TJ1400 Product Family IC Guide

TJ1400 Product Family
Installation and Commissioning Guide

Version: 3.2
Issue Date: 30-Nov-2021
www.tejasnetworks.com
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Revision History
Version Document ID and Updates
Issue Date
1.0 421-DOC000001-E Standard Release
08-Jan-2021
1.1 421-DOC000002-E Updated POTP cards and Air Filter maintenance
25-Feb-2021
1.2 421-DOC000003-E Added tributary cards that support CEM in the CEF8-1 card
population rule
30-Aug-2021
2.0 421-DOC000006-E Updated the relevant section details about TJ1400P-H

03-Nov-2021 Updated Card population rule
Added System test procedure for TJ1400P-H
3.0 421-DOC000004-E Updated Card population rule
16-Nov-2021
16-Nov-2021
30-Nov-2021 Updated Regulatory standard compliance section
Updated power supply requirements and circuit breaker
requirements tables in the Site preparation section
Table of Contents
Document overview 9
Chapter organization ............................................................................. 9
Target audience................................................................................... 10
Additional resources ............................................................................. 11
Safety guidelines 13
Regulatory compliance standards ........................................................... 13
Safety recommendations ...................................................................... 14
General safety guidelines....................................................................... 14
Prevent electrostatic discharge damage ................................................... 15
Site environment .................................................................................. 15
General site requirements ..................................................................... 15
Preventive site configuration .................................................................. 15
Thermal considerations ......................................................................... 16
Guidelines for populating card/pluggables in chassis ................................. 17
Equipment racks configuration ............................................................... 19
Power supply unit ................................................................................ 20
Prevent damage to card and pluggable module ........................................ 21
Dissipate static electricity...................................................................... 22
Product operating temperature specification ............................................ 23
Optical fibers....................................................................................... 23
Handle optical fibers ............................................................................. 23
Splice optical fibers ............................................................................... 24
Repair optical fibers .............................................................................. 24
Installation, commissioning and testing process 25

Overview ............................................................................................ 25
Installation procedure........................................................................... 26
Commission procedure ......................................................................... 26
Test procedure .................................................................................... 26
Receive and unpack the node 27

Verify the shipment .............................................................................. 27
Handle packages ................................................................................. 28
Store packages and packing material ...................................................... 28
Unpack the node ................................................................................. 29
Unpack procedure for TJ1400-1, TJ1400P, and TJ1400P-H chassis .............. 30
Unpack procedure for TJ1400-7 chassis ................................................... 34
Unpack procedure for TJ1400-13 chassis ................................................. 35
Unpack procedure for TJ1400-18 chassis ................................................. 37
Card population rule 41
iv
Node installation 47
Pre-installation checks .......................................................................... 47
Pre-installation guidelines ...................................................................... 47
Site preparation................................................................................... 48
Preferred rack size ............................................................................... 50
Install TJ1400 node into the rack ........................................................... 50
Connect grounding cable or Earth cable .................................................. 55
Connect the power cables ..................................................................... 59
Card installation 65
Port connectivity 69
Connect ports on OAM card ................................................................... 69
Connect PDH ports ............................................................................... 72
Connect Ethernet ports ......................................................................... 74
Connect optical ports............................................................................ 74
Commission the node 77

Connect the PC to the LAN/NMS interface of the node ............................... 77
Log into an un-commissioned node ........................................................ 78
Download software from SLAT page ....................................................... 79
Configure parameters in SLAT page ........................................................ 80
Verify serial numbers of cards and pluggable modules of node ................... 82
Set date and time of the node ............................................................... 82
Provision DCN ..................................................................................... 83
Gateway node configuration ................................................................... 86
Back up and restore node configuration data ........................................... 86
Backup node configuration ..................................................................... 87
Restore node configuration .................................................................... 87
System test procedures 89

Test interfaces on 8x2.5G-PON card ....................................................... 89
Testing CEF-1 card............................................................................... 91
Testing CEF-4 card............................................................................... 92
Testing CEL-5 card ............................................................................... 94
Testing CEL-6 card ............................................................................... 95
Testing CEM1 card ............................................................................... 96
Testing CEL10 card .............................................................................. 98
Testing CEL12 card ............................................................................ 100
Testing SOT18 card ............................................................................ 101
Testing ST63E1 CEM card ................................................................... 103
Testing FE/copper ports on CEF1-9P card .............................................. 105
Testing optical ports on CEF1-9P card ................................................... 109
Testing protection switching for E1/DS1/E3/DS3 traffic ........................... 116
Testing procedure of TJ1400P-H........................................................... 119
General configuration 121
v
Switch ON node and PC configuration ................................................... 121
Log into the system ........................................................................... 121
Appendix: Guidelines for routing cables 123

Route E1 cables ................................................................................. 123
Separate the power and data cables ..................................................... 124
Retain the excess cable ...................................................................... 125
Protect the cables .............................................................................. 125
Route the fiber optic cables ................................................................. 125
Route the network cables .................................................................... 126
Facilitate filter removal ....................................................................... 126
Avoid thermal issues while routing cables .............................................. 126
Cable bend-radius restrictions ............................................................. 127
Appendix: Record data and test results 129

Site verification checklist .................................................................... 129
Commission and test report ................................................................ 131
Receiver sensitivity measurements for 10G Ethernet ............................... 131
Receiver sensitivity measurements for 1G ............................................. 132
Appendix: General procedures 133

Guidelines for cleaning optical fiber connectors ...................................... 133
Inspect optical fiber connectors ........................................................... 134
Clean optical fiber connectors .............................................................. 135
Clean with lint-free wipes .................................................................... 135
Clean connectors with swabs ............................................................... 136
Clean with dry compressed air ............................................................. 136
Extension power cord gauge calculation ................................................ 137
Replacement of power supply unit ........................................................ 139
Replacement of power supply unit - TJ1400P-H ...................................... 140
Insertion and replacement of FTU ........................................................ 141
Replacing FTU .................................................................................... 141
Insert FTU ......................................................................................... 142
Air filter maintenance ......................................................................... 144
Prerequisites ...................................................................................... 144
Replace air filter unit ........................................................................... 144
Insert air filter unit ............................................................................. 145
Maintain air filter ................................................................................ 146
Insert and remove filler panel .............................................................. 148
Insert and remove pluggable module .................................................... 152
Insert and Eject SFP/SFP+/QSFP modules ............................................. 153
Insert and Eject CFP modules ............................................................... 156
Appendix: Connector pin assignment 159

Power connector ................................................................................ 159
Alarm output connector ...................................................................... 159
Alarm input connector ........................................................................ 160
vi
BITS connector .................................................................................. 160
EOW connector .................................................................................. 161
NMS/MGN connector .......................................................................... 161
NMS/MGN connector ........................................................................... 162
ToD connector ................................................................................... 162
160 PIN LFH DS1 connector (120 Ohm) ................................................ 162
160 PIN LFH connector (75 Ohm) ......................................................... 167
MI connector ..................................................................................... 168
F1 connector ..................................................................................... 169
DIAG connector ................................................................................. 169
Cable color codes 171

Power cable ...................................................................................... 171
Alarm cable ...................................................................................... 171
BITS DATA/CLK cable ......................................................................... 172
NMS/MGN cable ................................................................................. 172
LFH cable connector ........................................................................... 173
MI /F1 cable...................................................................................... 177
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viii
Document overview
The TJ1400 product family is one of the industry‟s most feature-rich packet access and
aggregation platforms. It provides unparalleled integration of Access, Transport, and IP
network technologies in one integrated box and introduces a revolutionary way of
building modern-day telecom infrastructure, bringing down the cost of network build-outs
dramatically. Modular architecture allows customer the flexibility to scale from Megabits
to Terabits capability. The TJ1400 family supports following product models:
 TJ1400-1
 TJ1400P
 TJ1400P-H
 TJ1400 Type-7SR (also abbreviated as TJ1400-7)
 TJ1400 Type-13SR(also abbreviated as TJ1400-13)
 TJ1400 Type-18SR (also abbreviated as TJ1400-18)
This document details the procedures to install the product and to initially configure it to
the point of verifying its proper operation in the network.
Chapter organization
This document is organized as follows:
Chapter Scope
Safety guidelines on page This chapter contains safety guidelines that user must follow
13 for personal safety and for operating the node correctly. It
also covers the site environment and instructions to be
followed during site preparation and equipment rack
configuration.
Installation, This chapter gives an overview of the installation,
commissioning, and commissioning, and testing process flow of a TJ1400 node.
testing process see
"Installation,
commissioning and testing
process" on page 25
Receive and unpack the This chapter covers procedure to be followed during receiving
node on page 27 and unpacking of a node. It includes shipment verification,
handling and storing the packages, and unpacking the
equipment.
Card population rule This chapter provides the card population rules applicable to a
TJ1400 node.
Node installation on page This chapter covers procedure to be followed when installing a
47 TJ1400 node. It includes preparing site for installation,
9
©Tejas Networks Ltd.
TJ1400 Product Family Installation and Commissioning Guide v3.2
Chapter Scope
installation guidelines, mounting node on to the rack, and
connecting cables to power and ground point.
Card Installation on page This chapter details the insertion procedures of cards
65 supported in TJ1400 node.
Port Connectivity on page This chapter covers procedure for connecting ports on OAM,
69 PDH cards, Ethernet cards and tributary cards in a TJ1400
node.
Commission the node on This chapter covers procedures required to be performed for
page 77 commissioning a newly installed TJ1400 node. It includes
logging into an uncommissioned node, downloading software
from SLAT page, setting Ethernet parameters, setting date
and time, and nominating synchronization clock reference for
the node.
System test procedures on This chapter covers procedure for performing system level test
page 89 on Optical, Ethernet and PDH ports of cards supported in a
TJ1400 node.
General configuration on This appendix covers general procedures for configuring a
page 121 TJ1400 node. It includes PC configuration, switching ON the
node and logging into the node; configuring optical ports,
OSPF, Ethernet ports, timing manager, and checking alarms.
Guidelines for Routing This chapter describes the procedures and the guidelines to
Cables see "Appendix: route cables securely without degrading the performance.
Guidelines for routing
cables" on page 123
Record data and test This appendix provides various forms to record system data
results see "Appendix: and test results during the commissioning and system testing
Record data and test process.
results" on page 129
General Procedures see This appendix covers procedures to be followed for cleaning
"Appendix: General and inspecting optical and fiber connectors. It also includes
procedures" on page 133 the replacement procedures for cards on a TJ1400 node.
Connector Pin Assignment This appendix provides connector pin details used for installing
see "Appendix: Connector a TJ1400 node.
pin assignment" on page
159
Cable color code see This appendix describes the color coding scheme used for
"Cable color codes" on different cables.
page 171
Target audience
This document is intended for Technician or Field engineers who install and commission
hardware or software at customer premises.
10
Document overview
Additional resources
Document Name and Version Description
TJ1400 Product Family 10.x This document describes the functions,

Feature Description Guide features, capabilities and specification of a
product.
Version 3.2
TJ1400 Product Family Hardware This document provides information on
Description Guide hardware configuration, limitations, and
physical characteristics of hardware
Version: 4.2
platforms.
TJ1400 Product Family 10.x User This document provides operations,
Interface Guide administration, maintenance, and
provisioning steps for the network and the
Version: 3.1
node using node user interface.
TJ1400 Product Family 10.x Alarm This document provides the list of alarms,
Clearing Procedure Guide causes, and the procedure to clear the
alarm.
Version: 1.0
For onsite and/or offsite trainings, please contact our Sales team at
https://www.tejasnetworks.com/contact.php
11
12
Safety guidelines
This chapter provides important safety guidelines that you must follow for personnel
safety and to operate the equipment correctly. It also describes about the site
environment and instructions to be followed during site preparation and node rack
configuration. You must read and follow all the precautionary procedures before starting
to operate the node.
Regulatory compliance standards

The list of national and international electromagnetic compatibility, safety, reliability and
RoHS standards in this chapter is not exhaustive. The standards listed are generally
regarded as the primary applicable standards. The conformity status on additional
national and international standards not listed in this section can be provided upon
request.
Table 1: Regulatory compliance standards
Specification Standard
EMI/EMC  FCC Part-15, Subpart B, Class-A

 ICES-003, Class-A
 EN 300386
 EN 55022 Class-A / CISPR-22 Class-A
 EN 55032 Class-A / CISPR-32 Class-A
 EN 55024 / CISPR-24 (EN61000-4-2, EN61000-4-3, EN61000-4-
4, EN61000-4-5, EN61000-4-6, EN61000-4-8, EN61000-4-11,
EN 61000-4-29)
 EN 61000-3-2 and EN 61000-3-3 (applicable to AC power supply
products)
Safety  Certified for CB – Scheme
 IEC 60950-1 / EN 60950-1
 IEC 62368-1 / EN 62368-1
 UL 62368-1
 UL 60950-1
Laser Safety  IEC 60825-1 / EN 60825-1
 IEC 60825-2 / EN 60825-2
 21 Code of Federal Regulations (CFR)1040
13
Specification Standard
Environment  ETS 300 019-1-1, Class 1.2 Storage

 ETS 300 019-1-2, Class 2.3 Transportation
 ETS 300 019-1-3, Class 3.2 Operating stationary use
 QM333 – Functional for Environmental testing of Electronic
equipment‟s for Transmission and switching use.
RoHS compliant Directive 2011/65/EU
Safety recommendations
This section lists the safety recommendations that need to be followed for safe operation
of the node.
General safety guidelines

 Make sure your hands are not moist or wet when working with electrical appliances.
 Make sure you are wearing sufficient protective gear such as rubber-soled shoes to
protect you from an electrical shock.
 Keep the chassis clean and dust-free before, during, and after the installation.
 Install appropriate filler panels in all vacant slots in the chassis to keep the interior of
the chassis clean and dust-free. This also prevents temperature changes inside the
chassis.
 Keep the tools away from the work area so that you or others do not fall over them.
 Avoid wearing loose clothes that could get caught in the chassis. Fasten your tie or
scarf and roll up your sleeves before handling the equipment.
 Wear safety glasses if you are working under any conditions that might be hazardous
to your eyes.
 Do not perform any action that creates a potential hazard to people or make the
equipment unsafe.
 Wear safety earmuffs (or) earphones if you are working in noisy conditions.
 Wear safety helmet when working at height.
 Locate the emergency power off switch for the room in which you are working. In
case of an electrical accident occur, you can act quickly to turn off the power.
 Disconnect all power source by turning off the power and unplugging the power cord
before:
Installing or removing a chassis.
Working near power supplies.
 Look carefully for possible hazards in your work area, such as cords and missing
safety grounds. If an electrical accident occurs, proceed as follows:
Turn off the system.
Determine if the person needs rescue breathing or external cardiac
compressions, and then take appropriate action.
14
Safety guidelines
Prevent electrostatic discharge damage

Electrostatic discharge (ESD) can damage equipment and impair electrical circuitry. ESD
damage occurs when electronic components are improperly handled and can result in
complete or intermittent failures.
Make sure that the optimal electrostatic discharge protection:
 Always follow ESD-prevention when removing and replacing components.

 Make sure that the chassis is electrically connected to earth ground.
 Wear an ESD-preventive wrist strap, ensuring that it makes good skin contact.
 Connect the grounding clip to an unpainted surface of the chassis frame to safely
ground ESD voltages.
 The wrist strap and cord must operate effectively to properly guard against ESD
damage and shocks. If no wrist strap is available, ground yourself by touching the
metal part of the chassis.
 For safety, check the resistance value of the anti-static strap periodically, which must
be in between 1 and 10 mega-ohms (MΩ).
Site environment
The node should be mounted in a rack. The location of the node, the layout of your node
rack including wiring room is extremely important for proper system operation. Nodes
placed closer to each other, inadequate ventilation, and inaccessible panels can cause
system maintenance issue resulting in system malfunctions and shutdowns.
While planning your site layout and node locations, consider the precautions described in
the section System safety precautions to understand how to avoid node failures and
reduce the possibility of environmentally caused shutdowns. If you are currently
experiencing shutdowns or unusually high errors with your existing node, these
precautions may help you isolate the cause of failures and prevent potential problems.
General site requirements

This section describes the requirements your site must meet for safe installation and
operation of the system. Before installation, verify the site for readiness as per the site
verification checklist given in Site Verification Checklist on page 129.
Preventive site configuration

Take the following precautions to plan an acceptable operating environment for your
node and to avoid environmental equipment failures:
 Electrical equipment generates heat. Without adequate air circulation, the ambient air
temperature might not be adequate to cool equipment to acceptable operating
temperatures. Make sure that the room in which you operate your system has proper
ventilation.
 Damage from static discharge can cause immediate or intermittent equipment failure.
Always follow the ESD prevention procedures to avoid damage to equipment.
15
 An open chassis allows air leaks, which may interrupt and redirect the flow of cooling
air from internal components. Make sure that the chassis cover is secure to allow
cooling air to flow effectively within it.
 Verify that the grounding is proper by measuring the resistance between the chassis
ground connection point and the rack ground connection point using a multimeter. If
the value is 'less than 0.1 ohm', chassis is grounded properly.
CAUTION: Proper hydraulic/pneumatic material handling equipment

must be used for mounting the equipment. If the node is heavy and the
hydraulic equipment is not available then make sure that at least two handlers
are available at the installation site.
Thermal considerations
Given below are the thermal considerations recommended to be followed while
installation for TJ1400P, TJ1400P-H, TJ1400-1, TJ1400-7, TJ1400-13 and TJ1400-18
systems:
1. Make sure that the ambient temperature of the environment where the system is
installed is within the operating limits of the system along with adequate air flow to
maintain smooth operation. Safe operating limits for the equipment are specified in
the section Product operating temperature specification.
2. Sufficient spacing should be provided at the air inlet and outlet of the system to allow
unobstructed air flow. A minimum distance of 3 inches (approximately 75 mm) is
required. This includes any obstruction due to cables/wiring near the system.
3. Systems can be stacked one above the other without leaving 1RU space.
4. Systems inside closed rack should maintain same air flow direction to avoid hot air
recirculation between systems.
5. In case of closed racks, make sure that the rack has ventilation opening at bottom
and top for air circulation. Closed racks must have fan trays and dust filters installed
in order to avoid over heating issues.
6. The lowest system in a closed rack should be installed a minimum of 1RU above the
floor openings to prevent blocking of air intake.
16
Safety guidelines
Following figure shows the recommended spacing (minimum) and airflow for stacked
systems in TJ1400-7 chassis:
Figure 1: Spacing and Airflow recommendation for stacked systems
Guidelines for populating card/pluggables in chassis

Follow the guidelines mentioned below when populating cards and pluggable in the
chassis. It is important to follow these recommendations for an improved thermal
performance.
 Always cover an empty slot with an appropriate filler panel to prevent overheating
and entry of dust into the chassis.
 Protect the pluggable modules or unused ports by inserting clean dust caps to
prevent the entry of dust and for optical safety.
 Follow the recommended order for populating the cards and the pluggable in the
chassis.
For details of the Slots and corresponding pluggable units such as Fan Tray Unit and
Power Supply Unit, see the Hardware Description Guide.
Recommended Order of Card Installation
Cards should be installed in the chassis in a particular order as recommended below:
1. Power Supply Units: Must be installed one at a time from left to right side of the
chassis.
2. Fan Tray Units: Must be installed one at a time before the node is powered ON in the
right side of the chassis.
3. OAM Card: Must be installed at bottom of the chassis.
17
4. Controller/aggregate cards: Must be installed one at a time from top to bottom in the
left side of the chassis.
5. Tributary cards: Must be installed one at a time from left to right side of the chassis,
starting from bottom to top.
Recommended Order of Pluggable Installation
The sequence for installing pluggable (Optical and electrical) depends on the
arrangement of ports in a card. The recommended sequence to install pluggable is
explained below with three examples.
Case 1: If a card consists of four ports, all in one row, then install the pluggable starting
from left to right, in an alternate port sequence: port P1 > P3 > P2 > P4
Figure 2: Population Rule- Case 1
Case 2: If a card consists of four ports, 2 ports each in one row, then install the
pluggable diagonally as shown in figure below.
18
Safety guidelines
Case 3: If a card consists of eight ports, 4 ports each in one row, then install the
pluggable in first row (top) in an alternate sequence followed by second row (bottom) in
an alternate sequence, ensuring that the sequence is non-overlapping in the two rows as
shown in the figure below. Install the pluggable for the remaining empty ports in the
same order.
Equipment racks configuration

While planning an acceptable equipment rack configuration, make sure of the following:
 The enclosed racks have adequate ventilation and are not overlay congested. Side
door of the rack must be perforated and minimum open area should be 70%.
 The site must also be as dust-free as possible. Dust tends to clog the system fans,
reducing the flow of cool air through the equipment rack and the systems that occupy
it, thus increasing the risk of an over temperature condition.
 The rack frame does not block the intake or exhaust ports when a chassis is mounted
in an open rack.
 The chassis cannot be installed on sliders.
 Adequate ventilation is available for equipment at the bottom of the rack. In an
enclosed rack with a ventilation fan in the top, excessive heat generated by
equipment near the bottom of the rack can be drawn upward into the intake ports of
the equipment.
 Avoid locating the Tejas device in a location in which the system air intake vents may
draw in the exhaust air from adjacent equipment.
 Baffles helps isolating exhaust air from intake air, which also helps to draw cooling air
through the chassis. The best placement of the baffles depends on the airflow
patterns in the rack. Experiment with different arrangements to position the baffles
effectively.
19
Power supply unit

When you install power feeds to the product input terminals or if you perform routine
power maintenance, make sure that you do the following:
 Read the power procedures before you perform any function.

 Use the appropriate insulated tools to perform any tasks.
 This unit might have more than one power supply connection. All connections must
be removed to de-energize the unit.
 Before you work on equipment that is connected to power lines, remove jewelery
(including rings, necklaces, and watches). Metal objects will heat up when connected
to power and ground and can cause serious burns or weld the metal object to the
terminals.
 Always unplug the power cable before you install or remove a power supply module
from the chassis. Follow the same procedure while installing or removing the chassis.
 This product requires short-circuit (over current/circuit breaker) protection to be
provided as part of the building installation. Install only in accordance with national
and local wiring regulations.
If the green LED on the PSU is ON, the power at the associated feeder is present and the
conditions can be assumed to be normal. Some of the possible cases when the green LED
on the power supply unit is not ON are as follows:
 Power supply unit is damaged or non-functional.

 Feeder low voltage or power failure.
 Over-current failure.
 Blown fuse in the power supply unit due to the reverse polarity condition at the input
terminals.
The circuit breaker on the power supply unit is an electronic circuit breaker that cuts off
the power to the card on over-current condition.
CAUTION: The equipment might have more than

one power supply connection. All the connections must be removed to de-
energize the equipment.
RISK OF ELECTRICAL SHOCK: The battery feeds can be at a high

enough potential to constitute a shock hazard. Read the power procedures
before you perform any function. Take necessary precautions and use the
appropriate insulated tools when working with power.
20
Safety guidelines
RISK OF PERSONAL INJURY, ENERGY HAZARD: The battery feeds

are capable of supplying very high current which, during an unintentional short,
can cause burns. Read the power procedures before you perform any function.
Take necessary precautions and use the appropriate insulated tools when
working with power.
DANGER: Do not jack-in/jack-out PSU card in the system with power

cable connected. PSU has high energy and/or voltage level that can cause
serious electrocution or burn.
Prevent damage to card and pluggable module

In this section, the generic term Card is used to refer to cards or pluggable modules as
applicable. All cards are subject to damage by inappropriate handling, manhandling or by
electrostatic discharges. These cards are shipped to the customer premises in shielded
containers.
NOTE: TJ1400-1 system has non removable cards. Hence, in this section, the
generic term Card is used to refer to Power Supply Units and Fan Tray Units as
they are field replaceable in TJ1400-1 product.
Read the following precautions while handling, installing, storing or replacing cards, or
electrostatic sensitive devices.
 Wear an anti-static wrist-strap, a heel grounder, or any other personal grounding

device before you remove a module from its package or from the shelf.
 Follow installation and removal procedures for each module. Make sure to understand
and perform each precautionary message in these procedures (for example, opening
or closing the ejectors of the card simultaneously).
 In process of replacing a card on the chassis, do not place the card directly on a hard
surface. Use a spongy sheet like Polystyrene (thermocol) to prevent any damage to
the card.
 Do not touch the solder side of the module, the pin connector, or the components.
 Inspect all pin connectors for damage before using them on each module.
 Inspect each module for damage before inserting the component into the shelf.
 Store uninstalled cards separately in a shielded box.
 Do not stack cards on or against each other. Check the stacking limit symbol, if any,
on the package box.
 Do not force cards into their packaging material.
21
 Do not store several cards in the same container.

 Allow each module to reach room temperature before you insert the module into the
shelf.
 When not in use, store pluggable modules in their protective static-dissipative
containers to prevent damage to the exposed connector terminals.
 Leave spare cards in the original shielded containers until you need the cards.
 To prevent damage to cards in storage, follow procedures that prevent accumulation
of dirt or dust on the pin connectors and damage to the printed-circuit board or its
components warp-age. This situation is typical for printed-circuit boards stored in
areas where the humidity can exceed 95% and the temperature can exceed 70°C.
 While transporting cards, pack each module in its original anti-static container and
padding, or in an ant-static bag. In case the original packing material is lost, place
the module in an anti-static bag and use another container with sufficient padding.
 Air filters have to be cleaned once in every 6 months.
Dissipate static electricity

The static electricity level in your body increases when you move around or come into
contact with other charged surfaces. Excessive levels of static electricity can damage the
equipment. You must wear a properly functioning heel grounder (that attaches to your
leg and foot) and/or an antistatic wrist-strap, or any other grounding device when you
work on any of the following:
 Chassis (including the metal frame and cover)
Any one of the previously mentioned grounding devices dissipates electrostatic charges
to the ground quickly and safely. Use grounding devices correctly to eliminate the ESD
threat you pose to the equipment.
When you wear an anti-static wrist-strap or a heel grounder, you must make sure the
grounding straps are in contact with a moist part of your skin. Connect the grounding
cord to the grounding plug on a grounded fixture of the product you are working on, such
as the shelf ESD jack; grounded fixtures are accessible on most of the products.
CAUTION: Heel grounders or similar worn footwear attachments work

when the floor is designed to dissipate static electricity. Also check for the ESD
foot wear attachment connectivity to ground using suitable ESD tester. If the
properties of the floor are unknown or in doubt, use a wrist-strap and make sure
it is connected to a unpainted metal surface of the grounded rack or equipment
or earth strip before proceeding with any maintenance or installation activity.
22
Safety guidelines
The following guidelines provide an optimal electrostatic discharge protection:
 Install bays on conductive floor coverings.

 Provide conductive shoes, anti-static wrist-straps, and heel grounders to all personnel
working on the equipment.
 Maintain local environmental conditions so that relative humidity around equipment to
be serviced is in excess of 20% (preferably higher than 40%). This lowers the threat
of developing damaging electrostatic levels.
 Implement an ESD training and control program that educates personnel on the
hazards of ESD and simple mitigation procedures that can easily be applied.
Product operating temperature specification

The operating temperature range of TJ1400-1, TJ1400P, TJ1400-7, TJ1400-13 and
TJ1400-18 systems are detailed in the following table:
Product Operating Temperature
TJ1400-1 0°C to +50°C

TJ1400P -40°C to +65°C
TJ1400P-H  -40°C to +60°C
TJ1400-7  Normal temperature: 0°C to +50°C

 Extended temperature: -40°C to +65°C
TJ1400-13 0°C to +50°C
TJ1400-18 0°C to +50°C
Optical fibers
Optical fibers are either single-mode or multi-mode. The information in the following
sections applies to all optical fibers.
Handle optical fibers

Do the following steps while handling optical fibers:
 Wear safety glasses when you install optical fibers.

 Do not look into the opening of an optical fiber, or the opening of an optical fiber
connector, if the optical fiber is active or the unit has the power turned on.
 Avoid direct exposure to optical fiber ends or optical connector ends where you can
access the laser signal directly.
LASER RADIATION EXPOSURE RISK: Do not look directly into the

optical beam. Invisible light can severely damage your eyes. Keep all optical
connectors capped.
23
Splice optical fibers

Do the following steps before looking at a spliced optical fiber with a magnifier:
 Power off all laser sources to the optical fiber or disconnect the remote optical fiber
end from the laser sources before you start splicing. The laser sources can be in a
central office, on subscriber premises, or in a remote location.
 Disconnect all optical test sets from the optical fiber before you start splicing. The
connections can be local or remote.
 Use only the optical instruments approved by your company.
Do the following steps while splicing optical fibers:
 Clean your hands after you handle optical fibers. Small pieces of glass are not always
visible and can damage your eyes.
 Do not handle pieces of optical fiber with your fingers. Use tweezers (preferably non-
metallic) or adhesive tape to lift and discard any loose optical fiber ends.
 Wear rubber gloves when you clean optical connectors. The gloves prevent direct
contact with the isopropyl alcohol and prevent contamination of the ferrules with skin
oils.
 Place all optical fiber clippings in a plastic container provided for that purpose.
 Handle optical fibers with caution. Place the optical fibers in a safe location during
installation.
 Protect all optical fiber connectors with clean dust caps at all times.
 Follow the manufacturer instructions when you use an optical test set. Incorrect
calibration or control settings can create hazardous levels of radiation.
EYE INJURY RISK: If you have a piece of a glass in your eye, get
medical assistance immediately.
Repair optical fibers

Do the following steps when an accidental break occurs in the optical fiber:
 Report the location of the damaged optical fiber to both the central office and the field
repair personnel.
 Power-off all laser sources to the optical fiber or disconnect the remote optical fiber
end from the laser sources. The laser sources can be in a central office, on subscriber
premises, or in a remote location.
24
Installation, commissioning and testing
process
This chapter describes procedure followed during installation, commissioning and testing
process of TJ1400.
Overview
The following flowchart shows the installation, commissioning, and testing process.
25
Installation procedure
Installation procedure comprises of the following:
 Receiving and unpacking the node.

 Verifying the cards/inventories as per the packing list or BOQ (Bill Of Quantity).
 Installing the chassis in rack followed by cards in the respective slots of the chassis.
 Cabling of grounding cable, AC and DC power supply cables.
 Installing cards and connecting cables to the ports on the card.
Commission procedure
The commissioning is the formal handover of the operational and maintenance
responsibility for the end-product from the vendor to the operator. The process
comprises of operation and performance qualification and includes environment
compliance checks, verification of personnel protection equipment and qualification of
containment systems.
Test procedure
The system level tests are required to be performed with the nodes in a working
network. After commissioning the node, system level tests are done with the nodes that
are cabled together in a working network. During the testing process, various forms must
be filled to record system data and test results.
26
Receive and unpack the node
This chapter describes the procedures to be followed during receiving and unpacking of
the node. These procedures must be followed when the node is delivered to the customer
as part of a supply-only contract.
Follow these procedures when the node is delivered to the customer as part of a supply-
only contract.
Figure 5: Receiving and Unpacking Process
STATIC DISCHARGE DAMAGE: Static charge can damage the

equipment. While unpacking and handling cards, or making node
interconnections, wear a grounding wrist strap to discharge the static buildup.
Verify the shipment

The chassis and the corresponding accessories are delivered in two different cartons.
Compare the package list information with the alphanumeric information provided on the
shipping labels. The package list and shipping labels should contain the same
information. If you find any discrepancies in the shipping label information and the
package list information, contact the 24x7 Tejas Networks Technical Support Center
(TSC).
For contact details, see the Technical Support Information provided in the document.
27
Handle packages
Identify the top face of the container (identifiable by packing label symbols described
below) and keep the top face uppermost at all times. The package contents are to be
considered fragile at all times. Apply sufficient water-proofing if packages are to be
handled in wet weather conditions.
Symbol Description
This way up - indicates the top face of the package that

must be kept uppermost at all times.
Fragile - indicates that the contents of the package are

fragile and are prone to breakage if not handled or stored
appropriately.
Keep dry - indicates that sufficient waterproofing must

be used while handling and storing this package.
Store packages and packing material

When storing the packages, do the following instructions:
 Unpack the node only during installation.

 Preserve the packaging materials (after unpacking the node) for future use.
 If the node is damaged during shipment, preserve as much of the packaging as
possible to allow customer service and the shipper to analyze the damage. To report
damage shipped articles, contact the Tejas Networks Technical Support Center (TSC)
to open a Return Materials Authorization (RMA).
28
Unpack the node

Before unpacking the node, make sure that you have the following tools:
 Sharp pointed blade or knife

 Conductive bonded wrist strap
NOTE: The chassis images in this section are only used to illustrate the
unpacking tasks. These images do not represent the actual product chassis. The
actual product chassis may differ in appearance from the chassis images used in
this section.
Perform the following steps to unpack a node from its shipping container:
1. Place the container in a direction as per depicted by the This way up symbol in the
packing label printed on the container/packing box.
2. Cut and remove the ½" wide strap located at four places on the packing box as
shown in the following figure:
Figure 6: Straps on the Packing Box
3. Remove the plastic shrink wrap covering the box using a sharp pointed blade or knife
(optional).
4. Cut and remove the reinforced packing tape from the packing box as shown in the
following figure:
29
Figure 7: Reinforced Packing Tape
5. Do one of the following based on the chassis support:
Unpack procedure for TJ1400-1, TJ1400P, and TJ1400P-H chassis on page

30
Unpack procedure for TJ1400-7 chassis on page 34
Unpack procedure for TJ1400-1, TJ1400P, and TJ1400P-H chassis

1. Open the top of the master carton box and take the equipment out of the box along
with the part board and cushions.
30
Figure 8: Removing the Equipment from box
2. Remove the part board where the cushions are attached and take out silica gel
pouches.
31
Figure 9: Removing the part board
3. Remove the top three packing cushions.
32
Figure 10: Removing the Top Cushions
4. Remove the system assembly from the bottom cushion.
Figure 11: Removing the system from bottom cushion
5. Take the node out of the anti-static bag.
33
Figure 12: Node covered with Anti-static Bag
6. Save the packaging materials in case the product needs repackaging or shipping.
Unpack procedure for TJ1400-7 chassis

1. Open the top of the packing box and take the equipment out of the packing box along
with the cushion.
Figure 13: Removing the Equipment from box
2. Remove the packing cushion.
34
Figure 14: Removing the Cushion

1. Open the top of the packing box and remove two dummy cushions.
2. Remove packed OAM box from the packing box.
35
3. Remove packed DPU box.
4. Remove packed FTU box.
5. Remove the equipment from the packing box with the top and bottom cushions.
6. Remove the packing cushions.
STATIC DISCHARGE DAMAGE: Static charge can damage the

equipment. While handling cards to make the necessary system
interconnections, wear an anti-static ESD wrist strap to discharge the static
buildup.
36
Following figure depicts the packing process with the packing material:
Figure 17: Packing Process
Materials in package
Item Description Quantity

No
1 Packing Box Bottom 1

2 Packing Cushion for system top and bottom 2
3 TJ1400-13 system 1
4 Packed FTU Box 2
5 Packed DPU Box 2
6 Packed OAM box for TJ1400-13 system 1
7 Packing cushion 1
8 Packing cushion 1

1. Open the top of the packing box and remove the packing board.
2. Remove the FTU and PSU box from the packing box.
3. Remove the OAM box from the packing box.
37
4. Remove the packing box sleeve.
5. Remove the equipment from the packing box with the top and bottom cushions.
6. Remove the packing cushions and take the node out of the box.
The following figure displays Unpacking diagram with the packing material:
Figure 18: Unpacking Process

No
1 Packing Box Bottom 1

2 Bottom Packing Cushion 1
3 TJ1400-18 Node 1
4 Top Packing Cushion 1
5 Packing Box Sleeve 1
38

No
6 Packed OAM Box for TJ1400-18 1

7 Packing Box Board 3
8 Packed FTU Box of TJ1400-18 3
9 Packed PSU Box of TJ1400-18 2
10 Packed Accessories Box of TJ1400-18 1
11 Packing Box Top 1
39
40
Card population rule
The following table summarizes the slot distribution of various cards/modules for TJ1400-
7, TJ1400-13, and TJ1400-18.
NOTE: To find out which software release supports configuration combinations

described in table below, refer to Feature Description Guide and User Interface
Guide of the respective releases.
TJ1400-1, TJ1400P, and TJ1400P-H are single slot chassis and factory fitted.
Therefore, their slot distribution is not shown in the table.
Table 2: Card population rule
Controller Tributary Card population

Card card
TJ1400-7 TJ1400-13 TJ1400-18
CEF4 NA 2, 4 NA NA
CEL5 1, 3, 5, 6, 7 NA NA
CEL6 1, 3, 5, 6, 7 NA NA
SOT18 1, 3, 5, 6, 7 NA NA
ST63E1 1, 3, 5, 6, 7 NA NA
CEM1 1, 3 NA NA
See Note 1
ST63E1CEM 1, 3, 5, 6, 7 NA NA
ST24E3 1, 3, 5, 6, 7 NA NA
CEF7-G and NA 2, 4 NA NA
CEF7-X
8x2.5G-PON 1, 3, 6, 7 NA NA
See Note 2
CEF8-1 NA 2, 4 3, 4 NA
CEL6 1, 3, 5, 6, 7 1, 2, 5, 6, 8, 9, 12 NA
CEL13 1, 3, 5, 6, 7 1, 2, 5, 6, 8, 9, NA
12, and 13
8x2.5G PON 1, 3, 5, 6, 7 1, 2, 5, 6, 8, 9, NA
12, 13
See Note 3
16x2.5G PON NA 2, 6, 9, 13 NA
SOT18 1, 3, 5, 6, 7 NA NA
41

Card card
TJ1400-7 TJ1400-13 TJ1400-18
ST63E1 1, 3, 5, 6, 7 NA NA
CEF8-1 ET NA NA 3, 4 NA
CEL6 NA 1, 2, 5, 6, 8, 9, 12 NA
CEL13 NA 1, 2, 5, 6, 8, 9, NA
12, and 13
8x2.5G PON NA 1, 2, 5, 6, 8, 9, NA
12, 13
16x2.5G PON NA 2, 6, 9, 13 NA
CEF8-1-i7 NA 2, 4 NA NA
CEL6 5, 6, 7 NA NA
CEL13 5, 6, 7 NA NA
8x2.5G PON 5, 6, 7 NA NA
16x2.5G PON NA NA NA
CEF8-1-i13 NA NA 3 and 4 NA
CEL6 NA 1, 2, 5, 6, 8, 9, NA
and
12
CEL13 NA 1, 2, 5, 6, 8, 9, NA
12, and 13
8x2.5G PON NA 1, 2, 5, 6, 8, 9, NA
12,
and 13
16x2.5G PON NA 2, 6, 9, and 13 NA
CEF8-2 NA 2, 4 NA NA
CEL6 5, 6, 7 NA NA
CEL13 5, 6, 7 NA NA
CSC1 NA NA NA 5, 6
CEL6 NA NA 1 to 4 and 7 to 18
CEL10 NA NA 2, 4, 12 and 14
CEL12 NA NA 1 to 4 and 7 to 18
See Note 4
8x2.5G PON NA NA 1 to 4 and 7 to 18
See Note 5
XA14ET NA 2, 4 NA NA
42

Card card
TJ1400-7 TJ1400-13 TJ1400-18
ST63E1 1, 3, 5, 6 NA NA
ST6E3 1, 3, 5, 6 NA NA
SOT18 1, 3, 5, 6 NA NA
Expansion NA NA
Chassis:
107, 108, 109,
110, 111
See Note 6
XA14OT5 NA 2, 4 NA NA
ST63E1 1, 3, 5, 6 NA NA
ST6E3 1, 3, 5, 6 NA NA
SOT18 1, 3, 5, 6 NA NA
Expansion NA NA
Chassis:
107, 108, 109,
110, 111
See Note 6
XA10G NA 2, 4 NA NA
ST63E1 1, 3, 5, 6, 7 NA NA
ST6E3 1, 3, 5, 6, 7 NA NA
SOT18 1, 3, 5, 6, 7 NA NA
Expansion NA NA
Chassis:
107, 108, 109,
110, 111
See Note 6
CEF-1 1, 3, 5, 6, 7 NA NA
CEF1-9P 1, 3, 5, 6 NA NA
CEF-4 1, 3 NA NA
CEL-1 1, 3, 5, 6, 7 NA NA
CEL-5 1, 3, 5, 6, 7 NA NA
CEL6 1, 3, 5, 6, 7 NA NA
XA20G NA 2, 4 NA NA
ST63E1 1, 3, 5, 6, 7 NA NA
43

Card card
TJ1400-7 TJ1400-13 TJ1400-18
ST6E3 1, 3, 5, 6, 7 NA NA
SOT18 1, 3, 5, 6, 7 NA NA
Expansion NA NA
Chassis:
107, 108, 109,
110, 111
See Note 6
CEF-1 1, 3, 5, 6, 7 NA NA
CEF1-9P 1, 3, 5, 6 NA NA
CEF-4 1, 3 NA NA
CEL-1 1, 3, 5, 6, 7 NA NA
CEL-5 1, 3, 5, 6, 7 NA NA
CEL6 1, 3, 5, 6, 7 NA NA
XA60G NA 2, 4 NA NA
ST63E1 1, 3, 5, 6, 7 NA NA
ST24E3 1, 3, 5, 6, 7 NA NA
ST6E3 1, 3, 5, 6, 7 NA NA
SOT18 1, 3, 5, 6, 7 NA NA
Expansion NA NA
Chassis:
107, 108, 109,
110, 111
See Note 6
CEF-1 1, 3, 5, 6, 7 NA NA
CEF1-9P 1, 3, 5, 6 NA NA
CEF-4 1, 3 NA NA
CEL-1 1, 3, 5, 6, 7 NA NA
CEL-5 1, 3, 5, 6, 7 NA NA
CEL6 1, 3, 5, 6, 7 NA NA
XA100G NA 2, 4 NA NA
ST63E1 1, 3, 5, 6, 7 NA NA
SOT18 1, 3, 5, 6, 7 NA NA
44

Card card
TJ1400-7 TJ1400-13 TJ1400-18
CEF-1 1, 3, 5, 6, 7 NA NA
See Note 7
CEF1-9P 1, 3, 5, 6 NA NA
See Note 8
Note 1: CEM1 card is recommended in slots 1 and 3. Maximum 2 cards are

supported.
Note 2: Only three slots, that is, 1, 3, and 6 are available when 32 PON mode is
disabled.
Note 3: TJ1400-7 with CEF8-1 controller cards and 8x2.5G PON tributary cards
supports a maximum of five tributary cards for ambient temperature of up to
40°C. For ambient temperature above 40°C, TJ1400-7 supports up to four
tributary cards.
Note 4: If CEL12 is inserted in slots 11-18 (eleven to eighteen), then ports P5-
P8 are supported. And a maximum of 25 ports can be used from all P5-P8 of
CEL12 in all the 1-18 (one to eighteen) tributary slots combined.
Note 5: Maximum 12 8x2.5G-PON cards are supported.
Note 6: Port configuration depends on the bandwidth support on the slot. For
details, refer Slot allotment on page 83.
Note 7: Maximum 4 CEF-1 cards are supported.
Note 8: Maximum 4 CEF1-9P cards are supported.
Note: TJ1400-7 does not support CEF-1 card and CEF-4 card together on the
same chassis.
Note: When XA14ET and XA14OT5 cards are used, slot S7 is not supported.
Therefore, slot S7 should be installed with tributary/cross-connect filler.
Note: APU12 is supported with XA14ET/XA14OT5/XA10G as cross-connect card

in the system.
45
46
Node installation
This chapter describes procedures to be followed when installing the TJ1400 chassis. The
installation of racks, electrical wiring, raceways, and other equipment are not covered in
this guide. The relevant local/state/federal or international (if applicable) codes and
regulations should be followed during the installation process.
Pre-installation checks
Do the following before installing the TJ1400 node:
 Make sure that the rack is properly grounded.

 Make sure that the equipment rack is properly bolted to the ground.
 Install the first node on the rack in the lowest possible position.
Pre-installation guidelines
Read the following important notes before installation:
 TJ1400 node must only be installed in a Restricted Access Location (RAL) in

accordance with IEC 60950-1. In this context, restricted access locations are defined
as locations where access can be restricted to suitably trained personnel and where
unsupervised members (of the general public) are not allowed.
 TJ1400 must be properly installed in a rack with brackets or in other ways properly
connected to a safety ground. The TJ1400 -48V DC must not be powered on from a
source external to the RAL. All the electrical interfaces used must be limited to Safety
Extra-Low Voltage (SELV).
 During installation, do not use the handle of the FRU to lift or align the shelf.
 Use appropriate filler panels (for example, DPU filler, cross-connect/tributary filler) for
unused slots. If the filler is not installed, dust can enter and block the fan rotors.
47
Site preparation
The installation site should meet the following criteria:
Table 3: Power Supply Requirements
Power TJ1400P TJ1400-1 TJ1400P- TJ1400-7 TJ1400- TJ1400-

Supply H 13 18
Units
DPU8 -- -- -- -40V to -72V -- --

DC
DPU8-G1 -- -40V to -72V -- -- -- --
DC
DPU18 -- -- -- -40V to -72V -- --
DC
DPU20 -- -- -- -40V to -72V -- --
DC
DPU22 -40V to -57V -- -- -- -- --
DC
DPU23 -- -- -- -40V to -72V -- --
DC
DPU25 -- -40V to -72V -- -- -- --
DC
DPU1250 -- -- -- -- -40V to - --
72V DC
DPU2500 -- -- -- -- -- -40V to -
60V DC
DPU -- -- -40V to - -- -- --
60V
APU12 -- -- -- 90V to 264V -- --
AC with
50/60Hz
APU12-G1 -- 100V to 240V -- -- -- --
AC with
50/60Hz
APU17 100V to -- -- -- -- --
240V AC
APU20 -- 100V to 240V -- -- -- --
AC with
50/60Hz
48
Node installation
Table 4: Circuit Breaker Requirements
Power TJ1400P TJ1400-1 TJ1400P- TJ1400-7 TJ1400- TJ1400-

Supply H 13 18
Units
DPU8 -- -- -- 10A Fast -- --

Acting Fuse
DPU8-G1 -- 3A -- -- -- --
DPU18 -- -- -- 12.5A Fast -- --
Acting Fuse
DPU20 -- -- -- 20A Fast -- --
Acting Fuse
DPU22 10A Fast -- -- -- -- --
Acting Fuse
DPU23 -- -- -- 25A Fuse -- --
DPU25 -- Minimum -- -- -- --
6.5A
DPU1250 -- -- -- -- 60A Fast --
Acting
Fuse
DPU2500 -- -- -- -- -- Minimum
150A Fast
Acting
Fuse/MCB
DPU -- -- 16A Fuse -- -- --
APU12 -- -- -- 10A -- --
APU12-G1 -- 0.75A to 1.6A -- -- -- --
APU17 10A Fast -- -- -- -- --

Acting Fuse
APU20 -- 5A Fast -- -- -- --
Acting Fuse
49
Preferred rack size

 The preferred rack size for the TJ1400 nodes is the standard 19" rack.
 The preferred rack depth for the TJ1400P-H is 800mm.
 The cables must be routed based on the configuration of the node.
 The standard closed door racks (42U) customized for 600mm depth or above can be
used.
 The 42U rack has sufficient space for cable routing.
 The mounting bars of the rack can be moved back by 100mm to allow closure of door
after cable routing, and to provide easy access to the horizontally mounted cards.
 The chassis should be fixed at a distance of 100mm away from the door.
 Tejas always recommends you to use perforated rack to avoid thermal issues.
 Tejas products are designed and tested only for horizontal mounting.
NOTE: Based on the necessity and supporting environment, option of using

TJ1400-13 system in a vertical mount fashion can be considered.
The number of chassis that can be mounted on a 42U rack depends on the height of the
various chassis. For exact height, width, and depth of a chassis, see the corresponding
Hardware Description Guide.
NOTE: The standard closed door racks (42U) customized for 300mm (TJ1400P-
DC variant) and 500mm (TJ1400P-AC variant) depth or above can be used.
NOTE: TJ1400P-H is to be mounted on both front and rear side of the rack.
Install TJ1400 node into the rack

This topic details the procedure to be followed while installing the TJ1400 node into the
rack.
Tools and equipments required
In addition to the standard installer tool kit, following tools and equipments are required
for the chassis installation:
 Phillips screwdriver: To install the chassis into the rack.

 M6 mounting screws and cage nuts.
 Cable Routers/Guides (one Left and one Right).
 Plugs for optical adapters.
50
Node installation
For installation, the number of mounting screws and cage nuts required are dependent
based the TJ1400 product we are installing into the rack. Details mentioned in the
following table:
Product Rack Unit (Mounting Number of

unit) Mounting screws
and cage nuts
TJ1400P 1 RU 4
TJ1400P-H 1RU 8
TJ1400-1 1 RU 4
TJ1400-7 2 RU 4
TJ1400-13 5 RU 4
TJ1400-18 7 RU 12
Mounting the chassis in a rack
Perform the following steps to install the TJ1400 chassis in a rack:
1. Depending on the access requirements, decide which side you want to use as the
front side in the rack.
2. Determine the position of the chassis in the rack and the rack holes to be used for
mounting. Note that the node should always be installed in a rack starting at the
bottom and working upwards to maintain the rack stability.
3. Do one of the following:
If the rack holes are un-threaded but have bolt attached on rear side of the
hole, then directly go to step 4.
If the rack holes are square and un-threaded, attach cage nuts in rear side
of holes on both the rack posts, two on each i.e. left rack post and the
corresponding holes in right rack post.
Figure 19: Install the Cage nut on the Rack post
4. Move the chassis to the required rack position.
5. Align the holes on the mount angles (both Left and Right) of the chassis with the
mounting holes in the rack.
51
6. If cable routers/guides are required to be installed (optional), then position the cable
router/guide such that its mounting holes are aligned with holes on the mount angle
and the rack post.
7. Attach M6 screws through the holes of the cable router/guide, chassis mount angles,
rack post, and into the cage nuts to secure the chassis to the rack post. Use Phillips
screwdriver for tightening the screws. The fastening of screws is to be done at both
ends uniformly. Engage two to three threads on both ends before tightening the
screws completely. It is important to align the screws to the holes prior to tightening
to avoid screw jamming.
Following figure shows the installation of the TJ1400-1/TJ1400P chassis to the rack:
Figure 20: Installing Node into the Rack
52
Node installation
Following figure shows the installation of the TJ1400P-H chassis to the rack:
Figure 21: Installing TJ1400P-H chassis in a Rack
Following figure shows the installation of the TJ1400-7 chassis to the rack:
Figure 22: Installing TJ1400OLT chassis in a Rack
53
Figure 23: Install chassis in a rack
Figure 24: Installing TJ1400 Type-18SR chassis on Rack
54
Node installation
Connect grounding cable or Earth cable

In order to reduce the risk of component damage due to ESD and prevent or minimize
the shock hazards, the equipment is required to be grounded properly. Make sure that
the chassis to earth ground connection should be made before connecting cables or
powering the equipment.
 TJ1400-18 chassis is grounded through safety earthing terminal located at chassis

rear view.
 TJ1400-13 chassis is grounded through safety earthing terminal located at chassis
rear view.
 TJ1400-7 chassis is grounded through safety earthing terminal located at chassis left
view.
 TJ1400-1 chassis is grounded through safety earthing terminal located at chassis left
view.
 TJ1400P chassis is grounded through safety earthing terminal located at chassis left
view for DC variant and right view for AC variant.
 TJ1400P-H chassis is grounded through safety earthing terminal located at chassis
front view for DC variant.
Two threaded holes with M6 screws are provided on the chassis frame to attach the
grounding cable. The chassis is also grounded through the -48 V DC power connector to
the rack ground.
NOTE: All the cables used for connectivity must be labeled according to the site
engineering practices.
While installing or replacing the unit, always make sure that the earthing
terminal is installed first and removed last.
Tools and equipments required
In addition to the standard installer tool kit, following tools and equipments are required
for making the ground connection:
 Grounding cable
 Grounding screws: Two M6 screws; factory installed on the chassis but removable.
 Phillips screwdriver: To install the grounding cable to the chassis.
 Multimeter
 Cable ties
Grounding Cable Connection
Do the following steps to connect the grounding cable to the chassis:
1. Locate the safety earth terminal on the rear side of TJ1400-18 chassis as shown in
the following figure:
55
Figure 25: Chassis Rear View (TJ1400-18) - Safety Earth Terminal location
Locate the safety earth terminal on the rear side of TJ1400-13 chassis as shown in
the following figure:
Figure 26: Chassis rear view (TJ1400-13)- Safety Earth Terminal location
56
Node installation
Locate the safety earth terminal on the left side of TJ1400-7 chassis as shown in the
following figure:
Figure 27: Chassis Left View (TJ1400-7) - Safety Earth Terminal location
Locate the safety earth terminal on the left side of TJ1400-1 chassis as shown in the
following figure:
Figure 28: Chassis Left View (TJ1400-1) - Safety Earth Terminal location
Face towards left view of the chassis (DC Variant) or right view of the chassis (AC
variant) and locate the safety earth terminal of TJ1400P chassis as shown in the
following figures:
Figure 29: Safety earthing terminals on TJ1400P chassis (DC Variant)- Left View
Figure 30: Safety earthing terminals on TJ1400P chassis (AC Variant)- Right View
57
Locate the safety earth terminal on the left side of TJ1400P-H chassis as shown in the
following figure:
Figure 31: Safety Earth Terminal for TJ1400P-H
2. Depending on the grounding cable available, do one of the following:
For grounding cable with single-hole grounding lug, remove any one M6
screw on the chassis using the Phillips screwdriver and then go to step 3.
For grounding cable with double-hole grounding lug, remove the two M6
screws on the chassis using the Phillips screwdriver and then go to step 3.
Note: The chassis is adequately grounded using a single-hole grounding lug. A

double-hole lug provides additional grounding protection to the chassis. The
accessory kit includes a double-hole lug grounding cable only.
3. Place lug end of the grounding cable against the threaded hole(s). Align and then
secure the grounding lug to the chassis with the M6 screw removed from the chassis
Earth terminals in the previous step (two M6 screws in case of double-hole grounding
lug).
4. Route the grounding cable securely along the rack and attach the other end of the
cable to DC ground point.
5. Verify that the grounding is adequate by measuring the resistance between the
chassis ground connection point and the rack ground connection point using a
multimeter. If the value is less than 0.1 ohm, chassis is grounded properly.
58
Node installation
Connect the power cables

This section details the procedure to install Power Supply Unit (PSU) and connect DC and
AC power cables in TJ1400 systems. The power cable for the DC/AC PSU is plugged in at
the front side of the node.
TJ1400 has been designed to withstand secondary level of surge and transient
requirement as per ETSI EN300386. Primary level of transient protectors are advisable at
the AC power entrance facility if the facility is located in an area where power lines are
exposed to lightning. These protectors should be bonded with low impedance to the
earthing terminal at the power entry.
NOTE 1: APU12 must be operated in redundant configuration only. A

combination of AC and DC power supply source is not supported on the base
chassis.
NOTE 2: When APU12 card is present on the base chassis, a gap is left above
the power supply unit and slot 7 cannot be used. The unused slot must be
covered with an APU filler panel to arrest the emission and entry of dust. If the
filler is not installed, dust can enter and block the fan rotors.
For cable color coding details, refer to Power Cable in Appendix Cable Color Coding see
"Cable color codes" on page 171. PSUs are provided with latch handles on the front panel
that aid in their insertion to the chassis. Each DPU card should be separately powered
and fed through independent circuit breaker.
CAUTION: To avoid damage to DPU cards, do not

jack out the card when power cable is connected to the card. This equipment
might have more than one power supply connection. All connection must be
removed to de-energize the equipment.
CAUTION: Use 3-pin AC power cord with Earth terminal connected to

building protective earth. AC power cords are country specific. Use an
appropriate power cord for installation.
59
NOTE: The TJ1400-7 chassis images in this section are only used for illustration.
Same procedure has to be followed for all TJ1400 products.
Perform the following steps for installing the DC Power Supply Unit and connecting cable
to the DC Power Supply Unit:
1. Identify the slot on the chassis where the PSU has to bes inserted. For the slot
allotment details of the chassis, refer Hardware Description Guide.
2. Using the latch handles on the front panel of the PSU, slide-in the PSU along the
guide ways provided on the chassis.
Figure 32: Sliding in DC PSU into the Chassis
3. Hold the latch handles and gently push the PSU into the chassis to engage it to the
backplane connector.
4. Fasten the face plate of the PSU to the chassis by captive screws on both ends using
Phillips (PH1) screwdriver.
5. Repeat step 1 to 4 for inserting the second PSU (redundant, if desired) into the
chassis.
60
Node installation
The following figure shows two DC PSUs present on the TJ1400-7 chassis for
reference:
Figure 33: Power Supply Units inserted into the chassis
6. Before connecting the power cable, make sure that the circuit breaker feeding power
to the TJ1400 chassis is switched off.
7. Plug in the power cable to the power supply connector.
8. Secure the connector with screw to the DPU unit inserted in the chassis using
screwdriver.
9. Route the power cable securely along the right or left side of the rack as desired.
10. Power on the circuit breaker to start or resume the power to the TJ1400 system.
11. Verify that the Power LED on the PSU is turned on with green color.
Following figure shows the power supply connector on DPU23 cards (redundant) for
reference:
Figure 34: DC Power Supply Connectors
61
Following figure shows the power supply connector on APU12 cards (redundant) for
reference:
Figure 35: AC Power Supply Connectors
Following figure shows the DPU power supply connector of TJ1400P-H:
62
Node installation
63
64
Card installation
This section details the insertion procedures to be followed for cards on a TJ1400 node.
The cards are either provided with ejectors or latch handles to aid its insertion and
ejection from the chassis.
The list of cards having 'ejectors' is given below:
 Cross-connect and Switching cards: XA60G, XA100G, CEF8-1, CEF8-1 ET, CEF8-2,
CEF7X, CEF7G, CSC1, CEF-4
 OAM cards
 Tributary cards: 16x2.5G-PON, CEL10
The list of cards having 'latch handles' is given below:
 Tributary cards: 8x2.5G-PON, CEL-5, CEL6, CEL12, CEL13 and SOT18

 Ethernet card: CEF-1 and CEF1-9P
 PDH card: ST63E1, ST63E1 CEM, ST6E3, and ST24E3
 Filler panels
Before inserting a card or module into the chassis, refer to Card population rule for slot
allotment details.
STATIC DISCHARGE DAMAGE: Static electricity can damage the

equipment. While unpacking and handling cards, or making node
interconnections, wear a grounding wrist strap to discharge the static buildup.
CAUTION: If any of the plug-in units or interface modules need to be

inserted or ejected, it is imperative that the following procedures are adopted to
avoid possible damages to the connectors or spring fingers.
65
Prerequisites
Before inserting or ejecting a card, ensure that:
 you have a replacement card

 you have a Phillips screwdriver
 you are properly grounded to the node by an ESD protective wrist strap
Procedure
1. Face front of the chassis and identify the slot where the card has to be inserted.
2. Hold the card to be installed with proper support and slide in the card horizontally
along the guide ways provided on the chassis to the point it easily goes into the
chassis. While sliding, position of the card should be horizontal and the ejectors/latch
handles in outward open position so that it goes into the chassis grooves.
Following figure shows the card insertion having ejector into an empty slot:
66
Card installation
Following figure shows the card insertion having latch handle into an empty slot:
Figure 36: Inserting card having latch handle
3. Do one of the following:
For cards with ejectors, hold both the ejectors and operate them inwards
simultaneously to engage the card to the backplane.
For cards latch handles, hold the latch handles provided at both ends on
front panel of the card and push the card gently to engage it to the
backplane.
4. Secure the card to the chassis by tightening the captive screws located on both sides
of the front panel of the card using Phillips (PH1) screwdriver.
Figure 37: Securing the Card with Captive Screw
5. Verify that the status LED on the card is green in color which indicates a proper jack
in.
67
RISK OF PERFORMANCE DEGRADATION: Failure to fasten the face

plate to the chassis may result in intermittent failures, because of poor
connectivity.
68
Port connectivity
This chapter describes port connectivity for supported cards in TJ1400 systems.
Before making any port connection, ensure that
 Card is properly installed on the chassis.

 Proper form-factor pluggable has been inserted onto the port.
For installing cards on the chassis, refer to installation procedure of that card/unit
covered under the section Card Installation on page 65.
For Connector pin assignment details refer Appendix Connector pin assignment see
"Appendix: Connector pin assignment" on page 159. For cable color coding details, refer
Appendix Cable color codes on page 171.
NOTE 1: All the interface connectors and cables are compatible with standard
systems.
NOTE 2: Electrical connectors are of low loss type and shielded.
Connect ports on OAM card

This section covers the procedures for connecting OAM ports supported in TJ1400
systems. OAM port on TJ1400P, TJ1400-1, TJ1400-7, TJ1400-13 and TJ1400-18 systems
are detailed in the following figures. For port details, refer Hardware Description Guide.
Following figure shows the OAM ports on TJ1400P system:
Figure 38: OAM Interfaces on TJ1400P
Following figure shows the OAM ports on TJ1400P-H system:
69
Figure 39: OAM Interfaces of TJ1400P-H
Following figure shows the OAM ports on TJ1400-1 system:
Figure 40: OAM ports on TJ1400-1 system
70
Port connectivity
Following figure shows the OAM ports on TJ1400-7 system:
Figure 41: OAM ports on TJ1400-7 system
Following figure shows the OAM card on TJ1400-13 system:
Following figure shows the OAM card on TJ1400-18 system:
71
NOTE: ToD, 5/10 MHz, and 1PPS ports on FTU ET card are not supported in this
release.
To connect OAM ports on any TJ1400 system, perform the following steps:
1. Identify and label the cables.
2. Connect the cable to the RJ-45 interface as indicated by the arrow-heads marked
against the ports in the figures above.
3. Route the cable to the desired OAM port securely along the right side or left side of
the rack.
NOTE 1: After routing the cable to Alarm port, connect it to the audio/visual
unit.
NOTE 2: After routing the cable to Mi/F1 port, connect it to the DB9 connector.
Table 5: Alarm Out Severity Levels
Pin (RJ-45) Alarm Type
1, 2 Critical
3, 4 Major
5, 6 Minor
7, 8 Other System Alarms
Connect PDH ports

This chapter covers procedure for connecting E1/DS1 and E3/DS3 ports on PDH cards
supported in TJ1400 system.
E1/DS1 traffic is received on and transmitted from the node through E1/DS1 connectors.
This connectivity is available on E1/DS1 ports of ST63E1/ST63E1 CEM card supported on
both TJ1400-7 chassis. E1/DS1(s) can be directly connected to a Digital Distribution
Frame (DDF) using the cable with E1/DS1 connector on both sides.
ST6E3 card provides line interface to six E3/DS3 channels in both add and drop
directions. E3/DS3 ports are provided through SMB connector present on ST6E3 card
supported in both TJ1400-7 chassis. ST24E3 card supported in TJ1400-7 chassis provides
line interface to 24 E3/DS3 channels in both add and drop directions through LFH
connector.
72
Port connectivity
For port details, refer Hardware Description Guide.
NOTE 1: It is recommended to use fillers for unused slots.
NOTE 2: Use only shielded E1/DS1 cable.
Perform the following steps to connect cables to E1/DS1 or E3/DS3 ports on PDH card:
1. Identify and label the E1/DS1 cable(s) and E3/DS3 coaxial cable with SMB or LFH
Connector.
2. Face towards front of the chassis; identify the chassis slot with PDH card and the
E1/DS1 or E3/DS3 ports on the card where the cables have to be connected.
3. Connect the cable(s) to E1/DS1 or E3/DS3 connector on PDH card. While connecting,
align the connector end of cable to the connector on card properly; do not forcefully
plug-in the cable.
4. Using a screwdriver, secure the connector to the card with two screws provided on
the cable connector.
5. Route the E1/DS1 cable(s) securely along left side or right side of the rack depending
on the position of card in chassis.
Following figure shows the E1/DS1 ports on ST63E1 card for reference:
Figure 42: E1/DS1 Ports- ST63E1 Card
Following figure shows the E3/DS3 ports on ST6E3 card for reference:
Figure 43: E3/DS3 Ports- ST6E3 Card
73
Connect Ethernet ports

This chapter covers procedure for connecting Ethernet ports on cards in a TJ1400 node.
Ethernet traffic is received and transmitted from the TJ1400 node through LC
connectors/RJ45 connectors.
Perform the following steps to connect cables to Ethernet ports:
1. Identify and label the Ethernet cables.
2. Face towards front of the chassis; identify the chassis slot with the desired card and
port on the card where the cables have to be connected.
3. Connect the RJ-45 connector/LC connector cable to the port securely. Ensure that the
retention slide operates to hold the connector in place.
4. Route the Ethernet cables securely along the left or right side of the rack depending
on the position of card in chassis.
Following figure shows 10GE ports on CEF8-1 card for reference:

Figure 44: 10GE ports on CEF8-1 card
Connect optical ports

This chapter covers procedure for connecting ports on tributary cards in a TJ1400 node.
Perform the steps given below for connecting cable to any tributary card:
1. Identify and label the LC connector/APC connector cables.
2. Face towards front of the chassis; identify the chassis slot with the desired card and
port on the card where the cables have to be connected.
3. Connect the LC connector/APC connector cables to the transmit and receive ports.
Ensure that the retention slide operates to hold the connector in place.
4. Route the cables securely along the right side or left side of the rack depending on
the position of the card in chassis.
74
Port connectivity
Following figure shows 2.5/1.25G optical interface connections on 8x2.5G-PON card

for reference:
Figure 45: 2.5/1.25 G Optical Interface Connection- 8x2.5G PON Card
75
76
Commission the node
This chapter describes the node commissioning procedures you must perform on a newly
installed node. Node commissioning is performed using the web user interface by
providing the commissioning data of the node. The Commission and test report on page
131 is used to record the commissioning data of a node.
Connect the PC to the LAN/NMS interface of the

node
Before connecting the PC to the LAN/NMS interface of the node, make sure the following:
 you have a PC and an Ethernet cable with an RJ-45 connector.

 you have the node IP address information, if the node has already been
commissioned.
NOTE: After powering up the node you have to wait for few minutes for the
node software to be up. This time depends on the cross-connect or switch fabric
card being used. The Status/Active LED indicates the up status of the node. The
IP address of the PC should be in the same IP subnet as that configured on the
node. If the node is getting commissioned for the 1st time then use any address
of PC other than 192.168.1.1 in 192.168.1.0 subnetwork.
Perform the following for connecting the PC to the LAN/NMS interface of the node:
1. Connect the LAN/NMS port of the node and the PC terminal with an Ethernet cable of
RJ-45 connector type.
2. Configure the IP address of the PC to be in the same sub net as the node.
3. If the above steps fail, check whether that you have used correct cables.
NOTE: While connecting to an uncommissioned node, your PC IP address must

be 192.168.1.xxx where xxx is between 2 and 253. While connecting to
commissioned node, your PC IP address must reside in the same subnet as the
node. Also, configure the PC subnet mask to match the node subnet mask and
the PC default gateway must be in the same LAN/NMS gateway.
77
Log into an un-commissioned node

Before logging into an uncommissioned node, make sure that the PC is connected to the
LAN/NMS interface of the node through a crossover cable with RJ-45 connectors.
NOTE: For default username and password, contact Tejas Support Center (TSC).
To login to an un-commissioned node, perform the following steps:
1. Launch the browser and enter the URL http://192.168.1.254:20080/. The default IP
address of the LAN/NMS interface is 192.168.1.254 and can be changed.
2. If the network element does not respond, check the physical connection. Ping the
TJ1400 IP address using the command prompt and check the ping response received.
Otherwise, contact your next level of support.
3. If the login screen appears, enter the default user name and password at the login
prompt.
4. The Navigation menu of the node is displayed. Node View is the default page of the
WUI. If the default page of the WUI does not appear or login failed, check whether
the user id and password entered are correct.
The user ID and the password rules are given in the following table:
Table 6: UserID and the Password Rules
Parameters Rules
User name  is unique.

 can be alphabetic/numeric/alphanumeric.
 supports special characters except space.
 supports up to 32 characters.
 is case sensitive.
Password  is unique.
 at least be eight characters long.
 can be alphabetic/numeric/alphanumeric.
 supports special characters except space.
 is case sensitive.
 and the user ID cannot be identical.
78
Commission the node
Download software from SLAT page

SLAT (System Line-up and Test) is used for new configuration of the node.
Before downloading software from SLAT page, make sure that you have:
 PC and an Ethernet crossover cable with RJ-45 connector.

 Node IP address information if the node has already been commissioned.
To download software from SLAT page, make sure the following:
1. Connect the laptop with static IP 192.168.1.x to the node so that, it can be accessed.
2. Launch the browser and enter the URL http://192.168.1.254:20080.
Restore node configuration. For procedures, refer Backup and restore node
configuration data see "Back up and restore node configuration data" on
page 86.
Initialize node parameters. For details, refer Configure parameters in SLAT
page.
Please install the software to proceed.
3. Click Please install the software to proceed.
4. Select the software download options
Deliver release from local machine.

Deliver release from remote machine.
5. If local machine is selected, provide the path of the file.
6. If a remote machine is selected, provide the following:
User name
Password
IP of remote machine
FTP (optional)
Directory
7. Click Submit. The new software gets downloaded to the NE. On completing the
download, the system will prompt you to initialize the node parameters like Node
Name, Ethernet IP address, location, and Router ID.
79
On initializing the node parameters, node will go for warm reboot and while the node is
coming up the software gets initialized on the NE. Once the node is up, issue a service
disruptive reboot for the FPGAs to get programmed on the NE.
NOTE: After restoring the new database, the node requires a hard reboot for the
new configuration to take effect. You can verify the software Version from the
description field of the default WUI page. The software version is in the format
x.y, where "x" and "y" represents major and minor release respectively.
NOTE: For TJ1400P-H, download software SLAT page is not supported. Node can
be commissioned through USB/Pendrive.
Configure parameters in SLAT page

To set the MAC Address and management channel on the node,
1. Connect the laptop with static IP 192.168.1.x to the node so that, it can be accessed.
2. Launch the Internet Explorer 6.0/ Firefox 38.8.0 browser and enter the URL
http://192.168.1.1:20080.
Restore from a previous back up configuration.

Initialize node parameters.
Please install the software to proceed.
3. Click Initialize Node Parameters.
Initialize Node Parameters page for TJ1400P-H system is displayed as follows:

Figure 46: Initialise node parameters - TJ1400P-H
80
Commission the node
Initialize Node Parameters page for TJ1400-7 system is displayed as follows:

Figure 47: Initialize node parameters- TJ1400-7

Figure 48: Initialize Node Parameters

Figure 49: Initialize node parameters- TJ1400-18,png
4. Enter the node name in the Name field.
5. Enter the functional router ID of the network in the Router ID field of the NE
information page.
6. In the Ethernet IP field, the IP address must be entered. The Ethernet IP of each
node in the network must be unique.
7. For TJ1400-7 system, do the following:
Select the Node Connections Mode as Higher Order+Lower Order from

drop-down options.
Select the Data Path Mode as SDH or SONET from the drop down option.
81
Select the desired Card Configuration from the drop down options.
Select the AU Mode as 'AU4' or 'STS1' from the drop down option for
desired data path mode selected as 'SDH' or 'SONET' respectively.
8. For TJ1400-18 system, do the following:
In Data Path Mode drop-down, select SDH option (the mode in which the
node needs to function). The AU Mode will be AU4.
For PTN mode, select the option Yes from the drop-down menu for the
parameter Select PTN mode.
9. Click Submit. A confirmation page is displayed.
10. Click Accept Valid Modifications. A node reboot warning is displayed.
Verify serial numbers of cards and pluggable

modules of node
To verify the serial numbers of the chassis and the cards present in the node:
1. Login to the node UI and click Inventory > Node Inventory in the navigation pane.
The Node Inventory preview pane is displayed.
2. View the serial numbers of all cards in the node in the Node Inventory pane.
3. Verify the serial numbers of all the cards with the shipment report.
4. Verify whether all the cards present in the chassis are listed with the correct
information in the WUI Inventory application.
5. Verify whether the Power LED is turned on with green color for all the cards.
Set date and time of the node

Perform the procedures given in the following to set the date and time on the node.
Setting date and time for a node
1. Click System Time > Set Time in the navigation pane. Set Node Time page is
displayed.
2. Set date and time by selecting appropriate values from the drop-down menu.
Current date and time is selected by default and can also be done by clicking on Reset
button (as desired).
3. Click Submit. The changes are applied and a confirmation message is displayed.
82
Commission the node
Setting time zone for a node
1. Click System Time > Set Time Zone in the navigation pane. The Set Time Zone
preview pane is displayed.
2. Set the time zone by selecting appropriate value from the drop-down menu.
3. Click Submit. The changes are applied and a confirmation message is displayed.
4. In case the drop down menu does not display the desired time zone, click Other
Time Zones. The Other Time Zones page is displayed.
5. Enter the name of the time zone, the offset hours, offset minutes, Enable Day light
saving from drop down menu. When you select the Daylight Saving value as Enable,
the below said parameters appear:
DST String
DST Start (Month:Week:Day:Hour:Min)
DST Stop (Month:Week:Day:Hour:Min)
6. Click Submit. A confirmation message is displayed.
7. Click Yes. A 'Successfully Modified' message is displayed. The time zone is set.
Setting time server for a node
1. Click System Time > Set Time Server in the navigation pane. The Set Time
Server preview pane is displayed.
2. Enable the field NTP Client Enable.
3. Enter the IP address of the server from which the node is to derive the date and time.
4. Select the Synchronization interval from the drop-down menu.
5. Click Submit. Changes are applied and a confirmation message is displayed.
NOTE: Set the timing server of stratum level to 14 or less than 10. The node will
not synchronize to the server if the stratum level is not within the specified
range. NTP servers provisioned may take five minutes to update current NTP
server parameter.
Provision DCN
Perform the following steps to provision Data Communication Network (DCN) on the
node:
1. Click Configuration > DCN > Network interface in the node UI navigation pane.
The Network interface configuration preview pane is displayed.
2. Click on Provision a new Management Vlan Interface ServiceSwitch link. The

Provision New ManagementTrafficSource Entry preview pane is displayed.
83
Figure 50: Provision New Management TrafficSource Entry
3. Select or enter values referring to the Provision New ManagementTrafficSource

Entry table.
4. Click Next. The Network Interface preview pane is displayed.
5. Enable OSPF and verify the details configured in previous steps.
Figure 51: Enable OSPF
6. Click Submit. A confirmation preview pane is displayed.
7. Validate OSPF attribute as 'Enable' and click Accept Valid Modification. A

Successfully Modified message is displayed. The new management traffic source entry
is provisioned.
84
Commission the node
For more details, see the User Interface Guide for the Tejas Product Release you are
installing.
Table 7: Provisioning New Management Traffic Source Entry parameters
Parameter Description Default Value Acceptable

Values
Port Allows you to select the Ethernet <ETH port> List of Ethernet
port. ports.
Mgmt VLAN Allows you to enter the -- 2 to 4094
management VLAN value.
Mgmt Vlan Allows you to enter the priority -- 0 to 7
Priority value.
Forwarding Allows you to select the Routing Routing
Type forwarding type.
Broadcast Allows you to select the broadcast Disable  Enable
Interface interface as enable or disable.  Disable
IsIPv6 Allows you to enable or disable Disable  Enable
IPv6.  Disable
Note: This parameter is

not supported in this
release.
The following parameters are displayed when Broadcast Interface is set to Enable.
IP Address Enter the IP address for the -- --
interface.
Netmask Length Enter the netmask length. -- --
The following parameters are displayed when IsIPv6 is set to Enable.
Note: These parameters are not supported in this release
IPv6 Address Enter the IPv6 address for the -- --

interface.
IPv6 Netmask Enter the IPv6 netmask length. -- --
Length
85
Gateway node configuration

The figure illustrates (personal computer) PC connected to the Gateway node in a
network.
Figure 52: PC connected to the Node
Configure the node as Gateway node from the PC:
Windows OS- Go to Command prompt (run as Admin) > type route add <Router ID>
mask <Subnet> <Gateway IP address> and press Enter.
Equation 1: Gateway node configuration
Linux OS: Type the command route add –net <Router ID> mask <Subnet> <Gateway
IP address> and press Enter.
Back up and restore node configuration data

Before backing up or restoring the node configuration data, make sure that:
 PC/Laptop is connected to the FTP server.

 IP address of the source/destination for the restore or backup operation is correct.
 Directory path from where the configuration file will be restored from or saved to is
correct.
 Username and password of the FTP account is correct.
NOTE: If you have a Linux or Unix machine, enable the FTP server that comes
along with it. If you are using a Windows machine, you must install FTP server
such as 3Cdaemon. The FTP server for Windows can be downloaded from the
following location: https://3cdaemon.updatestar.com/en for windows 32 bit.htm.
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Commission the node
Backup node configuration

To backup the node configuration data, perform the following steps:
1. Click Maintenance > Configuration Management > Backup Configuration in the

navigation menu. The Backup configuration page is displayed.
2. Enter the parameters specified in the Backup Configuration parameters table.
3. Click Submit.
4. Click Accept Valid Modifications. A confirmation page displaying the successful

completion of backup operation appears.
The following table describes the Backup Configuration parameters:
Table 8: Backup Configuration parameters
Parameter Default Value Description
Configuratio Backup Parameter to select if the configuration is to be backed

n Operation Configuration to up to a remote machine or local machine.
Remote Machine
 Backup Configuration to a Remote Machine:
Configuration is backed up to a remote machine.
 Backup Configuration in the Local Machine:
Configuration is backed up in the local machine.
User Name - The user name of the system where the backup
configuration should be saved.
Password - The password of the system on which the backup is to
be saved.
IP Address - The IP address of the system where the backup is to
be saved.
FTP Port - The FTP port number for establishing connection to
(optional) the system where the configuration backup is to be
saved.
Directory - The Directory in which the configuration backup is to
be saved.
Restore node configuration

To restore node configuration data, perform the following steps:
1. Click Maintenance > Configuration Management > Restore Configuration in

the navigation menu. The Restore configuration page is displayed.
2. Enter the parameters specified in the Restore Configuration parameters table.
3. Click Submit. You are connected to the PC from which you want to restore
configuration. Locate the configuration file and click it. The configuration is restored
on the node.
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4. Click Accept Valid Modifications. A confirmation page displaying the successful

completion of restore operation appears.
5. Click Commit for the restored configuration to take effect. The node reboots and the
restored configuration takes effect.
NOTE: The remote server should have an FTP server installed on it to carry out
the Restore configuration data command. For a Linux system, FTP server is
inbuilt. For Windows system, install any third party server such as 3Cdaemon
server along with the provided IIS server.
The following table describes the Restore Configuration parameters:
Table 9: Restore Configuration parameters
Paramete Default Value Description

r
Configurati Restore Parameter to select if the backup is available on a remote

on Configuration machine or local machine.
Operation from Remote
 Restore Configuration from Remote Machine:
Machine Configuration is restored from remote machine.
 Restore Configuration from Local Machine:
Configuration is restored from the local machine.
User Name - The user name of the system where the backup
configuration is present.
Password - The password of the system on which the backup is
present.
IP Address - The IP address of the system where the backup is present.
FTP Port - The FTP port number for establishing connection with
(optional) system having the configuration backup.
Directory - The Directory in which backup configuration file is present.
NOTE: Cold reboot the shelf after committing the configuration. The Node
Configuration state is displayed at the bottom of the preview pane.
CAUTION: The restoration of configuration data of a node is service

disruptive. The new configuration data requires backup. Restoration could be
done from a system which has an FTP server.
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System test procedures
This chapter covers the system level testing procedure to perform on the cards supported
on the node.
Test interfaces on 8x2.5G-PON card

Use this procedure to perform the Ethernet frame drop test on 8x2.5G PON and 16x2.5G
PON cards in the TJ1400-13 node.
Before you start
The following precautionary measures have to be taken:
 Make sure that all the optical connectors are cleaned.

 Make sure that you have adequate number of optical patch cords.
 Make sure that you have a variable attenuator.
 Make sure the traffic generated by the Ethernet test set is 15Mbit/s, full-duplex.
Testing Procedure
Perform the following steps for testing Ethernet traffic on 8x2.5G-PON and CEF8-1 card:
NOTE: Follow the same procedure for testing 16x2.5G-PON card with CEF8-1
switch fabric and control card.
1. Jack-in a working 8x2.5G-PON and CEF8-1 card into the supported slots. For more
details, refer Slot distribution section.
2. Connect the test equipments and the TJ1400-13 node as shown in the figure 'Testing
8x2.5G-PON Card Interfaces'.
3. Configure the 8x2.5G-PON card as following:
Enable service switch. For more details, refer 'TJ1400-13 User Interface
Guide'.
Set all the ports of 8x2.5G-PON in dot1q mode.
4. Create a ELine service between port P1 of CEF8-1 and logical port BPETH-1-<si>-201
with the flow point.
NOTE: Logical BPETH ports are one-to-one mapped to physical ports on 8x2.5G-
PON card; for eg: BPETH-1-1-201 to ETH-1-<si>-1, where si is the slot index.
5. Create a Flow Point Template with FPCR for the CVLANID range 10 to 10.
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6. Create a Service Profile between PON port and LAN-1 port of TJ2100N ONT. Select
the desired service type followed by selecting 'Deployment Type' as SINGLE and
'Input ONT Tag' as Single Tagged with 'Outer VID' 10 to 10.
7. Create a GPON connection between the P1 port of 8x2.5GPON and TJ2100N PON port
with the service profile created in step 6.
Figure 53: Testing 8x2.5G-PON Card Interfaces
8. Feed dot1q frames with VLANID 10 and TPID 8100 at P1 through Ethernet Test Set 1.
9. Monitor these frames at port connected to Ethernet Test Set 2. Record the data in the
table Test Performance - 8x2.5G-PON given in the following.
10. Verify that there are no frame drops in the traffic feed.
Table 10: Test Performance- 8x2.5G-PON
Port Number Result (2.5/1.25 G)
P1
P2
P3
P4
P5
P6
P7
P8
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Testing CEF-1 card

This procedure helps you to check the traffic in the CEF-1 card.
Before You Start

Testing Procedure
CEF-1 card consists of four FE Electrical (10/100Base-Tx) ports P1, P2, P3 and P4, two
GE Optical (1000Base-X) ports P5 and P6. To test Ethernet traffic on all these CEF-1
ports, follow the steps given below:
1. Login to a node having CEF-1 card.
2. On navigation pane, click Inventory > SHELF-1 and select the slot with CEF-1 card;
or, click Node Slot View and select the CEF-1 card image. The Intelligent Packet
Processing Card page is displayed.
3. Under Select Card Configuration, select the desired card mode and the desired
port configuration. Click Submit and thereafter Accept Valid Modifications.
NOTE: The user has to select the desired options for both Card Configuration
and Port configuration and then submit the changes otherwise an Incorrect Port
Config message is displayed.
4. Click L2 Services > Port Configuration and set all six Ethernet ports on CEF-1 card
to dot1q mode.
5. Click Service Provisioning > Flow Point Template on navigation pane and
provision a Flow Point Template with FPCR for the CVLAN range 10 to 10.
6. Under Service Provisioning, click ELINE Services > Add New ELINE Service.
Create one ELINE service between the optical ports and two ELINE services between
the FE ports with the flow points as shown in the Figure. While creating the ELINE
service, ensure that the ports at the either end of the service is of same capacity.
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Figure 54: Setup for testing CEF-1 card
7. Feed dot1q frames with VLAN 10 and TPID 8100 at P1 through Ethernet Test Set 1, at
P2 through Ethernet Test Set 2 and monitor these frames at respective Test Set for
FE ports.
8. Feed dot1q frames with VLAN 10 and TPID 8100 at P5 through Ethernet Test Set 1, at
P6 through Ethernet Test Set 2 and monitor these frames at Ethernet Test Set 2 for
optical ports.
Testing CEF-4 card

This procedure helps you to check the traffic in the CEF-4 card.
Before You Start

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Testing Procedure
Follow the given steps for testing Ethernet traffic on CEF-4 card interface:
1. Set all the ports to dot1q mode.
2. Create one Flow Point Template with FPCR for the CVLAN range 10 to 10.
3. Consider Ports 1, 2, 3 and 4 as optical ports. Create two ELINE services between the
ports with the flow points as shown in the Figure.
Figure 55: Testing CEF-4 card
4. Feed dot1q frames with VLAN 10 and TPID 8100 at P1 through Ethernet Test Set 1.
5. Monitor these frames at P2 and record the data in Test Performance- CEF-4 card
table in the section Test Performance Table.
NOTE: Follow this procedure for testing both GE(o) and 10GE(XFP) interfaces on
CEF-4 card.
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Testing CEL-5 card

This procedure helps you to check the traffic in the CEL-5 card.
Before You Start

Testing Procedure
Follow the given steps for testing Ethernet traffic on CEL-5 card interface:
1. Set all the ports to dot1q mode.
2. Create one FPT with FPCR for the CVLAN range 10 to 10.
3. Consider Ports 1, 2, 3, 4, 5, 6, 7 and 8 as electrical ports.
4. Create four ELINE services between the ports with the flow points as shown in the
Figure.
Figure 56: Testing CEL-5 card Interfaces
5. Pump dot1q frames with VLAN 10 and TPID 8100 at P1 through Ethernet Test Set 1.
6. Monitor these frames at P8.
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NOTE: CEL-5 is a transport card but the ports can be configured as L2 only if
this card is used along with CEF-4 card. The Testing procedure given above is for
CEL-5 card with configured L2 ports.
Testing CEL-6 card

Use this procedure to perform the Ethernet frame drop test on CEL-6 card in the TJ1400
network element.
Before You Start

Testing Procedure
Perform the steps given below for testing Ethernet traffic on CEL-6 card interface.
1. Connect the test equipments and the TJ1400 network element as shown in the Figure
'Testing CEL-6 card Interfaces'.
2. Set all the ports to dot1q mode. Ports 1, 2, 3, 4, 5, 6, 7, and 8 are optical ports each
of 1GE capacity.
3. Configure the ports of CEL-6 card in L2 mode.
4. Create one Flow Point Template with FPCR for the CVLAN range 10 to 10.
5. Create four ELINE services between the ports with the flow points as shown in the
Figure 'Testing CEL-6 card Interfaces'.
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Figure 57: Testing CEL12 Card Interfaces
7. Monitor these frames at port P8 on Ethernet Test Set 2 and record the data in Test
Performance- CEL6 card table in the section Test Performance Table.
Testing CEM1 card

Use this procedure to check the traffic on CEM1 card interfaces in a TJ1400 node.
Before You Start
 Ensure that all the optical connectors are cleaned.

 Ensure that you have adequate number of optical patch cords.
 Ensure that appropriate SFP pluggable is present on the optical interface of CEM1
card.
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Testing Procedure
Perform the steps given below for testing SONET traffic on CEM1 card interfaces.
NOTE: The testing procedure here covers the Optical interfaces P1 and P5 on
CEM1 card. The same can be followed for other ports.
1. Connect the Test set and TJ1400 node as shown in the figure Setup- Testing CEM1
Card Interfaces.
P1 to P8 on CEM1 card are Optical interfaces of OC-12 capacity, and P1 and P2 on

CEF-4 card are Optical Ethernet interfaces of 1G capacity.
Figure 58: Setup- Testing CEM1 Card Interfaces
2. Login to the node WUI.
3. Click Inventory > Node Inventory in the navigation pane. Click on the Slot
'number' link against the desired CEM1 card.
4. Click on Ports link followed by OC12-1-<si>-1 port link. Now set the Channel
Operating Mode to "DS3" for all STS-1 on the port. The OC12 port gets channelized
into logical DS3 interfaces. Also set the Admin Status of the ports as UP.
5. Click Configuration > Facilities > CES Configuration in the navigation pane. Click
on Provision a new CESIWF link on View CESIWF preview pane. Create a CESIWF
between a logical DS3 interface as TDM Channel Port and a logical CEM-ETH port as
CEM BackPlane Port.
NOTE: Peer MAC Address of the same node should be entered. Value for
Transmit Circuit ID(TxECID) and Receive Circuit ID(RxECID) should be the
same.
6. Click L2 Services > Service Switch-(1) > Service Provisioning > ELINE
Services in the navigation pane and create an ELINE service between the logical
CEM-ETH port and port P1 on CEF-4 card.
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7. Repeat step 3 to 6 to channelize port P5 on CEM1 card, create a CESIWF followed by

an ELINE service between the CEM-ETH port and port P2 on CEF-4 card. Note that a
loopback has been provided on port P5 of CEM1 card.
8. Pump the traffic through the Test Set and monitor the frames on the Test Set.
9. Record the data in Test Performance- CEM1 card table in the section Test
Performance Table.
NOTE: Same procedure to be followed for rest of the ports in DS3 mode.
Testing CEL10 card

Use this procedure to perform the Ethernet frame drop test on CEL10 card in TJ1400
Type-18SR node.
NOTE: For test, insert CEL10 only in slot 4.
Before You Start
Do the following precautionary measures:

 Make sure that the traffic generated by the Ethernet test set is 15Mbits/s, full-duplex.
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Testing Procedure
Perform the following steps for testing Ethernet traffic on CEL10 card interfaces:
1. Connect the test equipments and the TJ1400 node as shown in the following figure:
2. Ports 5 and 6 are optical ports of 100GE capacity each.
3. Click L2 Services > Service Switch-(slot number) > Port Configuration in the
navigation pane. Click edit link under Edit Switching Parameters and set the Port
Type to dot1q mode for all ports.
4. Click L2 Services > Service Switch-(slot number) > Service Provisioning >
Flow Point Templates in the navigation pane and create a Flow Point Template with
FPCR for the CVLAN range 10 to 10.
ELINE Services in the navigation pane and create four ELINE services between the
ports with flow points as shown in the figure "Testing CEL10 Card Interfaces".
99
Testing CEL12 card

Use this procedure to perform the Ethernet frame drop test on CEL12 card in TJ1400
Type-18SR node.
NOTE: For test, insert CEL12 in slots 7-10 only.
Before You Start
Do the following precautionary measures:

 Make sure that appropriate SFP pluggable is present on the optical interface of CEL12
card.
 Make sure that the traffic generated by the Ethernet test set is 15Mbits/s, full-duplex.
Testing Procedure
Perform the following steps for testing Ethernet traffic on CEL12 card interfaces:
1. Connect the test equipments and the TJ1400 node as shown in the following figure:
2. Ports 1, 2, 3, 4, 5, 6, 7 and 8 are optical ports of 10GE capacity each.
100
3. Click L2 Services > Service Switch-(slot number) > Port Configuration in the
navigation pane. Click edit link under Edit Switching Parameters and set the Port
Type to dot1q mode for all ports.
Flow Point Templates in the navigation pane and create a Flow Point Template with
FPCR for the CVLAN range 10 to 10.
ELINE Services in the navigation pane and create four ELINE services between the
ports with flow points as shown in the figure "Testing CEL12 Card Interfaces".
Testing SOT18 card

Use this procedure for testing optical ports on SOT18 card.
Before you start
The following prerequisites have to be considered:
 Make sure that the optical connectors are cleaned.

 Make sure that you have adequate number of optical test cords.
 Make sure that proper cross-connect is provisioned between STM ports on SOT18
card and optical port on XA60G cross connect card.
 Make sure the traffic generated by the Test Set is 150Mbit/s.
101
Testing Procedure
Perform the steps given below to test the traffic on 8xSTM-1 ports on SOT18 card.
1. Create the setup as mentioned in the figure. There are eight STM-1 ports P1 to P8 on
SOT18 card.
Figure 61: Setup for testing SOT-18 card
2. Connect the Tx of the Test Set to the Rx of the first port P1 on SOT18 card and Rx of
the Test Set to the Tx of the eighth port P8 on SOT18 card.
3. Connect the other consecutive ports in tandem, that is connecting the Tx of one port
to the Rx of the following/next port of the SOT18 card of the same interface.
4. Provide a physical loopback on the optical port on XA60G card on which cross connect
is desired to be created.
5. Login to the node UI and click Configuration > Cross Connect. The Configure
Cross-connects page is displayed. Click Add Cross-connect and provision a cross
connect of VC12 capacity with STM-1 port of SOT18 card as source port and optical
port on XA60G cross-connect card as destination port.
6. Feed the STM-1 traffic from the Test Set to the SOT18 card and monitor it on port P8
of SOT18 card. Verify that the no packets are lost.
7. Record the result in Test Performance for SOT-18 card under Test Performance
Table. The result verifies that all the optical ports are functioning correctly.
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Different setups are required for testing STM-4 and STM-16 ports on SOT18 card.
 For testing STM-4 capacity on ports P1 and P5 of SOT18 card, connect Tx of Test Set
to Rx of port P1 on SOT18 card and Tx of port P5 to Rx of Test Set. Also, connect Tx
of P1 to Rx of P5. Provide a physical loopback on a STM-16 port of XA60G card. After
creating the required cross-connect, feed STM-4 traffic from the Test Set and monitor
on port P5 of SOT18 accordingly.
 For testing STM-16 capacity on port P1 of SOT18 card, connect the Tx and Rx of Test
Set to Rx and Tx of port P1 respectively and provide a loopback on STM-16 port of
XA60G cross-connect card. After creating the required cross-connect, feed STM-16
traffic from the Test Set and monitor on port P1 of SOT18 accordingly.
Testing ST63E1 CEM card

Use this procedure to perform tests on ST63E1CEM card in a TJ1400 node.
Before You Start
The following prerequisites have to be considered:

 Ensure that you have adequate number of optical patch cords.
 Ensure that the CEF-4 card is configured in OAM mode.
RISK OF DAMAGE TO CARDS: Electrostatic discharge can damage

electrostatic sensitive devices. Ensure that you are wearing the antistatic strap
connected to the ESD location on the node.
RISK OF EYE INJURY: Avoid direct exposure to laser beam or fiber as

the invisible light can blind the person. Keep all unused optical connectors
capped.
Testing Procedure
Perform the steps given below for testing DS1 interfaces on ST63E1CEM card.
1. Connect the Test Sets and the local and the remote TJ1400 nodes as shown in the
figure "Testing DS1 Interfaces on ST63E1CEM Card".
2. On local node, connect the Tx and Rx of DS1 Test Set to the Rx and Tx of the DS1
interface on ST63E1CEM card respectively. Similarly connect the DS1 Test Set to DS1
interface on remote node.
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Repeat this step while testing remaining DS1 interface on ST63E1CEM card.
Figure 62: Testing DS1 Interfaces on ST63E1CEM Card
3. Select the Card Configuration as OAM in SLAT Page. For more information
regarding SLAT Page, refer to the topic Configuring Parameters in SLAT Page. Once
OAM mode is selected, 63 DS1 Ports along with CEM-ETH (CEM-ETH-ci-si-201) port
will be shown in the WUI.
4. Create an MPLS protected tunnel and unprotected pseudowire on the optical ports of
CEF-4 card between local and remote nodes.
5. Go to Inventory > SHELF-1 > ST63E1/DS1 CEM and click on Ports link. Select
desired DS1 port and change the Admin Status of the port as Up and Submit.
6. Go to Configuration > Facilities > CES Configuration and click on Provision a

new CESIWF link. Create a CESIWF on the logical DS1 port and CEM-ETH-ci-si-201
port.
NOTE: While testing remaining DS1 ports on ST63E1CEM card, CESIWF for the
corresponding logical DS1 port on CEF-4 card has to be defined.
7. On local node, create an ELINE service between CEM-ETH-ci-si-201 logical port and
physical Ethernet port on CEF-4 card on which the tunnel has been created. Repeat
this step for the remote node also.
8. Feed DS1 traffic from the first DS1 test set to the DS1 port 1 of ST63E1CEM card.
The local and remote nodes are connected through pseudowire which will transport
the signal generated by the test set.
9. Verify „0‟ bit errors at the DS1 test set.
104
10. Monitor the DS1 traffic on the DS1 Test Set at remote end.
11. Record the data of ST63E1CEM testing in Test Performance- ST63E1CEM table in
section Test Performance Table.
The result verifies that all the DS1 ports are functioning correctly.
NOTE: Refer to the document TJ1400 Type-7SR R4.0.3.0 User Interface Guide,
Document ID: 142-DOC000093-E for CEF-4 card configuration, CES
configuration, tunnel and pseudowire provisioning procedures.
Testing FE/copper ports on CEF1-9P card

Use the following procedures for testing CEF1-9P card with VCG support as per
requirement:
 Ethernet Copper (FE) port test

 VCG interface test
 To check traffic over protection switching on XA card
Prerequisites
 Ensure that you have adequate number of optical test cords.
 Ensure that you have a variable attenuator.
 Ensure that proper VCG associations are provisioned between the far end and the
near end nodes.
 Ensure that proper form-factor pluggable has been inserted onto the interface before
making the cable connections.
 VCG association needs to be made in such a way that traffic entering the Ethernet
port 1 comes out of Ethernet port 4 at the near end via the far end node.
Testing Procedure
Perform the steps given below to test the 4 electrical Ports (P1 to P4) on CEF1-9P card.
1. Jack-in working XA cards in slot 2 and slot 4 of TJ1400 chassis. The card used in this
procedure is XA60G.
2. Jack-in CEF1-9P card to be tested in one of the supported tributary card slot, say slot
5 of TJ1400 chassis.
3. There are two TJ1400 nodes namely far end and near end involved in this testing
setup. Make the interface connections as shown in the setup diagram below.
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Figure 63: Setup- Testing 4xFE Ports on CEF1-9P card
4. Login to the node UI and perform following steps.
5. Configure CEF1-9P card mode by performing the steps mentioned below:
a. Click Inventory > Node Inventory in the navigation pane. Node Inventory
b. Click on the slot 'number' link corresponding to CEF1-9P card. Intelligent Packet
Processing Card preview pane is displayed.
c. Select Card Configuration as 4*100Mbps Cu-Ports + 1*1Gbps Optical-Ports +
4x100Mbps Optical-Ports + 16VCGs/CEM and Select Port Configuration as
16VCGs.
d. Click Submit > Accept Valid Modifications. CEF1-9P card is configured in the
desired mode.
6. Provision 1+1 MSP/APS group on optical ports of XA card, both at the near and far
end nodes.
a. Click Configuration > MSP/APS groups in the navigation pane. View

MSP/APS groups preview pane is displayed.
b. Click Create MSP/APS group link. Provision Port Protection preview pane is
displayed.
c. Select values for MSP/APS Group Parameters. Ensure that the Working port
and the Protecting Port are not selected on same XA card. Here STM4-1-2-
1/OC12-1-2-1 port is selected as Working port and STM4-1-4-1/OC12-1-4-1 as
Protecting port with 1+1 Protection mode.
d. Click Submit > Yes. The Port Protection Group gets successfully created.
106
Ethernet Port Testing and VCG Interface Testing at near and far end nodes
configured in 1+1 MSP/APS
7. Add VC/VT cross-connects, both at the near and far end nodes.
a. Click Configuration > Facilities > VCG in the navigation pane. VCG Interface
Configuration preview pane is displayed.
b. Click on CEF1-9P VCG-1-si-101 link (where si indicates slot index) and select
Operating Granularity as VC3/STS-1.
c. Click Submit > Accept Valid Modifications. Go to Provisioning VCG
Interface pane.
d. Click on Add new VC/VT link. Add VC/VT to VCG-1-si-101 preview pane is
displayed.
e. For the Working row, select Port as MSP/APS Working port i.e. STM4-1-2-
1/OC12-1-2-1 from drop-down options, STM/OC No. as 1 and K/STS# value=1.
f. Select values for the remaining parameters as desired and click Submit > Yes.
The VC/VT gets successfully added to the VCG.
NOTE: Protection port selection is disabled when 1+1 MSP/APS is provisioned on

two XA cards on the same node.
g. Repeat steps d to f above to add VC/VT cross-connects of remaining VCG

interfaces to MSP/APS working port STM4-1-2-1/OC12-1-2-1, setting values for
STM No. and K fields as mentioned in the table Port Selection for Service and
VC/VT cross-connect creation below.
8. Generate traffic with the Ethernet test set and verify that no packets are lost.
9. Record the data in the table Test performance Table- CEF1-9P Card. The result
verifies that all the Ethernet ports and Optical ports function correctly.
Testing protection switching on the Ethernet port
10. Connect the Ethernet test set to single Ethernet port on near and far end nodes.
11. Generate a loss of signal condition (LOS) on the working path by disconnecting the
fiber. Traffic switches from the working to the protection path.
12. Put the fiber back on the working path. If the protection type is:
Revertive: traffic must switch from protection to working after the WTR
time expires. Go to step 14.
Non-revertive: generate a loss of signal condition (LOS) on the protection
path by disconnecting the fiber. Traffic switches from the protection to the
working path. Go to step 17.
13. Generate a loss of signal condition (LOS) again on the working path by disconnecting
the fiber.
14. Put the fiber back on the working path.
15. During WTR, generate a loss of signal condition (LOS) on the protection path by
disconnecting the fiber. Traffic switches back to work.
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16. Put the fiber back on the protection path.
17. Record the data in the table Protection Switching on fiber breaks. The result
verifies the traffic sanity over protection switching on Master and Slave XA cards.
Table 11: Port Selection for Service and VC cross-connect creation
Ethernet Port VCG Port STM/OC K/STS #

No. Value
ETH-1-5-1 VCG-1-si- 1 1
101
ETH-1-5-2 VCG-1-si- 1 2
102
ETH-1-5-3 VCG-1-si- 1 3
103
ETH-1-5-4 VCG-1-si- 2 1
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NOTE: The STM No. and K values provided in this

table are for example. User can enter the
supported values as desired.
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Testing optical ports on CEF1-9P card

Use the following procedures for testing CEF1-9P card with VCG support as per
requirement:
 Ethernet Optical port test

 VCG interface test
 To check traffic over protection switching on XA card
Prerequisites
 Ensure that you have adequate number of optical test cords.
 Ensure that you have a variable attenuator.
 Ensure that proper VCG associations are provisioned between the far end and the
near end nodes.
 Ensure that proper form-factor pluggable has been inserted onto the interface before
making the cable connections.
 VCG association needs to be made in such a way that traffic entering the Ethernet
port 1 of the near end comes out of Ethernet port 1 at the far end.
Procedure for Testing 1000Mbps Optical Port
Perform the steps given below to test the 1000Mbps Optical port on CEF1-9P card.
procedure is XA60G.
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Figure 64: Testing 1000Mbps Optical Ports on CEF1-9P card
4. Login to the node UI.
16VCGs.
desired mode.
6. Provision 1+1 MSP/APS group on optical ports of XA card, both at the near end and
far end nodes.

displayed.
and the Protecting Port are not selected on same XA card. Here STM1-1-2-1/OC3-
1-2-1 port is selected as Working port and STM1-1-4-1/OC3-1-4-1 as Protecting
port with 1+1 Protection mode.
Ethernet Port Testing and VCG Interface Testing at the near and far end
nodes configured in 1+1 MSP/APS
110
Interface pane.
displayed.
e. For the Working row, select Port as MSP/APS Working port i.e. STM1-1-2-1/OC3-
1-2-1 from drop-down options, STM No. as 1 and K value=1.
f. Select values for remaining the parameters as desired and click Submit > Yes.
The VC/VT gets added to the VCG successfully.

two XA cards on same node.
g. Repeat steps a to f above to add a VC/VT cross-connect from VCG-1-si-102 to

MSP/APS working port STM1-1-2-1/OC3-1-2-1, setting values for STM/OC No. and
K/STS# fields as mentioned in the table Port Selection for Service and VC
cross-connect creation below.
8. Create ELINE service between ETH port and VCG port of CEF1-9P card with VLAN ID
101, both at the near and far end nodes.
a. Click L2 Services > Service Switch-(slot number) > Service Provisioning >
ELINE Services in the navigation pane. View ELINE Services preview pane is
displayed.
b. Click on Add New ELINE Service link. Provision New ELINE Service preview
pane is displayed.
c. Select ETH port and VCG port from FP Source List drop-down options and a
flowpoint template with VLAN ID as 101.
d. Click Create. The ELINE service gets successfully created.
e. Repeat the steps b to d above to create other ELINE services as mentioned in the
table Port Selection for Service and VC/VT cross-connect creation below.
10. Record the data in the table Test performance Table CEF1-9P Card. The result
11. Connect the Ethernet test set to single ETH port on near and far end nodes.
111
the fiber.
Table 12: Port Selection for Service and VC/VT cross-connect creation
Service Ethernet VCG Port VLAN ID STM/OC K/STS #

Port No. Value
ELINE 1 ETH-1-si-5 VCG-1-si- 101 1 1

105
Procedure for Testing 100Base-Fx Optical Ports
Perform the steps given below to test the 100Base-Fx Optical ports on CEF1-9P card.
procedure is XA60G.
112
Figure 65: Testing 100Base-Fx Optical Ports on CEF1-9P card
4. Login to the node UI.
16VCGs.
desired mode.
6. Provision 1+1 MSP/APS group on optical ports of XA card, both at the near end and
far end nodes.

displayed.
and the Protecting Port are not selected on same XA card. Here STM1-1-2-1/OC3-
1-2-1 port is selected as Working port and STM1-1-4-1/OC3-1-4-1 as Protecting
port with 1+1 Protection mode.
Ethernet Port Testing and VCG Interface Testing at the near and far end
nodes configured in 1+1 MSP/APS
113
Interface pane.
displayed.
e. For the Working row, select Port as MSP/APS Working port i.e. STM1-1-2-1/OC3-
1-2-1 from drop-down options, STM No. as 1 and K value=1.
f. Select values for remaining the parameters as desired and click Submit > Yes.
The VC/VT gets added to the VCG successfully.

two XA cards on same node.
g. Repeat steps a to f above to add a VC/VT cross-connect from VCG-1-si-102 to

MSP/APS working port STM1-1-2-1/OC3-1-2-1, setting values for STM/OC No. and
K/STS# fields as mentioned in the table Port Selection for Service and VC
cross-connect creation below.
8. Create ELINE service between ETH port and VCG port of CEF1-9P card with VLAN ID
101, both at the near and far end nodes.
a. Click L2 Services > Service Switch-(slot number) > Service Provisioning >
ELINE Services in the navigation pane. View ELINE Services preview pane is
displayed.
b. Click on Add New ELINE Service link. Provision New ELINE Service preview
pane is displayed.
c. Select ETH port and VCG port from FP Source List drop-down options and a
flowpoint template with VLAN ID as 101.
d. Click Create. The ELINE service gets successfully created.
e. Repeat the steps b to d above to create other ELINE services as mentioned in the
table Port Selection for Service and VC/VT cross-connect creation below.
10. Record the data in the table Test performance Table CEF1-9P Card. The result
11. Connect the Ethernet test set to single ETH port on near and far end nodes.
114
the fiber.
Table 13: Port Selection for Service and VC/VT cross-connect creation
Service Ethernet VCG Port VLAN ID STM/OC K/STS #

Port No. Value
ELINE 1 ETH-1-si-5 VCG-1-si- 101 1 1

105
115
Testing protection switching for E1/DS1/E3/DS3

traffic
This procedure is used to test the zero bit error and protection switching for the
E1/DS1/E3/DS3 cards.
NOTE: This procedure is applicable at card level.
For provisioning E3/DS3 mode, refer to "TJ1400 (Type-7SR) R2.2 User Interface guide,
TPN: 142-DOC000057-E.
NOTE: This procedure is applicable per port.
Before You Start

 Protected cross-connects are provisioned between the E1/DS1/E3/DS3 and optical
ports at the network element.
 Variable attenuator is available.
 Set the attenuation of the variable attenuator as zero.
RISK OF DAMAGE TO CARDS: Electrostatic discharge can damage

electrostatic sensitive devices. Ensure that you are wearing the antistatic strap
connected to the ESD location on the network element.
RISK OF EYE INJURY: Avoid direct exposure to laser beam or fiber as

the invisible light can blind the person. Keep all unused optical connectors
capped.
116
Testing Procedure
1. Make the connections, as shown in the Figure.
Figure 66: Testing E1/DS1/E3/DS3 Traffic Setup
2. Open your web browser
3. Enter the node IP address.
4. Enter user name as 'tejas' and password as 'j72e#05t'. Click OK.
5. Consider Port 1 and Port 2 as SDH ports, and Port 3 as E1/E3 port. Provision MSP
between Port 2 and Port 1. For further details on MSP provisioning, refer to "TJ1400
(Type-7SR) R2.1 User Interface Guide, TPN: 142-DOC000057-E".
6. Create cross connection between any E1/E3 port and Port 1. Consider Port 2 as work
path and port 1 as protection path.
7. Click Configuration > Cross-Connects. Ethernet Interface configuration preview

pane is displayed.
8. Click Add Cross-connects link.
9. Enter the desired values. For further details, refer to "User Interface Guide".
10. Click Submit.
11. Click Yes.
Testing all the E1/DS1/E3/DS3 ports in the E1/DS1/E3/DS3 Card
12. Loop back the Port 2 and Port 1.
117
13. Feed E1/DS1/E3/DS3 traffic from the SDH Analyzer to the Port 3.
14. The traffic generated by the test set will be looped back to the test set.
E1/DS1/E3/DS3 of the network element are connected through the optical ports will
transport the signal generated by the test set.
15. Verify '0' bit errors at the SDH Analyzer.
16. Record the data. The result verifies that all the E1/DS1/E3/DS3 and optical ports are
functioning correctly.
To test protection switching on the E1/DS1/E3/DS3 card
17. Login to the Web User Interface, and select a VC12 path. Create cross connection
between VC12/VC3 and E1/E3 port.
18. Click Submit. A confirmation page is displayed. On confirming a success message is

displayed.
19. Connect the SDH Analyzer to a single E1/DS1/E3/DS3 port.
20. Generate a loss of signal condition (LOS) on the working path by increasing the
attenuation slowly till the LOS is reported at the receiver sensitivity of port 2. Traffic
switches from the working to the protection path within 50 ms.
21. Put fiber back on the working path.
If protection type is revertive, after the WTR time expires, the traffic will
switch from protection to the working path. Go to step 14.
If protection type is non-revertive, generate a loss of signal condition
(LOS) on the protection path by disconnecting the fiber. Traffic switches
from the protection to the working path.
23. Record the switching from port 2 to port 1 using SDH Analyzer.
Expected Result
The result verifies that all the E1/DS1/E3/DS3 ports and optical ports are functioning
correctly and protection switching feature supported in E1/DS1/E3/DS3 cards.
118
Testing procedure of TJ1400P-H

This procedure helps to check the traffic in TJ1400P-H
Before you start

 Make sure the traffic generated by the Ethernet test set is 100Gbits/s and
1G/10Gbits/s, full-duplex.
Testing procedure
Follow the given steps for testing Ethernet traffic on TJ1400P-H:
 Set all the ports to .1q mode.

 Create one flow point template with FPCR for CVLAN range 20 to 20 for 100G ports.
 Create one flow point template with FPCR for CVLAN range 10 to 10 for 1G/10G ports.
 Consider ports 1-31 as optical ports. Create two ELINE services between the ports
with the flow points as shown in the figure.
Figure 67: Testing of TJ1400P-H
 Feed dot1q frames with VLAN 10 and TPID 8100 at P1 through Ethernet Test Set 1
and Ethernet Test Set 3.
 Monitor these frames at P2 and P30.
 Verify that there are no frame drops in the traffic feed.
119
120
General configuration
This chapter describes the general configuration procedures for TJ1400-13 node.
Switch ON node and PC configuration

To switch ON the node and configure PC, do the following steps:
1. Switch ON the Node, and then wait for the node to completely come-up (before trying
to ping or access the node through browser).
2. The Factory default IP address for the node is 192.168.1.1.
3. Use a PC/Laptop and configure the PC/laptop.
IP Address to: Replace the IP address in the 192.168.1.0 network.

Subnet Mask to: 255.255.255.0.
4. Connect the PC to the MGN/Craft interface of the multiplexer using a cross RJ-45
cable.
Log into the system

To login to the system, perform the following steps:
1. Connect the Ethernet port of PC/Laptop to the LAN/NMS port of the node using a
cross cable. Use straight cable only, if both the Node and PC/Laptop are connected
through Hub/Switch.
2. Open the Internet Explorer in the Windows PC. Enter the address in the address
space: http://192.168.1.1:20080.
3. Log into the WUI with following user name and password.
User Name: tejas

Password: j72e#05t
121
4. Configuration:
Name: Enter the Name of the Site/Location.

Acceptable Values: combination of alphabets/numeric/special characters
Value Range: 1-22
Router ID: Enter the Router ID (Ex:192.168.254.1)
Ethernet IP: Enter the Ethernet IP of the node (Ex:192.168.1.254)
Contact: Enter the contact details
Location: Enter the location name
5. Submit changes and Accept the Modifications. The node will go for a soft reboot if
values of Ethernet IP and Router ID are changed and after 3 minutes, you can login
to the system. If you are connecting other vendor node to the local node, then set
the remote node with the router ID and Ethernet IP as follows:
Router ID: Enter the Router ID (Ex: 192.168.254.2)

Ethernet IP: Enter the Ethernet IP of the other vendor's node (Ex:
192.168.2.254)
122
Appendix: Guidelines for routing cables
This chapter describes the procedures and the guidelines to route cables securely without
degrading the performance, and by avoiding insecure and unsafe connections. You need
to follow these guidelines to avoid malfunction when there are close contacts between
the boxes, cards, data, and power cables. These guidelines will also help you to avoid
blockages to card population, access to various components in the front or back panel,
opening or closing components, and adding or removing components.
Route E1 cables
Use the following guidelines while routing E1 cables:
 Make sure that cables do not experience any kind of stress when routed through the
rack.
 The angle of bend of the cable should not be less than 30.
 Avoid overlapping of cables.
 Make sure that the cables routed on one card slot do not slag on to the other card
slot.
 For E1 cable routing, the length between the chassis and the door should be 130mm.
 E1 cables can be made more flexible, but these cables would cost much higher. The
thickness of the E1 cables should be as per standard with the right conductor and the
insulation thickness.
The following illustrations show you how to route the E1 cables:
Figure 68: Routing E1 Cable on TJ1400P
123
Figure 69: Top View with E1 Cables
Separate the power and data cables

Cables in close proximity to each other, especially those oriented in parallel or in loops,
can create electromagnetic interference (EMI) through induction. EMI can result in erratic
or error-prone data transfers. To minimize the effects of EMI, power cables must be
segregated from data cables as much as possible:
 Route the signal cables on either side of the rack depending upon orientation of cable
routing.
 Power cables must be routed separately as a bunch, avoid grouping with signal
cables.
 Arrange and secure excess power and data cabling separately.
124
Retain the excess cable

Installing a number of components in a rack typically results in the use of some cables
that are longer than necessary. This is especially true when similar or redundant
components with the same cable types are installed at various levels in a rack. The
excess cable lengths are often hurriedly bundled and tied, resulting in problems
associated with EMI or in damaged cables.
Here are some preferred methods of handling excess cables:
 Run and attach excess cables for easy, safe maintenance activities and proper
operations.
 Make sure that secured cables are not pinched, damaged, or kinked. For more details,
see the Cable bend-radius restrictions on page 127 section.
Protect the cables

Cables must be protected at points where they might rub or come in contact with sharp
edges or heated areas. Extra care must be taken for power cables as damaged
conductors can cause downtime and because exposed conductors are a safety hazard.
To protect cables, we recommend the following practices:
 Avoid routing the cables tightly over sharp edges of railing or panels.
 Avoid pinching of cables between components or mounting/sliding rails.
 Protect the cables if they might get pinched or damaged.
Route the fiber optic cables

Fiber optic cable is lighter than copper cable; but it is relatively delicate, must be handled
carefully during installation, and may require extra protection. Damaged fiber optic cable
poses no safety hazards but can result in degraded or interrupted performance. We
recommend the following guidelines for installing fiber optic cable:
 Use only Velcro ties to reduce the chance of damaging cable from over-cinching or
accidental cutting.
 Do not allow other cables or components to exert tension on fiber optic cables, which
can be easily crushed or damaged.
 Avoid routing fiber optic cable around chassis and cabinet corners. If this is
unavoidable, protect the cable.
 Minimum bending radius of 30 mm shall be ensured during routing of fibers.
 All the patch cords/ fibers shall be routed within the width of the card.
 For ease of fiber routing, the shelf shall be vertically divided into two parts from the
center. Fiber for the left side ports shall be routed towards left and for the right side
ports shall be routed towards right.
 For the sites, where lengths of the fiber is a blocking point, few fibers may cross
between left and right parts of the shelf (fibers from left to right or vice versa).
 There should not be extra slag or tension on fibers at connector or while bending on
the fiber tray.
125
Route the network cables

Network interconnects can involve a large amount of cabling due to the component/data
path redundancy required to meet high availability goals. Network devices also require
high serviceability, so cabling must be arranged to allow easy access to individual
circuits.
We recommend the following guidelines for routing data cables:
 For components that must be movable while powered on, make sure that a full range
of motion is possible without cable interference or disconnection.
 When securing cables inside the rack, dress the bundle in a way that avoids
interference with installed components, rack side panels, or rails.
 Do not block access to field-replaceable components.
Facilitate filter removal

To avoid filter removal issue during routing, we recommend the following guidelines:
 Route the cable to fan side which requires less maintenance.

 Route the cable within the card space by the help of cable router.
 Route a cable with slack.
 Use velcro tape to bundle the cables.
Avoid thermal issues while routing cables

Rack-mountable products that use forced air-cooling draw cool air through from the left
of the chassis and push out the warm air out through the right side. If this air flow is
restricted in any way, component temperatures can rise, resulting in unscheduled system
downtime due to thermal shutdown or damage.
For safe and reliable operation, ventilation slots and blowers/fans of products must not
be obstructed by any components, including cables. Therefore, for proper cooling of rack-
mounted components, make sure that cabling does not impede the airflow to or from the
rack-mountable systems.
126
Cable bend-radius restrictions

Routing cables typically requires looping excess cable or bending cable around chassis
components. The bend radius is defined as the minimum radius (refer to figure) to which
a cable may safely be bent without damaging the cable or affecting its performance.
Figure 70: Cable Bend-Radius Restrictions
To avoid the consequences of a too short or too tight bend radius, we recommend the
following practices:
 Avoid tight bend radii. Never bend cables tight enough to cause a crease in the
sheathing.
 With no exceptions, fiber cables must not violate their minimum bend radius.
 Avoid excessive bends in cable, and run the cable as large a bend as space allows.
Excessive bending of cables can create one or more of the following problems:
 For power cables, its conductors and shields are stressed which leads to degradation
of the cable and conductor insulation.
 For copper data cables, stressed terminators, stress on center conductors, or
disturbed twists on conductors that increase sensitivity to noise.
 For fiber optic cables, micro-bending of fibers that results in degradation of light
transmission or breaking of fibers, which results in loss of signal.
127
128
Appendix: Record data and test results
This appendix provides various forms to record system data and test results during the
commissioning process. These forms must be filled and completed as and when you
complete the tests during the node commissioning process.
Site verification checklist

Table 14: Site Verification Checklist
SI.N Site Verification Status Measurements

o Checkpoints (Yes/No) (Mts) Remarks
1 Is the Existing Rack width

in line with the standard
measurements details (19",
21", 23 ")?
If yes, is there a Clearance
for equipment with existing
rack?
2 Can the existing room
accommodate new Racks?
If no, has a
recommendation been done
to the Customer or any
alternative method
suggested?
Has the suggestions
/recommendations recorded
in the Remarks Column?
3 Are the Rack and Please
equipments shipped to site? provide the
Are these available for flooring
installation and details
commissioning.
 False
flooring
 Non
False
flooring
4 Is the DC Power Cable and
the Ground Cable extended
till the Rack?
If no, has a suggestion /
recommendation been
129
SI.N Site Verification Status Measurements

o Checkpoints (Yes/No) (Mts) Remarks
communicated?
This should be recorded in
the Remarks Column
5 Is there adequate distance << Record the
between DCDB and rack for measurement here
extension of Power cables >>
If no, has a suggestion or
recommendation been
communicated?
This has to be recorded in
the Remarks column
between Ground point and measurement here
the rack? >>
If no, has a suggestion or
recommendation been
communicated?
Has this been recorded in
the Remarks column?
7 Is Rectifier available at Site

and is powered on?
8 Is there an FDF available at
the site?
between the FDF and the measurement here
equipment for fiber patch >>
chords?
130
Appendix: Record data and test results
Commission and test report

Table 15: Report details of commissioning and testing
Item Details
Product description
Name of the customer
Location
Ethernet IP
Router ID
Representative name
Signature
Customer representative
name
Signature
Date
Receiver sensitivity measurements for 10G

Ethernet
Specifications 10GBASE-LR 10GBASE-ER 10GBASE-ZR 10GBASE-LX4
Minimum Output -8.2 dBm -4.7 dBm 0 dBm -8.0 dBm (per
Power lane)
Maximum Output 0.5 dBm 4 dBm 4 dBm -0.5 dBm (per
Power lane)
Receiver Sensitivity -14.4 dBm -15 dBm -24 dBm -13.5 dBm
Receiver Overload 0.5 dBm -1 dBm -7 dBm -0.5 dBm
Wavelength 1310 nm 1550 nm 1550 nm 1310 nm
(nominal)
Connector Type Duplex LC Duplex LC Duplex LC Duplex LC
Fiber Type Single mode Single mode Single mode WDM multi mode
or single mode
131
Receiver sensitivity measurements for 1G

Table 16: Receiver Sensitivity Measurements for 1G
Parameter Laser type Spec Measured values
Port 1 Port 2
Tx output power 1000BASE-ZX (80Km -2 to +3

(dBm) Typ)
1000BASE-LX (40km -4.5 to 0
Typ)
Receiver sensitivity 1000BASE-ZX (80km -3 to -24
(dBm) Typ)
1000BASE-LX (40Km 0 to -22.5
Typ)
132
Appendix: General procedures
This section includes procedures to be followed when cleaning and inspecting optical fiber
connectors, replacing pluggable modules on the interfaces. It also covers step-by-step
procedure for inserting and ejecting Power filter units, cards, and filler panels in the
chassis.
NOTE: It is recommended to always clean the fiber-optic connectors before

connecting to the transmission equipment, test equipment, patch panels, or
other connectors.
Guidelines for cleaning optical fiber connectors

It is important to keep all interconnects as clean as possible. Since the single-mode fiber
has a light-carrying core with diameter less than 10 micrometer, even a single
microscopic speck of dust on the connector end can significantly attenuate the light
traveling through the fiber. Clean connections are required for accurate and repeatable
measurements. Leave the protective dust covers on the connectors when they are not in
use.
Observe the following guidelines to achieve the best performance:
 Visually inspect fiber ends to locate any signs of damage.

 Use dry connections whenever possible.
 Keep connectors covered when not in use.
For a detailed cleaning procedure, refer to the topics under Clean optical fiber connectors
on page 135.
CAUTION: Improper cleaning may cause mechanical damage to the

fiber end or result in high attenuation due to dirt or dust, resulting in
performance degradation. While handling an optical fiber, do not exceed the
minimum bend radius (35 mm). Do not over tighten the cable tie wraps while
dressing the cable.
133
DANGER: Do not look into the end of fiber-

optic connectors or into faceplate connectors of installed cards. The light source
used in fiber-optic devices can damage your eyes.
It is recommended to use the following items for cleaning the optical connectors:
 99% isopropyl or ethyl alcohol.

 Lint-free, non abrasive optical-quality cleaning pads or lens tissue, or cotton or
urethane-foam swabs.
 Pressurized dry-air duster.
 Optical fiberscope (for inspection).
Inspect optical fiber connectors

While inspecting the optical fiber connectors:
 Verify whether the other end of the fiber is disconnected from its laser source.
 Visually inspect all fiber-optic connections before use. A minimum magnification of
200X is required for proper inspection.
 Inspect the end of the fiber face with the optical fiber scope. Compare it with the
following figure to determine the condition of the fiber end face. If you need to clean
or polish the end face, refer to the topic Clean optical fiber connectors on page 135.
Figure 71: Fiber Intersection
134
Following table provides the recommended actions for different conditions of the fiber
connectors.
Table 17: Recommended actions for conditions of fiber connectors
Fiber End-Face Condition Recommendation/Action
Ideal No action required.

Light scratches Polish with 0.3 micron film.
Heavy scoring or scratches Repolish the face.
Chip outside the Fiber core Repolish the face.
Chipped core Unacceptable; reject the connector.
Rough surface Repolish the face.
Dirt or debris Clean or repolish the surface.
Chipped face Unacceptable; reject the connector.
Cracked fiber Unacceptable; reject the connector.
Broken fiber Unacceptable; reject the connector.
Clean optical fiber connectors

Follow the methods described in this section to clean the optical fiber connectors.
NOTE: Make sure that the power/light source is turned off before and during the
cleaning of optical interfaces.
OPTICAL SAFETY: Do not stare or look directly into the optical

connector output beam, as this can cause irreparable damage to your eyes and
even loss of eye sight.
Clean with lint-free wipes

Do the following steps to clean optical fiber connectors using lint-free wipes:
1. Fold the lint-free tissue paper into a square of about 4 to 8 layers thick.
NOTE: Use only fresh and lint free tissue papers for cleaning. Do not use normal
tissue paper or anything unauthorized.
2. Apply 1 to 3 drops of fresh 99% isopropyl alcohol to one end of the tissue paper.
Shake off the excess amount of alcohol.
135
3. Hold the fiber by the connector or cable.
4. Place the wet portion of the tissue paper on the optical surface and slowly drag it
across.
NOTE: Do not retrace the cleaning path.
5. Immediately dry the optical surface with a clean, dry, lint-free tissue paper.
6. Place the dust cap over the end of the interface to avoid re-contamination or insert
the fiber for immediate use.
7. Dispose of the tissue paper properly. Do not reuse tissue papers.
Clean connectors with swabs

Do the following steps to clean optical fiber connectors using swabs:
1. Apply 1 to 3 drops of fresh 99% isopropyl alcohol on the cleaning bud.
2. Gently insert wet cleaning bud into the connector and rotate it in a clockwise
direction. Repeat the motion 2 to 3 times.
3. Immediately place the dust cap over the connector to avoid re-contamination or
insert the fiber for immediate use.
4. Dispose of the swab properly. Do not reuse cleaning swab.
NOTE: Always use fresh cleaning swab (cleaning bud) for cleaning connectors.
Clean with dry compressed air

Do the following steps to clean optical fiber connectors using dry compressed air:
1. Hold the fiber by the connector or cable.
2. Aim a filtered, dry compressed air dust remover at a shallow angle to the fiber end
face.
3. Blow the compressed air across the fiber end face from distance of 6 to 8 inches.
4. Verify that the connector is free of dirt by inspecting the fiber optic connector with a
fiberscope.
If it is clean, cover the connector with a protective dust cover until ready to
use.
If it is not clean, clean using lint-free wipes as mentioned in the procedure
Clean with lint-free wipes on page 135.
136
Extension power cord gauge calculation

This section provides guidelines to size the power cable conductor for extending the cable
length beyond the standard 3m cable supplied with nodes.
As a standard installation kit Tejas nodes are supplied with 3m power cord which is
sufficient to wire within the 42U rack. In some installation cases, as part of customer
requirement, this cable length need to be increased, may be to power multiple NE‟s and
other collocated instruments. Excess cable length causes voltage drop on the cable which
may interrupt the systems operation, especially when the source voltage drops below
40V. The online tool explained below helps to calculate the voltage drop on the cable and
size the cable according to the requirement.
Calculation
1. To calculate the gauge of power cable, access the online link:
http://www.calculator.net/voltage-drop-
calculator.html?material=aluminum&wiresize=1.296&voltage=230&phase=ac3&noofc
onductor=1&distance=200&distanceunit=meters&amperes=20&x=64&y=12
2. The following fields are displayed in the link. Enter the desired values by referring to
the following table Voltage Drop Calculator Parameters.
Figure 72: Voltage Drop Calculator Parameters
3. Click Calculate. The result is displayed.
4. The “Voltage drop” shall be less than 0.5V. In case the voltage drop is more than
0.5V, change the attribute Wire size and calculate again until the voltage drop falls
below 0.5V. The “Voltage at the end” in the result shall be greater than 39.5V.
5. To convert AWG to mm2, in the same above mentioned website has Typical AWG wire
sizes are given. Use the table to arrive at suitable wire size. Since the table is made
137
for American Wire Gauge (AWG) Indian equivalent mm2 wires may not be available
off the shelf. In such case choose the next higher wire size available for usage.
Table 18: Voltage Drop Calculator Parameters
Parameters Description Action to be taken
Wire material Select the type of wire Select “Copper”

material
(Aluminum/Copper/Silver/Gol
d).
Wire Size Choose the wire gauge. Choose the wire gauge until the
Voltage drop result fall below
0.5Volts.
Voltage Enter the supply voltage. Enter 40 Volts.
40V is the lowest operating voltage
supported by nodes.
Phase Select the DC, AC single Select DC
phase, AC 3-phase.
Number of Select number of parallel Select single set of conductors
conductors conductors.
Distance Enter the distance and select Select unit as meters and enter the
the unit. length of the cable from power
source to the rack / equipment
power inlet.
This calculator takes care of round
trip wire length (return cable). Enter
only one way distance.
Load current Enter the current It is recommended that the user
requirement in Amps. enters the amperes considering the
total number of chassis that can be
placed in the rack even though the
present requirement does not
demand for it.
Table 19: Typical AWG Wire Sizes
AWG Area
(mm2)
0000 (4/0) 107

000 (3/0) 85
00 (2/0) 67.4
0 (1/0) 53.5
1 42.4
2 33.6
138
3 26.7
4 21.2
5 16.8
6 13.3
7 10.5
8 8.37
9 6.63
10 5.26
11 4.17
12 3.31
13 2.62
14 2.08
15 1.65
16 1.31
Replacement of power supply unit

This section details the replacement procedures to be followed for the TJ1400 systems.
PSUs are provided with latch handles on the front panel that aid in their replacement
from the chassis.
Caution: Do not jack-out/jack-in the PSU with

power cable connected to the card. This could damage the PSU and create safety
hazards.
NOTE 1: Before replacing the PSU, make sure that you are properly grounded
by using an ESD protective wrist strap.
NOTE 2: For TJ1400P-H replacement of power supply unit, refer to Replacement

of power supply unit - TJ1400P-H on page 140.
1. Turn off the power supply coming to the node and then wait for at least 15 seconds
for the residual stored energy to discharge.
2. Verify that the LED on the PSU is off.
139
3. Loosen the captive screws located at both ends on front panel of the PSU using
Phillips (PH1) screwdriver.
4. Holding the latch handle, slowly pull out the PSU. The PSU is disengaged from the
5. Slide out the PSU from the chassis in horizontal position along the guide way till it
comes out of the slot.
Figure 73: Sliding out DC PSU from chassis
6. Repeat step 2 to 5 for ejecting the second PSU (redundant, if desired) from the
chassis.
Replacement of power supply unit - TJ1400P-H

1. Turn off the power supply coming to the node and then wait for at least 30 seconds
for the residual stored energy to discharge.
2. Verify that the LED on the PSU is off.
3. Loosen the captive screw located on the top of rear panel of the PSU using Phillips
(PH1) screwdriver.
4. Holding the PSU handle, slowly pull out the PSU. The PSU is disengaged from the
5. Slide out the PSU from the chassis in horizontal position along the guide way till it
comes out of the slot.
6. Repeat step 2 to 5 for ejecting the second PSU (redundant, if desired) from the
chassis.
140
Figure 74: Replaement of TJ1400P-H PSU
Insertion and replacement of FTU

This section details the insertion and replacement of Fan Tray Unit. To aid the insertion
and replacement, FTU is provided with a latch handle on the front panel of the card.
CAUTION: The fans might still be turning when you remove the fan
assembly from the chassis. Keep fingers, screwdrivers, and other objects away
from the openings in the fan assembly housing.
Replacing FTU
Perform the following steps to eject a Fan Tray Unit from a node:
1. Identify the slot on the chassis having the Fan Tray Unit desired to be ejected.
2. Disconnect all fibers/cables connected to the ports on card.
3. Remove the captive screw located on the front panel at left hand side of the FTU ET
using Phillips (PH1) screwdriver.
4. Gently pull out the air filter unit by using the latch handle.
5. Slide out the FTU along the guide way provided on chassis till it comes out of the slot.
141
The following figure shows the ejection of FTU ET from the chassis with the help of
latch handle:
Figure 75: Sliding out FTU from the chassis
NOTE: While replacing FTU or vice versa, the user is required to delete the F1
UDC / PPP provisioning prior to the replacement of desired FTU.
Insert FTU
Perform the following steps to insert a Fan Tray Unit in a node:
1. Identify the slot on the chassis where the Fan Tray Unit has to be inserted. Slot 10 on
the chassis is allotted to FTU ET.
2. Slide in the Fan Tray Unit along the guide ways provided on chassis using latch
handle.
142
The following figure shows the insertion of FTU ET into the chassis with the help of
latch handle:
Figure 76: Sliding in FTU into the chassis
3. Hold the handle/latch handle and gently push the Fan tray unit into the chassis to
engage it to the backplane connector.
4. Fasten the face plate of the fan tray unit to the chassis by captive screw located on
left hand side of the card using Phillips (PH1) screwdriver.
RISK OF PERFORMANCE DEGRADATION: Failure to fasten the face

plate to the chassis may result in intermittent failures because of poor
connectivity.
143
Air filter maintenance

The TJ1400 system consists of a user-replaceable Air Filter Unit that traps the dust
particles from air drawn into the chassis allowing clean air to circulate within the chassis.
The Air Filter Unit is a Field Replaceable Unit (FRU) located on front, towards chassis left
view. It is provided with a handle on the front panel that aids in its insertion and removal
from the chassis.
Prerequisites
Before inserting or ejecting the Air Filter, make sure that you have:
 A replacement Air filter foam is available.

 A Phillips screwdriver.
 Ensured that the cables routed from left or right have sufficient slack while inserting
and ejecting the filter.
 Properly grounded yourself to the node by an ESD protective wrist strap.
Replace air filter unit

Perform the following steps to replace the Air Filter Unit from the chassis and replace the
foam/cassette on Air Filter Unit.
1. Face the front of the chassis.
2. Identify the Air Filter Unit slot on chassis.
3. Remove the captive screw on right hand side of the front panel of Air Filter Unit using
screwdriver. Ensure that the screw is loose enough to allow the removal of the unit.
4. Hold the handle on front panel of the Air Filter and slide out the unit completely from
the chassis along the guide-ways while supporting it with your other hand.
5. If desired remove foam/cassette and insert new foam as shown in the figure.
The following figure shows ejecting of the Air Filter Unit from the chassis:
Figure 77: Uninstalling the Air Filter Unit
144
Insert air filter unit

Perform the following steps to insert the Air Filter Unit in a chassis.
1. Face the front of the chassis.
2. Identify the slot on chassis allotted to the Air Filter Unit where it is required to be
inserted.
3. Hold the Air Filter unit by the handle supporting it with your other hand from below
and slide it in along the guide-ways provided in the chassis. Ensure that the Unit is
fully slid in.
4. Tighten the captive screws on the Air Filter Unit using the screwdriver. The following
figure shows the Air Filter Unit insertion.
Figure 78: Installing Air Filter Tray Unit into the chassis
145
Maintain air filter

The Air filter has a filtering foam that absorbs the dust and particulate contaminants from
the air that is circulating in the chassis. The dust and particulates absorbed in the
filtering foam may prevent effective air filtering. This could lead to increased dust and
particulates in the circulating air that can damage the components in the chassis.
 System Air filter foam needs cleaning every 15 to 30 days interval.

 Air filter foam congestion may lead to increased thermals inside the system and can
reduce the MTBF of the components and system.
NOTE: Do not leave the Air Filter Unit slot empty allowing dust and particulates
to congest the chassis. It is recommended to have spare Air Filter Units with
clean or new filter foams before the Air Filter maintenance is undertaken. When
you remove the Air Filter Unit from the slot in the chassis, immediately replace
the spare Air Filter Unit in the slot.
 Air filter foam cleaning may be required more often in a dusty environment.
 For the foam, simply dust the foam and wash with plain water. Do not use detergent
(or) washing liquid.
 Do not use strong vacuum suction that can damage filter foam.
 Normal service life of Air Filter Unit is around 3-4 years.
NOTE: It is recommended that Air filter foams be replaced once in every six
months.
Life of Air Filter foam is reduced by any of the following reasons:
High air inlet temperature to the system.

Saline environment.
Irregular cleaning.
Carbon soot from burning materials, vehicle pollution, etc..
If the filter foam is:
 Congested with dust and particulate contaminants, it requires cleaning.

 Worn out, torn or damaged, it must be replaced. It can also be replaced if the
cleaning process fails to remove the congestion
As a part of routine maintenance, periodically examine the air filter foam. On visual
examination, if the filter foam appears dirty, it can be either cleaned and replaced or
replaced with a new foam. If the filter appears worn, torn or damaged, dispose of it in a
responsible manner and replace with a new filter foam.
NOTE: Make sure that the cables routed from left or right have sufficient slack
to facilitate easy insertion and removal of the filters.
146
Replace or clean Air Filter foam:
1. Remove the Air Filter Unit from the slot in the chassis. For procedure, refer to Replace
Air Filter Unit.
2. Insert the spare Air Filter Unit in to the slot in the chassis. For procedure, refer to
Insert the Air Filter Unit.
3. Remove foam as shown in the figure.
4. Insert a new foam, if you want to replace the foam

Clean and insert the foam removed from the air filter, if you do not want to replace
the foam.
For cleaning the foam, simple dusting and washing with plain water is recommended.
Do not use detergent (or) washing liquid to clean the foam.
5. Remove the spare Air Filter Unit from the slot in the chassis.
6. Insert the cleaned Air Filter Unit into the air filter slot in the chassis.
Clean and store the spare Air Filter Unit for the next Maintenance schedule.
147
Insert and remove filler panel

This section details the insertion and the removal procedures for filler panel on a TJ1400
node.
Any unused or empty slot on a TJ1400 system must be covered by a filler panel
appropriate for that slot. Filler panels serve the following important functions:
 They prevent exposure to hazardous voltages and currents inside the chassis.
 They block electromagnetic interference (EMI) that might disrupt other equipment.
 They direct the flow of cooling air through the chassis.
 They arrests the entry of dust into the chassis.
CAUTION: Do not operate the system unless all cards, power modules,
and filler panels are in place.
Prerequisites
Before inserting or removing a filler panel, make sure that:
 You are properly grounded to the node by an ESD protective wrist strap.
 You have a Phillips screwdriver.
Insert the filler panel
Perform the following steps to insert a filler panel into the chassis:
1. Face towards front of the chassis and identify the slot where the filler panel has to be
inserted.
2. Hold the filler panel to be installed by the latch handle(s) or handle on front panel
with proper support. Slide in the panel along the guide ways into the chassis. While
sliding, position of the filler panel must be horizontal as shown in the following figure:
148
NOTE: The FTU is provided with the handle while other filler panels are provided
with latch handle.
Figure 79: Inserting a Filler Panel
3. Secure the filler panel to the chassis by tightening the captive screws located on both
sides on the front plate using a Phillips screwdriver.
149
Figure 80: Securing the Filler Panel
Removing the Filler Panel
Perform the following steps to remove a filler panel from the chassis:
1. Face towards front of the chassis and identify the slot from where the filler panel has
to be removed.
2. Loosen the two captive screws located on both sides of the filler panel using Phillips
(PH1) screwdriver. The screws must be loose enough to allow the removal of the
panel.
150
Figure 81: Loosening Captive Screws on Filler Panel
3. Hold the latch handle(s) or handle provided on the front plate and pull the panel
gently.
4. Slide out the panel along the guided ways till it comes out of the slot, while
supporting it with your other hand.
151
Figure 82: Removing a Filler Panel
Insert and remove pluggable module

Before replacing SFP/SFP+/QSFP28, ensure the following:
 Replacement transceiver, or a transceiver slot plug.

 Antistatic mat.
 Rubber safety cap for the transceiver.
LASER RADIATION EXPOSURE RISK: Do not look directly into a

fiber-optic transceiver or into the end of a fiber-optic cable. Fiber-optic
transceivers contain laser light sources that can damage your eyes.
152
CAUTION: Avoid bending fiber-optic cable beyond its minimum bend

radius. An arc smaller than a few inches in diameter can damage the cable and
cause problems that are difficult to diagnose.
CAUTION: Ensure that you open the ejector handle completely (you
will hear click sound) to prevent transceiver damage.
Insert and Eject SFP/SFP+/QSFP modules

Follow the procedures given below for inserting and ejecting SFP/SFP+/QSFP28 modules.
Insert SFP/SFP+/QSFP28
Determine the type of latch SFP transceiver module consists before following the
insertion and removal procedures. SFP transceiver modules can have three types of
latching devices to secure an SFP transceiver module in a port socket.
SFP transceiver module with a Mylar tab latch.
Figure 83: SFP Transceiver Module with a Mylar Tab Latch
SFP transceiver module with an actuator button latch.
Figure 84: SFP Transceiver Module with an Actuator Button Latch
153
SFP/SFP+/XFP transceiver module that has a bail clasp latch.
Perform the following steps when inserting Transceiver module:
1. Attach an ESD wrist strap to your bare wrist and connect the wrist strap to one of the
ESD points on the chassis.
2. Remove the transceiver module from its protective packaging.
3. Verify the label on the module to ensure that the appropriate module to be used in
the network port.
4. Place the transceiver module in front of the network port opening.
Figure 85: Inserting the Tranceiver in to the Port
5. Insert the Transceiver in to the port and push gently inwards. For a bail clasp SFP,
SFP+, or QSFP28-Latch (flip upwards) the bail clasp before inserting the SFP, SFP+,
or QSFP into the slot and then slide it into the slot.
NOTE: For modules with an actuator latch, press firmly on both the transceiver
faceplate and the actuator button to ensure that the module is properly latched
in the socket.
6. A click sound indicates that the module is locked into the port.
7. Verify that the module is latched properly in the socket. Try to remove it without
releasing the latch. If the module cannot be removed, it is inserted and positioned
properly. If the module can be removed, reinsert it and press harder with your
thumb.
8. Remove the dust plugs from the module optical bores.
154
9. Immediately attach the network interface cable LC connectors to the transceiver

module.
Figure 86: Inserting LC Connector Cable into the Transceiver module
Eject SFP/SFP+/QSFP28 modules
1. Label the cables connected to the transceiver module so that you can reconnect them
correctly later.
2. Remove the cable connector plugged into the transceiver module.
3. Place a rubber safety cap over the transceiver.
4. Carefully drape the disconnected cable over the bobbins in the cable management
system below the FPC card cage to prevent the cable from developing stress points.
5. Remove the transceiver module from the socket.
If the transceiver module has a Mylar tab latch, pull the tab gently in a
slightly downward direction until the transceiver disengages from the
socket connector, and then pull the transceiver module straight out. Do not
twist or pull the Mylar tab because you could detach it from the transceiver
module.
Figure 87: Ejecting Pluggable Module with Mylar tab
If the transceiver module has an actuator button latch, gently press the
actuator button on the front of the transceiver module until it clicks and the
latch mechanism releases the transceiver module from the socket
connector. Grasp the actuator button between your thumb and index
finger, and carefully pull the transceiver approximately 0.5 inch (1.3 cm)
out of the PIC or cFPC straight from the module slot.
For the 10-port Gigabit Ethernet PIC, use needle-nose pliers or flat-blade
screwdriver or other long narrow instrument to pull the ejector handle out from
the SFP.
Figure 88: Ejecting Pluggable Module with Actuator button
155
If the SFP transceiver module has a bail clasp latch, pull the latch out and
down to remove the transceiver module from the socket connector.
NOTE: If the bail clasp latch is obstructed and you cannot use your index finger
to open it, use a small flat-blade screwdriver or other long narrow instrument to
open the bail clasp latch. Grasp the SFP transceiver module between your thumb
and index finger, and carefully remove it from the socket.
Figure 89: Ejecting SFP/SFP+/XFP Transceiver module that has a Bail Clasp latch
6. Place the removed transceiver on an antistatic mat or in an electrostatic bag.
Insert and Eject CFP modules

Follow the procedures given below for inserting and ejecting CFP modules.
Insert CFP module
1. Attach an ESD wrist strap to your bare wrist and connect the wrist strap to one of the
ESD points on the chassis.
2. Remove the transceiver module from its protective packaging.
3. Verify the label on the module to make sure that the appropriate module to be used
in the network port.
4. Place the transceiver module in front of the network port opening.
5. Align the CFP device into the transceiver port socket of your networking module, and
slide it in until the CFP transceiver EMI gasket flange makes contact with the module
faceplate.
6. Press firmly on the front of the CFP transceiver with your thumb to fully seat it in the
transceiver socket.
7. Gently tighten the two captive screws on the transceiver to secure the CFP
transceiver in the socket.
156
Figure 90: Tighten the Captive Screw on CFP
8. Reinsert the dust plug into the CFP transceiver's optical bore until you are ready to
attach the network interface cable.
9. When you are ready to attach the network cable interface, remove the dust plugs and
inspect and clean fiber connector end faces, and then immediately attach the network
interface cable connectors into the CFP transceiver optical bores.
Figure 91: Inserting SC Connector Cable into the CFP Transceiver module
Eject CFP module
1. Label the cables connected to the transceiver module so that you can reconnect them
correctly later.
2. Remove the cable connector plugged into the transceiver module. Immediately
reinsert the dust plugs in the CFP transceiver optical bores.
3. Loosen the two captive screws that secure the CFP to the networking module.
Figure 92: Loosening the Captive Screws on CFP
4. Slide the CFP transceiver out of the module socket. Immediately place the CFP
transceiver in antistatic protective packaging.
157
Figure 93: Ejecting CFP Module
158
Appendix: Connector pin assignment
This appendix details the pin details of connectors that can be used when installing a
node.
Power connector
Diagram Pin Signals
1 +Ve
2 GND
3 -Ve
Alarm output connector

Diagram Pin Description
RJ-45
1 ALARMOUT1
2 ALARMOUT1_COM
3 ALARMOUT2
4 ALARMOUT2_COM
5 ALARMOUT3
6 ALARMOUT3_COM
7 ALARMOUT4
8 ALARMOUT4_COM
159
Alarm input connector

RJ-45
1 GND
2 ALARMIN_4
3 GND
4 ALARMIN_3
5 GND
6 ALARMIN_2
7 GND
8 ALARMIN_1
BITS connector
Diagram RJ45 Pin Number Signal Name
1 BITS1_RXP
2 BITS1_RXN
3 BITS2_RXP
4 BITS1_TXN
5 BITS1_TXP
6 BITS2_RXN
7 BITS2_TXP
8 BITS2_TXN
160
EOW connector
Table 20: EOW Connector
1 NC
2 NC
3 NC
4 RING
5 TIP
6 NC
7 NC
8 NC
NOTE: The EOW connection is not available in FTU (R2)
NMS/MGN connector
1 TXP
2 TXN
3 RXP
4 -
5 -
6 RXN
7 -
8 -
161
For TJ1400P-H:
NMS/MGN connector
1 TRD1_P/TXP
2 TRD1_N/TXN
3 TRD2_P/RXP
4 TRD3_P
5 TRD3_N
6 TRD2_N/RXN
7 TRD4_P
8 TRD4_N
ToD connector
1 10M_IN
2 10M_OUT
3 PPS_IN
4 GND
5 GND
6 PPS_OUT
7 TOD_RS485_P
8 TOD_RS485_N
160 PIN LFH DS1 connector (120 Ohm)

Table 21: 160 PIN LFH Connector (120 Ohm)
LFH Cable Connector - Tx Group
162
Pins on the Connector Signal
125 TIP-Tx1
116 RING-Tx1
126 TIP-Tx2
115 RING-Tx2
127 TIP-Tx3
114 RING-Tx3
128 TIP-Tx4
113 RING-Tx4
129 TIP-Tx5
112 RING-Tx5
130 TIP-Tx6
111 RING-Tx6
131 TIP-Tx7
110 RING-Tx7
132 TIP-Tx8
109 RING-Tx8
133 TIP-Tx9
108 RING-Tx9
134 TIP-Tx10
107 RING-Tx10
135 TIP-Tx11
106 RING-Tx11
136 TIP-Tx12
105 RING-Tx12
137 TIP-Tx13
104 RING-Tx13
138 TIP-Tx14
103 RING-Tx14
139 TIP-Tx15
102 RING-Tx15
140 TIP-Tx16
101 RING-Tx16
141 TIP-Tx17
100 RING-Tx17
163
142 TIP-Tx18
99 RING-Tx18
143 TIP-Tx19
98 RING-Tx19
144 TIP-Tx20
97 RING-Tx20
145 TIP-Tx21
96 RING-Tx21
146 TIP-Tx22
95 RING-Tx22
147 TIP-Tx23
94 RING-Tx23
148 TIP-Tx24
93 RING-Tx24
149 TIP-Tx25
92 RING-Tx25
150 TIP-Tx26
91 RING-Tx26
151 TIP-Tx27
90 RING-Tx27
152 TIP-Tx28
89 RING-Tx28
153 TIP-Tx29
88 RING-Tx29
154 TIP-Tx30
87 RING-Tx30
155 TIP-Tx31
86 RING-Tx31
156 TIP-Tx32
85 RING-Tx32
LFH Cable Connector - Rx Group
Pins on the Connector Signal
36 TIP-Rx1
45 RING-Rx1
164
35 TIP-Rx2
46 RING-Rx2
34 TIP-Rx3
47 RING-Rx3
33 TIP-Rx4
48 RING-Rx4
32 TIP-Rx5
49 RING-Rx5
31 TIP-Rx6
50 RING-Rx6
30 TIP-Rx7
51 RING-Rx7
29 TIP-Rx8
52 RING-Rx8
28 TIP-Rx9
53 RING-Rx9
27 TIP-Rx10
54 RING-Rx10
26 TIP-Rx11
55 RING-Rx11
25 TIP-Rx12
56 RING-Rx12
24 TIP-Rx13
57 RING-Rx13
23 TIP-Rx14
58 RING-Rx14
22 TIP-Rx15
59 RING-Rx15
21 TIP-Rx16
60 RING-Rx16
20 TIP-Rx17
61 RING-Rx17
19 TIP-Rx18
62 RING-Rx18
18 TIP-Rx19
165
63 RING-Rx19
17 TIP-Rx20
64 RING-Rx20
16 TIP-Rx21
65 RING-Rx21
15 TIP-Rx22
66 RING-Rx22
14 TIP-Rx23
67 RING-Rx23
13 TIP-Rx24
68 RING-Rx24
12 TIP-Rx25
69 RING-Rx25
11 TIP-Rx26
70 RING-Rx26
10 TIP-Rx27
71 RING-Rx27
9 TIP-Rx28
72 RING-Rx28
8 TIP-Rx29
73 RING-Rx29
7 TIP-Rx30
74 RING-Rx30
6 TIP-Rx31
75 RING-Rx31
5 TIP-Rx32
76 RING-Rx32
166
160 PIN LFH connector (75 Ohm)
Group Core Pins on the Signal

connector
Tx Group 24 148 TIP-Tx24

23 147 TIP-Tx23
22 146 TIP-Tx22
21 145 TIP-Tx21
20 144 TIP-Tx20
19 143 TIP-Tx1
18 142 TIP-Tx18
17 141 TIP-Tx17
16 140 TIP-Tx16
15 139 TIP-Tx15
14 138 TIP-Tx14
13 137 TIP-Tx13
12 136 TIP-Tx12
11 135 TIP-Tx11
10 134 TIP-Tx10
9 133 TIP-Tx9
8 132 TIP-Tx8
7 131 TIP-Tx7
6 130 TIP-Tx6
5 129 TIP-Tx5
4 128 TIP-Tx4
3 127 TIP-Tx3
2 126 TIP-Tx2
1 125 TIP-Tx1
Rx Group 24 13 TIP-Rx24
23 14 TIP-Rx23
22 15 TIP-Rx22
21 16 TIP-Rx21
167
20 17 TIP-Rx20
19 18 TIP-Rx19
18 19 TIP-Rx18
17 20 TIP-Rx17
16 21 TIP-Rx16
15 22 TIP-Rx15
14 23 TIP-Rx14
13 24 TIP-Rx13
12 25 TIP-Rx12
11 26 TIP-Rx11
10 27 TIP-Rx10
9 28 TIP-Rx9
8 29 TIP-Rx8
7 30 TIP-Rx7
6 31 TIP-Rx6
5 32 TIP-Rx5
4 33 TIP-Rx4
3 34 TIP-Rx3
2 35 TIP-Rx2
1 36 TIP-Rx1
MI connector
Table 22: MI Connector
Pin Signal
RJ-45
1 DSR
2 CD
3 DTR
4 GND
5 RD
6 TD
7 CTS
8 RTS
168
F1 connector
Table 23: F1 Connector
Pin Signal
RJ-45
1 Not Used
2 Not Used
3 Tx CLK
4 GND
5 Rx Data
6 Tx Data
7 Not Used
8 Rx CLK
DIAG connector
Table 24: DIAG Connector
Pins on 3.5mm Stereo Plug Pins on D-SUB Female
2 2
1 3
3 5
The braid shield of the cable must be connected to the Pin 3 of 3.5mm stereo plug and
captive screws / body of DB9 connector. DIAG cable is a 3 pole 3.5mm cable.
169
170
Appendix
Cable color codes
This section lists the color coding scheme used for different cables.
Power cable
Pin North America European Union/ Singapore India
RET Black Blue Red
GND Green-Yellow Green-Yellow Green-Yellow

-48 Red Gray Black
WARNING: Above are some of the DC wiring color code followed.

Make sure that the correct polarity is connected to the DC power supply unit,
confirm the connection of the power cables to the + (positive) and - (negative)
leads at the power source.
Alarm cable
Pin (RJ-45) Color Pair
1 Blue P1
2 White
3 Orange P2
4 White
5 Green P3
6 White
7 Brown P4
8 White
SHIELD BODY
171
BITS DATA/CLK cable

Pin (RJ-45) Color Pair
1 Brown P1
2 Brown-Grey P1
3 Red P2
4 Orange-Grey P3
5 Orange P3
6 Red-Grey P2
7 Yellow P4
8 Yellow-Grey P4
NMS/MGN cable
END A, Pins on RJ45 Cable END-B, Pins on RJ-45
Plug Plug
Color code Pair
1 Blue P1 1
2 White 2
3 Orange P2 3
6 White 6
4 NC 4
5 NC 5
7 NC 7
8 NC 8
SHIELD DRAIN WIRE SHIELD
172
Cable color codes
LFH cable connector

Table 25: LFH Cable Connector - Tx Group
Cable Pair Cable Bundle Pins on the Signal

Color Color Connector
RED 125 TIP-Tx1

GREEN 116 RING-Tx1
RED 126 TIP-Tx2
ORANGE 115 RING-Tx2
RED 127 TIP-Tx3
BLUE 114 RING-Tx3
WHITE 128 TIP-Tx4
GREY 113 RING-Tx4
WHITE 129 TIP-Tx5
BROWN 112 RING-Tx5
BLUE
WHITE 130 TIP-Tx6
GREEN 111 RING-Tx6
WHITE 131 TIP-Tx7
ORANGE 110 RING-Tx7
WHITE 132 TIP-Tx8
BLUE 109 RING-Tx8
RED 133 TIP-Tx9
GREEN 108 RING-Tx9
RED 134 TIP-Tx10
ORANGE 107 RING-Tx10
RED 135 TIP-Tx11
BLUE 106 RING-Tx11
WHITE 136 TIP-Tx12
GRAY 105 RING-Tx12
WHITE 137 TIP-Tx13
BROWN 104 RING-Tx13
BROWN
WHITE 138 TIP-Tx14
GREEN 103 RING-Tx14
WHITE 139 TIP-Tx15
ORANGE 102 RING-Tx15
WHITE 140 TIP-Tx16
173

BLUE 101 RING-Tx16

RED 141 TIP-Tx17
GREEN 100 RING-Tx17
RED 142 TIP-Tx18
ORANGE 99 RING-Tx18
RED 143 TIP-Tx19
BLUE 98 RING-Tx19
WHITE 144 TIP-Tx20
GRAY 97 RING-Tx20
WHITE 145 TIP-Tx21
BROWN 96 RING-Tx21
YELLOW
WHITE 146 TIP-Tx22
GREEN 95 RING-Tx22
WHITE 147 TIP-Tx23
ORANGE 94 RING-Tx23
WHITE 148 TIP-Tx24
BLUE 93 RING-Tx24
RED 149 TIP-Tx25
GREEN 92 RING-Tx25
RED 150 TIP-Tx26
ORANGE 91 RING-Tx26
RED 151 TIP-Tx27
BLUE 90 RING-Tx27
WHITE 152 TIP-Tx28
GRAY 89 RING-Tx28
WHITE 153 TIP-Tx29
BROWN 88 RING-Tx29
WHITE
WHITE 154 TIP-Tx30
GREEN 87 RING-Tx30
WHITE 155 TIP-Tx31
ORANGE 86 RING-Tx31
WHITE 156 TIP-Tx32
BLUE 85 RING-Tx32
174
Cable color codes
Table 26: LFH Cable Connector - Rx Group

RED 36 TIP-Rx1
GREEN 45 RING-Rx1
RED 35 TIP-Rx2
ORANGE 46 RING-Rx2
RED 34 TIP-Rx3
BLUE 47 RING-Rx3
WHITE 33 TIP-Rx4
GREY 48 RING-Rx4
WHITE 32 TIP-Rx5
BROWN 49 RING-Rx5
BLUE
WHITE 31 TIP-Rx6
GREEN 50 RING-Rx6
WHITE 30 TIP-Rx7
ORANGE 51 RING-Rx7
WHITE 29 TIP-Rx8
BLUE 52 RING-Rx8
RED 28 TIP-Rx9
GREEN 53 RING-Rx9
RED 27 TIP-Rx10
ORANGE 54 RING-Rx10
RED 26 TIP-Rx11
BLUE 55 RING-Rx11
WHITE 25 TIP-Rx12
GRAY 56 RING-Rx12
WHITE 24 TIP-Rx13
BROWN 57 RING-Rx13
BROWN
WHITE 23 TIP-Rx14
GREEN 58 RING-Rx14
WHITE 22 TIP-Rx15
ORANGE 59 RING-Rx15
WHITE 21 TIP-Rx16
BLUE 60 RING-Rx16
175

RED 20 TIP-Rx17
GREEN 61 RING-Rx17
RED 19 TIP-Rx18
ORANGE 62 RING-Rx18
RED 18 TIP-Rx19
BLUE 63 RING-Rx19
WHITE 17 TIP-Rx20
GRAY 64 RING-Rx20
WHITE 16 TIP-Rx21
BROWN 65 RING-Rx21
YELLOW
WHITE 15 TIP-Rx22
GREEN 66 RING-Rx22
WHITE 14 TIP-Rx23
ORANGE 67 RING-Rx23
WHITE 13 TIP-Rx24
BLUE 68 RING-Rx24
RED 12 TIP-Rx25
GREEN 69 RING-Rx25
RED 11 TIP-Rx26
ORANGE 70 RING-Rx26
RED 10 TIP-Rx27
BLUE 71 RING-Rx27
WHITE 9 TIP-Rx28
GRAY 72 RING-Rx28
WHITE 8 TIP-Rx29
BROWN 73 RING-Rx29
WHITE
WHITE 7 TIP-Rx30
GREEN 74 RING-Rx30
WHITE 6 TIP-Rx31
ORANGE 75 RING-Rx31
WHITE 5 TIP-Rx32
BLUE 76 RING-Rx32
176
Cable color codes
MI /F1 cable
Table 27: MI Cable- FTU (R2)
Pins on RJ45 Plug Color Code of Cable Conductors Pins on 9 D-SUB Male
1 Black NC
2 Brown 1
3 Red 4
4 Orange 3
5 Yellow 2
6 Green 5
7 Blue 6
8 White 7
Table 28: F1 Cable- FTU (R2)
Pins on RJ45 Plug Color Code of Cable Conductors Pins on 9 D-SUB Female
1 Black NC
2 White NC
3 Red NC
4 Blue 5
5 Brown 3
6 Green 2
7 Orange NC
8 Yellow NC
177
178

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TJ1400 Product Family

Installation and Commissioning Guide

Issue Date: 30-Nov-2021

Warning and Disclaimer

Technical Support Information

Additional Learning Resources

2.0 421-DOC000006-E Updated the relevant section details about TJ1400P-H

Installation, commissioning and testing process 25

Receive and unpack the node 27

Card population rule 41

Commission the node 77

System test procedures 89

General configuration 121

Appendix: Guidelines for routing cables 123

Appendix: Record data and test results 129

Appendix: General procedures 133

Appendix: Connector pin assignment 159

Cable color codes 171

TJ1400 Product Family 10.x This document describes the functions,

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Regulatory compliance standards

Table 1: Regulatory compliance standards

EMI/EMC  FCC Part-15, Subpart B, Class-A

Environment  ETS 300 019-1-1, Class 1.2 Storage

General safety guidelines

Prevent electrostatic discharge damage

Make sure that the optimal electrostatic discharge protection:

 Always follow ESD-prevention when removing and replacing components.

General site requirements

Preventive site configuration

CAUTION: Proper hydraulic/pneumatic material handling equipment

Guidelines for populating card/pluggables in chassis

Recommended Order of Card Installation

Cards should be installed in the chassis in a particular order as recommended below:

3. OAM Card: Must be installed at bottom of the chassis.

Recommended Order of Pluggable Installation

Figure 2: Population Rule- Case 1

Figure 3: Population Rule- Case 2

Figure 4: Population Rule- Case 3

Equipment racks configuration

Power supply unit

 Read the power procedures before you perform any function.

 Power supply unit is damaged or non-functional.

CAUTION: The equipment might have more than

RISK OF ELECTRICAL SHOCK: The battery feeds can be at a high

RISK OF PERSONAL INJURY, ENERGY HAZARD: The battery feeds

DANGER: Do not jack-in/jack-out PSU card in the system with power

Prevent damage to card and pluggable module

 Wear an anti-static wrist-strap, a heel grounder, or any other personal grounding

 Do not store several cards in the same container.

Dissipate static electricity

 Chassis (including the metal frame and cover)

CAUTION: Heel grounders or similar worn footwear attachments work

The following guidelines provide an optimal electrostatic discharge protection:

 Install bays on conductive floor coverings.

Product operating temperature specification

Product Operating Temperature

TJ1400-1 0°C to +50°C

TJ1400-7  Normal temperature: 0°C to +50°C

Handle optical fibers

 Wear safety glasses when you install optical fibers.

LASER RADIATION EXPOSURE RISK: Do not look directly into the

Splice optical fibers

Do the following steps while splicing optical fibers: