BRAKES
CONTENTS
PRECAUTION ............................................... 2
PRECAUTIONS ................................................... 2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................... 2
Precautions Necessary for Steering Wheel Rota-
tion After Battery Disconnection ................................ 2
Precaution for Procedure without Cowl Top Cover...... 3
Precautions for Battery Name ................................... 3
Precautions for Removal of Battery Terminal ........... 3
Precaution for Brake System .................................... 3
PREPARATION ............................................ 4
PREPARATION ................................................... 4
Commercial Service Tool .......................................... 4
REMOVAL AND INSTALLATION ................ 5
BRAKE PEDAL ................................................... 5
Exploded View .......................................................... 5
BRAKE PIPING ................................................... 6
FRONT ......................................................................... 6
FRONT : Exploded View ........................................... 6
FRONT : Hydraulic Piping ......................................... 7
FRONT : Removal and Installation ........................... 7
REAR ........................................................................... 7
REAR : Exploded View ............................................. 8
REAR : Hydraulic Piping ........................................... 8
REAR : Removal and Installation .............................. 9
BRAKE MASTER CYLINDER ............................10
Exploded View ........................................................ 10
Removal and Installation ......................................... 10
Disassembly and Assembly .................................... 10
BRAKE BOOSTER ............................................12
Revision: 2012 August
SECTION
BRAKE SYSTEM
BR B
E
Exploded View .........................................................12 BR
VACUUM LINES ............................................... 13
Exploded View .........................................................13
G
FRONT DISC BRAKE ....................................... 14
BRAKE PAD ..............................................................14 H
BRAKE PAD : Exploded View .................................14
BRAKE PAD : Removal and Installation ..................14
BRAKE CALIPER ASSEMBLY .................................14 I
BRAKE CALIPER ASSEMBLY : Exploded View ....14
BRAKE CALIPER ASSEMBLY : Removal and In-
stallation ..................................................................15 J
BRAKE CALIPER ASSEMBLY : Disassembly and
Assembly .................................................................16
REAR DISC BRAKE ......................................... 17 K
BRAKE PAD ..............................................................17
BRAKE PAD : Exploded View .................................17
L
BRAKE PAD : Removal and Installation ..................17
BRAKE CALIPER ASSEMBLY .................................17
BRAKE CALIPER ASSEMBLY : Exploded View ....17 M
BRAKE CALIPER ASSEMBLY : Removal and In-
stallation ..................................................................19
BRAKE CALIPER ASSEMBLY : Disassembly and
N
Assembly .................................................................19
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................ 20 O
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................. 20 P
General Specifications .............................................20
Brake Pedal .............................................................20
Brake Booster ..........................................................20
Front Disc Brake ......................................................20
Rear Disc Brake ......................................................20
BR-1 C26
 PRECAUTIONS
< PRECAUTION >
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000008758013

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000008758014

CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3. Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4. Perform the necessary repair operation.

Revision: 2012 August BR-2 C26

 PRECAUTIONS
< PRECAUTION >
5. When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock A
when the ignition switch is turned to LOCK position.)
6. Perform self-diagnosis check of all control units using CONSULT.
Precaution for Procedure without Cowl Top Cover INFOID:0000000008758015
B

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to C
windshield.

PIIB3706J

BR
Precautions for Battery Name INFOID:0000000008838543

Vehicles equipped with the S-HYBRID system have two batteries.

In this manual, when referring to as “battery,” it means both “main battery” and “sub battery” except when G
described as “main battery” or “sub battery.”
Precautions for Removal of Battery Terminal INFOID:0000000008838544
H
Vehicles equipped with the S-HYBRID system have two batteries.
As for the disconnection of battery terminals, disconnect terminals of both main battery and sub battery except
when described as “main battery” or “sub battery.” I
Precaution for Brake System INFOID:0000000008758016

WARNING: J
Since dust covering the front and rear brakes has an affect on human body, the dust must be removed
with a dust collector. Never splatter the dust with an air blow gun.
• Only use “DOT 3” brake fluid. K
• Never reuse drained brake fluid.
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off
immediately and wash with water if it gets on a painted surface. For brake component parts, never wash
L
them with water.
• Always confirm the specified tightening torque when installing the brake pipes.
• After pressing the brake pedal more deeply or harder than normal driving, such as air bleeding, check each
item of brake pedal. Adjust brake pedal if it is outside the standard value. M
• Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause
improper operation.
• Always loosen the brake tube flare nut with a flare nut wrench. N
• Tighten the brake tube flare nut to the specified torque with a flare
nut torque wrench (A).
• Turn the ignition switch OFF and disconnect the ABS actuator and
electric unit (control unit) harness connector or the battery negative O
terminal before performing the work.
• Check that no brake fluid leakage is present after replacing the
parts. P

JPFIA0061ZZ

Revision: 2012 August BR-3 C26

 PREPARATION
< PREPARATION >
PREPARATION
PREPARATION
Commercial Service Tool INFOID:0000000008758017

Tool name Description

Pin punch
Removing and installing reservoir tank
a: 4 mm (0.16 in)

NT410

• Air tight
Handy vacuum pump
• Inspection of check valve

ZZC1313D

Brake caliper wrench Return the piston

NNFIA0040ZZ

Revision: 2012 August BR-4 C26

 BRAKE PEDAL
< REMOVAL AND INSTALLATION >
REMOVAL AND INSTALLATION A
BRAKE PEDAL
Exploded View INFOID:0000000008758018
B

BR

JSFIA0814GB J

1. Clevis pin 2. Brake pedal assembly 3. Brake pedal pad

4. Clip 5. Stop lamp switch 6. Brake switch
K
7. Snap pin

: Apply multi-purpose grease.

L
: N·m (kg-m, ft-lb)

Revision: 2012 August BR-5 C26

 BRAKE PIPING
< REMOVAL AND INSTALLATION >
BRAKE PIPING
FRONT
FRONT : Exploded View INFOID:0000000008758019

JSFIA0817GB

1. Brake booster 2. Master cylinder assembly 3. Pressure sensor

4. Pressure sensor bracket 5. Brake tube 6. ABS actuator and electric unit (con-
trol unit)
7. Connector 8. Lock plate 9. Brake hose
10. Union bolt 11. Copper washer

A. To rear brake tube

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

Revision: 2012 August BR-6 C26

 BRAKE PIPING
< REMOVAL AND INSTALLATION >
FRONT : Hydraulic Piping INFOID:0000000008758020

BR

JSFIA0822ZZ

G
1. Brake booster 2. Brake master cylinder 3. Front disc brake
4. ABS actuator and electric unit (con- 5. Connector 6. Rear disc brake
trol unit)
7. Pressure sensor H

A. Brake tube B. Brake hose

: Flare nut I
: Union bolt

FRONT : Removal and Installation INFOID:0000000008758021 J

CAUTION:
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
K
off immediately and wash with water if it gets on a painted surface. For brake component parts,
never wash them with water.
• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied
with, brake fluid may splash. L
• If the brake fluid adheres to the disc rotor or brake caliper, quickly wipe it off.
REAR
M

Revision: 2012 August BR-7 C26

 BRAKE PIPING
< REMOVAL AND INSTALLATION >
REAR : Exploded View INFOID:0000000008758022

JSFIA0824GB

1. Brake tube 2. Brake hose 3. Lock plate

4. Brake hose bracket 5. Union bolt 6. Copper washer

A. To connector
: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

REAR : Hydraulic Piping INFOID:0000000008758023

JSFIA0822ZZ

Revision: 2012 August BR-8 C26

 BRAKE PIPING
< REMOVAL AND INSTALLATION >

1. Brake booster 2. Brake master cylinder 3. Front disc brake A

4. ABS actuator and electric unit (con- 5. Connector 6. Rear disc brake
trol unit)
7. Pressure sensor
B
A. Brake tube B. Brake hose
: Flare nut
C
: Union bolt

REAR : Removal and Installation INFOID:0000000008758024

D
CAUTION:
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with water if it gets on a painted surface. For brake component parts, E
never wash them with water.
• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied
with, brake fluid may splash.
• If the brake fluid adheres to the disc rotor or brake caliper, quickly wipe it off. BR

Revision: 2012 August BR-9 C26

 BRAKE MASTER CYLINDER
< REMOVAL AND INSTALLATION >
BRAKE MASTER CYLINDER
Exploded View INFOID:0000000008758025

JSFIA0826GB

1. Reservoir cap 2. Oil strainer 3. Reservoir tank

4. Clump 5. Hose 6. Sub-tank
7. Grommet 8. Cylinder body 9. Pin
10. O-ring

A. Paint mark

: Apply polyglycol ether lubricant

: Apply brake fluid.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

Removal and Installation INFOID:0000000008758026

CAUTION:
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with water if it gets on a painted surface. For brake component parts,
never wash them with water.
• Never depress the brake pedal while removing the brake tube. If this is not complied with, brake fluid
may splash.
Disassembly and Assembly INFOID:0000000008758027

DISASSEMBLY
CAUTION:
• Never disassemble the cylinder body.
• Remove the sub-tank only when necessary.
• Never drop disassembled parts. The parts must not be reused if they are dropped.
ASSEMBLY
CAUTION:
• Never use mineral oils such as kerosene or gasoline and rubber grease during the cleaning and
assembly process.

Revision: 2012 August BR-10 C26

 BRAKE MASTER CYLINDER
< REMOVAL AND INSTALLATION >
• Never drop the when installing. The parts must not be reused if they are dropped.
• Never allow foreign matter (e.g. dust) and oils other than brake fluid to enter the reservoir tank. A

BR

Revision: 2012 August BR-11 C26

 BRAKE BOOSTER
< REMOVAL AND INSTALLATION >
BRAKE BOOSTER
Exploded View INFOID:0000000008758028

JSFIA0829GB

1. Master cylinder assembly 2. Brake booster 3. Lock nut

4. Clevis 5. Gasket

: N·m (kg-m, ft-lb)

Revision: 2012 August BR-12 C26

 VACUUM LINES
< REMOVAL AND INSTALLATION >
VACUUM LINES
A
Exploded View INFOID:0000000008758029

BR

G
JSFIA0830GB

1. Clamp 2. Vacuum hose (built in check valve) 3. Vacuum piping

4. Vacuum hose
H

A. To brake booster B. Paint mark C. To engine side

D. To intake manifold I
: N·m (kg-m, in-lb)

Revision: 2012 August BR-13 C26

 FRONT DISC BRAKE
< REMOVAL AND INSTALLATION >
FRONT DISC BRAKE
BRAKE PAD
BRAKE PAD : Exploded View INFOID:0000000008758030

JSFIA0831GB

1. Sliding pin bolt 2. Cylinder body 3. Inner shim cover

4. Inner shim 5. Inner pad (with pad wear sensor) 6. Pad retainer
7. Torque member 8. Outer pad 9. Outer shim
10. Outer shim cover

1: Apply MOLYKOTE® AS880N or silicone-based grease.

2: Apply MOLYKOTE® 7439 or equivalent.

: N·m (kg-m, ft-lb)

BRAKE PAD : Removal and Installation INFOID:0000000008758031

WARNING:
Since dust covering the front brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.
CAUTION:
• Never depress the brake pedal while removing the brake pads because the piston may pop out.
• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
BRAKE CALIPER ASSEMBLY
BRAKE CALIPER ASSEMBLY : Exploded View INFOID:0000000008758032

REMOVAL

Revision: 2012 August BR-14 C26

 FRONT DISC BRAKE
< REMOVAL AND INSTALLATION >

JSFIA0833GB BR

1. Brake caliper assembly

: N·m (kg-m, ft-lb) G

DISASSEMBLY
H

M
JSFIA0834GB

1. Cap 2. Bleeder valve 3. Cylinder body

4. Sliding pin 5. Sliding pin boot 6. Bushing N
7. Piston seal 8. Piston 9. Piston boot
10. Torque member
O
: Apply rubber grease.

: Apply brake fluid.

P
: Always replace after every disassembly.

: N·m (kg-m, in-lb)

BRAKE CALIPER ASSEMBLY : Removal and Installation INFOID:0000000008758033

WARNING:

Revision: 2012 August BR-15 C26

 FRONT DISC BRAKE
< REMOVAL AND INSTALLATION >
Since dust covering the front brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun.
CAUTION:
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
out immediately and wash with water if it gets on a protect surface. For brake component parts,
never wash them with water.
• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake
fluid may splash.
• Never drop removed parts.
• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
BRAKE CALIPER ASSEMBLY : Disassembly and Assembly INFOID:0000000008758034

CAUTION:
Fix the brake pad at suitable tape so that the brake pad will not drop.
NOTE:
Never remove the torque member, brake pad and pad retainers when disassembling and assembling the cyl-
inder body.

Revision: 2012 August BR-16 C26

 REAR DISC BRAKE
< REMOVAL AND INSTALLATION >
REAR DISC BRAKE
A
BRAKE PAD
BRAKE PAD : Exploded View INFOID:0000000008758035
B

BR

JSFIA1359GB

H
1. Sliding pin bolt 2. Cylinder body 3. Inner shim cover
4. Inner shim 5. Inner pad (with pad wear sensor) 6. Pad retainer
7. Torque member 8. Outer pad 9. Outer shim
I
10. Outer shim cover

1: Apply rubber grease.

J
2: Apply MOLYKOTE® AS880N or silicone-based grease.
3: Apply MOLYKOTE® 7439 or equivalent.

: N·m (kg-m, ft-lb) K

BRAKE PAD : Removal and Installation INFOID:0000000008758036

L
WARNING:
Since dust covering the rear brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun. M
CAUTION:
• Never depress the brake pedal while removing the brake pads because the piston may pop out.
• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
BRAKE CALIPER ASSEMBLY N

BRAKE CALIPER ASSEMBLY : Exploded View INFOID:0000000008758037

O
REMOVAL

Revision: 2012 August BR-17 C26

 REAR DISC BRAKE
< REMOVAL AND INSTALLATION >

JSFIA0838GB

1. Brake caliper assembly

: N·m (kg-m, ft-lb)

DISASSEMBLY

JSFIA0839GB

1. Sliding pin bolt 2. Cap 3. Bleeder valve

4. Bushing 5. Cylinder body 6. Piston seal
7. Piston 8. Piston boot 9. Sliding pin boot
10. Torque member

1: Apply rubber grease.

2: Apply MOLYKOTE® AS880N or silicone-based grease.
3: Apply polyglycol ether lubricant

: Apply brake fluid.

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: N·m (kg-m, in-lb)

Revision: 2012 August BR-18 C26

 REAR DISC BRAKE
< REMOVAL AND INSTALLATION >
BRAKE CALIPER ASSEMBLY : Removal and Installation INFOID:0000000008758038

A
WARNING:
Since dust covering the rear brake has an affect on human body, the dust must be removed with a
dust collector. Never splatter the dust with an air blow gun. B
CAUTION:
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
out immediately and wash with water if it gets on a protect surface. For brake component parts,
never wash them with water. C
• Never depress the brake pedal while removing the brake hose. If this is not complied with, brake
fluid may splash.
• Never drop removed parts. D
• If the brake fluid or grease adheres to the disc rotor, quickly wipe it off.
BRAKE CALIPER ASSEMBLY : Disassembly and Assembly INFOID:0000000008758039
E
CAUTION:
Fix the brake pad at suitable tape so that the brake pad will not drop.
NOTE: BR
Never remove the torque member, brake pad and pad retainers when disassembling and assembling the cyl-
inder body.
G

Revision: 2012 August BR-19 C26

 SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications INFOID:0000000008758040

Unit: mm (in)

Cylinder bore diameter 45.0 (1.772) × 2

Front brake Pad length × width × thickness 140.0 × 48.0 × 9.5 (5.51 × 1.890 × 0.374)
Rotor outer diameter × thickness 283 × 28.0 (11.14 × 1.102)
Cylinder bore diameter 34.93 (1.3752)
Rear brake Pad length × width × thickness 83.0 × 31.9 × 8.5 (3.268 × 1.256 × 0.335)
Rotor outer diameter × thickness 292 × 9.0 (11.50 × 0.354)
Master cylinder Cylinder bore diameter 23.8 (0.937)
Control valve Valve type Electric brake force distribution
Brake booster Diaphragm diameter — (10)
Recommended brake fluid DOT3

Brake Pedal INFOID:0000000008758041

Unit: mm (in)
Item Standard
Brake pedal height 216.7 – 226.7 (8.53 – 8.93)
Depressed brake pedal height
90 (3.54) or more
[Depressing 490 N (50 kg, 110 lb) while turning the engine ON]
Clearance between stop lamp switch threaded end and the brake pedal lever 0.74 – 1.96 (0.0291 – 0.0772)
Brake pedal play 3 – 11 (0.12 – 0.43)

Brake Booster INFOID:0000000008758042

Unit: mm (in)

Item Standard
Input rod length 153.5 – 154.5 (6.04 – 6.08)

Front Disc Brake INFOID:0000000008758043

Unit: mm (in)

Item Limit
Brake pad Wear thickness 2.0 (0.079)
Wear thickness 26.0 (1.024)
Disc rotor
Runout (with it attached to the vehicle) 0.035 (0.0014)

Rear Disc Brake INFOID:0000000008758044

Unit: mm (in)

Item Limit
Brake pad Wear thickness 2.0 (0.079)
Wear thickness 8.0 (0.315)
Disc rotor
Runout (with it attached to the vehicle) 0.07 (0.0028)

Revision: 2012 August BR-20 C26