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Date: 13/2/2020

Audit Check List Doc. No.: ACL-WPS-01


Page No : 1 of 1
Rev. No. : 0

Quality Program Reviewed: OC Nuclear Department:- Mechanical Quality Control


Organization:- Orascom Construction
Quality Assurance Program

Reference: WPS qualification procedure


NQAP 09.01 REV01, Welders and Welding
Operator Qualification Procedure NQAP
09.02 REV01, NQAM SEC. 09 Rev. 01, Vendor Name :- NA Location :- OC Head Office
ASME IX

Audit Reference:
Objective Evidence
Ser No. Item to be Surveyed / Audited Results
Check sample from The Test Coupon material and be sure
1 that it was conformed to the requirement of the base metal
to be welded P.9.01.CL.4.3
Check sample and be sure that Preparation of the test
2 coupon & the assembly and the tack welding compatible
with the proposed welding procedure. P.9.01.CL.4.1
Take sample from the Welding Data Sheet (Exhibit NQAPE
09.02.01) and be sure that that The Site Welding Engineer
3
record actual welding data including ranges used to weld
the test coupon. P.9.01.CL.4.3
Check that, the PWHT supplier or company are listed in the
4
approved vendor list P.9.1.CL.4.4

5 Check sample from PWHT charge (Exhibit NQAME 9.06)


card chart and be sure that The post weld heat treatment
Exhibit NQAME 18.02 Sheet 1 of 1 Rev. 0
time at temperature at least 80% of the maximum time to be
applied to the weld material P.9.01.CL.4.5

Sample check from VT Reports and be sure that visual


6 inspection done by the Site Welding Engineer.
P.9.01.CL.4.6

Check that the preparation and testing of the Specimens is


7
done in approved lab from the AVL P.9.01.CL.5.1
Check sample from PQRs and be sure that the preparation

8 of test specimen is done accordance with ASME Code Sec.


III NX 4334 P.9.01.CL.5.2

Sample check from approved PQR and check that the


9 attached lab report was reviewed and record his review.
P.9.01.CL.6.1

10 Sample check from approved PQR and Check that it is


reviewed and approved by NCWM P.9.01.CL.6.3
Take one PQR as check sample and be sure that it is
11 prepared on the (Exhibit NQAPE 09.02.02) by site welding
engineer. P.9.01.CL.7.2
Sample check from approved WPS and Check that it
12 prepared by the site welding engineer, reviewed and
approved by NCWM P.9.01.CL.9

13
Sample check from approved WPS and be sure it has
Exhibit NQAME 18.02 Sheet 1 of 1 Rev. 0
reference to the supporting PQR. P.9.01.CL.10.2

14 Sample check from approved WPS and be sure that the


additional information are mentioned as per P.9.01.CL.10.3
Sample check from welders qualification and be sure that
15 The performance qualification test was welded in
accordance with qualified Welding Procedure Specifications
(WPS) P.9.02.CL.3.01
16 Take Welder Qualification as sample and Check that it
include the requirements of P.9.02.CL.3.3
Lab report Check, and be sure that the preparation and
17 testing of the Specimens is done in approved lab from the
AVL P.9.02.CL.4.1.2
WPQR sample Check and be sure that The type and number
18 of test specimens required for mechanical testing is
accordance with ASME IX CL.QW-452 P.9.02.CL.4.1.3
Sample check WPQ examined by RT examination and be
19 sure that The exami nation technique and acceptance criteria
is done accordance with ASME IX CL.QW-191
P.9.02.CL4.2.1
Welders Qualification List (Exhibit NQAME 09.04)
20 Check and be sure that the preparation, review and approval
is done as per NQAM sec.6 Table 6.1
Sample check from Welders in the welders Continuity
21 Record (Exhibit NQAME 09.05) and be sure that it is
updated every three months NQAM sec.9 Cl.4.4.8
Prepared by : Lead Auditor Ramy Moharram Date : 10/2/2020

Exhibit NQAME 18.02 Sheet 1 of 1 Rev. 0

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