[2023.

07]
Company Profile
Battery Bank Systems Co.,Ltd

Battery Bank Systems Co.,Ltd

Aichi prefecture, Komaki City, Kokihigashi, 1 choume 10 banchi

About us

Company name Battery Bank Systems Co.,Ltd

Representative Okada Katsuo

Location Head Office/Factory: 1-10 Ogihigashi, Komaki City, Aichi Prefecture

Established 11/2001

Capital 27,000,000 yen

Employees ７people

・ Development, Manufacturing, and Sales of Battery recovery chargers

・Battery recovery service; Manufacture and Sale of battery application devices
Business Area
(power storage devices)
・Development and sales of various battery system diagnostic machines, etc.

Annual sales 0.5～100 million yen

Tel 0568-54-8201
Fax 0568-54-8204

Website http://www.battery-bank.jp/profile.html

Corporate 1992: OHK Research Institute was founded and Started research on battery
History recovery.
1999: Development of Cycle recovery charger.
2001: Battery Bank Systems Co., Ltd was established.
2005: Received order for forklift battery charger system from Meiko Kaiun.
2006: Certification as a resource-recycling factory and equipment subsidy from
Aichi Prefecture.
2007: Certified as a Servicizing business by the Ministry of Trade and Industry.
2008: Received order for battery continuous operation charger system from
Bridgestone Tochigi Factory
2010: Development of Multi-stage loop Cycle Recovery Charger.
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 2011: Started Recovering large communication batteries.
2013:
・Developed a disaster prevention power storage system in cooperation with
S&D
・Exporting Battery Recovery Charger to Jordan, Kenya, Myanmar and others.
2014:
・Order received from JC Service Co., Ltd. for “Tokunoshima grid stabilization
energy storage system” (subsidized by the Ministry of the Environment)
・Cooperating with I-techno Co.,Ltd for battery service business in Vietnam.
・Joint research on on-site activation of communication batteries with TOENEC
Co.,Ltd
2016: Start of on-site activation business for communication batteries (business
partnership with TOENEC Co., Ltd.)
2017: Development of remote on-site battery activation system (Osaka City
University- Professor Tsujimoto)
2021:
・Partnered with CREATIVE MEDIA SOLUTIONS in Dubai to upgrade the
C-4500 series and collaborate for global sales.
・Jordan Center was opened.
2023:
・Started joint development of various systems with support from Dubai, aiming
to convert the multi-stage loop charging method to “DSP”.
・Decided to expand into America and Europe
・Strengthen and expand training programs from overseas

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Greetings
It is often said that the battery is bad, but if you do some researches, you will
find that this is not necessarily in many cases. After visiting many battery sites,
I realized that the reconditioning technology such as battery diagnosis has not been
progressed. Manufacturers have data on new batteries before use, but there is no data
on the status of batteries while using. Therefore, we developed our own diagnostic
device that measures and records the characteristics of batteries installed in industrial
vehicles, and after investigating it, we found the solution to the battery problems.
The resulting device is the patented Cycle Program Recovery Charger. Representative Director
Okada Katsuo

A factory that specializes in battery regeneration with the recovery charger. Since then, we have evolved into a battery
bank service with the aim of providing faster and more comprehensive support. Recycling batteries saves energy, and in
fiscal 2018 we received support from Aichi Prefecture as part of an eco-town facility development project, and we also
received an environmental award.
In fiscal 2019, we were also selected by the Ministry of Economy, Trade and Industry as a “green servicizing project”
that is highly novel, original, and competitive, contributing to “reducing environmental impact”' and “creating
competitive new business models”.
In the wake of the Great Tohoku Earthquake, we were tasked with revitalizing the existing battery infrastructure. Without
cooperation with JICA and the development of electricity storage systems for renewable energy systems in developing
countries, solar power generation systems will become a mere decoration and will not be sustainable at all. This JICA
cooperation contract resulted in a full-scale development support agreement in the Middle East, and our company
entered a new stage of development. We have developed the "Resilience Battery System," which is a green innovation,
and have begun networking the battery infrastructure. We are advancing the world’s battery map, and expanding our
business.
Thank you!

Patent Application No.

1. US 2013/0207592 A1, entitled “Okada Katsuo” for Battery Charger and Battery Charge Method;
2. JP2009284571A, Battery regenerator and battery regeneration method
3. JP2009236629A, Battery evaluation device; Charger with battery evaluation function, and battery evaluation
method.
4. JP2011139575A, Battery Charging Device.
5. JP2017011978A, Battery charger, battery diagnostic device using battery charger and battery regenerator

Certification
2006: Certified as an " Aichi Prefecture Eco-Town Facility Development Project".
2007: Selected by the Ministry of Economy, Trade, and Industry as a "Green Servicing Project".
2010: Selected to receive the Small and Medium Enterprise Equipment Modernization Subsidy.

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Business Content

BATTERY SERVICE

Battery Recovery Development, Manufacturing, and Development and Sales of

Service Sales of Battery Recovery Machines and Various Battery System
Battery Application Devices Diagnostic Machines, etc.

Battery Regeneration Equipment and Related Products which is being developed- manufactured
and sold.

Single cell charger C-450-6 Single cell charger C-450-12 Multi-stage loop recovery charger

C-450-24 600W

Multi-stage loop recovery charger

C-450-24 1KW

Multi-stage loop recovery charger Multi-stage loop recovery charger

C-4500 48V 6KVA C-4500 72V 6KVA

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 1-Battery Remaining Capacity
Monitoring Device Z-1000-48
Multi-stage loop recovery charger Multi-stage loop recovery charger 2-Automatic Battery Cell Selector Robot
C-4500 72V 9KVA C-4500 210V 1.5KVA

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Technology and Features

＜Effects＞
Significant Improvement in Regeneration Rate ／ Battery Deterioration Prevention ／ Reduction
in Charging Recovery Time／ Enhanced Safety during Charging

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Range of Use
It is effective for the reconditioning of all the batteries in use.
1. Preventive maintenance of deterioration of normal battery, drastically prolong life span.
2. Automatic recovery by cell unbalance Refresh & Recovery.
3. Battery fault detection and onsite activation connecting with degraded cell detection sensor (LOOP diagnosis
method).
4. It is effective to record the transition of deterioration battery and Life time Prediction.
Protect valuable batteries with know how/skills of battery maintenance for a long time.
Set the course suitable to the specific conditions of use.

Features
1. Equipped with various charging modes with amazing recovery power, friendly and high-speed recovery charge
suitable for battery. (Refresh in a short period and special operations such as refresh and cell balance recovery)
2. By Automatic Monitoring and Control, operating record is automatically saved and can be read on a personal
computer (DB creation)
3. Detecting the battery’s abnormalities by unique full charge detection method of charge and discharge
characteristics and preventing danger.
4. Besides, Our Charger has the battery recovery function (basic charge of deteriorated cell etc.) that can not be
done with a normal charger.

Refresh Cases

MSE 1000-6V Characteristic Chart

Cell Voltage (V)

Discharge-Charge (AH)

1. With pre-diagnosis and cycle diagnosis, considering the purpose of use so as to perform battery’s full
deformation capacities and selecting operation mode of Refresh and Recovery (Capacity matching and
overvoltage characteristic matching etc)
2. Regularly refresh is applied for deterioration prevention and preservation. Multiple cycle charging and life
diagnosis modes are also prepared, so can select the control table suitable with the battery.
A discharger is necessary for cycle diagnosis of the battery. Please refer to the manual for details (Contact:
0568-54-8201) For further information on battery characteristics analysis, please consult with our experts.

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◆ BATTERY RECOVERY SERVICE

① From Battery Receipt to Shipping

(20 tons ~ 50 tons)
（４００KVAH～１０００KVAH）
Years of Experience：Forklift Batteries {1500 units}
：Small Cycle Batteries {5000 units}
；MSE Batteries {1000 units}
②From Forklift Batteries to Communication MSE Batteries
③Equiped with many latest and powerful Multi-stage loop cycle chargers

④It is a clean recycling facility with absolutely no chemical treatment.

⑤Capable of assembly and inspection of battery-equipped equipment, not limited to individual
batteries.

⑥Also, there is a battery training center for new entrants from all over the country with a wealth of
experience, with over 300 people from both within and outside Japan.

Battery Bank Systems Co..Ltd Komaki Factory

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 Rebuilt Battery Manufacturing Flowchart
（In 2006, facility support for a circular battery recycling plant was granted by Aichi Prefecture）

Lift User Lift Dealer Used-car Dealer

Photo（5）
１
Procurement of used batteries

Photo（2） Cycle Inspection

２
Receiving inspection (Determination of recovery possibility based

on Charging and DischargingCharacteristics）

Non-recoverable Ordered

Photo（4）
３ Separate for reuse
Temporary storage
batteries and spare parts

Photo（1）
４ Cell assembly lead-out cable
Cell replacement-assembly Attachment (welding)

写真（3） Performance and Balance Testing and

５
Cycle recovery Adjustment of Each Cell Based on
Collection & Adjustment and performance Cycle Charge-Discharge
Transoprt Co. testing Characteristics
Ordered

Intermediate Defective cell

processing
company
６
７
Battery final assembly Spare (back up)

Final processing
８
company Shipment inspection

９
Delivery

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 (1) (2)
」

Cell Replacement and Assembly (40 sets per minute) Charging process (characteristics: 8 units)

(3) （4）
」

Charging process （Delivery：3units） Temporary storage（Ａ）２０sets

（6）
(5)

Temporary storage（Ｂ）２０sets
Charging system （Experiment）
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 ＭＳＥ Battery Processing Process

Photo （Ｄ）
Determination of
recovery possibility Pre-processing
（abnormality check）
Barcode labeling
Photo（G,H,I,J,K,L）
Grouping
Ordered
Temporary Storage
IG,J）

Recovery and
Characteristics
）
Recording for Each Photo（Ｅ）
Unit Characteristic Pre-processing
Assembly Ordered
Experiment
Configuration
Photo（Ｆ）
Check and record
capacity and cell
Battery block testing
balance based on
standards

ＯＫ

Inspection during implementation

Shipment
Waste Various other inspections
Inspection
disposal Checklist

Initial grouping and understanding of characteristics is important to increase recovery efficiency

(detailed standard value creation)
Recovery is preferably completed within 1 to 2 cycles.
Understand the characteristics of all cells and Effectively perform sampling inspections
Numerous battery regeneration records for KDDI and SoftBank
Following the on-site activation test, progressing to the continuous on-site activation plant test and
then to the field validation test

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 （A） (B)

Large-scale charger：3 units Small charger: 8 units

(C) (D)

Receiving Inspection

（E） (F)
Assembly Experiment

（
2 sets

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 Characteristic experiment：
Storage scene （100ＡＨ～1000ＡＨ）
2 units
（Heavy shelves are not installable on the 2nd floor）
（G） (H)

1000AH
１５０AH

（I） (J)

500AH 200AH

（K） (L)

ＨＹＢＲＩＤ ＰＣＳ Panel 150AH

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Application of Recovered batteries

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List of Partners

In Japan
Currently, we are supplying recovered batteries to the following clients.
１－Suzuhiro Forklift Co.,Ltd
２－Makitec Service Co.,Ltd
３－Sunhill Co.,Ltd
４－Marushige Co.,Ltd
５－TOENEC Co.,Ltd

Foreign
◆Jordan
We partnered with CREATIVE MEDIA SOLUTIONS in Dubai in the year 2021, and expanded the worldwide sales
and upgraded the C-4500 series. In particular, we established Exelex as a battery recycling center in Jordan.

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◆ Korea
S&D Powernics Co.,Ltd: Sales of chargers and provision of energy-related solutions

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