuffing of tooth involute surface. Scuffing is
acceptable if the scuffed area does not exceed 30 percent of the indicated pattern
width, the involute contour appears unchanged, and no spalling or fretting exists.
(6) Visually check for overheating discoloration. If overheating discoloration of metal is

evident, replace part unless specific instructions are given to the contrary.
(7) Visually check teeth for evidence of abnormal or deep wear patterns. If visual check
reveals abnormal condition, dimensionally check by measuring over or between pins
or balls placed in the wear area (see detailed check procedures).
(8) Visually check for nonuniform wear on axial length of spline teeth. If wear is
observed, make the following check.
(a) Set splined shaft in a V-block. Use a dial indicator to traverse spline tooth
axially from nonworn to worn area.
(b) Variation on any portion of tooth shall not exceed 0.004 inch (0,10 mm). If
both sides of the tooth are worn, the sum of the two wear measurements shall
be used.
. Detailed Check Procedures
A. Check component parts against the requirements or dimensions listed in Figure 501 and
subsequent figures.
NOTE: Any part that fails to meet specified requirements shall be repaired or replaced.
Any approved repair procedures for a component included in REPAIR are referred
to in the Check Requirement list(s).
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THIS PAGE INTENTIONALLY LEFT BLANK

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Hone) well COMPONENTMAINTENANCEMANUAL

321916
80"----~~
'%
t 10------~(~
120----"~~,
150
160
"~__~
.(~
170----.-"~::~
130 ~
~
, 260
- 250
- 240
230
~"-"-"- 220
8 ~ - 210
~
- 200
-"--190
180
321916PL4
Four-InchDiameterElectricShutoffButterflyValve
Figure501
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321916
Figure 501. Check Requirements
Requirements/Dimensions
Item Serviceable Repairable
No. Nomenclature Check Limits Limit
50 Plate Legibility and

accuracy of data
80 Stop arm Fit Must mate with shaft (280) and

with serrated shaft of actuator
(20).
120 Retainer I.D. for wear 0.505 inch max.
280 Shaft Splines over two 0.0300 inch 0.4084 inch max.
diameter pins.
310 Plate Top to bottom (flat to flat) 3.810 inches min.
Major diameter 3.895 inches min.
340 Body Bore diameter mating with 3.901 inches max.

plate (310).
Bearing bore 1.1262 inches max.

Spacer bore 0.8132 inch max.
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321916
REPAIR
. Contents
A. Repairprocedures for individual parts are included in the following list.
Part No. Nomenclature Repair Procedure
None
A. Table 601 lists all equipment and materials needed to accomplish repairs.
NOTE: This section includes all general repair procedures recommended by Honeywell.
Refer to Figure 601 (and subsequent) Reference Table(s) to determine which
repair procedures are applicable to the equipment covered in this manual.
NOTE: Equivalentequipment/material can be used.

Abrasive cloth (A-A-1048 or A-A-1200) Commercially available
Crocus cloth (A-A-1206) Commercially available
Distilled water Commercially available
Glass beads (Screen No. 100-200 (130 Grit)Class Potters Industries Inc., 377 Rt. 17, Hasbrouck
IV, Size AF or AG) Heights, NJ 07604
Magnetic base oil (Farbest 6998) Farbest Corp, 6715 McKinley Ave, Los Angeles, CA
90001
Nitric acid (A-A-59105) Commercially available

Oil (MIL-PRF-7808) Commercially available
Penetrant oil Commercially available

(SAE-AMS2644)
Powder (Iridite No. 14-2) Witco Allied-Kelite Div of Witco Chemical Corp, 400
Midland Ave, Highland Park, MI 48203
Primer Griggs Paint, Subsidiary of Domcom Dist, 3602 S
(Green epoxy, Type I, Class C) 16th PL, Phoenix, AZ 85040
Sand (120 Grit) (MIL-S-17726A) Commercially available

Solvent (Isopropyl alcohol, Federal Specification TT-I- Commercially available
735)
REPAIR-GEN
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. Preparation of Solutions
NOTE: Drinking water is suitable for preparation of solutions unless otherwise specified.
When distilled water is specified, deionized water may be substituted.
A. Prepare aluminum touch-up solution.
(1) Dissolve 4 ounces (113 g) of powder (Iridite No.14-2) into a gallon (3,8 L) of distilled
water.
(2) Maintain pH at 0.9 to 1.1 by adding chromic acid flake or nitric acid (A-A-59105).
(3) Maintain solution at room temperature.
B. Prepare magnesium touch-up solution.
(1) Add 1.3 ounces (37 g) of chromic acid flake and 1 ounce (28 g) of calcium sulfate, in
the order given, to slightly less than 1 gallon (3,8 L) of water.
(2) Stir vigorously for a minimum of 15 minutes.
(3) Maintain solution at room temperaturel
C. Prepare primer.
(1) Prepare green epoxy primer (Type I, Class C) by mixing equal parts by volume of
primer and converter.
(2) Allow mixed primer to stand for 30 minutes before application.

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. General Repairs
A. Removal of heavy corrosion, hard carbon, paint, and scale from aluminum alloy parts.
(1) Mask any surface that can be damaged by abrasive blasting.
CAUTION: KEEP SANDBLAST NOZZLE IN MOTION TO PREVENT BLAST FROM

DWELLING ON ONE SPOT.
(2) Place part in standard sandblast cabinet and set air pressure at 15 to 30 psig (103 to
207 kPa)o Using sand (MIL-S-17726A), sandblast part as necessary to remove
surface defect. If required, reduce air pressure to control action on base metal of
part.
(3) Rinse part free of sand using running water. Dry for one hour in an oven preheated to
175 to 225F (79 to 107C).
B. Repair of minor surface defects on aluminum alloy parts.
NOTE: Remove minor surface defects only if the defect is detrimental to operation and its
removal will not cause or increase leakage or compromise sealing functions.
(1) Smooth out minor surface burrs, scratches, or galling using abrasive cloth (A-A-1048
or A-A- 1200).
(2) Treat areas where base metal is exposed.
(a) Clean surface with solvent (MIL-PRF-680).
(b) Soak part in detergent solution for 10 to 15 minutes (refer to CLEANING).
(c) Scrub surface with a stiff fiber bristled brush until surface is clean.
(d) Rinse in water at 80 to 110F (27 to 43C). Air dry using compressed air at 20
psig (138 kPa) maximum.
(e) Spot treat exposed base metal with aluminum touch-up solution. Allow
treated area to remain wet for one minute. Rinse in water at 80 to 110F (27
to 43C). Air dry parts using compressed air at 20 psig (138 kPa) maximum or
oven dry for 30 minutes at 175 to 225F (79 to 107C).
C. Repair of minor surface defects on magnesium alloy parts.
REPAIR-GEN
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321916
4. C, (1) Smooth out minor surface burrs, scratches, or galling using abrasive cloth (A-A-1048
or A-A-1200)and oil (MIL-PRF-7808).
(2) Treat area where base metal is exposed.
(a) Clean surface with solvent (Isopropyl alcohol, TT-I-735).
(b) Soak part in detergent solution for 10 to 15 minutes (refer to CLEANING).
(c) Scrub surface with a stiff fiber bristled brush until surface is clean.
(d) Rinse in water at 80 to 110F (27 to 43C). Follow with a rinse in hot water at
140F (60C) minimum. Air dry using compressed air at 20 psig (138 kPa)
maximum.
(e) Spot treat exposed base metal with magnesium touch-up solution. Allow
treated area to remain wet for five minutes. Rinse in water at 80 to 110F (27
to 43C) and immediately dry in an oven at 250F (121 C) for two hours.
D. Repair of minor surface defects on steel parts.

(1) Smooth out minor surface burrs, galling, pitting, or scratches using crocus cloth (A-A-
1206).
E. Removal of heavy corrosion, hard carbon, paint, and scale from steel parts.
(1) Mask any surface that can be damaged by abrasive blasting.
CAUTION: KEEP SANDBLAST NOZZLE IN MOTION TO PREVENT BLAST FROM

(2) Place part in a standard sandblast cabinet and set air pressure at 15 to 30 psig (103
to 207 kPa). Using sand (MIL-S-17726A). Sandblast part as necessary to remove
surface defect. If required, reduce air pressure to control action on base metal of
part.
(3) Rinse part free of sand using running water. Dry for one hour in an oven preheated to
175 to 225F (79 to 107C).
(4) Coat part with magnetic base oil (Farbest 6998) if part is subject to magnetic particle
check within 48 hours. Otherwise, use oil (MIL-PRF-7808) as a corrosion preventive
coating.
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4. F. Removal of hard carbon, paint, scale, and mild corrosion from parts using glass bead peening
process.
NOTE: Do not glass bead peen parts until fluorescent penetrant or magnetic
particle checks have been performed.
(1) Clean parts with solvent (Isopropyl alcohol, TT-I-735).
NOTE: Clean and recharge glass bead peening equipment after each 24 hours of
use.
(2) Mask any surfaces that can be damaged by peening.
(3) Place part in standard glass bead peening cabinet with air pressure set at 40 psig
(276 kPa) maximum. Charge cabinet with glass beads (Screen No. 100-200 (130
grit) Class IV, Size AF or AG).
CAUTION: REGULATE AIR PRESSURE TO KEEP EROSION OF BASE METAL TO A

MINIMUM. KEEP NOZZLE IN MOTION TO PREVENT BLAST FROM
(4) Peen surface until defect is removed.
(5) Rinse surface free of glass beads in running water. Dry in an oven at 175 to 225F (79
to 107C).
G. Replacement of loose or damaged thread inserts.
NOTE: If thread insert is being replaced in steel part, disregard all references to
application of primer.
(1) Use long-nosed pliers to remove insert.
(2) Clean hole from which insert was removed using solvent (Isopropyl alcohol, TT-I-
735). Remove corrosion if present.
(3) (Aluminum alloy or magnesium alloy parts only) Apply a thin, even coat of primer to
threaded area in which new insert is to be installed. Install insert while primer is still
wet.
(4) Use insert tool or modified screwdriver to install new insert three-quarters to one and
one-half turns below surface of countersink unless otherwise specified. Remove
tang, if applicable, using long-nosed pliers or a blunt tool and hammer.
(5) (Aluminum alloy or magnesium alloy parts only). Touch up lead thread of component
with a thin coat of primer. Allow primer to cure four to six hours at room temperature
or one hour in an oven at 180 to 275F (82 to 135C).
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Hone) vell COMPONENT MAINTENANCE MANUAL

321916
4. H° Replacement of bushings in aluminum alloy or magnesium alloy parts.

CAUTION: USE CARE NOT TO DAMAGE BASIC PART WHILE REMOVING BUSHING.
(1) Press or machine bushing from basic part.
(2) Clean hole from which bushing was removed using solvent (Isopropyl alcohol, TT-I-
735). Allow solvent to evaporate completely.
(3) Apply a thin, even coat of primer to sides of hole to receive new bushing. Press new
bushing into position while primer is still wet. Wipe off excess pdmer.
(4) Allow primer to cure four to six hours at room temperature or one hour in an oven at
180 to 275F (82 to 135C).
(5) If required, machine inside diameter of bushing as specified in detailed repair
procedure. Clean machined area-using solvent (Isopropyl alcohol, TT-I-735).
Replacement of bushings in steel parts.
CAUTION: USE CARE NOT TO DAMAGE BASIC PART DURING MACHINING

OPERATION.
(1) Machine bushing until a thin shell remains. Carefully remove remainder of bushing.
(2) Clean hole from which bushing was removed using solvent (Isopropyl alcohol, TT-I-
735).
NOTE: Cold soaking of bushing may be required before installation.
(3) Press bushing into position. If required, machine inside diameter of bushing as
specified in detailed repair procedure. Clean machined area-using solvent (Isopropyl
alcohol, TT-I-735).
J. Replacement of pins in aluminum alloy or magnesium alloy parts.
(1) Remove pin from part.
(2) Clean hole from which pin was removed using solvent (Isopropyl alcohol, TT-I-735).
Allow solvent to evaporate completely.
(3) Apply a thin, even coat of primer to sides of hole to receive new pin. While primer is
still wet, press pin into position specified in detailed repair procedure. Wipe off excess
primer.
(4) Allow primer to cure four to six hours at room temperature or one hour in an oven at
180 to 275F (82 to 135C).
K. Replacement of pins in steel parts.
(1) Remove pin from. part by machining.
(2) Clean hole from which pin was removed using solvent (Isopropyl alcohol, TT-I-735).
Allow solvent to evaporate completely.
(3) Press new pin into position specified in detailed repair procedure.
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321916

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Hone)~vell COMPONENT MAINTENANCEMANUAL

321916
I0
OO
/ 1
70------~ I
80-'--~~ I
%, J 40
30
100 '0
110" - - - - " ( ~ . ~
,,° Q
140
150
160
170-
~ ~ 130 ~~.~),
. 260
250
230
240
~""-"----220
8~_..._ 210
200
~ -' 190
180
321916PL4
Four-Inch Diameter ElectricShutoffButterfly Valve

Figure 601
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Figure 601. Reference Table
Material:
Item Surface Treatment:
No. Nomenclature Repair:
80 Stop Arm Material: CRES Comp 321 or 347 per MIL-S-6721

120 Retainer Material: Aluminum alloy per Federal Specification QQ-A-325A 61
ST-6 Cond T6 (6061-T6)
280, Shaft Material: CRES per AMS5643 17-4 pH
290
310 Plate Material: CRES comp 347 per MIL-S-6721
340 Body Material: (Body) Aluminum alloy per Federal Specification QQ-A-601
(Spacer sleeve) CRES Comp 321 or 347 per Federal

Specification QQ-S-763 or MIL-T-8606
. Repair Valve Body Assembly Flow Bore
A. Find level of damage in flow bore (Surface D) and depth of machining necessary to remove
damage. If machining increases diameter to greater than 3.911 inches, repair is not possible.
B. Machine Diameter C as necessary to remove damage. Blow away any metal chips with low-
pressure (5 psig maximum) compressed air.
C. Fluorescent penetrant check valve body in accordance with ASTM-E1417. Use penetrant oil
(SAE-AMS2644). There must be no cracks.
D. Hard chrome plate bore Diameter C per Federal Specification QQ-C-320, Class 2 to a
thickness of 0.010 to 0.012 inch.
E. Machine bore Diameter C to approximately 3.8950 inches diameter.
F. Remove all overrun chrome plate.
G. Hone bore Diameter C to a diameter of 3.899 to 3.901 inches with a surface finish of 63
microinches.
H. Electropolish bore diameter per Federal Specification QQ-C-320.
I. Fluorescent penetrant check valve body in accordance with ASTM-E1417. Using penetrant
oil (SAE-AMS2644). There must be no cracks.
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321916
411
j -A-
I -X- J
-s-
DIA D DIA C
L
-C-
I~
,, - Y "
//////
-g-
= SURFACE D =
Z321916RP1
Axis -Y- must intersect Axis -A- in 0.0020 inch or less.

Diameters -C- and surface -S- establish Axis -Y-.
Diameter -A- and -B- establish Axis -X-.
Diameter D (3.92 to 3.94 inch).
Diameter C (3.899 to 3.999 inch).
Repair of Valve Body
Figure 602-340
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321916
ASSEMBLY (With Storage)
A. Table 701 lists all equipment and materials needed to accomplish assembly and prepare for
storage.
NOTE: Equivalent substitutes may be used for listed items.
Anti-seize compound (Never Seez NS165) (MIL-PRF- Never-Seez Compound Corp, 2910 S 18th Ave.
907) or Federal Specification TT-A-850 Broadview, IL 60153
Barrier material (MIL-PRF-131) Commercially available

Dehydrating agent (MIL-D-21576) Commercially available
Epoxy enamel Griggs Paint. Subsidiary of Domcom Dist. 3602 S

(Clear epoxy A423-66 and T-252 converter) 16th PL, Phoenix, AZ 85040
Lockwire (MS20995C20) Commercially available

Lubricant (Santovac 5) Monsanto Co, 800 N Lindbergh Blvd., St. Louis, MO
63166
pH Neutral paper (MIL-P-17667) Commercially available
Solvent (Isopropyl alcohol, Federal Specification TT-I- Commercially available
735)
. General Assembly Instructions
NOTE: Assembly instructions are arranged with an illustration and the matching text on either the
same page or facing pages where practical. All required information. Including special
torque values. Tool numbers, and materials, are provided so that the unit can be
assembled without reference to another part of the manual.
A. Remove all traces of corrosion preventive compound and any accumulated foreign matter
from parts prior to assembly
B. All nuts bolts And screws shall be tightened to standard torque unless otherwise stated. Refer
to FAA Manual AC65-gA. Airframe and Powerplant Mechanics General Handbook for
standard torque.
C. Part numbers and quantities of more than one (1) are listed in the key to each assembly
illustration. References to a part already listed have the term REF in place of the part number.
When more than one part number is listed for the same item and they are not
interchangeable. The applicable effectivity code is shown.
D. Use anti-seize compound (Never-Seez NS165) for assembly of all threaded parts as follows.
CAUTION: USE OF EXCESSIVE AMOUNTS OF ANTI-SEIZE COMPOUND OR

FAILURE TO REMOVE COMPOUND RESIDUE AFTER ASSEMBLY OF
PARTS MAY CAUSE CLOGGING OF VENTS, ORIFICES. ETC.
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321916
2. 0. (1) Apply anti-seize compound, sparingly, to the leading threads of all male threaded
parts.
(2) Wipe away any exposed excess compound after assembly of threaded parts.
. Check Point Notes
A. Checkpoint notes used by Honeywell during and/or after critical build operations are included.
Use these checkpoint notes to ensure proper assembly. A summary of checkpoint notes is
included in Table 702.
Table 702. Check Point Summary
Check Point Operation Page
Check Point A Verify procedure for centering plate (310) in bore of valve body (340) within 707
0.002 inch.
Check Point B Verify shimming procedure to obtain 0.000 to 0.002 inch shaft end play. 709
Check Point C Verify shimming procedure to obtain 0.001 to 0.005 inch endplay. 711
Check Point D Verify shimming procedure to obtain a loaded height of 0.025 to 0.035 inch. 713
Check Point E At completion, of assembly, procedures and prior to performing test 713
procedures, a thorough visual inspection of the assembled unit should be
performed to check for loose nuts, bolts, or screws, and to detect any
apparent assembly discrepancies.
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321916

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321916
. Assembly
A. Assemble plate and shaft assembly (Figure 701 ).
(1) Using feeler gage, Select thickness of washers (300) to limit side play of shafts (280)
and (290) to within 0.002 inch to prevent deflection of shaft ends.
(2) Install shafts (280) and (290) in valve body assembly (320) with flattened side facing
upstream.
(3) Install plate (310) in slots of shafts (280, 290) with spot on plate (310) marked "X"
facing upstream and oriented in the closed position.
(4) While holding shaft (280) with 280219 wrench, install selected thickness of washers
(300) between shafts and plate.
(5) Install screws (270) through shafts (280, 290), washers (300) and plate (310). Tighten
screws (270) finger tight.
(8) While continuing to hold shaft (280) with 280219 wrench, Install washer (260) and
spacer (250) in valve body assembly (340). Tighten screws (270) to secure plate
(310) to shafts (280, 290).
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321916
170 ,'
200 (REF)
500 /
DiM. B
500 (REF)
321916AY6
150. BEARING 170. WASHER

160. WASHER 280. SHAFTF
500. VALVE BODY
Center Butterfly Plate

Figure 702
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321916
4. g. Center butterfly plate (Figure 702).
(1) Installwasher (170) into upper bearing bore of valve body sub-assembly (500).
Temporarily install bearing (150) to bottom of bearing bore.
(2) Push down on shaft (280) until bottoming resistance is felt. Using shim gage 291819,
measure distance from upper mounting flange of valve body sub-assembly (500) to
shoulder of shaft below splines. Record as Dimension A.
(3) Pull up on shaft (280) until resistance is felt. Measure distance from upper mounting
flange of valve body sub-assembly (500) to shoulder of shaft. Record as Dimension
B.
(4) SubtractDimension B from Dimension A. Record as Dimension C. Add one-half

Dimension C to obtain a thickness of washers (160) to center plate (310) in bore of
valve body sub-assembly (500) within 0.002 inch.
Check Point A: Verify procedure for centering plate (310) In bore of valve body
sub-assembly (500) within 0.002 inch.
(5) Removebearing (150) and install selected thickness of washers (200). Reinstall
bearing (150) to bottom of bore in valve body sub-assembly (500).
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21-20-35 Mar 30•01

Hone~well COMPONENT MAINTENANCE MANUAL

321916
90
110 ~ ~) / 50O
!
DIM.D 120(I~EF)
130 /
l i_1
n
321916AY7
90. PLATE 120. -RETAINER

500. VALVE BODY SUB-ASSY
Install Spacer and Retainer

Figure 703
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321916
. C. Install spacer and retainer (Figure 703).
(1) Install packings (130, 140) on retainer (120). Install retainer with assembled
packings.
(2) Determine thickness of washers (110) required to provide an end play of 0.001 to
0.002 inch.
(a) Measure distance from mounting flange of valve body sub-assembly (500) to
top of retainer (120). Using shim checking gage (PN 291819). Record as
Dimension D.
(b) Measure height of spacer (100). Record as Dimension E.
(c) Subtract Dimension E from Dimension D to obtain required thickness of

washers (110).
Check Point B: Verify shimming procedure to obtain 0.000 to 0.002 inch

shaft end play.
(3) Install selected thickness of washers (110) on retainer (120). Install spacer (100) on
washers (110).
(4) Align holes and install plate (90) on mounting flange of valve body sub-assembly
(5OO).
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321916
"~-'-30
I
i 5O
L
t
/
5O0
60
I
20 (REF)
80(REF~
90 (REF)
. . . .
DIM.G DIM. F
500(REF) ~l
F" ,I
321916AY8
30. BOLT 70. WASHER

40. WASHER 80. ARM
50. PLATE 90. PLATE
60. SCREW 500. VALVE BODY SUB-ASSY
Assemble Actuator Arm

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Figure 704
21-20-35 Mar 30•01


321916
. D. Assemble actuator arm (Figure 704).
(1) Install arm (80) on shaft (280) in valve body sub-assembly (500).
(2) Measure distance from top of arm (80) to plate (90). Record as Dimension F.
(3) Measure distance from mounting flange of actuator (20) to top of actuator bearing
using shim checking gage (PN 291819). Record as Dimension G.
(4) Subtract Dimension F from Dimension G and add 0.003 inch to obtain thickness of
washers (70) required for an end play of 0.001 to 0.005.
Check Point C: Verify shimming procedure to obtain 0.001 to 0.005 inch end
play.
(5) Install selected thickness of washers (70) on shaft of actuator (20).
(6) Energize pins B and E of actuator (20) until limit switch actuates. Turn adjustable
stops out of actuator body so threads do not protrude from bore which accepts arm
assembly (80). Install arm assembly on shaft of actuator.
(7) Position actuator (20) with installed washers (90) on valve body sub-assembly (500)
so that mating holes of plate (90) and actuator (20) align and internal serrations of
arm (80) mate with external splines of actuator shaft.
(8) Coat bolts (30) with sealing compound. Secure actuator (20) to body sub-assembly
(500) with washers (40) and bolts (30).
(9) Install plate (50) with screws (60) if removed during DISASSEMBLY.
i~ .
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Hone~m~ell COMPONENT MAINTENANCE MANUAL

321916
,oo
DIM. H I
23o
~,~ 220
t I \ 220(REF)
500(REF) ..,~= ~-
t ~ 2 0 0
210
i t ~ +..R ,.. r,. ,,.R._,k..~
DIM. I
190(REF)
3,21916AY9
180. SCREW (IPL FIGURE 1) 220. WASHER

190. COVER PLATE 230. SPRING WASHER
200. PACKING 240. WASHER
210. WASHER 500. VALVE BODY SUB-ASSY
Install Lower Plate

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Figure 705
Page 712
21-20-35 Mar 30/01

321916
. E. Install lower plate (Figure 705).
(1) Install washers (220, 240) in lower bore of valve body sub-assembly (500).
(2) Measure distance from mounting flange of valve body sub-assembly (500) to surface
of washer (220), using shim gage (PN 291819). Record as Dimension H.
(3) Measure distance from boss of cover plate (190) to flange surface, And record as
Dimension I.
(4) Subtract Dimension I from Dimension H and record the difference as Dimension J.
Subtract 0.030 inch from Dimension J to obtain a thickness of washers (210)within
0.005 inch. Required to compress washer (310).
Check Point D: Verify shimming procedure to obtain a loaded height of 0.025 to

0.035 inch.
(5) Install washers (220, 240), and selected thickness of washers (210).
(6) Install packing (200) on cover plate (190). Secure cover plate (190) on lower
mounting flange of valve body sub-assembly (500) with screws (180).
Check Point E: At completion of, assembly procedures and prior to performing

test procedures, a thorough visual inspection of the assembled
unit should be performed to check for loose nuts, bolts, or
screws, and to detect any apparent assembly discrepancies.
F. Test assembled valve in accordance with TESTING AND TROUBLE SHOOTING.

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321916
. Storage Instructions
A. Materials and compounds used in storage of valve are listed in Table 701.
B. Prepare valve for storage.
(1) Wipe external surfaces with clean, lint-free cloth.
(2) Cap all ports.
(3) Wrap unit in pH neutral paper (MIL-P-17667).
(4) Cushion protruding corners to prevent puncture of barrier material and pack with
dehydrating agent (MIL-D-21576) in appropriate size barrier material (MIL-PRF-131 ).
C. Observe storage conditions.
(1) Store valve in an area away from excessive heat, dust, moisture and corrosive fumes.
(2) Storage temperature should not exceed 100F (38C) and shall not exceed 125F (52C).
(3) Humidity need not be controlled beyond the prevention of moisture collecting on the
valve.
(4) Deleted.
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321916
FITS AND CLEARANCES
. Assembly Fits and Clearances
A. Fits and clearances to be established during repair or assembly are listed in the applicable
paragraph of REPAIR or ASSEMBLY. The same information is referenced in Table 801 as an
additional aid in determining repair and assembly requirements.
Table 801. Fits and Clearances
Nomenclature (Item and Figure No.)

Description Requirement/Dimension
End play between arm assembly (80, IPL Figure 1) 0.001 to 0.005 inch
and bearing of actuator (20)
End play between spacer (100) and plate (90) 0.001 to 0.002 inch
Loaded height of washer (230) 0.0025 to 0.035 inch
Centering of plate (310) in body assembly (330, 340) 0.002 inch max.
Side play between plate (310) and shafts (280, 290) 0.002 inch max.
before tightening screws (270)
2. Torque Requirements
A. Tighten nuts, bolts, screws, and tubing fittings to standard torque unless otherwise specified.
Refer to FAA Manual AC65-9A, Airframe and Powerplant Mechanics General Handbook, for
standard torque.
B._~. Tighten fasteners installed through non-elastic boundaries to remove visible clearance
between parts. Observe the rundown resistance torque requirement just before the
establishment of a load in the fastener. Then apply a steady tightening movement to produce
a final torque that is approximately equal to the rundown torque plus the value for the
appropriate thread size. This procedure is adequate for all fasteners not listed in Table 802.
. Nonstandard Torque Requirements
A. Follow requirements in Table 802 for tightening fasteners to nonstandard torque. Values
listed do not include frictional torque developed by self-locking devices or rundown resistance.
Frictional torque values must be added to the specified torque.
Table 802. Nonstandard Torque
Figure Item
No. No. Nomenclature Torque
101 10, 13 Lockscrews 14 to 16 Ib-in.

101 11, 14 Limit adjustments 10 Ib-in. min.
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321916
SPECIAL TOOLS, FIXTURES AND EQUIPMENT
. General Information
A. Procedures in this manual can be accomplished with the use of special tools, fixtures, and
equipment listed in Table 901. All items listed are available from Honeywell Aerospace
Services unless otherwise stated. T and MAT tool numbers (in parentheses) are for the
convenience of the Honeywell Aerospace Services overhaul shop and are not available for
purchase.
Table 901. Special Tools, Fixtures and Equipment
Figure
No. Nomenclature Use Part No.
NOTE: Equivalent substitutes may be used for listed items.
"1. Adapter - Valve test Adapts valve to test setup. 257562-19
2. Locator - Valve test Adapts valve to test setup. 263076-7
3. Panel - Test, pneumatic control Calibrates and functionally tests 281160-1

pneumatic valves. (T154242)
4. Adapter Set - Valve test Adapts valve to test setup. 281312-7
**5. Base - Holder, pneumatic valve Mounts valve for functional 281419-1
test testing.
. Cable Assembly, special Electrically interconnects valve 281815-4

purpose, electrical with test panel or test console to
provide supplementary control
and instrumentation during
testing and calibration.
7. Holder, Valve test Mounts valve for functional 291480-1
testing.
***8. Console, Valve test Calibrates and functionally tests 291500-1#2
pneumatic valves. (Alternate PN 3210450-051)
or(PN 3210500-0501)
*Alternate part for 3791040-13
**Alternate part for 291480-1
***Alternate part for 281160-1

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321916
Table 901. Special Tools, Fixtures and Equipment (Cont)
Figure
No. Nomenclature Use Part No.
9. Gage Assembly, Shim checking To determine amount of shims 291819-1

required to provide end play and (T-208099)
plate centering.
10. Adapter,Valve test Adapts valve to test setup. 3791040-13
11. Indicator Scale, To determine angle of butterfly 3791651-1

Butterfly angle plate in degrees.
UP802726
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Hone)
D
Nell mm
COMPONENT MAINTENANCE MANUAL
321916
ILLUSTRATED PARTS LIST
1. Introduction
A. Use of the ILLUSTRATED PARTS LIST (IPL).
(I) The IPL provides a breakdown, in general order of disassembly, of assemblies and
detail parts comprising the unit described in this manual.
(2) The item numbers shown in the Detailed Parts List correspond to item numbers
appearing on the exploded view illustration(s). To determine a part number, locate
the part on the illustration and note the item number. Locate the item number in the
Detailed Parts List and read the correct part number.
(3) Item numbers preceded by a dash (-) in the Detailed Parts List are not illustrated.
(4) An Effectivity Code is used to show difference in parts used between various
configurations when more than one configuration is covered in the Detailed Parts List.
Refer to INTRODUCTION.
(5) When a component is covered in a separate publication, the applicable publication

number is listed in the nomenclature column.
(6) The term ORDERNHA is used in the part number column when the part cannot be
ordered. Order the next higher assembly shown in the Detailed Parts List to procure
the desired part.
(7) The term NONPROC, followed by a number, is used in the part number column when
no part number exists for the assembly illustrated. NONPROC assemblies are not
procurable and should not be ordered; however, the components of the assemblies
are procurable and may be ordered unless otherwise specified. (A NONPROC
assembly is created to allow a group of parts to be illustrated and listed as an
assembly where the manufacturing blueprint does not provide an assembly part
number.)
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Honenwell COMPONENT MAINTENANCE MANUAL

321916
Term Abbreviation Definition

Superseded by SUPSD BY The part in the part number column is
replaced by and not interchangeable with the
part number shown in notation.
Supersedes The part in the part number column replaces
and is not interchangeable with the part
number shown in notation.
Replaced by REPL BY The part in the part number column is
replaced by the item number shown in the
notation. Both parts are of an alternate or
interchangeable nature.
Replaces The part in the part number column replaces
the item number shown in the notation. Both
parts are of an alternate or interchangeable
nature.
Reference AIREF The part number exceeds 15 digits. The actual
part number is listed in the nomenclature
column.
C. Service bulletin incorporation.
(1) Assemblies, subassemblies, and detail parts subject to modification, deletion,

addition, or replacement by an issued service bulletin are identified. The term (PRE
SB-XXXX) in the nomenclature column designates the original configuration and the
term (POST SB-XXXX) identifies the modified configuration.
(2) Parts deleted by service bulletins show the deleted part number but omit its
nomenclature. Only the term (DELETED BY SB-XXXX) is shown in the nomenclature
column.
(3) Parts added by service bulletins include the notation (ADDED BY SB-XXXX) in the
nomenclature column.
. Vendor Codes
A. When applicable. Vendor part numbers are entered in the part number column. In these
instances, the vendor code (V._) and Honeywell part number are entered in the
nomenclature column. The vendor part number and Honeywell part number are
interchangeable.
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321916
Table 1001. Vendor Code List
Code Vendor
I NOTE: The inclusion of vendor codes and part numbers in the Detailed Parts List shall not be
construed as an authorization of the vendor, pursuant to FAA regulations, to ship directly to the
user. Neither shall it be construed as a certification by Honeywell Aerospace that parts
shipped by vendors directly to users will conform to the type design or that such parts are
airworthy or safe for installation.
No vendor products are used in the manufacture of this valve
. Numerical Index
A. Parts are listed in this index alphabetically or numerically. This index gives the figure number
of a known part number as well as total quantity requirements of specific parts.
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321916
AIRLINE TTL
PART NO. STOCK NO. CH - SECT - UNIT FIG. ITEM REQ
AN960C10L 1 4O 4
MS21208C0815 1 330 4
MS24622-1 1 60 2
MS24673-2 1 270 4
MS24674-7 1 180 4
$3005-1 1 50A 1
$8154-207C010 1 210 AR
$8154-207C032 1 211 AR
$8154-207C062 1 212 AR
$8154-23C002 1 110 AR
$8154-23C010 1 111 AR
$8154-23C020 1 112 AR
$8157N172-002 1 160 AR
$8157N 172-005 1 161 AR
$8157N 172-010 1 162 AR
$8157N 175-002 1 300 AR
$8157N175-003 1 301 AR
$8157N 175-005 1 302 AR
$8157N21-005 1 70 AR
$8157N21-010 1 71 AR
$8157N21-032 1 72 AR
$8157N21-063 1 73 AR
$8168-33C0330F 1 100 1
$8429A5 1 3O 4
$8809F33 1 230 1
S8842BIP1 1 5O 1
$8990-020 1 200 1
$8990-112 1 140 1
$8990-212 1 130 1
UP802726
NUMERICAL INDEX
A L P H A - Page 1004
21-20-35 Mar 30/01
HoneyweU COMPONENT MAINTENANCE MANUAL

321916
AIRLINE TTL
PART NO. STOCK NO. CH - SECT - UNIT FIG. ITEM REQ
111836-1 1 120 1
112072-60 1 220 1
240 1
112072-79 1 170 1
260 1
113842-71 1 250 1
118546 1 190 1
118551-3 1 290 1
321916-1-1 1 1 RF
321917-1 1 10 1
369049 1 150 1
541740-1-2 1 20 1
665429-1 1 90 1
858286-1 1 80 1
858591-1 1 320 1
858592-1 1 310 1
858593-1 1 280 1
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NUMERICAL INDEX
NUMERIC - Page 1005
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321916
8. DetailedParts List and Exploded Views
I0
100
I
9o,,,,,j -40
"30
100 "0 "
110-----"-~(~__~
14o
150 '~ 130 ~
~__~'
', 260
-250
240
~.v), 230
~'-'--- 220
280 , .~"""-270 ~ - 210
O""-'~ 200
180
321916PL4
Four-Inch Diameter Electric Shutoff Butterfly Valve

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Figure 1
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Mar 30/01

321916
EFFECT UNITS
FIG. AIRLINE (USE) PER
ITEM PART NUMBER STOCK NO. 12 34 5 6 7 NOMENCLATURE CODE ASSY
321916-1-1 VALVE-FOUR INCH DIAMETER RF

ELECTRIC SHUTOFF
BUTTERFLY
10 321917-1 =VALVE ASSY-FOUR INCH
DIAMETER ELECTRIC
SHUTOFF BUTTERFLY
(NONPROCURABLE)
20 541740-1-2 ==ACTUATOR-ROTARY
ELECTRO-MECHANICAL
(REF TO ATA NO.
21-60-10)
FOR COMPL BKDN)
30 S8429A5 ==BOLT-MACHINE 4
40 AN960C10L °°WASHER 4
50 S8842B1P1 ==PLATE-IDENTIFICATION 1
(REPL BY ITEM 50A)
50A S3005-1 *=PLATE-IDENTIFICATION
(REPLACES ITEM 50)
60 MS24622-1 ==SCREW 2
70 $8157N21-005 ==WASHER AR
(0.005 IN THK)
71 $8157N21-010 ==WASHER AR
(0.010 IN THK)
72 $8157N21-032 -=WASHER AR
(0.032 IN THK)
73 $8157N21-063 ==WASHER AR
(0.063 IN THK)
80 858286-1 *=ARM ASSEMBLY-STOP 1
90 665429-1 ooPLATE-BEARING RETAINER 1
100 $8168-33C0330F ==SPACER-PLAIN METAL 1
110 $8154-23C002 ==WASHER AR
(0.002 IN THK)
111 $8154-23C010 ==WASHER AR
I
i (0.010 IN THK)
112 $8154-23C020 ooWASHER AR
(0.020 IN THK)
120 111836-1 ==RETAINER-PACKING 1
130 $8990-212 ==PACKING-PREFORMED 1
140 $8990-112 =.PACKING-PREFORMED 1
150 369049 ==BEARING-ANNULAR BALL 1
160 $8157N172-002 ==WASHER AR
(0.002 IN THK)
161 $8157N172-005 ooWASHER AR
(0.005 IN THK)
- ITEM NOT ILLUSTRATED

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321916
EFFECT UNITS
FIG. AIRLINE (USE) PER
ITEM PART NUMBER STOCK NO. 12 3 4 5 6 7 NOMENCLATURE CODE ASSY
162 $8157N172-010 ==WASHER AR

(0.010 IN THK)
170 112072-79 • =WASHER-RETAINING RING
THRUST
180 MS24674-7 ==SCREW 4
190 118546 nPI ATE-COVER 1
200 $8990-020 ooPACKING PREFORMED 1
210 $8154-207C010 ==WASHER AR
(0.010 IN THK)
211 $8154-207C032 ,,WASHER AR
(0.032 IN THK)
212 $8154-207C062 ==WASHER AR
(0.062 IN THK)
220 112072-60 ! ==WASHER-RETAINING RING
i THRUST
230 IS8809F33 ==WASHER-SPRING TENSION
240 112072-60 =oWASHER-RETANING RING
THRUST
250 113842-71 ==SPACER-SLEEVE
260 112072-79 • =WASHER-RETAINING RING
THRUST
270 MS24673-2 ==SCREW 4
280 858593-1 ==SHAFT-SERRATED BEARING 1
290 118551-3 ==SHAFT-PLAIN BEARING 1
300 $8157N175-002 ooWASHER AR
(0.002 IN THK)
301 $8157N175-003 ==WASHER AR
(0.003 IN THK)
302 $8157N 175-005 ==WASHER AR
(0.005 IN THK)
310 858592-1 i ooPLATEBUTTERFLY
320 858591-1 :-.BODY ASSY-VALVE
330 MS21208C0815 -,,INSERT
340 ORDERNHA ,,oBODY-VALVE
UP802726
- ITEM NOT ILLUSTRATED

Page 1008
21-20-35 Mar 30/01
Honeywell PUBSGRAM OPD!

72 HOUR RESPONSE Control No.
To: Technical Publications Fax: 1-800-303-7828 For International Fax: 602-365-2832
From Date
Fax No. (Including Country Code)
Airline City Country
The following publication is in need of correction or clarification:
Publication ATA No. Revision Dated
Equipment Type Part Number
PAGE TABLE FIGURE

NO. PARAGRAPH NO. NO. Discrepancies and/or comments
'PLEASE INCLUDE A MARKED UP COPY IF POSSIBLE)
Response: Thank you for your comments. We have taken the following action:
TR No. Next Rev No. Estimated release date 19
To Technical Support Engineering for reply
Sincerely Date
UP802726
PS3027

21-20-35 4 in Electric Shutoff BTFL Valve.

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21-20-35 4 in Electric Shutoff BTFL Valve.

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RELEASED FOR THE EXCLUSIVE USE BY: HONEYWELL EMPLOYEE AMERICAS

Hone well Engines & Systems

TO: HOLDERS OF FOUR-INCH DIAMETER ELECTRIC SHUTOFF BUTTERFLY VALVE/COMPONENT

COMPONENT PART NO. AIRCRAFT APPLICATION

REVISION NO. 1 DATED MARCH 30, 2001

Subject/Paqe Description of Chan.qe

Pages 106 and 108 Added TR 21-2.

Pages 404 through 406 Updated solvent and warning.

ATA NO. 21-20-35 HIGHLIGHTS

Hone vell Engines & Systems

Pages 602 through 606 Updated Federal Specifications.

Page 712 Updated key to figure.

Page 714 Updated Federal Specifications.

Page 1003 Updated Table 1001.

Page 1007 Added TR 21-1.

Hone vell Engines & Systems

FOUR-INCH DIAMETER ELECTRIC SHUTOFF

COMPONENT MAINTENANCE MANUAL

LIMITED DISTRIBUTION TO AUTHORIZED PERSONS ONLY

This publication was prepared by

A T A NO. 21-20-35 Dec 10/85

Hone~vell COMPONENT MAINTENANCE MANUAL

REV ISSUE DATE REV ISSUE DATE

ORIG Dec 10185

21-20-35 Page RR-1IRR-2

Honeywell COMPONENT MAINTENANCE MANUAL

RECORD OF TEMPORARY REVISIONS

21-20-35 Page TR-1/TR-2

Hone~vell COMPONENT MAINTENANCE MANUAL

BULLETIN DATE OF DATE

I 21-1422 Aug 31/95 Mar 30/01 Calibration and Testing of Valve

21-20-35 Page SB-1/SB-2

Hone) well COMPONENT MAINTENANCE MANUAL

LIST OF EFFECTIVE PAGES

SUBJECT PAGE DATE SUBJECT PAGE DATE

Title Page T-1 Mar30/01 304 Mar 30/01

21-20-35 Page LEP-1

Honeywell COMPONENT MAINTENANCE MANUAL

LIST OF EFFECTIVE PAGES (Cont)

21-20-35 Page LEP-2

llone: well COMPONENT MAINTENANCE MANUAL

Introduction ............................................................................................................................................ INTRO-1

Description and Operation ................................................................................................................................. 1

Testing and Fault Isolation ............................................................................................................................ 101

Disassembly .................................................................................................................................................. 301

Cleaning ........................................................................................................................................................ 401

Check ............................................................................................................................................................ 501

Repair ............................................................................................................................................................ 601

Fits and Clearances ....................................................................................................................................... 801

Special Tools, Fixtures and Equipment ......................................................................................................... 901

Illustrated Parts List ..................................................................................................................................... 1001

21-20-35 Page TC-1/TC-2

Hone) well COMPONENT MAINTENANCE MANUAL

Special procedures or illustrations, required for a particular configuration, may be identified by a

Temperature is called out in degrees Fahrenheit, indicated by an F, with Celsius (centigrade)

. True Dimensioninq Symbols

21-20-35 Page INTRO-1

Hone ell COMPONENT MAINTENANCE MANUAL

. Verification of Technical Data

Verified Section Verification Date

TESTING AND TROUBLE SHOOTING

Honeywell COMPONENT MAINTENANCE MANUAL

Table 1. Equipment Identification List