KG GARMENTS LTD.

Industrial Engineering (IE) Dept.

Operation Bulletin
BUYER: S2APPERALS LINE NO : 4
ARTICLE : SMV : 40.18 40.18
STYLE : NZ-12 Date 16-Apr-2023
O.Qty;-
AML
100% TGT / 80% TGT /
OP. # OPERATION M/C S.M.V.
HR
AP/BLP
HR
REQUIRED "+/-" TGT/DAY REMARKS
MO HP IRON

FRONT PART

1 SAME & BONE MARK HP 0.30 200 200 160 100 60 1600 1.0

2 COIN POCKET ROLLING & JOIN WITH BODY 0.55 109 109 87 100 13 873 1.0
SNLS
3 FACING JOIN WITH PKT BAG 0.55 109 109 87 100 13 873 1.0
FL
4 POCKET BAG JOIN WITH BODY 0.45 133 133 107 100 7 1067 1.0
SNLS
5 POCKET OPENING ROLLING & THREAD CUT 0.40 150 150 120 100 20 1200 1.0
KANSAI
6 POCKETING UPPER & SIDE TACK 0.45 133 133 107 100 7 1067 1.0
SNLS
7 POCKET BAG OVERLOCCK & BONE FACING OL 0.45 133 133 107 100 7 1067 1.0
OL3
8 POCKET BAG 1/4 TS 0.50 120 120 96 100 4 960 1.0
SNLS
SINGLE FLY , DOUBLE FLY OVERLOCK & SINGLE FLY
9 JOIN WITH BODY 0.45 133 133 107 100 7 1067 1.0
OL3
10 ZIPPER JOIN & FLY 1/16 TS 0.35 171 171 137 100 37 1371 1.0
SNLS
11 J STITCH & HI CLOSE 0.65 92 92 74 100 26 738 1
DNLS
12 DOUBLE FLY & 2 PART JOIN 0.40 150 150 120 100 20 1200 1
SNLS
14 FLAP IRONING 0.50 120 120 96 100 4 960 1
IM
15 FLAP MAKE 0.50 120 120 96 100 4 960 1
SNLS
16 FLAP MARK & SB ATT 0.50 120 120 96 100 4 960 1
SB
17 FLAP 1/4 TS 0.45 133 133 107 100 7 1067 1
SNLS
18 BONE MAKE & JOIN 0.55 109 109 87 100 13 873 1
SNLS
19 UPPER POCKETING JOIN WITH BONE 0.45 133 133 107 100 7 1067 1
SNLS
20 BONE CORNER CUT 0.40 150 150 120 100 20 1200 1
HP
21 BONE 1/16 TS 0.60 100 100 80 100 20 800 1
SNLS
22 FACING JOIN WITH LOWER POCKETING 0.50 120 120 96 100 4 960 1
SNLS
23 LOWER POCKETING JOIN WITH BONE 0.50 120 120 96 100 4 960 1
SNLS
24 BONE POCKETING OVERLOCK 0.50 120 120 96 100 4 960 1
OL5
25 UPPER & LOWER PART JOIN WITH FLAP 0.50 120 120 96 100 4 960 1
SNLS
26 UPPER & LOWER PART JOIN PSN OVERLOCKE 0.30 200 200 160 100 60 1600 1
OL3

UPPER & LOWER PART JOIN PSN TS & THREAD

27 CUTTING 0.55 109 109 87 100 13 873 1
DNLS
28 INNER KNEE DART MAKE 0.50 120 120 96 100 4 960 1
SNLS
29 LINING JOIN WITH INNER KNEE 1.00 60 60 48 100 52 480 1
SNLS
30 UPPER KNEE DART MAKE 0.50 120 120 96 100 4 960 1
SNLS
31 UPPER KNEE DART TS 0.55 109 109 87 100 13 873 1
SNLS
32 INNER KNEE JOIN WITH BODY 1.00 60 60 48 100 52 480 1
SNLS
33 INNER KNEE 2 PART JOIN 1.00 60 120 96 100 4 960 2
SNLS
34 DOUBLE FLY & 2 PART JOIN PSN OVERLOCK 0.50 120 120 96 100 4 960 1
OL4
35 INNER KNEE 2 PART JOIN PSN TS 0.60 100 100 80 100 20 800 1
DNLS
36 TRIMMING AFTER TS 0.40 150 150 120 100 20 1200 1
HP
BACK PART

37 PKT 2 PART JOIN & UPPER PSN OVERLOCK OL3 0.5 120 120 96 100 4 960 1.0

38 PKT 2 PART JOIN PSN TS FOA 0.4 150 150 120 100 20 1200 1.0

39 PKT IRONING IM 0.50 120 120 96 100 4 960 1.0

40 PKT MARK HP 0.40 150 150 120 100 20 1200 1.0 SUPPORT TO BACK
YOKE & SIDE SEAM

41 PKT DECO. STITCH SNLS 0.8 75 150 120 100 20 1200 2

42 OL4 0.4 150 150 120 100 20 1200 1

BK RISE JOIN & TS
43 FOA 0.4 150 0 0 100 100 0

44 BK PART MARK FOR DART MAKE & PKT JOIN 0.50 120 120 96 100 4 960 1
HP
45 BK PART DART MAKE SNLS 0.50 120 120 96 100 4 960 1

46 DART TS SNLS 0.60 100 100 80 100 20 800 1

47 PKT JOIN SNLS 0.8 75 113 90 100 10 900 2

48 PKT 1/4 TS SNLS 0.70 86 86 69 100 31 686 1

49 MID PANEL JOIN OL4 0.55 109 109 87 100 13 873 1

50 MID PANEL TS & TRIMMING DNLS 0.55 109 109 87 100 13 873 1
51 LOWER PANEL JOIN SNLS 0.55 109 109 87 100 13 873 1
 ASSEMBLY

52 BK & FRONT PART MATCH HP 0.35 171 0 0 100 100 0

53 SIDE SEAM OL5 0.90 67 67 53 100 47 533 1

54 INSEAM OL5 0.50 120 120 96 100 4 960 1

55 LBL MAKE & JOIN WITH WAIST SNLS 0.40 150 150 120 100 20 1200 1

56 LOOP MAKE BIG & SMALL KANSAI 0.60 100 100 80 100 20 800 1 2 KANSAI USE BY
ONE OPERATOR

57 WAIST MARK BELT JOIN HP 0.40 150 150 120 100 20 1200 1

58 BELT MARK FOR PATCH JOIN & BELT JOIN HP 0.40 150 150 120 100 20 1200 1

59 BELT JOIN WITH BODY KANSAI 0.40 150 150 120 100 20 1200 1

60 PATCH JOIN WITH BELT SNLS 0.50 120 120 96 100 4 960 1

61 MOUTH OPENING PSN THREAD REMOVE HP 1.20 50 100 80 100 20 800 2

62 MOUTH TACK & SHARE TO LOOP TACK SNLS 1.20 50 100 80 100 20 800 2

63 BELT MARK FOR LOOP TACK HP 0.50 120 120 96 100 4 960 1

64 LOOP TACK SNLS 0.80 75 75 60 100 40 600 1

65 BTM HEM SNLS 0.50 120 120 96 100 4 960 1 2

66 BARTACK ON 14 PSN BT 1.30 46 92 74 100 26 738 2 3
67 THREAD CUTTING SNLS 1.20 50 100 80 100 20 800 2 GAMBLE FOLDER

37.65 2

TTL 40.18 73 0 0

GRAND TOTAL- 73 0 0

M/C TYPE
TOTAL S.M.V. 40.18 SNLS 39
BPT 0.55 SB 1
UCL(+10%) 0.61 OL3 4
LCL(-10%) 0.50 OL5 3
NO OF M/C & OPERATOR 72.50 FL 1
TTL MANPOWER 72.50 OL4 3
HOURLY TGT @100% EFFI. 108.26 FOA 1
EXPECTED EFFICIENCY (70%) 85% BT 2
#REF! LINE TGT/Hr. 92 DNLS 4
WORK HOUR 10 ` KANSAI 3
LINE TGT/Day 920 TOTAL MC 61
HP 13
IM 2

TTL MP 76

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